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Asahi India Glass Limited Shattering Myths… …Establishing Facts!! In Glass Glass – A quick background Glass is an amorphous (non- crystalline) solid material The word ‘Glass’ is derived from the Latin term ‘Glesum’ which means transparent substanc Glass is typically brittle and optically transparent The commonly used glass types are Flat glass and Container glass Flat glass is a type of glass, initially produced in plane form, commonly used for windows, glass doors, transparent walls and windshields and of two types: • Sheet Glass • Float Glass Container glass is a type of glass used for the production of glass containers.

Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

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Page 1: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Asahi India Glass Limited

Shattering Myths…

…Establishing Facts!!

In Glass

Glass – A quick background

Glass is an

amorphous (non-

crystalline) solid

material

The word ‘Glass’ is

derived from the Latin

term ‘Glesum’ which

means transparent

substanc

Glass is typically

brittle and

optically

transparent

The commonly used

glass types are Flat

glass and Container

glass

Flat glass is a type

of glass, initially

produced in plane

form, commonly

used for windows,

glass doors,

transparent walls

and windshields and

of two types:

• Sheet Glass

• Float Glass

Container glass is

a type of glass used

for the production of

glass containers.

Page 2: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Is Glass Indispensible?

Unmatched aesthetics which allow architects

and builders to explore

unconventional building

shapes.

No deterioration,

corrosion, stains or

fading throughout

its lifespan.

Transparentto visible light.

Zero-degeneration and

easy maintenance which helps in

maintaining a clean

environment.

Can be recycled

indefinitely as the

structure of glass does

not deteriorate through

the process.

A Sustainablematerial.

YES.And for more than one reason!

EnergyEfficiency

Strength

Security

Sound Insulation

Application Glazing Selection

Parameters

Page 3: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Application

Myth: All Glasses are the same. Reality:

A single element

added to glass can

significantly change its properties.

G

L

A

S

S

Myth: Glass is only for Windows

When people think of glass for

a house, the first things that

come to mind are windows

and cookware.

That was in the past. With the

advancement of technology

and science, it is now possible

to manipulate glass at a

molecular level which makes it

take on countless other

capabilities making it ideal for

more than just windows.

Page 4: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Reality: Glass has a variety of uses

Structures

Flooring Mirrors Interiors Partitions

Amenities

•Museum

•Public Library

•Parks

•Streetscape

Industrial

•Automobiles

•Pharmaceutical

•Other

Manufacturing

Ind.

•Packaging

Industry

Residential

•Housing

•Hostel

Commercial

•Hotels

•Offices

•Retail outlet

•Malls

Facades

Strength

Myth: Glass is Fragile and Rigid

Reality:

Page 5: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Burglar-proof glass

Security

Myth: Glass is Vulnerable Fact : Glass can be Tough

Bullet-proof glass

Fire-proof glassCentriglass

Glass

Polycarbonate

Polyurethane

6mm = 30 dB reduction

Sound Insulation

Using different configuration of glass, noise can be reduced by up to 55 to 60 dB

6mm +12 mm air gap+

6mm = 32 dB reduction

6mm +PVB+ 6mm =

36 dB reduction

6mm +12mm air gap+

6mm /PVB/6mm =

42dB reduction

6mm = 30 dB reduction 6mm +PVB+

6mm = 36 dB reduction

6mm +12mm air gap+

6mm /PVB/6mm =

42dB reduction

6mm +12 mm air gap+

6mm = 32 dB reduction

Myth: Glass does not trap sound

Reality: Glass can be used for

sound insulation

Page 6: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Reality: Glass contributes to energy efficiency

Glass can be used as a building material

for energy- efficient architecture, based

on its application as well as the following

parameters:

•How glass is integrated with facade.

•Building typology

•Climate typology

•Orientation

•Site surrounding

•Design of the structure – Active or Passive

Roof 24 %

Floor 9 %

Walls

26 % Windows

41 %

Myth: Glass wastes energy

Energy Efficiency

Real-Life Case Studies

Page 7: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Double skin facade – Combination of

perforated aluminum sheet & glazing

A school in Mumbai

How glass is integratedDouble skin facade

The non-solar heat gets trapped between the perforated aluminium façade and inside skin

when using a low-E glass.

