SICK IntellifaceÔ Flexi Controllers [ UE410 Series ] Quick ...docs-europe.electrocomponents.com/webdocs/0b5a/0900766b80b5a8… · No software is required. Solid state safety outputs,

SICK Intelliface Flexi Controllers[ UE410 Series ]

Quick Start Guide

18 October 2006

IMPORTANT NOTE:The information provided in this document may be used to gain a basic understanding of theIntelliface Flexi Controller system. It is not intended to replace the Operating Instructions - UE410Flexi, or the Brief Instructions that accompany each module. Please consult these documents foradditional information and requirements for using Intelliface Flexi Controller products.

SICK Intelliface Flexi Controllers – Quick Start Page 1 of 20

i18 October 2006

Table of Contents

PRODUCT OVERVIEW.......................................................................................................................................1

INTELLIFACE FLEXI CONTROLLER CONFIGURATION PLANNER.............................................................................2

IMPLEMENTING INTELLIFACE FLEXI CONTROLLER SYSTEMS..............................................................3

BASIC RULES .....................................................................................................................................................3DIAGNOSTIC MODULES .......................................................................................................................................4ENABLE INPUT REQUIREMENTS ...........................................................................................................................4RESET FUNCTIONALITY .......................................................................................................................................4RETRIGGERING FUNCTIONALITY ..........................................................................................................................5TEACHING THE CONFIGURATION..........................................................................................................................5SYSTEM VALIDATION ..........................................................................................................................................6

TROUBLESHOOTING THE INTELLIFACE FLEXI CONTROLLER SYSTEM...............................................7

ERROR (ERR) LED............................................................................................................................................7INPUT AND OUTPUT LED INFORMATION ...............................................................................................................7

REPLACING INTELLIFACE FLEXI CONTROLLER SYSTEM MODULES ...................................................8

REMOVING MODULES FROM THE SYSTEM ............................................................................................................8INSERTING MODULES BACK INTO THE SYSTEM.....................................................................................................9

APPENDIX.........................................................................................................................................................11

APPLICATION EXAMPLE: E-STOP, ESPE X 3 AND INTERLOCK X2........................................................................11WIRING EXAMPLE: INTEGRATING SAFETY STOP AND EMERGENCY STOP SIGNALS ACROSS MULTIPLE SYSTEMS ...13UE410-MU AND UE410-XU ROTARY SWITCH SETTINGS ..................................................................................14UE410-8DI ROTARY SWITCH SETTINGS ...........................................................................................................15INTELLIFACE FLEXI CONTROLLER DIMENSIONAL INFORMATION.........................................................................15INTELLIFACE FLEXI CONTROLLER INTERNAL CONNECTIONS .............................................................................16INTELLIFACE FLEXI CONTROLLER TECHNICAL SPECIFICATIONS ........................................................................17INTELLIFACE FLEXI CONTROLLER ORDERING INFORMATION .............................................................................20

Author Information:James O’LaughlinSafety Interface Solutions Product ManagerSICK, Incorporated6900 West 110th StreetBloomington, MN 55438 USA


18 October 2006

Product Overview

The Intelliface Flexi Controller providesunique solutions for safety-relevant controlsapplications up to Safety Category 4 (accord.EN954-1; ISO 13849) and up to Safety IntegrityLevel (SIL) 3 (accord. IEC 61508). Historically,safety logic has been implemented using eitherhardwire techniques with safety relays, or viaexpensive safety programmable logical controllers(safety PLCs). Intelliface Flexi Controllers takeadvantage of the benefits of both technologies.

When you connect safety input devices to theIntelliface Flexi Controller system, the logic isimplemented using rotary switches. No software isrequired.

Solid state safety outputs, rated up to 1.6 Ampseach, provide sufficient current capability to drive avariety of actuator loads.

Intelliface Flexi Controller series electro-mechanical relays are also available to accommodate highercurrent or voltage requirements, and provide mechanical means, which supports the requirements forCategory 0 emergency stop circuits in accordance with ANSI / NFPA 79 and EN 418 requirements.

Diagnostic modules are available that provide valuable diagnostic and status information regarding theIntelliface Flexi Controller system. Data includes: current state of safety inputs, current state of safetyoutputs, individual module status and fault-specific information. Information from the safety controlsystem may be displayed on an operator interface without having to connect hardwire auxiliarycontacts back to the main control cabinet. Unlike having separate safety contacts for the safety controlsystem and monitoring contacts for the standard control system, the data from the Intelliface FlexiController system reflects the current state of the safety system – discrepancies due to delays betweenthe safety system and the standard control system are avoided.

The Intelliface Flexi Controller system is composed of the following modules:• UE410-MU Main Unit• UE410-XU Expansion Unit for additional logic or output requirements• UE410-8DI Input Expansion Unit• UE410-2RO/4RO Relay Modules• UE410-PRO Profibus DP Diagnostic Module• UE410-DEV DeviceNet Diagnostic Module• UE410-CAN CANopen Diagnostic Module (In Preparation)• UE410-ETH EtherNet Module (In Preparation)

Logic is implemented with rotary switches on the front of each module. Logical combinations with multiplemodules are easily set based on how the modules are combined.

