Stanadyne Corporation 92 Deerfield Road, Windsor, CT 06095, U.S.A. Tel: (860) 525-0821; Fax: (860) 683-4581

Service Tool Manual

99929 9-01

Forward All Service tools are listed in numerical order in this catalog. Reference Stanadyne Service Policies and Procedures Manual and Parts Bulletin 41 for listings of Service Equipment Kits and their contents. Stanadyne service tools are available separately or in the following kits: P/N Description

16494 Injector Service Tool Kit. Contained in Service Tool Kits 18951 and 30612. 18951 Complete service tool kit containing all special

service tools for servicing Stanadyne products. Is included in Domestic Service Equipment Kit

P/N 20466 and Overseas Service equipment Kit P/N 20467. (Reference Parts Bulletin 41) 30612 Service tool kit containing special service tools for

DB/DB2/DB4 agricultural and industrial applications only. Does not include DB2 automotive or DS pump service tools. Is contained in Overseas Starter Kit P/N 31053

31336 Tool Kit containing special hand tools for servicing DS pumps. Is included in the 31335 DS Service Tool Kit that is part of the 20466 Domestic Service Equipment Kit.

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

13211 Orifice Plug Test Bench Inlet Fuel Plumbing

Sold Separately

13301 Pressure Regulator Sleeve Extractor All Pump Types 18953

30612

13336 5/32" Hex Screwdriver All Pump Types 1895130612

13337 Small, Squeeze-to-Open Snap Ring Pliers All Pump Types 18951

30612

13364 Seal Press Pliers All Pump Types20466, 20467,31053

13366

Advance Test Window AssemblyIncludes Serviceable Components:13367 Gasket20962 Screws (2)

D, DB,DC, DB2 Pumps

1895130612

13369 Drive Shaft Seal Assembly Tool2 Plunger Pumps

(Except DB2 Automotive)

1895130612

13371 Drive Shaft Seal Compressor 2 Plunger Pumps 1895130612

13375 Rotor Retaining Ring Installation Tool DB, DC Pumps 18951

30612

13379 Linkage Hook Wrench (used with kit 23093)

All D series Pumps (Except DS)

1895130612

13390 Ballcheck Assembly Tool B, D, DB Pumps Sold Separately

14490 Automatic Advance Plug Wrench All D series Pumps (Except DS)

1895130612

15386 Adhesive Kit (Armstrong A-12 Epoxy) All Products 18951

30612

1

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

15768

Hex Key Wrench Set (Contains) 13308 (1/16") 13320 (5/16") 13310 (5/64") 13322 (3/16") 13312 (3/32") 13324 (1/4") 13314 (1/8") 15233 (7/64") 13316 (5/32") 15234 (9/64") 13318 (7/32")

All Products 30612

16199 Advance Piston Ring Compressor DB, DC, DM, DB2, DB4 Pumps

1895130612

16313 Governor Weight Retainer or Rotor Support

C, CB, and D Series Pumps (Except DS)

1895130612

16314Pilot Tube Mandrel(ref. SB 171B & 171R4)(also used with 16313)