Non-solar heat gain is the reason for increase in heat gains.

Type

Total Electricity

ConsumptionElectricity Cost Savings

( Mwh)Annual

(in lakhs)

Annual

(in thousands)

Non - ventilated cavity

Base case - 12mm AIS

Clear871 52

12mm Ecosense Spring 884 53 -78.88

12 mm Ecosense Dawn 876 52 -27.80

SC (Ecosense Dawn) 876 52 -27.80

SC + LE (Ecosense

ClearVision)876 52 -27.80

Ventilated cavity

12mm Ecosense Dawn 718 43 921.07

Ecosense Dawn DGU 718 43 921.07

Ecosense ClearVision DGU 718 43 921.07

Daylight Analysis:

For a corporate building in Mumbai, daylight analysis was done

for Clear Glass (VLT = 78%) and the high performance glass (VLT =

21%). Both the glasses performed identically in terms of achieving

the optimal lux levels. Clear Glass, in fact, caused glare in certain

portions of the building.

Inclined Facade

• Daylight analysis is important as it prevents overdesigning of the building and at the same

time optimizes VLT requirement.

• In the case mentioned, we can use high performance glass which will reduce cooling load

without compromising on lighting load

Pink region shows area which

will have glare and Grey

indicates sub-optimal lighting

In 2nd case, we can see

reduction in glare area without

reducing optimum lux level.

VLT 78% VLT 21%

Page 8: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Office Building in Bangalore

Climatic condition of the location is important to select type of glazing

as different weather conditions have different impact on glass.

Climate Analysis

Glass with SF of 37 &

U-Val – 5.7 was as

efficient as a glass with

SF of 25 & U-Val – 3.7.

The building design &

the local weather

conditions meant that

you can relax the glass

values and still be

energy efficient.

Calcula-tions

Total(KWh)

Cost of Electr-icity

Savings (Kwh)/Yr

Savings(Rs.) / Yr

Cost of Glass

Cooling design(Kwh)

Cooling LoadIn TR

Units Cost SavingExtra Paid for Glass

base case

clear Glass

SGU

7032860 42197163 2750000 3052 862 300tr*3 21375000

Enhance Pine

SGU7244067 43464400 -211206 -1267237 5500000 2960 836 300tr*3 21375000 0.00 2750000

Enhance Reef

SGU7034942 42209653 -2082 -12491 5500000 2905 820 300tr*3 21375000 0.00 2750000

Proposed

Glass7099559 40597354 -66699 -400191 5750000 2800 790

300tr*2

+ 200tr*119000000 2375000 3000000

Proposed

Glass with

lighting

controls

7320208 43921247 -287347 -1724085 5750000 2876 812300tr*2

+ 200tr*120187500 1187500 3000000

Proposed

Glass without

lighting

controls

7640898 45845389 -608038 -3648227 4250000 2885 814300tr*2

+ 200tr*120187500 1187500 1500000

Orientation

A commercial complex at Navi Mumbai with

glazing on the Eastern and Southern façade

showed that Clear Glass performed as good as

“high-performing glasses” and the choice came

down to aesthetics.

Shadow Analysis:

Right orientation reduces the

demand for high performance

parameters.

January

May

Page 9: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Shadow Analysis:

Blue indicates the sun’s path in summer and Red indicates the sun’s path in

winter.

Site Surroundings

Perspective View Plan

Shadow Analysis suggests the optimum requirement of Glazing

performance parameter to be used.

Passive Design

• A hotel building in Gurgaon

had avoided their demand of

high-performance glasses

just by adding shading

devices.

• Correct shading reduces

overall solar radiation intake

in the building and also

optimises light inside the

building.