Inputs into the system, including reset and other functionality may be monitored using test pulses fromterminals X1 … X8 (module dependent) on the UE410-MU, UE410-XU and UE410-8DI modules. These testpulse outputs allow users to monitor signals for short circuits (i.e. stuck at Active (HIGH) conditions) andcrossed-circuits caused by miswiring of signals.


18 October 2006

Intelliface Flexi Controller Configuration Planner

A visualization tool has been developed to help simplify module selection and to understand the logicconfiguration possibilities associated with the Intelliface Flexi Controller system. This visualization tool isknown as the Intelliface Flexi Controller Configuration Planner and is available at www.ue410flexi.com

Intelliface Flexi Controller Configuration Planner is an ingenius tool that helps users select the right modulesfor their safety control system. Users may connect a variety of safety relevant devices and display the logicassociated with the rotary switch settings they have configured.

Intelliface Flexi Controller Configuration Planner software is not required to configure the logic inthe Intelliface Flexi Controller system, but rather to help understand how the rotary switch settings affectthe logical connection of safety-relevant sensor devices.

For assistance in working with Intelliface Flexi Controller Configuration Planner, contact your local SICKsales representative. Assistance in locating a local representative can be obtained at www.sick.com.


18 October 2006

Implementing Intelliface Flexi Controller Systems

The Intelliface Flexi Controller system consists of the following Module types:• Logic (UE410-MU, UE410-XU);• I/O Extension Modules (UE410-8DI);• Electro-mechanical Relay Modules (UE410-2RO, UE410-4RO); and• Diagnostic Communications Modules (UE410-CAN, UE410-PRO, UE410-DEV and UE410-ETH).

Basic Rules

Implementation of the Intelliface Flexi Controller modules follows a few basic rules:

1. The left-most module must always be a UE410-MU. This module stores the system configurationinformation. Logic is set using a rotary switch on the front of the unit and a time delay setting for one ormore outputs may also be configured. Each Intelliface Flexi Controller system has only one UE410-MUmodule.

2. When additional logic is required, the Intelliface Flexi Controller system can be extended using theUE410-XU unit. These modules behave very similarly to the UE410-MU module with the followingdifferences:

• UE410-XU modules do not store system configuration information• Multiple UE410-XU modules may exist in the system.

3. Additional inputs may be incorporated into the logic of the UE410-MU module or subsequent UE410-XUmodule(s) by adding one or more UE410-8DI modules to the right of the respective module. When this isdone, the rotary switch settings on the UE410-8DI module define how these inputs are evaluated by thelogic of both the UE410-8DI module and the UE410-MU or UE410-XU module. Logical operationsinclude:

• Logical AND• Logical OR• Logical Bypass

Furthermore, since the MU may be configured for two separate logical paths (dependent or independent),these additional inputs (two input groups per UE410-8DI) can be utilized as part of either safety logicchain.

When UE410-8DI modules are used in the Intelliface Flexi Controller system, they are logicallycombined with either the UE410-MU module or UE410-XU that is located immediately to the left of theUE410-8DI module(s).

4. The total number of UE410-MU, UE410-XU and UE410-8DI modules cannot exceed 13 within a singleIntelliface Flexi Controller system.

5. Relay modules utilize outputs from UE410-MU or UE410-XU devices. The UE410-2RO contains two (2)relay outputs and the UE410-4RO contacts four (4) relay outputs. A total of up to 16 relay outputs maybe used in a single Intelliface Flexi Controller system. These modules may be located anywhere in theoverall system.


18 October 2006

Diagnostic Modules

6. One diagnostic module may be used to communicate the individual input status, dual-channel outputstatus and module status information via a standard fieldbus interface. The diagnostic modules arepassive devices on the safety system and do affect the safety control system. When used, this modulemust be the right-most module in the system. Several different communication protocols are supported.These include:

• CANOpen (UE410-CAN) [in preparation];• DeviceNet (UE410-DEV);• Profibus DP (UE410-PRO); and• Various Ethernet Protocols (UE410-ETH) for: EtherNet/IP / Modbus TCP / TCP/IP / Profinet Real

Time [RT] I/O [the UE410-ETH modules are currently in preparation – please consult factory foravailability]

Enable Input Requirements

7. The Enable (EN) input on both the UE410-MU and UE410-XU modules provides means for logicallyconnecting:

• Logical connection from a UE410-MU output to a UE410-XU unit in the same system;• Logical connection from one UE410-XU output to a second UE410-XU unit in the same system;• Logical connection from one Intelliface Flexi Controller system to a second Intelliface Flexi

Controller system

The Enable (EN) input provides a method for controlling the safety outputs of the UE410-MU andUE410-XU modules. When the Enable (EN) input is Inactive (LOW), then the safety outputsassociated with the module are also Inactive (LOW). This provides the equivalent of a series, hard-wired logic circuit. Reset functions are not affected by the state of the Enable (EN) input and must behandled elsewhere within the overall system.

Reset Functionality

8. Reset and External Device Monitoring (EDM) functions are managed by Input S1 and Input S2 on boththe UE410-MU and UE410-XU module(s) within the Intelliface Flexi Controller system.

• Input S1 is used for reset functionality and EDM for safety outputs Q1 and Q2.• Input S2 is used for reset functionality and EDM for safety outputs Q3 and Q4.

