SG DRILL SERIES - Welcome to Nachi America | Nachi Aerospace Circular Aerospace/Defense Connectors DRILL DIAMETER #38(0.1015) CUTTING SPEED (SFM) 80 RPM 3000 FEED (IPR) 0.001 FEED

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Text of SG DRILL SERIES - Welcome to Nachi America | Nachi Aerospace Circular Aerospace/Defense Connectors...

  • SG DRILL SERIESPOWDERED METAL COBALT DRILLS

  • Contributing to Progress in the World of Product Manufacture

    2

    The NACHI Difference ~

    When You Buy From NACHI ~

    NACHI-FUJIKOSHI CORP. is a pioneer of precision cutting tools in Japan and one of the

    leading manufacturers of tools worldwide. No manufacturer of cutting tools anywhere in the world exercises

    greater control over the quality of its products than NACHI. NACHI quality starts with the material itself

    because the High Speed Steel, premium Cobalt High Speed Steel, Powder High Speed and Cermet we use

    comes from our own mills. The technology of the coating, such as Mixed Component multi-layer coating

    and Diamond coating (thin film diamond) has been developed specifically for our cutting tools.

    Cutting tools are basic products for the machine industries. Successful performance of machine tools

    cannot be expected without precise cutting tools and high quality. NACHI pursues the highest quality 100%

    of the time. NACHI is the first Japanese cutting tool manufacturer to be awarded the prestigious honor of

    the Deming Award for Quality.

    When you purchase cutting tools from NACHI you are using products produced by one of the largest, most

    innovative manufacturers of industrial equipment in the world. Established more than 85 years ago, the

    NACHI FUJIKOSHI CORP. has grown into a world-class, worldwide leader in its industry. The company has

    approximately ten million square feet of plant area and facilities in Japan, production plants in the U.S.A.,

    Singapore, Brazil, Taiwan, Spain and Korea, and sales & marketing subsidiaries in all major industrial nations.

  • Features

    Work Materials

    Performance

    Composite multi-layer film coating method characterizedby improved wear resistance as compared to TiN.

    0

    1

    2

    3

    4

    5Wear resistance

    Toughness

    Heat resistanceDeposition resistance (for iron)

    Surfaceproperties(Smoothness)

    TiN

    SG

    Brand A (TiN Coated)SG-ES Drill

    Positioning

    30m15m

    SG-ESS Drills (stub length)Self centering point:

    SG-ES Drill(jobber length):

    Characteristics of SG Coating

    Performance and Cutting Data of SG Drill Series

    4-Facet self-centering point for stable and precisepositioning

    Made from premium powdered metal cobaltsubstrate

    Composite Multi-layer SG Coating (Tin+TiCN) Precision ground end mill style shank for accurate

    and precise drilling

    Hi-temp Alloys Carbon Steels Stainless Steels Cast Irons Alloy Steels Structural Steels Aluminum Alloys Brass & Bronze

    Cutting ConditionDrill Dia : 9.0mm.Hole Depth : 32mmCutting Speed : 20m/min. (65.6 SFM)Feed : 142mm/min (5.6 IPM)Work piece Material : Alloy steel (300HB)Machine : Vertical machining center

    Brand A (TiN Coated)SG-ES Dr ill

    0

    0

    25

    20

    15

    10

    5

    100 200 300 400 500 600

    Enlargement

    Number of Drilled Holes

    ( m)

    List No.Metric Sizes

    Metric SizesFractional, Wire & Letter Sizes

    Metric SizesFractional Sizes

    7572P

    7570P7571P

    7591P7596P

    Drill NameStocked Size

    Equals solid carbide drill in performance dueto tough PM cobalt substrate

    Great substitute for carbide drills for shortproduction runs

    40-50% more tool life than HSS-Co drills Stable positioning within 0.0005"(12m) Self-centering point eliminates need for

    center drill operations

    Streamlines the process & reduces machining time dramatically

    3

    Fractional, Wire & Letter Sizes 7573PMetric SizesFractional Sizes

    7574P7575P

    SG Drill Series - Technical Information

    SG-ESSDrill

    SG-ESRDrill

    SG-ESDrill

    SG-OHDrill

  • 4

    Aerospace

    Circular Aerospace/Defense Connectors

    DRILL DIAMETER #38(0.1015")

    CUTTING SPEED (SFM) 80

    RPM 3000

    FEED (IPR) 0.001

    FEED (mm/rev) 0.025

    DOC .554"(14mm)

    HOLE DESCRIPTION Blind

    Cutting Oil

    316L Stainless Steel

    20-22 HRC

    CNC Lathe

    15% Cheaper than HSS-PM (Competitor)

    3.5 - Times more tool life than Competitor

    MATERIAL

    HARDNESS

    MACHINE

    PERFORMANCE

    RESULT

    INDUSTRY

    COMPONENT

    CU

    TTIN

    G C

    ON

    DIT

    ION

    S

    WORK PIECE

    COOLANT

    SG DRILL

    COMPETITOR O No of Holes

    0 200 400 600 800

    SG DRILL

    Drill

    DRILL DIAMETER

    CUTTING SPEED (SFM)

    RPM

    FEED (IPR)

    FEED (mm/rev)

    DOC

    HOLE DESCRIPTION

    MATERIAL

    HARDNESS

    MACHINE

    PERFORMANCE

    RESULT

    INDUSTRY

    COMPONENT

    CU

    TTIN

    G C

    ON

    DIT

    ION

    S

    WORK PIECE

    COOLANT

    Drill

    Aerospace

    Turbine Engine Components

    1/4" (.250")