D, DB, DC, DB2, DB4 Pumps

1895130612

16315 Pilot Tube Installation Spacer (used with 16314)

D, DB, DC, DB2, DB4 Pumps

1895130612

16336 1/8" Hex Driver All Products 1895130612

16349 Small, Squeeze-to-Close Snap Ring Pliers

DB, DC, DM, DB2 Pumps

1895130612

16476 Nozzle Sac Hole Drill(For nozzles with .042" dia. sac) Injection Nozzles 16494

16477 Carbon Seal Installation Tool Pencil Nozzles 16494

16481 Nozzle Valve Retraction and Lapping Tool Pencil Nozzles 16494

16483 Pin Vise (cleaning wires) Injection Nozzles 16494

16484 Cleaning Wires(Package of 5) (.19mm/.008" ) Injection Nozzles 16494

2

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

16485 Cleaning Wires (Package of 5) (.24mm/.010") Injection Nozzles 16494

16486 Cleaning Wire(Package of 5) (.27mm/.011") Injection Nozzles 16494

16487 Loupe All Products 16494

16488 Cleaning Brush Injection Nozzles 16494

16489 Lapping Compound Injection Nozzles 16494

16490 Honing Stone Injection Nozzles 16494

16492 Pencil Nozzle Inlet Adapter Pencil Nozzles 16494

16494 Pencil Nozzle Service Tool Kit Pencil Nozzles 1895130612

16500 Cleaning Wires (Package of 5) (.30mm/.012") Injection Nozzles 16494

16544 Cleaning Pad Injection Nozzles 16494

16647 Ball Check Rotor Test Fitting C, CB, DB Pumps Sold Separately

16692 Ball Check Seat Stone (Regrind) C, CB, DB Pumps Sold Separately

16693 Ball Check Seat Stone (Polish) C, CB, DB Pumps Sold Separately

3

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

16792 Cleaning Wires (Package of 5) (.32mm/.013") Injection Nozzles 16494

16793 Cleaning Wires (Package of 5) (.35mm/.014") Injection Nozzles 16494

16812 Cleaning Wires(Package of 5) (.22mm/.009") Injection Nozzles 16494

17180 Advance Test Window C, CB Pumps Sold Separately

17357 Pump Holding Fixture C, CB Pumps Sold Separately

17359 Roller-to-Roller Setting Tool C Pumps Sold Separately

17450 Metering Valve Setting Gage Wire (.020") C, CB Pumps Sold

Separately

17575 Housing Pressure Test Fitting C, CB, and D Series Pumps (Except DS)

1895130612

17712 Tip Seat Scraper Injection Nozzles 16494

17787Nozzle Holding Fixture(Also used as a housing support tool during throttle shaft bushing replacement)

Pencil Nozzles and D Series Pumps 16494

17984 Transfer Pump End Cap Wrench C, CB Pumps Sold Separately

18026 Drift Pin C, CB Pumps Sold Separately

18031 Aneroid Retaining Nut Wrench D Series Pumps 1895130612

4

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

18103 Metering Valve Setting Gage Wire (.037") C Pumps Sold

Separately

18161 Head Relief ValveSeat Stone (Regrind) DB Pumps 18951

30612

18162 Head Relief ValveSeat Stone (Polish) DB Pumps 18951

30612

18264 Vent Wire Extractor DB, DC, and DM Pumps

1895130612

18314 Metering Valve Setting Gage CB Pumps Sold Separately

18328 Drive Shaft Seal Expander C, CB Pumps Sold Separately

18330 Rotor Retaining Ring Installation Tool

C, CB, DB2 and DB4 Pumps

1895130612

18332 Drive Shaft Bearing Tool (or P/N 20920) C, CB Pumps Sold

Separately

18338 Throttle Shaft Seal Installation Tube

All Pump Types (Except DS)

1895130612

18411

Throttle Shaft Bushing Replacement Kit Includes Serviceable Components: 15383 Bushing Guide 15384 Washer(2) 15385 3/8"-24 Nuts(2) 17777 Rod 17787 Support 22136 Adhesive (Ref. S.B. 173R1)

D Series Pumps 1895130612

18683 Electric Shutoff Tool (Also used as an end cap gauge) C, CB Pumps Sold

Separately

18714 D.V. Stop Seat Refinishing Tool (0.200 inch[5.058mm] dia. Valves)

C, CB, DB, DC, DM2, and DB2

Pumps

1895130612

5

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

18955 Housing Pressure Test Fitting C, CB Pumps Sold Separately

18958 Nozzle Locknut Adapter Pencil Nozzles 16494

18960 Cleaning Wires(Package of 5) (.68mm/.029") Injection Nozzles 16494

19553 Nozzle Inlet Adapter Caterpillar Pencil Nozzles 16494

19918Advance Test Window Assy. Includes Serviceable Components: 13367 Gasket 20962 Screws (2)