Reset and EDM functionality are accomplished in the following manner:

Connection Functionality

Manual Reset, Without External Device Monitoring

Manual Reset, With External Device Monitoring

Automatic Reset, Without External Device Monitoring

Automatic Reset, With External Device Monitoring


18 October 2006

For reset and EDM management using S2 (i.e. for Q3 and Q4 safety outputs), UB and X2 are used inconjunction with the S2 input in lieu of UB, X1 and S1 respectively. UB is supply voltage for theIntelliface Flexi Controller system (i.e. 24 V DC) and X1 … X2 are test pulse outputs on the module.

Retriggering Functionality

9. A special function called Retriggering is configured at Input S3 on both the UE410-MU and UE410-XUmodules within the Intelliface Flexi Controller system. Retriggering is used in conjunction with adelayed output (i.e. Q3 and/or Q4, program dependent). If a delayed output begins to time down after theinternal logic indicates an Inactive (LOW) state (i.e. OFF-Delay Timer), but returns to an Active (HIGH)state before the timer expires, the Retriggering configuration determines how the output will behave.

Connection Functionality

Retriggering ON: If the OFF-delay timer has not expiredand the logic associated with Q3/Q4 returns to Active(HIGH) after becoming Inactive (LOW), the delayed outputcircuit(s) do not become Inactive (LOW) and the delaytimer will be reset.

Retriggering OFF: The delayed output circuits open afterthe OFF-Delay time has expired regardless of the state ofthe logic of the safety input evaluation.When automatic reset is configured, and the logicassociated with the safety inputs returns to an Active(HIGH) state before the delay time has expired, thedelayed OSSDs will be de-activated for 400 ms, and thenre-activated

Important Note: All UE410-MU and UE410-XU modules within the Intelliface Flexi Controller systemmust specify whether Retriggering is ON or OFF (i.e. S3 must be connected to either X2 or UB).If the Retriggering connection is not wired (e.g. for either ON or OFF), the Intelliface FlexiController system will not become Active (HIGH).

Teaching the Configuration

10. When all wiring connections have been completed, the next step in implementing the Intelliface FlexiController system is to set the rotary switches to the configuration required and then “teach” in thesystem configuration. We recommend that the rotary switch setting(s) be well documented. It may alsobe useful to mark the rotary switch setting on the front of each module for clarity with a permanentmarker.

The “teach” process is accomplished by:• Powering down the Intelliface Flexi Controller system.• Holding down the “Enter” pushbutton.• Applying power to the Intelliface Flexi Controller system; and then• Releasing the “Enter” pushbutton while the Red Error LED is flashing.

Any modification to any switch setting in the Intelliface Flexi Controller system after the “teach” processhas been completed will generate a fault condition.


18 October 2006

System Validation

11. The final step in the implementation of the Intelliface Flexi Controller system is to verify that the systemperforms as expected.

• Verify that the configuration settings match system requirements in accordance with the riskassessment of the machine.

• Verify that the safety input LEDs correspond with the actuation of the associated safeguard oremergency stop device.

• Verify that the reset LEDs (S1, S2) correspond with the actuation of the reset pushbutton(s).• Verify that the Enable (EN) and Retriggering Input (S3) are Active (HIGH) when expected.• Verify that the safety output LEDs and signals correspond with the actuators (e.g. motors, drives,

etc.) and that the actuators stop according to the logic configured in the system.• Verify that the safety system and machine functions are as intended.


18 October 2006

Troubleshooting the Intelliface Flexi Controller System

A variety of LED information is available on each module to assist in troubleshooting the Intelliface FlexiController System.

Error (ERR) LED

Display Potential Cause Possible Remedies

Solid Red An error has been detectedin the system. • Remedy problem at module with flashing Error LED

Red Flashing x 2 Configuration error at themodule • Repeat the configuration

Red Flashing x 3 Rotary Switch value haschanged (manipulation)

• Turn the rotary switch back to original position• Cycle power• Repeat “teach” process.

Red Flashing x 4 Module type not recognized • Replace module and repeat “teach” process

Red Flashing x 5 Issue with Supply Voltage • Remedy supply voltage issue(e.g. The supply voltage is outside of specifications)

Red Flashing x 6 Self-Diagnosis, Internal Error • Cycle power

When one of the above fault conditions has occurred, the power must be cycled in order to clear the faultcondition.

Input and Output LED Information

LEDs are available for the following, as applicable:Inputs: I1 ... I8Inputs for Reset Function: S1 (Reset Q1/Q2), S2 (Reset Q3/Q4), S3 (Retrigger)Inputs for Enable Function: ENOutputs: Q1/Q2, Q3/Q4, QA and QB

The following LED states are possible:• LED is OFF, the corresponding Input or Output is Inactive (LOW).• LED is Green ON, the corresponding Input or Output is Active (HIGH).• LED is Green Flashing, the corresponding Input or Output is Inactive (LOW) / Fault Detected.

Faults may include short-circuits, crossed-circuits or signals that do not match configuration. For dualchannel evaluation in which a fault has been detected, both input LEDs for the defined dual channel will beGreen Flashing Alternately.

When an input or output error has been corrected in the Intelliface Flexi Controller System, thecorresponding input may become Active (HIGH) without any further action (e.g. the system does not require apower cycle in this case to clear a fault condition).