Page 10: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Active DesignCooling Loads Reduction

Type Electricity Cost Savings Money

Annual (Rs.) Annual (Rs) % saving

SGU

Base case - ECBC 23091954.1

Bronze Brook 18365575.2 4726378.9 20.5

Bronze vision 18229707.1 4862247.0 21.1

Grey Radiance 17901711.5 5190242.6 22.5

Gray Lite 17345102.2 5746851.8 24.9

Commercial building, Bangalore

Electricity consumption reduces

by 20–25%, if solar control

low-E glasses are used.

ECBC Base

CaseSolar control Low E glass

7.6

8.1

8.5

Things to Note

• The same fenestration behaves differently

depending on the specific design.

• It should not be assumed that products

with Low U-value and SHGC are the best

and universal solution.

• Direct radiation falling on the windows

should be minimised.

• For shaded windows, products with lower

U-values perform better.

• For windows receiving high amount

of solar radiation, products with low SHGC

would perform better.

• Hence glazing should be selected after

thoroughly considering the design.

Page 11: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Glass Integration – AIS fulfils all your needs

related to glass as it is present in every part of

the value chain, be it glass manufacturing,

processing, consultation,

interior installation, window solutions and much

more

Glass

Selection

Glass

Products

Glass

Integration

Glass

Processing

Beyond just glass products –

AIS 4G Solutions

21

Glass Selection – AIS helps in the selection of the

right product depending on your requirements

Glass Products – AIS, with its wide range of

products, offers solutions to fulfil all

requirements, exteriors as well as interiors,

performing well on parameters such as

Glass Processing – AIS provides all kind of

processing of glass as per your requirements

AIS – An overview

Today, AIS is broadly structured into four verticals:

• Auto

• Architectural

• Consumer Glass

• Solar Glass

Asahi India Glass Limited (AIS) is the largest

integrated glass company in India offering end-to-

end solutions across the entire glass value chain

AIS offers the ideal combination of customised glass

solutions, expertise and knowledge of design,

installation and retail

AIS has grown from being a ‘single product, single

customer’ company to a world-class integrated

company with 13 plants/sub assembly units and

global customers

22

Page 12: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

AIS – Strong foundation in the architectural segment

Integrated Supply Chain

�Complete ownership of the value chain

�Uncompromised quality

Distributed Manufacturing

� Flexible delivery schedule

� Reduced logistic costs

� Reduced lead times

Proven Track Record

�Strong customer

relationships

�Long list of satisfied

customers

Wide Range of Best-in-Class

Products

�Highest range of products including

new range of high-performance glass

added over last 6 months

�Product & services for consumer

segment by GX (for individual home

owner) and WE (for auto glass)

Customized Solutions for

your Glass Needs

�Energy performance

�Lighting

�Acoustic

�Wind load analysis

23

Ecosense – Made in India.

Made for IndiaThe Indian subcontinent is unique in its spread

of climatic conditions, and Ecosense has been

developed with this in mind. Manufactured

with the help of the best coaters and coating

development team and leveraging knowledge

based on studies of optimum parameters that

suit Indian conditions.

Ecosense makes sense in the Indian context

not just climatically, but also meets the needs

of Indian consumers who traditionally…

• …require cooling inside not heating

• …want to restrict solar radiation to come

inside rather than allowing it

• …want glass with optimally medium to low U

value rather than very Low U value

• …want optimum light to come inside not very

high light transmission.

24

Page 13: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

Enhance your facades, enhance your choices with Ecosense

Enhance – and combine the best parameters with optical and

thermal comfort, also available in unique Blue-Grey Shade.

Enhance your facades, enhance your choices with Ecosense

Enhance – and combine the best parameters with optical and

thermal comfort, also available in unique Blue-Grey Shade.

