Upload
others
View
72
Download
0
Embed Size (px)
Citation preview
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 1
© 2014 PETROLIAM NASIONAL BERHAD (PETRONAS)
All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
Safe Handling of Chemicals (SHOC)
for PETRONAS Station
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 2
Module Content
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 3
Part A: Introduction to SHOC
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 4
Training Objectives
Open
• To provide awareness on safe handling of chemicals
• To inculcate safe work practice when handling chemicals
• To comply with USECHH & CLASS requirements
• To protect the health of employees and the community
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 5
Our own incidents……
Open
•
•
•
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 6
Consequences of Chemical Accidents
Open
Important to handle chemicals safely
Harmful to people
(P)
Damage to property/
environment
(E)
Damage to property
(A)
Damage to company reputation
and business
(R)
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 7
Part B: Regulatory Requirements
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 8
Safety & Health Regulations Related to Chemicals in Malaysia
Open
Classification Packaging and Labeling (CPL)Classification, Labelling & Safety Data Sheet of Hazardous Chemicals (CLASS) 2013
Factory and Machinery Act 1967
Factories and Machinery (Lead) Regulations 1984
Factories and Machinery (Asbestos Process) Regulations 1986
Factories and Machinery (Mineral Dust) Regulations 1989
Occupational Safety and Health Act 1994
Use and Standards of Exposure of Chemicals Hazardous to Health (USECHH) 2000
Poisons (Psychotropic Substances) Regulations 1989
Poisons Act 1952
Poisons (Sodium Hydroxide) Regulations 1962
The list could be more…….
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 9
Occupational Safety and Health Act (OSHA) 1994 - Act 514
Open
USECHH: Use and Standards of Exposure of Chemicals Hazardous to Health Regulations 2000.
CLASS: Classification, Labelling & Safety Data Sheet of Hazardous Chemicals Regulations 2013
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 10
Example of DOSH Industry Code of Practice (ICOP) on Chemical Management
Open
Chemicals Classification and Hazard Communication (2014)
Safe Working in a Confined Space (2010)
Indoor Air Quality (2010)
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 11
Example of DOSH Guidelines on Chemical Management
Open
Hg Management in Oil & Gas Industry (2011)
OSH Design, Inspection, Testing and Examination of LEV System (2008)
Storage of Hazardous Chemicals (2005)
Use of PPE Against Chemical Hazards (2005)
Monitoring of Airborne Contaminant (2002)
Control of Chemicals Hazardous to Health (2001)
Preparation of a Chemical Register (2000)
Assessment of the Health Risks Arising from the Use of Hazardous Chemicals in the Workplace (2000)
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 12
Open
USECHH: Overview
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 13
USECHH: Use and Standards of Exposure to Chemicals Hazardous to Health Regulations 2000
Open
Employer’s Responsibilities
Identification of Chemicals Hazardous to Health (Chemical Register)
Permissible Exposure Limit (8hr TWA/MEL/Ceiling Limit)
Assessment of Risk to Health
Action to Control Exposure(PPE / LEV)
Labelling & Relabelling
Info, Instruction & Training(SDS)
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 14
USECHH: Use and Standards of Exposure to Chemicals Hazardous to Health Regulations 2000
Open
Employer’s Responsibilities
Monitoring of Exposure at the Place of Work
Health Surveillance
Medical Removal Protection
Warning Sign
Record Keeping
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 15
What do you need to do as Dealers of PETRONAS Station? (1/2)
Open
Chemical Register)
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 16
What do you need to do as Dealers of PETRONAS Station? (2/2)
Open
Chemical Register)
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 17
All Dealers are required to keep an updated Chemical Register at theirPETRONAS Station as required by Use and Standards of Exposure toChemicals Hazardous to Health Regulations 2000 enforced by Department ofOccupational Safety and Health.
The updated Chemical Register is to be accompanied with the latest SafetyData Sheet (SDS) for all hazardous chemicals used, handled and stored atPETRONAS Station.
Chemical Register
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 18
How to obtain Chemical Register for PETRONAS Station?
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 19
Open
SECTION A: COMPANY INFORMATION
Name DOSH Registration No.