Important Note:Both the Enable (EN) and Retriggering (S3) inputs must be Active (HIGH) in order for any safetyoutputs to be Active (HIGH).


18 October 2006

Replacing Intelliface Flexi Controller System Modules

Removing Modules from the System

In the event that a module must be replaced (see troubleshooting section), the following process should befollowed:

1. Power down the Intelliface Flexi Controller System. Remove the terminal blocks from the top andbottom of the module. Remove the end stop, or move the end stop at least 10mm from the IntellifaceFlexi Controller System, so that the modules may be moved left or right on the DIN mounting rail.

2. When there is more than one module in the system, slide the modules apart individually until the slideplug connection between the modules is separated on either side of the module to be replaced.


18 October 2006

3. Press the module that will be replaced downward (1) and remove it from the DIN mounting rail in thedirection of the arrow while keeping it pressed down (2).

Inserting Modules Back into the System

4. Insert the replacement module on to the DIN mounting rail (1) in the same location as the module thatwas removed. Ensure that the functional earth contact located on the back of the module (2) makesadequate contact with the DIN mounting rail. Latch the module on the DIN mounting rail by pressinggently downward (3).


18 October 2006

5. Once the module is re-mounted on the DIN mounting rail. Slide the modules individually back togetheruntil all modules have returned to their original position. Replace the end stop to secure the modules inplace.

6. If the replacement module also includes replacement terminal blocks, remove the terminal blocks anddiscard. Reinsert the original terminal blocks (previously removed). The terminal blocks are “keyed” –make sure that the correct terminal blocks are inserted properly. Do not force the terminal blocks into theincorrect location.

7. Set the rotary switches to match the settings on the module that was replaced and then cycle power.If the module that was replaced was the UE410-MU, follow the “Teach” process outlined earlier in thisdocument. This will ensure that the configuration is stored in the device.

8. Follow the normal reset procedure and then validate proper system operation.


18 October 2006

Appendix

Application Example: E-Stop, ESPE x 3 and Interlock x2

The application presented below provides an example of how the Intelliface Flexi Controller System may beused to provide safety relevant control. The application presented below includes one (1) emergency stoppushbutton, two (2) safety interlock switches and three (3) S3000 safety laser scanners. The followingdiagram from SICK’s Intelliface Flexi Controller Configuration Planner (available at www.ue410flexi.com)shows how this system could be implemented.

Outputs Q1 and Q2 are based on a logical AND of the emergency stop and two (2) safety interlock switches(blue logic path).

Outputs Q3 and Q4 are based on a logical AND of the three (3) S3000 safety laser scanners (green logicpath) followed by a logical AND with the blue logic path. The result is a logical AND of all safety input signals.

Output Q3 is then connected to input B1 of the UE410-2RO relay module to provide a control signal (K1) forsafety-relevant control of the actuator. A reset switch that incorporates external device monitoring isconnected to input S2 for implementation of a manual reset associated with safety output Q3.

Since safety outputs Q1 and Q2 are not used, automatic reset without external device monitoring isconnected to input S1.

Retriggering is configured as OFF as a delayed output is not used. The enable (EN) input is also connectedto 24 V DC since no logical cascading is required.


18 October 2006

The following electrical schematic provides additional detail regarding the implementation of the application.

EN

MU

Q1

A2

I1

X1

I2

X2

I3 I4

S1 S3

Q2 Q3 Q4

S2A1

FUNCTION

DELAY0

7

I1

8DI

X5

X4

I5

X1

I6

X2

I7 I8

I2 I4

X6 X7 X8

I3X3

FUNCTIONINPUT A

FUNCTIONINPUT B

6

3

Y14

14B1

13

Y2

23Y1

24

OS

SD

1

OS

SD

2

OS

SD

1

OS

SD

2

OS

SD

1

OS

SD

2

24 VDC

COM

2RO

K1

Res

et

Safety Interlocks

E-Stop PB


16 October 2006

Wiring Example: Integrating Safety Stop and Emergency Stop Signals Across Multiple Systems

Emergency stop signal integrity is maintained by monitoring Safety Output Q1 from the UE410-MU located in the right-most subsystem. This signal isfed back to the left-most subsystem UE410-MU and is monitored as a safety input signal. In order for Safety Output Q1 on the left-most subsystem tobe Active (HIGH), either the Safety Output Q1 from the right-most subsystem must be Active (HIGH) or a Reset Request is made by the controlsystem. The Reset Request may only be Active (HIGH) when:

• An emergency stop signal has been generated (i.e. the normally closed K(y) contact is Active (HIGH));• A reset request signal has been generated by the primary control system (e.g. SS_REQUEST on far left of the diagram);• A reset pushbutton is pressed.

In the event that any one of these conditions is not met, the system will not restart. Only after satisfying all three conditions will each subsystemrestart according to the connection of S1/S2. In the event that any emergency stop is pressed in the system, the stop condition will cause thesubsequent Enable (EN) signals to become Inactive (LOW) until the entire system reflects an Inactive (LOW) condition and the reset sequence issuccessfully completed again.

IMPORTANT NOTE: When cascading multiple systems together using the EN (Enable) Input, an additional Response Time of 13 ms must beadded to the overall system response time for each cascaded system implemented into the safety chain.

