16
1 SERVICES FROM AERZEN

SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

1

SERVICES FROM AERZEN

Page 2: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

2

150 YEARS OF STRIVING FOR PERFECTION: A WORLD OF SERVICES FROM AERZEN.

Compliments of your OEM.We have manufactured quality products for over 150 years — all while developing a world of services to support them. AERZEN's portfolio includes custom-made assemblies designed for each phase in your machine’s lifespan, focusing on original OEM parts and reliable logistics and high-performance services as well as decentralised service centres near you to guarantee rapid delivery of spare parts and competent service – no matter where in the world you are.

The best kind of service is the kind you don’t need. No technology, however, is completely free from

wear and tear. Our machines are designed to do their job as long and as efficiently as possible — for

decades, if need be. After-sales services from AERZEN will help extend their availability and

lifetime — a real plus for your investment!

AERZEN OEM expertise – there for you whenever and wherever you need it

Our strategy: be wherever you need us to be.We can guarantee optimal support for our machines all over the world – not only in our traditional markets, but increasingly in emerging economies and non-industrialised countries. There are over 2,000 AERZEN employees at work across the globe.

Page 3: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

3

CONTENTSSERVICE AND PARTS CENTRE 4

ON-SITE SERVICE 6

SERVICE PORTFOLIO 8

Original Spare Parts 8

Service Kits 8

Lubricants 10 Service Packages 10

Exchange Procedure 1 1 Motor and Relubrication Devices 1 1 Machine Diagnosis 12

Acoustic Optimisation 12

Training Centre 13

RENTAL SERVICES 14

Page 4: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

4

A focus on short throughput times.Our 1,500 m2 Service Centre is designed to make the time between receipt of your order and delivery of your machine as short as possible. We accelerate the process by using our own cleaning facilities and paint shops, as well as an in-house testing station. Our range of over 2,500 different standard parts is updated on a continuous basis, while a computer-guided lift system ensures that repair shops and replacement delivery centres are always outfitted with the parts they need. Concretely, this means we can supply you with blower and compressor stages in just 5 to 15 days.

Must haves: original parts.Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology, there are always small differences in the manufacturing process, which in extreme cases can drastically reduce a machine’s lifespan. With OEM parts you play it safe — guaranteed.

THE SERVICE AND SPARE PARTS CENTRE.

You can expect reliable performance from AERZEN machines. If for any reason they should

require maintenance or repair, our service network has you covered. Our expert technicians will

restore your machine(s) to working order as quickly as possible — independently of our regular

machine manufacturing process.

Quality results with OEM.• In-house cleaning facilities and paint shops• In-house testing facilities• Short throughput times• Optimised logistics for storage, workflow and spare

parts • Replacement of worn-out parts with OEM originals

Page 5: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

5

ENSURING PERFECT SERVICE.

Page 6: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

6

Professionals to the rescue.Regardless of whether your AERZEN assembly needs maintenance, inspection, preventative work or overhauling, you can always rely on AERZEN on-site services. This is due to our global network of strategically placed service centres, highly trained professionals, and decentralised spare parts and supply centres. Our regional service hotlines can help with urgent technical questions, even outside normal business hours.

OEM competence – with safety passport.Our service technicians bring years of knowledge and experience to the table when identifying the right solutions for the secure operation of your assemblies. They have also been certified in the current safety measures in their respective regions, helping to eliminate time-consuming, ad hoc training sessions. In Germany, for example, AERZEN service mechanics are certified as Security Certificate Contractors – a requirement in the chemical and petrochemical industries.

Ready for offshore deployment.AERZEN services have also been put to the test on drilling platforms and other offshore facilities. Specially trained experts will take care of your AERZEN assemblies, even under extreme conditions. These technicians have successfully completed basic training for safety on the high seas, as well as helicopter underwater escape training (HUET).

To learn more about our on-site services, please refer to our website at www.aerzen.com

ON-SITE SERVICES FROM AERZEN.

