Sheet Metal Bending-3

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    Manufacturing Engineering SectionMechanical Engineering Department

    Indian Institute of Technology Madras

    Email: [email protected]

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    SHEET METAL FORMING

    OPERATIONS – BENDING

    Part-3 

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    BEND SEQUENCE DETERMINATION:

    •  It focuses on determining an optimal bend sequence from the set of feasible bend sequences.

    • A part with many bends has many feasible bend sequences. A feasible bend sequence refers to a

    sequence without any collision during the bending process.

    • A collision may be self or with tool or with machine parts. It is described in the figure below. 

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    TOOLING LAYOUT ON PRESS BRAKE:

    • Tooling layout implies determining the actual locations of all tools that need to be mounted on the

    machine.

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    An optimized tool layout reduces the total travel distance of an operator during the process. 

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    GAUGE POSITION DETERMINATION:

    • Back gauges helps in placing the sheet accurately in position by providing support from the back

    side of the machine.

    •  The position of back gauge for each bend need to be determined.  

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