START

START_BTN

SS_REQUESTSTART

K1

SSE RELAY

RUN_ENABLE

+V

+24V START

K1

EN

MU

FUNCTION

0DELAY

1

PROG B SW

1

PROG A SW

8DI

InterlockSwitches

Q1

EN

Q4

K(x)

MU

1

DELAY

Q1

RUN_ENABLE

MotorPowerContactor

Unused switch locationsmust be jumpered out.


XP1 ControllerXP!C

DIR I/O

Part of XP1C

SYSTEMRESET OK

I1X1 I2X2 I3X3 I4X4

I5X5 I6X6 I7X7 I8X8

0

ADDR X10

1

ADDR X1

A2

+24V

A2

Diagnostic Busto local zone

controller

FlexiDiagnostic

Module

TM

Q3

To local ZoneController I/O

EN

Q4

K2

XU

1

DELAY

Q1

MotorPowerContactor

SAFETY_OK

+24V

A2 Q3


1

I1X1 I2X2 I3 I4

K(y)

K1K1

K(y)

SSE(y)RELAY

S1 S3

CONNECTION OF SICK FLEXI MODULES FOR ZONE ONE OF X(Other zones can be added to the middle of the string.)

7

FUNCTION

7

FUNCTION

+24V

K2

S2X1A1 I2 S3I4

+24V

I1 I3 S1

+24V

K(x)

S2X1A1 I2 S3I4

+24V

I1 I3 S1

1

PROG B SW

1

PROG A SW

8DI

InterlockSwitches



0

ADDR X10

1

ADDR X1


controller

FlexiDiagnostic

Module

TM

EN

Q4

K3

MU

1

DELAY

Q1

MotorPowerContactor

A2 Q3


7

FUNCTION

+24V

K3

S2X1A1 I2 S3I4

+24V

I1 I3 S1

1

PROG B SW

1

PROG A SW

8DI

InterlockSwitches



0

ADDR X10

1

ADDR X1


controller

FlexiDiagnostic

Module

TM


16 October 2006

UE410-MU and UE410-XU Rotary Switch SettingsEach UE410-MU and UE410-XU has two rotary switches. The top rotary switch corresponds to Inputs I1…I4 and the corresponding logicoutlined below. The lower rotary switch allows users to set an OFF-Delay timer (program dependent). There are different timer rangesavailable. Consult the ordering information for specific model designations and part number information.

Input DescriptionInputs I1/I2 – Dual-channel Equivalent Device with Test Outputs X1, X2Inputs I3/I4 – Dual-channel Equivalent Device with External Test Pulses

Response Time Q1/Q2 Response Time Q3/Q4Program 1 – OR Logic(e.g. Contact Mat OR OSSD) I1/I2 with Contact Mat – 130 ms

I1/I2 with Other Devices – 29 msI3/I4 – 13 ms

Same as Q1/Q2 plus theAdjustable Delay Time Setting

Input DescriptionInputs I1/I2 – Dual-channel Complementary Device with Test Outputs X1, X2 Synchronization Monitoring of 800ms (e.g. RE300 Non-contact Sensor)Inputs I3/I4 – Dual-channel Equivalent Device with External Test Pulses

Response Time Q1/Q2 Response Time Q3/Q4Program 2 – OR Logic(e.g. RE300 OR OSSD)

I1/I2 – 29 msI3/I4 – 13 ms

Same as Q1/Q2 plus theAdjustable Delay Time Setting

Input DescriptionInputs I1/I2 – Dual-channel Equivalent Device with External Test PulsesInputs I3/I4 – Two Single-channel Muting Sensors Time Between Muting Condition & Valid Muting State is 61 ms. Typical Switch OFF Time at Muting Sensors 61 ms. Maximum Switch OFF Time at Muting Sensors 165 ms. Muting Gap Suppression of Inputs I3 / I4 allowed for up to 100ms.

Response Time Q1/Q2/Q3 Response Time Q4

Program 3.1 – Simple Muting(e.g. C4000 Muted with Optical Sensors)

13 ms Same as Q1/Q2/Q3 plus theAdjustable Delay Time Setting

Input DescriptionInputs I1/I2 – IN4000 Inductive Proximity Sensor (I1-X1) or Type 2 Testable Sensor (I2-X2)Inputs I3/I4 – Two Single-channel Muting Sensors Time Between Muting Condition & Valid Muting State is 61 ms. Typical Switch OFF Time at Muting Sensors 61 ms. Maximum Switch OFF Time at Muting Sensors 165 ms. Muting Gap Suppression of Inputs I3 / I4 allowed for up to 100ms.