DM, DB Pumps 1895130612

19930

Hub Holding Fixture Assembly Includes Serviceable Components: 13513: 5/16"-18x5/8" Socket Head Cap Screws (2) 19929: 3/8"-16x5/8" Socket Head Cap Screws (2)

DM Pumps 1895130612

19965

Pump Holding Fixture Assembly (3.36" Pilot Dia.) Includes Serviceable Components: 10498 Washers(3) 13382 Washers(3) 13396 5/16"-18x11/4 “ Socket Head Cap Screws(3)

DB, DM, and DB2 Pumps

1895130612

19969

Roller-to-Roller Dimension Setting FixtureIncludes Serviceable Components: 16094 Dial Indicator 16099 1/4-20x3/8" Screw (2) 19966 Rotor Sleeve 19967 Indicator Bracket

DB, DC, DM, and DB2 Pumps

1895130612

19971Inlet Connector (1/2"-20) Includes Serviceable Components: 19970 O-ring seal

DM, DB2 Pumps 1895130612

20012 Transfer Pump Pressure Tap Assembly DM Pumps 18951

30612

20029

Pump Holding Fixture AssemblyIncludes Serviceable Components: 10498 Washers (2)13382 5/16"-18 Nuts (2) 19932 5/16"-18x11/2 “ Socket Head Cap Screws(2)

D, DB, DC, DM, and DB2 Pumps

1895130612

6

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

20043 Large, Squeeze-to-Close Snap Ring Pliers DM and DB4 Pumps 18951

30612

20044 Large, Squeeze-to-Open Snap Ring Pliers DM Pumps 18951

30612

20147 Nozzle Valve Retractor and Lapping Tool Pencil Nozzles 16494

20268 Drive Shaft Seal Installation Tool DM Pumps 1895130612

20334 Hydraulic Head Plug Assy. Tool (Ref. S.B. 296) DM Pumps Sold

Separately

20395

20400

20401

Timing Line Locator

DM, DB4

DC (Spline Drive)

DB, DB2

1895130612

20545

Pump Holding Fixture Assembly (3.755" Pilot Dia.) Includes Serviceable Components: 10498 Washers(3) 13382 5/16"-18 Nuts(3) 13396 5/16"-18x11/4“ Socket Head Screws(3)

DM Pumps 1895130612

20548 Transfer Pump End Cap Socket (3/4")

DM, DB2, DB4 Pumps

1895130612

20550 Drive Hub DM 1895130612

20554 Loctite 242 (50cc Bottle) DM Pumps Sold Separately

20605 Pressure Adjusting Wrench Pencil Nozzles 16494

20992 Shut Off Cam Remover DB, DB2 Pumps 1895130612

7

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

21178 Cam Screw Bushing (Ref. 24992) DB, DB2 Pumps 1895130612

21733

Advance Indicator AssyIncludes Serviceable Components: 13367 Gasket 17795 O-ring 21735 Plug (includes Seal 27607) 21736 Indicator Plate 21737 Scale (degrees) 21738 Scale (numbers) 21739 Pointer & Spring Seat Assembly 21742 Locknuts (2) 21743 Set Screws (2) 21745 Base 21746 Damper Sleeve 21747 Indicator Seal 21749 Spring Seat 21750 Spring 21751 Hex Head Screws (2) 22035 Straight Thread Connector 23702 Hex Head Screws (2)