    30

    450

    0.004

    0.101

    .7"(18mm)

    Thru

    Water Soluble

    Inconel 645

    28-32 HRC

    CNC Vertical Mill

    45% Cheaper Cost than Carbide

    2-times more tool life than Carbide

    SG DRILL

    COMPETITOR M No of Holes

    0 10 20 30 40

    SG DRILL

    DRILL DIAMETER

    CUTTING SPEED (SFM)

    RPM

    FEED (IPR)

    FEED (mm/rev)

    DOC

    HOLE DESCRIPTION

    MATERIAL

    HARDNESS

    MACHINE

    PERFORMANCE

    RESULT

    INDUSTRY

    COMPONENT

    CU

    TTIN

    G C

    ON

    DIT

    ION

    S

    WORK PIECE

    COOLANT

    Drill

    SG DRILL

    COMPETITOR TNo of Holes

    0 100 200 300 400 500 600

    SG DRILL

    Hardness Testing Equipment

    Micro Hardness Tester Parts

    2.8mm

    45

    1600

    0.002

    0.05

    .400"(10.1mm)

    Thru

    Water Soluble

    304 Stainless Steel

    25-28 HRC

    CNC Vertical Mill

    Same Price as Comp carbide TiALN Drill

    3-Times more tool life than Competitor Drill

    SG DRILL

    COMPETITOR MANo of Holes

    0 200 400 600 800

    SG DRILL

    DRILL DIAMETER

    CUTTING SPEED (SFM)

    RPM

    FEED (IPR)

    FEED (mm/rev)

    DOC

    HOLE DESCRIPTION

    MATERIAL

    HARDNESS

    MACHINE

    PERFORMANCE

    RESULT

    INDUSTRY

    COMPONENT

    CU

    TTIN

    G C

    ON

    DIT

    ION

    S

    WORK PIECE

    COOLANT

    Drill

    Bearing

    Integrated Bearing Assemblies

    1.2mm

    40

    3000

    0.0012

    0.03

    .24"(6.2mm)

    Thru

    Water Soluble

    H-10 Tool Steel

    20-25 HRC

    CNC lathe

    40% Cheaper Cost than Carbide

    3.5 - Times more tool life than Carbide

    SG - ESSSG - ESS

    SG - ESS SG - ESS

    SG Powdered Metal Cobalt Drill

    SG Drills - Application Success Data

  • High Performance Powdered Metal Cobalt Drills

    SG-ESS Micro Drills

    Premium PM-Cobalt Substrate with composite SG Coating (TiN + TiCN) Equals Solid Carbide Drill in performance due to tough PM Cobalt Substrate 30 - 40% more tool life than conventional HSS/HSCO micro drills 3mm diameter end mill style shanks for highly precise and accurate drilling Precision ground end mill style shank for accurate and precision drilling

    SG Coating (Tin + TiCN)

    Drilling Performance of SG-ESS Micro Drill

    SG-ESS 0.5mm (material: 304 SS)Cutting edge after drilling 1080 holes

    SG-ESS Drills made with Tough PM MaterialSuitable for drilling of wide variety materials from Steel to Stainless Steel.

    SG-ESS Micro Drills

    Well Suited for Drilling:

    5

  • Stock

    SG-ESS Micro DrillsFAX h7 N

    HELIX 118h7

    Ds

    L

    Dc

    SG-ESS Drills / Micro & Stub Length / Metric, Fractional & Wire Sizes

    New MicroSizes

    6

    LIST 7572P Metric Range .50 to 20.0Metric: Micro & Stub Length

    High Performance (3xD)PM-HSCO SG COATED

    This drill having stub length is suited for high-speed drilling andprecise positioning and diameter. This is useful in material fromCarbon Steels and Stainless Steels to Aluminum.

    >1.9

    SG-ESS Stub Length Drills

    0.500.510.520.530.540.550.560.570.580.590.600.610.620.630.640.650.660.670.680.690.700.710.720.730.74

    Dc

    3

    3.5

    4.5

    L

    38 3

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    EDP

    0.750.760.770.780.790.800.810.820.830.840.850.860.870.880.890.900.910.920.930.940.950.960.970.980.99

    5

    5.5

    0716654071690007169170716923071693007166600716946071695207169690716975071667707169810716998071700207170190716683071702507170310717048071705407166900717060071707707170830717090

    0.01970.02010.02050.02090.02130.02170.02200.02240.02280.02320.02360.02400.02440.02480.02520.02560.02600.02640.02680.02720.02760.02800.02830.02870.02910.02950.02990.03030.03070.03110.03150.03190.03230.03270.03310.03350.03390.03430.03460.03500.03540.03580.03620.03660.03700.03740.03780.03820.03860.0390

    #76

    #73

    #71

    #70

    #68

    #67

    #66

    #65

    #63

    #61

    Dc L DsEDP057378006938620693879069388506938910575347069390706939130693920

    06939360573797069394206939590693965069397105753530693988069399406940090694015057380206940210694038069404406940500575360069406706940730694080069409605738190694101

    069411806941240694130057537606941470694153069416006941760573825069418206941990694204069421005753820694227069423306942400694256

    1.001.011.021.031.041.051.061.071.081.091.101.111.121.131.141.151.161.171.181.191.201.211.221.231.241.251.261.271.281.291.301.311.321.331.341.351.361.371.381.391