Response Time Q1/Q2/Q3 Response Time Q4

Program 3.2 – Simple Muting(e.g. IN4000 Muted with Optical Sensors)

I1-X1 to Q1/Q2 – 79 msI2-X2 to Q1/Q2 – 29 ms

Same as Q1/Q2/Q3 plus theAdjustable Delay Time Setting

Input DescriptionInputs I1/I2/I3/I4 – Type IIIC Two Hand Control (Two Dual Channel Complementary Inputs) Synchronization Monitoring of 500 ms

Response Time Q1/Q2 Response Time Q3/Q4Program 4 – Two Hand Control (Type IIIC)

29 ms 29 msInput Description

Inputs I1/I2 – Dual-channel Equivalent Device with Test Outputs X1, X2Inputs I3/I4 – Two Single-channel N.O. Contacts with Test Outputs X1, X2 (Type IIIA THC)

Response Time Q1/Q2 Response Time Q3/Q4Program 5 – AND Logic(e.g. Safety Interlock AND Type IIIA THC)

29 ms 29 msInput Description

Inputs I1/I2 – Dual-channel Equivalent Device with Test Outputs X1, X2Inputs I3/I4 – Dual-channel Equivalent Device with Test Outputs X1, X2

Response Time Q1/Q2/Q3 Response Time Q4Program 6 – AND Logic(e.g. Safety Interlock AND E-Stop)


Input DescriptionInputs I1/I2 – Dual-channel Equivalent Device with External Test PulsesInputs I3/I4 – Dual-channel Equivalent Device with External Test Pulses

Response Time Q1/Q2/Q3 Response Time Q4Program 7 – AND Logic(e.g. C4000 AND S3000)


Input DescriptionInputs I1/I2 – Dual-channel Equivalent Device with External Test PulsesInputs I3/I4 – Dual-channel Equivalent Device with External Test Pulses

Response Time Q1/Q2/Q3 Response Time Q4Program 8 – Independent Outputs(e.g. C4000 Independent of S3000)

13 ms Same as Q3 plus theAdjustable Delay Time Setting


16 October 2006

UE410-8DI Rotary Switch Settings

Each UE410-8DI has two rotary DIP switches. The top rotary DIP switch corresponds to Inputs I1…I4 and intermediate logic value QA. Thebottom rotary DIP switch corresponds to Inputs I5…I7 and intermediate logic value QB.. Each setting is independent of the other with theexception of Program 9. The input descriptions provided below apply to Inputs I1…I4 or Inputs I5…I7 when the corresponding rotary DIPswitch setting is implemented to select the associated Program.

Input Description

Program 0 – Logic Disabled Logic is disabled. The inputs associated with this program are ignored at the UE410-MU / UE410-XU.

Program 1 – AND Logic Single-channel Equivalent Device with Corresponding Test Outputs

Program 2 – AND Logic Dual-channel Equivalent Device with Corresponding Test Outputs

Program 3 – AND Logic Dual-channel Equivalent Device with Corresponding Test OutputsSynchronization is Monitored – 800 ms Maximum Value.

Program 4 – AND Logic Dual-channel Complementary Device with Corresponding Test Outputs

Program 5 – AND Logic Dual-channel Complementary Device with Corresponding Test Outputs (e.g. RE300)Synchronization is Monitored – 800 ms Maximum Value

Program 6 – AND Logic Single-channel Normally Closed Contact Externally Tested (Tied to two inputs); orDual-channel Equivalent Device with Corresponding External Testing (e.g. Semiconductor OSSDs)

Program 7 – OR Logic Dual-channel Equivalent Device with Corresponding External Testing (e.g. Semiconductor OSSDs) ; orSingle-channel Normally Closed Contact Externally Tested (e.g. safety interlock tied to 2 inputs)

Program 8 – BYPASS Dual-channel Equivalent Device with Corresponding Test Outputs and Synchronization Monitoring of800ms (e.g. Enabling Switch or Key-Operated Switch). Maximum duration is 60 s.

Program 9 – MIRROR Mode The inputs corresponding to this switch setting will mirror the configuration of the other rotary DIP switch,including which outputs will be affected on the UE410-MU or UE410-XU.

Intelliface Flexi Controller Dimensional Information

UE410-MU UE410-XU, UE410-8DI, UE410-2RO, UE410-4RO, UE410-DEV, UE410-PRO,

UE410-CAN

All units are in mm.


16 October 2006

Intelliface Flexi Controller Internal Connections

UE410-MU UE410-XU

UE410-8DI UE410-2RO

UE410-4RO UE410-PRO; UE410-DEV


16 October 2006

Intelliface Flexi Controller Technical Specifications

General Minimum Typical MaximumOperating Temperature -25 °C +50 °CStorage Temperature -25 °C +70 °CAir Humidity (non-condensing) 10 % 95%Protection Class (accord. EN 50178) IIIEnclosure Rating (accord. EN/IEC 60529) IP 20Climatic Conditions In accordance with EN 61131-2Vibration (accord. EN 60068-2-64) 5 … 500 Hz, 5 gSafety Category (accord. EN 954-1) Safety Category 4Safety Integrity Level (accord. IEC 61508) SIL 3

Supply Circuit (A1, A2 on UE410-MU or UE410-XU)Voltage supply UB 19.2 V DC 24 V DC 30 V DC

Note:If a UE410-2RO or UE410-4RO is used in the UE410 system, and the outputcurrent paths have voltages that are:U > 25 V AC / 60 V DC, then a PELV power supply should be used.U < 25 V AC / 60 V DC, then a PELV or SELV power supply should be used.