AERZEN is there the world over, wherever you need us. Whenever you are faced with technical

problems or unexpected downtimes, our service experts are just a phone call away.

AERZEN on-site services include:• Inspections• Commissioning• Overhauling• Repairs• Maintenance based on AERZEN checklists

Page 7: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

7

ARRIVE, ASSESS, ACCOMPLISH: OUR ON-SITE SERVICES.

Page 8: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

8

AERZEN AFTER-SALES SERVICE: AN OVERVIEW.

AERZEN has provided after-sales service since long before the term was invented.

We offer a well-balanced system of tailor-made services.

Service kits.Opting for carefully assembled kits that contain exactly the parts you need for maintenance and repair will save you time and money, while minimising machine downtimes. No more reading through parts lists, no more annoying order and delivery problems.

Spare parts.Avoid experimentation! Original spare parts are fundamental to functionality and long machine life.

Spare parts from AERZEN. Quality that pays for itself

• Spare parts designed especially for our compressors and blowers

• Highest possible quality• Support for identification, procurement, installation

• Drive shaft sealing kit: radial shaft seal(s), inner ring, lubricant• Complete sealing kit: Oil level indicator with O-rings, sealing bushings, oil

splashers, screw plugs with seal rings, drain valves with seal rings, shaft key

• Bearings kit: Set of ball bearings or roller bearings, bearing compensating disks or disk springs

AERZEN service kits – always a good choice

Page 9: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

9

AS OFTEN AS NEEDED — BUT RIGHT THE FIRST TIME.

Page 10: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

10

Service contracts.Availability can be arranged with an individualised AERZEN maintenance or repair contract, available at fixed prices and tailored especially to your machine or machine configuration.

Please contact us for further information.

Lubricants.AERZEN machines are well-oiled machines – especially when you use the lubricants particularly designed for them. The advantages are obvious:

High-performance lubricants for precision machines — a small investment with a high rate of return. For longer service life of your AERZEN stages.

See our AS1-005 brochure for more information.

AERZEN special lubricants — always the right choice

Customised service contracts from AERZEN

• Flexible contract periods• Current status assessment• Inspection of important assembly components• Includes maintenance• Includes OEM spare parts• Recommendations for additional maintenance/ overhaul• AERZEN service hotline• OEM service at a flat rate

• Longer service life, less need for service• Resistant to: • Temperature • Humidity • Mechanical stress

Page 11: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

11

See our AS1-009 brochure for additional information.

Exchange stages.AERZEN stages are the answer to your problem: Should they require repair or maintenance work, we can provide spare parts quickly. An exchange within 24 hours is possible.

Exchange pool

• Standard blowers from our extensive exchange pool• Rapid delivery• Installation and commissioning by our technicians

Motor and relubrication devices.Why leave relubrication up to chance, or run up additional service costs?

Minimise downtimes — AERZEN relubrication devices

• Battery-operated, therefore easy-to-retrofit relubrication devices

• Automatic, precisely calibrated lubrication for electric motors• Operational intervals up to 36 months• Advantages: Reduced personnel and maintenance expenses,

improved machine lifecycle performance

Page 12: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

12

• Specialised measuring devices (AERZEN detectors) • Professional data analysis• Identification of critical machines• Suggestions for economic optimisation• Delta Real-Time Monitoring• Status reports, optimisation suggestions, configurable alarm functions• Proven reaction routines

Acoustic optimisation.AERZEN machines run quietly. Because operational environments differ greatly however, we have acoustic specialists on hand to help identify rapid and sustainable solutions to whatever problems you may face.

Machine diagnosis.Machine diagnosis means testing the assemblies for vibration. The goal is to extend the assemblies’ run time by measuring their vibration on a regular basis. AERZEN’s alternative is to measure vibration, temperature and RPM with a mobile device, while also using an integrated system for constant online monitoring.

