Shuttle Wiring Diagram Rev1 2016 - lawestcoaches.com

7769 GADSDEN HIGHWAYTRUSSVILLE, ALABAMA 35173

PHONE : (+1) 205-655-4256 MCSWEENEYDESIGNS.COM

Sprinter HarnessPlug Door 1-29-2016

PG 1 of 1

Michael OsburnRevision: A

Main Power Feed Wire Routing & Module Placement

DATE NOTES

4030

Relay Relay RelayRelay

10

10

3

Portal Door Module

Auxiliary Battery Isolator

From Start Battery

To Aux Battery

PSM Module

Red

Red

Red/

Whi

te

Red

Orange

FrontFu

se B

lock

IGN

Trig

ger

AC Module

Key FOBRemoteModule

RelayLights

Red

RelayIGNPower

80 AmpBreaker

DefrostRelay




PG 1 of 1


Module Wiring DetailsDATE NOTES

VehicleVoltage SourcePost

Fuse-block Feed wire

AuxiliaryBatteryIgnition Post

Running Post

Constant Post

80 AmpBreaker

Feed to Fuse-block(Orange)

To 80 AmpBreaker(Orange)

Ground(Black)

IgnitionTrigger(Red)

86

85

87 30Relay70 Amp

RelayIGNPower

Key FOBRemoteModule

1 2 3 4 5 6 7 8

+12

Fuse-block

Grou

nd

Ground

PurpleOn Portal

Door ModuleHarness

GrayOn Portal

Door Module Harness

NC

COM NO NC

COM NO

Button to ProgramKey FOB LED

RelayLights

From Fuse-block

(Pink)

Ground(Black)

86

85

8730 Relay70 Amp

(Yellow)

To LED HISwitch, Lights

Portal Door Module

1821 1920

A4

10

R47

A89

111216 1415 1317

H4 M M ZB/R H B

G/R A56

M42

L4 3

V N1

+B

Rif.

+BIN+BOUT

18

CABLE

20

21

19

17

16

1314

15

10

1211

5

8

9

67

23

4

1

EMERGENCY HANDLE)

8 WAYS CONNECTION BETWEEN

CABLE GEARCASE

HANDLE BLOCKED

GEARMOTOR AND CONNECTING 8 WAY CONNECTION BETWEEN

CABLE CONTROL PANEL AND

STOP SWTCH SIGNALINGEXTERNAL EMERGENCY

BOWL DOOR-WAY

HAND -BRAKE

GREEN LIGHT- CLOSED DOOR

CONTROL PANEL AND CABIN WIRE 4 WAY CONNECTION BETWEEN

4-WAYS CONNECTION MALE FOR TELECONTROL RECEIVER

SWICH SIGNALING PULLED

SWICH SIGNALING PULLED

RED LIGHT- OPENED DOOR

TELECONTROL RECEIVER

AUTOMATIC HAND -BRAKE

+ BATTERY IN+ BATTERY OUT

GENERAL RELAY

PUSH BUTTON

ACOUSTIC SIGNALER

3 WAYS CONNECTION BETWEEN MOTOR STOP SOLENOID VALVE

CONTROL PANEL AND CABIN WIRE

ORANGE LIGHT( IT SIGNALS THE SETTING OF THE EMERGENCY HANDLE)YELLOW LIGHT( IT SIGNALS THE

COMPLETED CONTROL PANELOPENING AND CLOSING

STARTING COMMUTATOR

BLOCKING OF THE EXTERNAL

BATTERY POSITIVE

DESCRIPTION

4030

Rela

yRe

lay

Rela

y

Rela

y

10 A

mp

10 A

mp

3 A

mp

AC M

odul

e

9 10 11 12

87

65

43

21

J3J2

J1

Function Color1 Power +12 Red/White2 Ground Black3 Cool Blue4 Heat (Green/Yellow)(Pink)5 High Yellow6 Medium Red7 Low Orange8 Not Used9 Ground Black10 Ignition (Red/White)(Orange)11 Cool Blue12 Heat (Blue/White)J1 Low OrangeJ2 Medium RedJ3 High Yellow

Tie in Purple &Gray at Dash Switch

AC Module

Portal Door Module Key FOB Module




PG 1 of 1


DATE NOTESFuse-Block Schematic

SW LIGHT(Brown)

SW PWR(Red)

FUSE BLOCKIgnition Source

FUSE BLOCKConstant Source

From 80 AmpBreaker(Red)

From IGN Relay(Orange)