Residual Ripple USS 3 V DCPower Consumption UE410-MU, UE410-XU 3 W UE410-8DI 1.8 W UE410-2RO 1 W UE410-4RO 2 W UE410-DEV 1.6 W UE410-PRO 2.2 WShort-circuit Protection 4 A using fuse characteristic gG and tripping characteristic B or CProtection Class / Electrical Safety IIIElectromagnetic Compatibility (EMC) EN 61131-2 (Zone B), EN 61000-6-2, EN 55011 Class AWeights UE410-MU, UE410-XU 180 g UE410-8DI 150 g UE410-2RO 160 g UE410-4RO 190 g UE410-DEV 160 g UE410-PRO 160 g

UE410-MU and UE410-XU Technical SpecificationsGeneral Data Minimum Typical MaximumMaximum Switch-on Time 10 s

Input Circuits (I1-I4, EN, S1-S3)Number of Safety Capable Inputs (I1-I4) 2 Dual-channel resp.

4 Single-channelNumber of Control Inputs (EN, S1-S3) 4Input Voltage HIGH 15 V DC 24 V DC 30 V DCInput Voltage LOW - 5 V DC 0 V DC 5 V DCInput Current HIGH 2.3 mA 3 mA 3.6 mAInput Current LOW - 2.5 mA 0 mA 0.15 mAMinimum Switch ON Time of Signal 70 msMaximum LOW signal at Input Without SwitchingSafety Capable Outputs Q1-Q4. 1 ms

Minimum Switch OFF Time of Signal See Response TimeTeach-in Time of ENTER Button on UE410-MU atPower-up 3 s


16 October 2006

Test / Signal Outputs (Control Outputs) (X1-X2)Number of Test / Signal Outputs (X1, X2) 2Output Type PNP Semiconductor, Short-circuit Protected, Cross-Circuit MonitoredOutput Voltage 18 V DC 24 V DC 30 V DCOutput Current 150 mATest Pulse Width Programs 1, 2, 4, 5, 6 12 ms

Program 3.2 52 ms at X1,12 ms at X2

Test Pulse Frequency 5 HzLoad Capacitance 1000 nFLoad Resistance 100 Ω

Safety Capable Output Circuits (Q1-Q4)Number of Safety Capable Outputs 4Output Type PNP Semiconductor, Short-circuit Protected, Cross-Circuit MonitoredOutput Voltage 18 V DC 24 V DC 30 V DCOutput Current per Channel 1.6 AOutput Current per Module 3.2 ATest Pulse Width 300 µsTest Pulse Frequency 5 HzLoad Capacitance 500 nFCable Length (single conductor, ∅ 1.5mm2 ) 100 mAdjustable Delay Settings UE410-MU..T5 or UE410-XU..T5 0 / 0.5 / 1 / 1.5 / 2 / 2.5 / 3 / 3.5 / 4 / 5 s UE410-MU..T50 or UE410-XU..T50 0 / 5 / 10 / 15 / 20 / 25 / 30 / 35 / 40 / 50 s UE410-MU..T300 or UE410-XU..T300 0 / 0.5 / 1 / 1.5 / 2 / 2.5 / 3 / 3.5 / 4 / 5 min

UE410-8DI Technical SpecificationsInput Circuits (I1-I8) Minimum Typical MaximumNumber of Safety Capable Inputs (I1-I4) 4 Dual-channel resp.

8 Single-channelInput Voltage HIGH 15 V DC 24 V DC 30 V DCInput Voltage LOW - 5 V DC 0 V DC 5 V DCInput Current HIGH 2.3 mA 3 mA 3.6 mAInput Current LOW - 2.5 mA 0 mA 0.15 mAMinimum Switch ON Time of Signal 70 msMaximum LOW signal at Input Without SwitchingSafety Capable Outputs Q1-Q4. 1 ms

Minimum Switch OFF Time of Signal See Response Time

Test / Signal Outputs (Control Outputs) (X1-X8)Number of Test / Signal Outputs (X1-X8) 8Output Type PNP Semiconductor, Short-circuit Protected, Cross-Circuit MonitoredOutput Voltage 18 V DC 24 V DC 30 V DCOutput Current 150 mATest Pulse Frequency 5 HzLoad Capacitance 1000 nFLoad Resistance 100 Ω

Response Time Information (Related to Q1-Q4 of UE410-MU or UE410-XU)1

Response Time Programs 1, 3, 4, 5 34 ms

Response Time Program 2 Safety Mat = 134 msOther Devices = 34 ms

Response Time Programs 6, 7 17 msResponse Time Program 8 N/A – Bypass ModeResponse Time Program 9 Refer to corresponding program of the mirrored input channels.

1 Response times shown do not account for any adjustable delay time setting. Make sure that the delay time (when configured) is takeninto account for any response time calculations.