D, DB, DC Pumps

1895130612

21825 Cleaning Wires(Pkg. of 5) (.040mm/.016") Injection Nozzles 16494

21900 Transfer Pump Pressure Tap DB2, DM, DB4 Pumps

1895130612

21914 Throttle Lever Gage DB2 Automotive GM 4.3L/5.7L

Sold Separately

21915 Loctite 290 (10cc bottle) DB2 Automotive 18951

22089 Throttle Lever Protractor DB2 Automotive 18951

22204 Assembly Lubricant All Products 1895130612

22727 Drive Shaft Seal Assembly Tool DB2 Automotive 18951

22736 Square Drive Hex Bit (5/16") DB2, DM Pumps 1895130612

8

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

22803 Pilot Tube Installation Spacer DB2 Pumps Sold Separately

22939 Torx Bit Socket Assembly DB2 Automotive 1895130612

22998

Pump Holding FixtureIncludes Serviceable Components: 10498 Washers(3) 13382 5/16"-18 Nuts(3) 13396 5/16"-18x1 1/4“ Screws ( 3)

DB2 Pumps 1895130612

23042 Sealing Lacquer (Red) D Series Pumps 1895130612

23093Linkage Gap Gage KitIncludes: 23079 Gage 23080 Gage

D Series Pumps 1895130612

23372

Speed/Light Load Advance Adjusting Tool Includes Serviceable Components: 11588 O-ring 23195 O-ring

DM, DB2, and DB4 Pumps

Sold Separately

23615

Pump Holding Fixture Assy.Includes Serviceable Components: 10498 Washers(3) 13382 5/16"-18 Nuts(3) 13396 5/16"-18 x 11/4“

DB2, DB4 Pumps 1895130612

23631Nozzle Sac Hole Drill (for nozzles with .0394" sac)(package of 2)

Injection Nozzles 16494

23715

Air Timing FixtureIncludes Serviceable Components: 16764 Washer(2) 21560 1/4-20x7/8" Socket Head Cap Screws (2) 21907 8-32x3/8" Set Screw 21958 Scribe Spring 21960 Scribe 21962 Optical Gage 23711 Drive Shaft Adapter 23712 Scribe Body 23713 Scribe Retaining Plate 23714 Fixture Locking Screw 23729 8-32x3/8" Flat Head Screws(4)

DB2 AutomotiveGM 6.2/6.5L 18951

23716 Throttle Lever Gage GM 6.2/6.5L DB2 Pumps 18951

9

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

23745

Advance Indicator AssemblyIncludes Serviceable Components: 13367 Gasket 17795 O-ring 21735 Plug (includes Seal 27607) 21736 Indicator Plate 21737 Scale (degrees) 21738 Scale (numbers) 21739 Pointer & Spring Seat Assembly 21742 Locknuts (2) 21743 Set Screws (2) 21746 Damper Sleeve 21747 Indicator Seal 21749 Spring Seat 21750 Spring 21751 Hex Head Screws (2) 22035 Straight Thread Connector 22831 Gasket 23702 Hex Head Screws (2) 23710 Base

DB2, DB4, DM Pumps

1895130612

23805 Bearing Installation Tool DB2 Automotive 18951

24135 Throttle Lever Gage DB2 AutomotiveNavistar 6.9/7.3L 18951

24146 Min-Max Governor Adjusting Wrench (11/32") DB2 Pumps 18951

24148 Retaining Ring Applicator (Rocker Lever Pivot Pin) DB2 Automotive 18951

24150 D. V. Stop Seat Stone (for .225" [5.72mm] diameter valve) DB2 Automotive 18951

24203

Pump Holding Fixture AssemblyIncludes Serviceable Components: 10498 Washers (3) 13382 5/16"-18 Nuts (3) 19932 5/16"-18x11/2“ Screws(3)

DB2 AutomotiveNavistar 6.9/7.3L 18951

24205

Air Timing FixtureIncludes Serviceable Components: 12349 8-32x3/8" Cap Screws (4) 16764 Washer(4) 21906 1/4"-20x1/2" Cap Screws (4) 21907 8-32x3/8" Set Screw 21956 Pointer 21962 Optical Gage 21963 Scribe Body 23737 8-32x1/2" Flat Head Screws(4) 23738 Scribe Retaining Plate 23742 Fixture Lock Screw and Plate 24204 Fixture Hub Adapter 24340 Scribe