TV(Green)

OPR(Orange)

USB(Brown)

DVD/Camera

PASystem Inverter

(Blue) (Orange/White)USB

(Orange)

FUSE BLOCKConstant Source

Dome/StepLight Relay

(Pink)Remote(White)

Female Spade

Door Motor(Red)

Female Spade

12 Gauge Door SwitchLight(Red)

FemaleSpade

18 Gauge

LOWER LEFT FUSE BLOCK

1

10

2

15

3

5

4

5

5

20

6

20

7

15

8

10

9

10

1. TV/MONITOR2. READING LIGHTS3. PORTAL DOOR SWITCH PWR4. PORTAL DOOR SWITCH LIGHT5. USB6. USB7. DVD/REAR CAMERA8. PA SYSTEM/EXIT LIGHTS9. INVERTER

LOWER RIGHT FUSE BLOCK

10

15

11

5

12

5

13 14 15 16 17 18

1. PORTAL DOOR MOTOR2. PORTAL DOOR SWITCH3. INTERIOR LED LIGHTS 4. PORTAL DOOR REMOTE5.6.7.8.9.

1 2 3 4 5 6 7 8 9

1 2 3 4

5




PG 1 of 1

Michael OsburnRevision: F

Main Harness Wire LengthDATE NOTES

STEP LIGHT

STEP LIGHT

36"

36"

72"

OPR

24"

12"

3 WIRESLEDHI - LOW

TV

TV

3 WIRESLEDHI - LOW

12"

36"

36"

12"

12"

12"

12"

OPR

24"

100"

10"

5"

10"

2"

SW LIGHT+ -

SW PWR+ -LOW LED OUT

+

GroundTrigger

Female Spade

Do not tie into Harness Ground Wire

Ties into Red/Black on Door Module

Harness

(Yellow)

(Yellow)

(Yellow)

(Yellow)

(Yellow)

Diode Stripe Towards

Harness

(Gray)

(Gray)

(Green)

(Green)

(Yellow)(Gray)

(Orange)

(Brown)

(Black)

(Pink)

(Pink)

(Red)

HI LED OUT+

Tie to LED HI

RelayPower

Tie to ConstantFuse Block

6" 3"

3"

(Black)Ring

12 Guage

Ground

24"

6"

6"

10"

24”

FUSE BLOCK

110"86

85

87 30Relay

105"

92"

STORAGE LIGHT

STORAGE LIGHT

60”

STORAGE LIGHT TIE IN

Use Male Spades

18”

(Purple)

(Purple)

(Purple)

Storage LightSub Harness.

Notes:

(1) 2 Pin Molex Female

*Note 1

(Orange)*Note 1

All wire ends not noted are terminated with insulated female spades.

Function Color1 Low LED Out Gray2 SW PWR Red3 Hi LED Out Yellow45 TV Green67 OPR

Storage LightOrangePurple

8 SWLT

Dome Relay

Brown

Pink




PG 1 of 1


Main Harness SchematicDATE NOTES

Ties into Red/Black on Door Module

Harness

GroundTrigger

(Yellow)

STEP LIGHT

(Yellow)

(Black)


(Bla

ck)

(Black)

(Black)

(Black)

(Black)

(Black)

(Black)

(Black)

(Black)

(Black)

(Black)

(Black)

(Black)

STEP LIGHT

(Yellow)

LED HI(Yellow)

Diode

LOW LED OUT(Gray)

TV(Green)

TV(Green)

LED LOW(Gray)

(Brown)

(Black)

(Pink)

SW PWR(Red)

(Yellow)HI LED OUT

LED HI

GroundBlack

86

85

87 30Relay

OPRSub-Harness

Ceiling/DomeLight Switch

Feed80 AmpBreaker(Red)

FeedIGN Relay(Orange)

Remote(White)

Door Motor(Red)

Door SwitchLight

USB(Brown)

USB(Orange)

Left Fuse Block From Front Right Fuse Block From Front

OPR(Orange)

OPR(Orange)

LED LOW

LED HI(Yellow)

(Gray)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

GroundBlack

STORAGE LIGHT

STORAGE LIGHT

STORAGELIGHTTIE IN

STORAGELIGHTTIE IN

(Purple)

(Purple) (Purple)(Black)

Storage LightSub Harness.