Address (Refer to Appendix 1 for Code of Sector and Appendix 2 for Class of Industry)
Code of Sector
City Postcode Class of Industry
State Company Activity (Please enter ( / ) in the appropriate box)
Telephone No. Manufacturer
Distributer /
Email Formulator
Importer
End-user
16
62490
3. Sila isi semua maklumat
yang diperlukan di Section A.
4. Jangan ubah sebarangmaklumat di bahagian ini.
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 20
Open
5. Sila isi nama stesen.
7. Kira semua bahan kimia
yang telah disemak, dan
masukan jumlah tersebut. 8. Isi jumlah pekerja di stesen mengikut jantina.
6. Sila semak senarai Product
Name. Jika terdapat bahan
kimia yang tidak disimpan di
stesen, sila ‘Hide’ bahan
kimia tersebut.
9. Masukan jumlah pekerja
yang akan memantau atau
mengunakan bahan kimia
tersebut.
10. Masukan jumlah
maksima kuantiti bahan
kimia yang digunakan atau
disimpan di stesen.
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 21
Open
11. Sila isi nama dan
maklumat orang yang
menyediakan ‘Chemical
Register’ seperti Supervisor.
12. Sila isi nama dan
maklumat orang yang
menyemak ‘Chemical
Register’ seperti Rakan
Niaga.
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 22
13. Sila simpan semua
pertukaran yang telah dibuat.
14. Cetak Section A dan Section B & C.
Dokumen tersebut hendaklah disimpan di
dalam fail dan diletakkan di pejabat, untuk
memudahkan sebarang pemeriksaan darimana-mana pihak.
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 23
All Dealers are required to keep theCHRA report at their PETRONASStation as required by Use andStandards of Exposure to ChemicalsHazardous to Health Regulations2000 enforced by Department ofOccupational Safety and Health.
Chemical Health Risk Assessment (CHRA)
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 24
Dealer’s Roles
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 25
Open
SURAT PEKELILING WAKIL PENJUAL: 047/2017
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 26
Open
ACKNOWLEDGEMENT RECEIPT
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 27
Safety Data Sheet (SDS)
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 28
Sample of Safety Data Sheet (SDS)
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 29
Example of CLASS Label
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 30
Scope of Simplified SHOC Training
Open
•
•
•
•
•
•
•
•
•
•
•
•
•
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 31
When should Dealers conduct SHOC Training?
Open
•
•
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 32
What do you need to do as KrewPETRONAS?
Open
1. Inform Dealer of susceptible conditions that may increase exposure to worker
2. Follow instruction or work procedures (e.g. PTW)
3. Participate in any activities carried out by their employer to ensure compliance to the regulations
4. Wear and maintain any PPE supplied
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 33
Open
CLASS: Overview
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 34
CLASS 2013 – Duty of Supplier
Open
CLASSIFICATION
LABELLING
INVENTORY
PACKAGING
SUBSIDIARY SUPPLIERRepacker,
Distributor or Retailer
PRINCIPAL SUPPLIER
Manufacturer, Formulator,
Importer, Recycler or Reformulator
Manufacturer & Importer
SDS
The responsibilities of principal supplier and subsidiary supplier
according to the CLASS Regulation are:
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 35
CLASS: Classification, Labelling & Safety Data Sheet of Hazardous Chemicals Regulations 2013
Open
• Supplier to ensure that all chemicals are well classified, packaged, labelled furnished with SDS
• User (USECHH) to ensure all chemicals received in well packaged and labelled containers, together with SDS
Responsibilities
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 36
SDS Content
Open
1. Product and company information
2. Hazards identification
3. Composition information on ingredients
4. First aid measures
5. Fire fighting measures
6. Accidental release
7. Handling and storage
8. Exposure controls, personal protection
9. Physical, chemical properties
10. Stability and reactivity
11. Toxicological information
12. Ecological information
13. Disposal considerations
14. Transport information
15. Regulatory information
16. Other information
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 37
Part C: SHOC Approach
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 38
Part C: SHOC Approach
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 39
SHOC Approach: (1) Identification
Open
IDENTIFICATION
What is a chemical?
Chemicals Hazardous to Health
Physical Forms
Health Effects
Acute
Chronic
Sources of Information
Safety Data Sheet (SDS)
Chemical Register
Warning Sign
Label
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 40
What is chemical/hazardous chemical?