DB2 Automotive Navistar 6.9/7.3L 18951

10

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

24342

Transparent Governor Cover(with 7/16'-20 Return Line Connector Threads)

DB2, DM, DB4 Pumps

1895130612

24374 Nozzle Locknut Adapter Pencil Nozzles 16494

24832 Delivery Valve Stop Seat Stone Guide

C, CB, DB, DC, DB2, DM, and DB4

Pumps

1895130612

24992 Cam Advance Screw Bit (Ref. 21178)

D, DB, and DB2 Pumps

1895130612

26079

Transfer Pressure Adj. Tool Kit (Ref. P.B. 138) Includes Serviceable Components: 26074 Inlet Adapter (14mmx1.5) 26076 Inlet Adaptor (1/2"-20) 26077 Inlet Adaptor (7/16"-24) 26098 Inlet Adaptor (1/2"-18) 26420 Retaining Ring 26422 Adjusting Shaft 26423 Rollpin 29423 Inlet Adaptor (12mm x 1.5)

All D series Pumps (Except DS)

Sold Separately

26081 Delivery Valve Extractor DB, DC, DB2, DB4, and DM Pumps

1895130612

26528 Electric Shutoff Solenoid Installation Tool

DB2, DB4 and DM Pumps

1895130612

26840 Drive Shaft Bearing Puller DB2 Automotive 18951

26994 Guide Stud Cap Installation Tool(Reference S.B. 365A) DB2 Automotive 18951

27178 Metering Valve Sensor Adjusting Tool

DB2 Pumps (4.3 & 5.7L)

Sold Separately

27210

Advance Bore Reamer Kit (Ref. S.B.393) Includes Serviceable Components: 27173 Oversize Reamer .002" 27208 1/2 “Reamer Drive Socket 27215 Flexible Abrasive Stick 27209 Reaming Lubricant, 8 oz. 27987 Oversize Reamer .008" 28458 Oversize Reamer .005

DB2, DM, DB4 Pumps

Sold Separately

11

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

27648Nozzle Puller Kit:Contains Serviceable Component: 35145 Puller Adaptor for PN2 & RSN Pencil Nozzles

Pencil Nozzles Sold Separately

27760 Advance Plug Socket (5/8") DM, DB4 Pumps 1895130612

27761 Advance Plug Socket (7/8") DM Pumps 1895130612

27821 Electrical Connector Terminal Remover DB2 Pumps Sold

Separately

27980 Min-Max Governor Adjusting Weight (Ref. Pub. 99194) DB2 Pumps 18951

27985 End Plate Sleeve Bushing Installation Tool

DB, DC and DS Pumps

1895130612

28017 Compression Seal push-on Tool(Reference S.B. 425)

Pencil Nozzle(Slim Tip) 16494

28311Drive Shaft Bearing Puller(Ref. S.B. 438)Includes Serviceable Component: 32130 Forcing Screw

DB4, DS Pumps 1895130612

28421 Mini Sac Tip Scraper Pencil Nozzle(Slim Tip) 16494

28561 Timing Fixture Hub and Pointer Kit (Ref. S.B. 435 & 445)

DM4 John Deere 9400 Combine

Sold Separately

29148 Pressure Adjusting Screw Locknut Wrench PN2 Nozzles

189513061235100

29149 Pressure Adjusting Screw Tool PN2 Nozzles189513061235100

29164 Pilot Tube Spacer (Ref. S.B. 171B) Navistar 6.9 & 7.3L Sold

Separately

12

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

29617

Conventional Injector Service KitIncludes Serviceable Components: 29625 15mm Crowsfoot Wrench 29626 3/4" Crowsfoot Wrench 29619 Adapter Plate 29620 Adapter Plate 29621 Adapter Plate 29622 Adapter Plate 29623 Adapter Plate 29624 Adapter Plate 32933 Nozzle Clamping Screw (Ref. Conventional Injector Service Manual #99118)