Everything at a glance with Delta Real Time Monitoring (DRTM)

360 degrees of acoustic information

• Assessment of on-site conditions• Measurement data collection• Determination of sound intensity per ISO 9614• Optimisation suggestions, with quotation

Please ask for detailed information material.

Page 13: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

13

If you need further details, please ask for more information material.

Training centre.Your specialists know their job — that alone is enough of a reason for increased investment in this valuable resource.

Training is the key to success

AERZEN service brochures

• Training either at your facilities or in our factory• Training in the operation and maintenance of posi-

tive displacement blowers and screw compressors• OEM competence as an internal resource, readily

available whenever you need it

Please ask for detailed information material.

Page 14: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

14

Keeping your operations flexible – and your air oil-free.Rest assured with the knowledge that you are prepared for anything. Aerzen Rental Division can quickly find solutions for 100% oil-free air in almost all industry sectors. Our fleet of rental machines contains a large number of blowers, turbos and compressors capable of handling a vast range of flows for all low pressure ranges (0-10 barg) and vacuum, and all ready for immediate use. Our engineering department has a keen understanding of your applications and can provide solutions that integrate seamlessly with your current processes. Contact us for your own contingency plan!

Turnkey services.AERZEN Rental is also your source for project implementation. It not only provides rental packages, but also accessories, transport, installation and commissioning using our own technicians. Our service package naturally includes regular maintenance and repair — so that you can reach your production goals without running out of air!

AERZEN RENTAL DIVISION.

There are many reasons you may need to call Aerzen Rental Division; not just for maintenance

and repair, but also to cover unexpected demand, for example. AERZEN Rental provides

customers with rental packages and accessories, contingency plans, as well as individual

solutions for research and development, operative leasing and contracting.

Services:• Readily available rental packages• Rapid delivery anywhere in Europe• 24/7-hotline and round-the-clock service• Solutions tailored to customer requirements• Research and development projects• Wide range of accessories: • Power cable/power supply • Piping • Coolers and air driers • Aeration plates for wastewater treatment plant

or pond/lake aeration • Transformers • Diesel generators

Where AIR can come in handy:• Production downtimes• Bridging solutions for maintenance and repair

periods• Process optimisation• Production peaks• Construction of new facilities or remodelling of old

ones• Research and development

For additional details, visit our website: www.aerzenrental.com. Alternatively, call us any time, day or night, at +31 (0) 88 9100 000.

Page 15: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

15

LEAVE IT TO US. YOU WORK HARD ENOUGH AS IT IS!

Page 16: SERVICES FROM AERZEN...Must haves: original parts. Only “Original Equipment Manufacturer” (OEM) parts can guarantee the pinpoint accuracy you need. Despite standardised terminology,

AS1-003-03 - EN - 1.000 - 08.2018

Aerzener Maschinenfabrik GmbHReherweg 28 – 31855 Aerzen / GermanyTelephone: +49 5154 81 0 – Fax: +49 5154 81 9191 [email protected] – www.aerzen.com

AERZEN. Compression - the key to our success.AERZEN was founded in 1864 as Aerzener Maschinenfabrik. In 1868 we built Europe’s first positive displacement blower. The first turbo blowers followed in 1911, the first screw compressors in 1943, and in 2010 the world‘s first rotary lobe compressor package. Innovations „made by AERZEN“ keep driving forward the development of compressor technology. Today, AERZEN is among the world’s longest established and most significant manufacturers of positive displacement blowers, rotary lobe compressors, rotary piston gas meters, screw compressors, and Turbo blowers. AERZEN is among the undisputed market leaders in many areas of application.

At our more than 45 subsidiaries around the world, 2,000 experienced employees are working hard to shape the future of compression technology. Their technological expertise, our international network of experts, and the constant feedback we get from our customers provide the basis for our success. Products and services from AERZEN set the standard in terms of reliability, stability of value, and efficiency. Go ahead - challenge us!