Open
Chemical
chemical elements, or compound or mixture thereof, whether natural or synthetic, but does not include micro - organism
Chemical Hazardous to Health
listed in Schedule I or II (USECHH, 2000)
possess any of the properties categorised in Part B of Schedule I of CPL, 1997
comes within the definition of pesticide under the Pesticides Act, 1974
is listed in the First Schedule of the EQA (Schedule Waste) Regulations, 2005
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 41
Chemical Health Effects
Open
Depends on exposure and individual susceptibility
ACUTE
Effects that are caused by a single
exposure Effects that result from repeated or
prolonged exposures
CHRONIC
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 42
Routes of Entry
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 43
Source of Chemical Information
Open
Chemical Register
Safety Data Sheet (SDS)
Warning Sign
Labeling
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 44
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 45
SHOC Approach: (2) Assess & Evaluate
Open
Assess & Evaluate
Health Hazard (How Bad?)
Chemical classification
Exposure (How Much?)
Routes of exposure
Duration/ Frequency
Other factors
Health Risk (Significant or Not?)
Control Chart Rating
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 46
Health Risk Concept (1/2)
Open
Health Hazard Exposure
=XHealth
Risk
Potential of a chemical to cause harm or adversely affect health of people
Possibility of chemical being inhaled; getting into the eye or
skin or absorbed through the skin; or being swallowed
Probability for the hazard to cause
harm
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 47
Health Risk Concept (2/2)
Open
Health Risk
Health Hazard Exposure
=X
Toxicology
Potential Health Effects
Chemical Properties
Frequency
Duration
ControlRoute of Exposure
Dose
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 48
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 49
SHOC Approach: (3) Control
Open
CONTROL
Hierarchy of Control
Safe System of Work
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 50
1. Hierarchy of Control
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 51
Existing Controls at PETRONAS Station
• • •
•
•
•
• •
•
•
•
•
•
• •
•
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 52
Personal Protective Equipment
Open
When PPE should be used
Selection of PPE materials
Categories of PPE
PPE Maintenance
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 53
When PPE should be used?
Open
As an additional precautionary defence used together with other control measures
Last defence
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 54
Selection of PPE materials
Open
Factors to be considered– Hazard identification
– Routes of entry
– Compatibility of materials
– Durability for tasks
– Duration of exposure
– Comfort
Remember no “Universal” protection material is available
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 55
Categories of PPE
Open
Chemical Protective Clothing (CPC)
Eye & Face Protection
Hand Protection
Foot Protection
Respiratory Protection
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 56
PPE Maintenance
Open
Do not share PPE unless there is an exemption by management on certain items
Inspect PPEs periodically
Do not use contaminated or damaged PPE
Clean your PPE after each use
Store your PPE’s in your respective lockers or provided space
Change your PPE as per the manufacturer recommendation
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 57
2. Safe System of Work
Open
PTW
Management of Change (MoC)
Risk Assessment (i.e HRA, CHRA, JHA, HEMP)
Safety briefing
Tool box
Training (SHOC)
Pre-mob briefing
Chemical Storage
Product Stewardship
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 58
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 59
SHOC Approach: (4) Recover
Open
Recover
Emergency Response
First Aid Measure
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 60
Emergency Procedure
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 61
1. Emergency Response
Open
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 62
2. First Aid Measures (1/3)
Open
Call for help
Remove from the contaminated area
Move to fresh air (upwind) and breath deeply
Alert emergency response team
Perform CPR by a trained personnel if necessary
Seek medical advice accompanied with SDS
Inhalation
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 63
2. First Aid Measures (2/3)
Open
Call for help
Flush eye/ shower body/clothes continuously with running water
Continue for at least 15 minutes
Alert supervisor or ERT
Seek medical advice accompanied with SDS
Eye and Skin Contact
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 64
2. First Aid Measures (3/3)
Open
Call for help
Alert emergency response team
Do not induce vomiting
Seek medical advice accompanied with SDS
Ingestion
Presentation Title (acronym) ;Division – Name/OPU/HCU/BU (acronym) ;Name of Presenter ©Petroliam Nasional Berhad (PETRONAS) 2015 65
Thank you
Open