Ecosense Enhance

Enhance (Solar Control Glasses)

Dawn

Dew

Spring

Ice

Aura

Cove

GlacierIris

Bay

Marine

Meadow

Reef Pine

Clover

Coral

Insulated Glass (6mm Ecosense + 12mm airgap + 6mm AIS Clear)

Product Colour CodesVLT

ReflectionSF SC U-Value

Int Ext

% % % % W/m² °K

Dawn Clear SC 26/33 26 28 19 33 0.38 2.8

Dew Clear SC 32/34 32 15 18 34 0.39 2.8

Aura Clear SC 48/45 48 25 27 45 0.52 2.8

Ice Clear SC 50/47 50 26 18 47 0.54 2.8

Spring Clear SC 60/52 60 32 29 52 0.60 2.7

Cove Blue SH 17/25 17 28 11 25 0.29 2.8

Glacier Blue SH 21/26 21 13 15 26 0.3 2.8

Iris Blue SH 29/31 29 30 14 31 0.36 2.8

Bay Blue SH 31/34 31 25 13 34 0.39 2.8

Marine Blue SH 39/37 39 31 19 37 0.43 2.8

Meadow Green SN 50/38 50 29 25 38 0.44 2.8

Pine Green SN 22/24 22 28 19 24 0.28 2.8

Reef Green SN 27/25 27 14 18 25 0.29 2.8

Coral Green SN 40/35 40 25 20 35 0.40 2.8

Clover Green SN 42/36 42 27 19 36 0.41 2.8

Oak Bronze SB 14/28 14 29 20 28 0.32 2.8

Mist Blue-Grey SG 16/27 16 28 20 27 0.31 2.7

Pebble Blue-Grey SG 29/33 29 26 20 33 0.38 2.8

Cinder Blue-Grey SG 30/33 30 25 20 33 0.38 2.8

Vapour Blue-Grey SG 35/37 35 23 20 37 0.42 2.7

25

Ecosense Exceed

Exceed(Solar Control Low E Glasses)

Clear

BrookClear

Vision

Blue

Vision

Green

Brook

Clearlite

Clear

Radiance

Bluelite

Blue

Radiance

Green

Vision

Greenlite

Green

Radiance

Blue

Brook

Insulated Glass (6-12-6)

Product Colour CodesVLT

ReflectionSF SC U-Value

Int Ext

% % % % W/m² °K

Clear Brook Clear LC 35/26 35 16 39 26 0.30 1.70

Clearvision Clear LC 39/29 39 14 23 29 0.33 1.70

Clear

RadianceClear LC 49/33 49 14 21 33 0.38 1.76

Clearlite Clear LC 58/38 58 19 10 38 0.44 1.70

Bluevision Blue LH 24/20 24 13 13 20 0.23 1.70

Blue Brook Blue LH25/20 25 14 19 20 0.23 1.70

Blue

RadianceBlue LH 31/23 31 13 11 23 0.26 1.76

Bluelite Blue LH 37/24 37 15 7 24 0.28 1.70

Green Brook Green LN 31/21 31 15 29 21 0.24 1.70

Greenvision Green LN 34/22 34 13 19 22 0.25 1.70

Green

RadianceGreen LN 41/24 41 14 17 24 0.28 1.75

Greenlite Green LN 49/28 49 12 14 28 0.32 1.70

Grey Brook Blue-Grey LG 21/19 21 16 16 19 0.21 1.70

Greyvision Blue-Grey LG 23/20 23 13 12 20 0.23 1.70

Grey

RadianceBlue-Grey LG 28/23 28 12 9 23 0.26 1.76

Greylite Blue-Grey LG 35/25 35 11 9 25 0.29 1.70

26

Exceed your expectations with the Ecosense Exceed

range which offers optimum light transmission and a

lower Solar Factor (SF) best suited to Indian climatic

conditions, while meeting the prescriptive requirement

of energy efficiency codes.

Exceed your expectations with the Ecosense Exceed

range which offers optimum light transmission and a

lower Solar Factor (SF) best suited to Indian climatic

conditions, while meeting the prescriptive requirement

of energy efficiency codes.

Page 14: Shattering Myths… …Establishing Facts!! In Glass€¦ · Asahi India Glass Limited (AIS) is the largest integrated glass company in India offering end-to-end solutions across

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