Ground

SW LIGHT

1

2



Sprinter Harness1-29-2016PG 1 of 1


USB & OPRSub Harness

DATE NOTES

1/4 RingTerminal Ground

MercedesFuse Block

Crimp(Yellow &Orange)

180”

37” 25” 34” 29” 4”

24”

12”

20

24”37” 25” 34” 29” 4”

12v(Yellow)

12v(Yellow)

20”

4” 4”

12v(Yellow)

12v(Yellow)

20”

4” 4”

12v(Yellow)

12v(Yellow)

20”

4” 4”

12v(Yellow)

12v(Yellow)

20”

4” 4”

12v(Yellow)

12v(Yellow)

20”

4” 4”

12v(Orange)

12v(Orange)

20”

4” 4”

12v(Orange)

12v(Orange)

20”

4” 4”

12v(Orange)

12v(Orange)

20”

4” 4”

12v(Orange)

12v(Orange)

20”

4” 4”

12v(Orange)

12v(Orange)

20”

4” 4”

(Black)(Black)


OPR(Orange)

OPR Sub Harness

36”

12”

26”26”26”38”

12”12”12”

*Note 1

Note 1

USB Sub Harness

1

2

1

2

(Orange)(Orange)





USB & OPRSub Harness Schematic

DATE NOTES

1/4 RingTerminal Ground

MercedesFuse Block

Crimp(Yellow)

MercedesFuse Block

Crimp(Orange)


USB Sub Harness

(Black)(Black)

(Bla

ck)

(Bla

ck)

(Bla

ck)

(Bla

ck)

OPR Sub Harness

1

2

(Orange)(Orange)

(Ora

nge)

(Ora

nge)

(Ora

nge)

(Ora

nge)

(Ora

nge)

(Bla

ck)

(Orange)

(Black)

(Ora

nge)

(Bla

ck)

(Orange)

(Black)

(Ora

nge)

(Bla

ck)

(Orange)

(Black)

(Ora

nge)

(Bla

ck)

(Orange)

(Black)

(Ora

nge)

(Bla

ck)

(Orange)

(Black)

(Yel

low

)(B

lack

)

(Yel

low

)(B

lack

)

(Yel

low

)(B

lack

)

(Yel

low

)(B

lack

)

(Yel

low

)(B

lack

)

(Yellow)

(Black)

(Yellow)

(Black)

(Yellow)

(Black)

(Yellow)

(Black)

(Yellow)

(Black)





Harness RoutingDATE NOTES

Driver ChairPedestal

USBUSBUSBUSBUSB

Cargo Light

Cargo Light

Portal DoorSwitchDash

Portal Door Motor Step Lights

LightsSpeaker WiresTo OPR

LightsSpeaker WiresTo OPR

AC Temp ProbeCamera

Speaker WiresTo Head Unit

AC InterfaceTV

Camera

USBUSBUSBUSBUSB





Interior Light Switch /Head Unit Ground Trigger Switch

DATE NOTES

3 2 1 8

7456

Interior Light Switch

Ground Trigger for Head Unit

1

2

3

Function Color1 Low LED Out Gray2 SW PWR Red3 Hi LED Out Yellow45 Sw PWR Black67 SWLT Black8 SWLT Brown

Function Color1 Ground Black2 Blank3 Radio




PG 1 of 1


Double Plug Passenger Door Lockout

DATE NOTES

(Blue/Green)

(Blue/Green)

(Gray)(Gray)

(Purple)

(Red/Black)

From Door Harness

From DoorHarness(Gray)

Door Switch

(Red)

(Red)

Door LatchTrigger

Key FOBRemote(Gray)

Door LatchTrigger

Located Passenger Side Dash Below Air Vent.Remove Panel To Acces Area.

86

85

87A

30Relay

X2

X1X3

X4

From Back




PG 1 of 1


Fuse PanelDATE NOTES

LOWER LEFT FUSE BLOCK

1

10

2

15

3

5

4

5

5

20

6

20

7

15

8

10

9

10

1. TV/MONITOR2. READING LIGHTS3. PORTAL DOOR SWITCH PWR4. PORTAL DOOR SWITCH LIGHT5. USB6. USB7. DVD/REAR CAMERA8. PA SYSTEM/EXIT LIGHTS9. INVERTER

LOWER RIGHT FUSE BLOCK

10

15

11

5

12

5

13 14 15 16 17 18

1. PORTAL DOOR MOTOR2. PORTAL DOOR SWITCH3. INTERIOR LED LIGHTS 4. PORTAL DOOR REMOTE5.6.7.8.9.

5

Documents

Shuttle Wiring Diagram Rev1 2016 - lawestcoaches.com