16 October 2006

UE410-2RO / UE410-4RO Technical SpecificationsMinimum Typical Maximum

GeneralElectrical Isolation Supply Circuit to Input Circuit No Supply Circuit to Output Circuit Yes Input Circuit to Output Circuit YesElectrical Safety EN 50178 Impulse Voltage Withstand Level (Uimp) 4 kV Overvoltage Category III Pollution Degree 2 Inside, 3 Outside

Output Circuits (13-14, 23-24, 33-34, 43-44)Output Type Positively Guided, Floating Normally Open ContactsNumber of Normally Open (NO) Contacts UE410-2RO (2 x 1 Channel) 2 UE410-4RO (2 x 2 Channel) 4Number of Normally Closed (NC) Contacts UE410-2RO 1 UE410-4RO 2Switching Voltage AC 5 V AC 250 V AC 275 V ACSwitching Voltage DC 5 V DC 230 V DC 275 V DCSwitching Current per Output Channel 10 mA 6 ASwitching Current per Module 12 AOutput Circuit Fusing 6 A using fuse characteristic gG

Utilization CategoryAC-15: Ue 250 V, Ie 3ADC-13: Ue 24 V, Ie 3A

Response Time(UE410-MU / UE410-XU Input to Relay Output)

Response Time of Associated Q1…Q4 Outputof UE410-MU or UE410-XU plus 30 ms

Monitoring Output Circuit (Y14, Y24)Output Type Positively Guided, Non-isolated Normally Open Contact, Current LimitedNumber of Normally Open (NO) Contacts UE410-2RO 1 UE410-4RO 2Switching Voltage DC 18 V DC 24 V DC 30 V DCSwitching Current per Output Channel 75 mALoad Capacitance 200 nF

UE410-DEV / UE410-PRO Technical SpecificationsMinimum Typical Maximum

Output Circuits (X1-X4)Type of Output PNP Semiconductor, Short-circuit ProtectedNumber of Outputs 4Output Voltage 18 V DC 24 V DC 30 V DCOutput Current 100 mALoad Capacitance 100 nFCable Length (single conductor, ∅ 1.5mm2 ) 50 m

Interface - DeviceNetFieldbus DeviceNet (Group 2 Only Server)Interface Level ISO-DIS 11898Connection Technology Open Style Connector, 5-pinSlave Address 0 … 63Baud Rate 125 Kbit/s, 250 Kbit/s, 500 Kbit/s

Interface – PROFIBUS-DPFieldbus PROFIBUS DP V0Interface Level RS-485Connection Technology D-Sub Socket, 9-pinSlave Address 0 … 99Baud Rate Autodetect to 12 Mbit/s


16 October 2006

Intelliface Flexi Controller Ordering Information

Main Unit (UE410-MU)Number of Inputs Number of Safety

Capable OutputsDelay Time(Adjustable)

ConnectionType

ModelDesignation

PartNumber

0 s … 5 s UE410-MU3T5 60261360 s … 50 s UE410-MU3T50 6026137

0 s … 300 s

Pluggable screwterminals

UE410-MU3T300 60261380 s … 5 s UE410-MU4T5 60326690 s … 50 s UE410-MU4T50 6032670

2 Dual-Channel resp.4 Single-Channel

2 Dual-channel resp.4 Single-channel

0 s … 300 s

Dual levelpluggable springclamp terminals UE410-MU4T300 6032671

Expansion Unit (UE410-XU)Number of Inputs Number of Safety

Capable OutputsDelay Time(Adjustable)

ConnectionType

ModelDesignation

PartNumber

0 s … 5 s UE410-XU3T5 60324700 s … 50 s UE410-XU3T50 6032471

0 s … 300 s

Pluggable screwterminals

UE410-XU3T300 6032472

0 s … 5 s UE410-XU4T5 60326720 s … 50 s UE410-XU4T50 6032673

2 Dual-Channel resp.4 Single-Channel

2 Dual-channel resp.4 Single-channel

0 s … 300 s

Dual levelpluggable springclamp terminals UE410-XU4T300 6032674

Input Expansion Unit (UE410-8DI)Number of SafetyCapable Inputs

Number of SafetyCapable Outputs Connection Type Model

DesignationPart

Number

Pluggable screw terminals UE410-8DI3 60261394 Dual-Channel resp.8 Single-Channel None

Dual level pluggable springclamp terminals UE410-8DI4 6032675

Relay Modules (UE410-2RO/4RO)Number of Normally

Open Contacts

Number of NormallyClosed Contacts

(Diagnostic Output)Connection Type Model

DesignationPart

Number

Pluggable screw terminals UE410-2RO3 60261442 x 1 Channel

(2 Channels Total) 1Dual level pluggable spring

clamp terminals UE410-2RO4 6032677

Pluggable screw terminals UE410-4RO3 60261432 x 2 Channel

(4 Channels Total) 2 Dual level pluggable springclamp terminals UE410-4RO4 6032676

Diagnostic Modules (UE410-PRO/DEV/CAN/ETH)

Field bus Protocol Connection Type ModelDesignation

PartNumber

PROFIBUS-DP UE410-PRO3 6028407

DeviceNet UE410-DEV3 6032469

CANopen - In Preparation UE410-CAN3 6033111

Ethernet - In Preparation

Pluggable screw terminals

UE410-ETH3 TBD

PROFIBUS-DP UE410-PRO4 6032678

DeviceNet UE410-DEV4 6032679

CANopen - In Preparation UE410-CAN4 6033112

Ethernet - In Preparation

Dual level pluggable springclamp terminals

UE410-ETH4 TBD

Note: Contact factory for availability for modules with dual level pluggable spring clamp terminals.

Documents

SICK IntellifaceÔ Flexi Controllers [ UE410 Series ] Quick ...docs-europe.electrocomponents.com/webdocs/0b5a/0900766b80b5a8… · No software is required. Solid state safety outputs,