Injectors17, 17/21, 21mm Hole type and Pintle Type

1895130612

29669 Pilot Tube Installation Spacer (Ref. S.B. 171B) GM 6.5L Sold

Separately

29711 Timing Fixture Hub and Pointer KitDB4 Pumps

John Deere, Perkins, and VM Applications

1895130612

29724Calibrating InjectorContains 0.5mm Orifice PlateNOP: 207 bar (3,000 p.s.i.) (Reference P.B. 184)

All D Series Pumps Sold Separately

29725Calibrating InjectorContains 0.6mm Orifice PlateNOP: 207 bar (3,000 p.s.i.)(Reference P.B. 184)

All D Series Pumps Sold Separately

29725Calibrating InjectorContains 0.5mm Orifice PlateNOP: 117 bar (1,700 p.s.i..) (Reference P.B. 184)

DB2, DS Automotive Pumps

Sold Separately

30465 Assembly Grease (1.75 ounce tube) All Products 18951

30612

30836 Hub Adapter Assembly (Ref. 24205)

DB2 AutomotiveGM 4.3 & 5.7L

Sold Separately

30847 Advance Seal Installation Tool DB2 Automotive, DS 31336

30848 Roll Pin Installation Tool DS Pumps 31336

30851 Encoder Sensor Adjusting Tool DS Pumps 31335

13

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

30853 Armature Cover Spanner Wrench DS Pumps 31336

30854 Head and Rotor Installation Tool DS Pumps 31336

30855 Transfer Pump Assembly Fixture DS Pumps 31336

30857 Drive Shaft Installation Tool DS Pumps 31336

30858 PMD Cal. Resistor Tool DS Pumps 31336

30925 Eight Tooth Wheel DS Pumps 31335

30929 Hub Locking Nut Removal Bracket DS Pumps 31336

31203 Drive Shaft Holding Fixture DS Pumps 31336

31204

Poppet Valve Gap Setting Tool Includes Serviceable Components: 30852 Solenoid Gap Setting Tool 31205 Dial Indicator Assy. DS Pump 7/16-20x3/4" Hex Head Screws (2) 1/4-20x3/8" Thumb Screw (1) 7/16" Flat Washers (2)

DS Pumps 31336

31206 Roll Pin Removal Tool DS Pumps 31336

31207

Torx Bit Socket Kit Includes Serviceable Components: 31208 T-8 Torx Bit Socket 31209 T-10 Torx Bit Socket 31210 T-15 Torx Bit Socket 31211 T-25 Torx Bit Socket 31212 T-27 Torx Bit Socket 31213 T-40 Torx Bit Socket 31214 1/4" Socket Driver 32070 T8 Torx Bit w/o Socket 32071 T10 Torx Bit w/o Socket 32072 T15 Torx Bit w/o Socket 32073 T25 Torx Bit w/o Socket 32074 T27 Torx Bit w/o Socket 32075 T40 Torx Bit w/o Socket

DS Pumps 31336

14

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

31215 Head Locking/Locating Screw Seal Installation Tool DS Pumps 31336

31216 Parts Tray (2) DS Pumps 31336

31273

Drive Shaft Hub Removal Tool Includes Serviceable Components 19926 3/8"-16x1.5" Socket Head Screw (3) 19932 5/16"-18x1.5"Socket Head Screw (2) 31274 1/2"-20x1.5" Bolt (1) 31275 M8x1.25x35mm Socket Head Screw (3)

DM, DS Pumps 3133530612

31276

Hall Effect Sensor Kit Includes Serviceable Components: 31277 Hall Effect Sensor 32504 Adjusting Screw 1/4"-20x1" Bolt (1) 1/4"-20x1/2" Bolt(1) 1/4"-20 Nut (2) 1/4" Flat Washer (2) 1/4" Lock Washer (2)

DS Pumps 31335

31282Diagnostic Applications Cartridge (DS Authorized Service Agencies only)

DS Pump 31335

31367

Transfer Pump Pressure Adjusting Tool Includes Serviceable Components 32886 Adjusting Shaft 32887 Inlet Adapter 26421 O-ring 27610 (3) O-rings 26423 Roll Pin

DS Pumps 31335

31702

Electronic Control Package Includes Serviceable Components: 31283 Portable Stand 31415 Printer Cable 31416 Printer Cover 33192 Pump Control Module 33298 DS-1 Monitor 33299 DS-1 Interface Cable 33311 PCM Interface Cable 33337 Printer

DS Pumps 31335

32505 Regulator Bushing Venting Mandrel DS Pumps 31336

32957 Drive Shaft Seal Protection Tube DB4 Pumps 1895130612

15

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

33035

Tamper Resistant Torx Drivers Includes Serviceable Components: 33036 15 IPR Torx Bit 33037 25 IPR Torx Bit 33038 40 IPR Torx Bit

DB2, DB4, DS Pumps

1895130612

33153

Pump Holding Fixture and Hub PullerIncludes Serviceable Components: 33163 Pin M8x1.25x45mm Cap Screw (2) M8x1.25x20mm Cap Screw (2) 5/16-18x1" Bolt (3) 5/16 Plain Washers (3)

Perkins 1895130612

33195 Fuel Limiter Wrench DB2, DB4 Pumps 1895130612

33196 LLA Adjusting Tool DB2, DB4 Pumps 1895130612

33421 Drive Shaft Seal/Bearing Installation Tool DB4, DS Pumps 18951

30612

33497 Transfer Pump Pressure Tap Kit DS Pumps 31335

33991 Torque Screw Locknut Wrench DB2, DB4 Pumps 1895130612

34004 Spring Chamber Cap Wrench Pencil Nozzles(PN2/RSN types)

1895130612

34152 Idle Adjustment Locknut Wrench DB2, DB4 Pumps 1895130612

34593

Speed/Light Load Adjusting ToolIncludes Serviceable Components: 27601 O-Ring Seal 30911 O-Ring Seal 35333 Replacement Tip and Pin Kit

DB2, DB4 Pumps 1895130612

35043

DS Field Service Instrument (FSI)Includes Serviceable Components:35041 FSI Monitor35042 Test Bench Cable35044 Engine Cable

DS Pumps Sold Separately

16

Service Tools

IllustrationPart

Number Description Used OnIncluded in

Kit P/N's

35145 Nozzle puller Adapter Pencil Nozzles Sold Separately

35159 Connector Kit DB2, DB4 Pumps Sold Separately

70087High Pressure Calibration Pipes.063" x 25" (1.6mm x 635mm)Pump Line Nut thread Size: M12 x 1.5

DB2, DB4 Pumps 2046730612

70262High Pressure Calibration Pipes.098" x 25" (2.5mm x 635mm)Pump Line Nut thread Size: M14 x 1.5

DS Pumps 31335

70327High Pressure Calibration Pipes.055" x 25" (1.4mm x 635mm)Pump Line Nut thread Size: M12 x 1.5

DB2, DB4 Pumps 2046730612

7244-26DPilot Ring (46mm)Reference S.B. 480Note: Available from Hartridge

DB2 Pumps Only available from Hartridge

7244-26EPilot Ring (50mm)Reference S.B. 480Note: Available from Hartridge

DB2, DB4, DM Pumps

Only available from Hartridge

7244-27Basic Air Timing FixtureReference S.B. 480Note: Available from Hartridge

DB2, DB4, DM Pumps

Only available from Hartridge

7244-28Insert for Headed Drive ShaftReference S.B. 480Note: Available from Hartridge

DB2 Pumps Only available from Hartridge

7244-30Insert for Tapered Drive ShaftReference S.B. 480Note: Available from Hartridge

DB2, DB4, DM Pumps

Only available from Hartridge

17