Service / Parts Manual - Scanmaskin Sverige AB

Service / Parts Manual

2

Table of contents

Scanmaskin Spring Steel Exchange Kits ................................................................................................... 6

Scanmaskin SC – 330 ................................................................................................................................................. 7

Overview SC – 330 ................................................................................................................................................. 7

Chassis ................................................................................................................................................................... 7

Chassis SC-330RS ................................................................................................................................................... 8

Machine Head SC - 330 .......................................................................................................................................... 9

Grinding head SC - 330 ........................................................................................................................................ 11

Motor SC-330 Single phase .................................................................................................................................. 12

Electric Sketch SC-330 .............................................................................................................................................. 13

Electric Sketch SC-330 230V 50Hz 2010-2015 ..................................................................................................... 13

............................................................................................................................................................................. 14

Electric Sketch SC-330 230V 50Hz 2015- ............................................................................................................. 14





Scanmaskin 18 ......................................................................................................................................................... 19

Overview SM – 18 ........................................................................................................................................... 19

Motor Control SM - 18 ............................................................................................................................................. 20

Gear barrel SM-18 (SC-450) ................................................................................................................................. 21

Center axis SM-18 (SC-450) ................................................................................................................................. 23

Spindle Axis SM-18, (SC – 450) ............................................................................................................................ 25

Grinding head SM-18 (SC – 450) .............................................................................................................................. 27

Electric Sketch SM-18 230V 50/60Hz .................................................................................................................. 29

Electric Sketch SM-18 120V 50/60Hz .................................................................................................................. 30

Parameter list SM-18 120V .................................................................................................................................. 31

Fault Codes SM-18 ............................................................................................................................................... 32

Scanmaskin SC-450 .................................................................................................................................................. 34

Overview SC - 450 ................................................................................................................................................ 34

Overview SC-450NS ............................................................................................................................................. 35

Control panel SC-450 NS .......................................................................................................................................... 38

Machine house SC – 450 ...................................................................................................................................... 38

Center axis SC – 450 ............................................................................................................................................. 41

Spindle Axis SC – 450 ........................................................................................................................................... 43

Grinding head SC – 450 ........................................................................................................................................ 45

Motor SC-450 Single phase 2015- ....................................................................................................................... 47

3

Electric Sketch SC-450 .............................................................................................................................................. 48






Electric Sketch SC-450NS 230V 50/60Hz 2006-2016 with ABB drive .................................................................. 53

Parameter list SC-450NS with ABB drive ................................................................................................................. 53

Electric Sketch SC-450NS 230V 50/60Hz 2016- with Yaskawa drive ................................................................... 54

Fault codes ABB ................................................................................................................................................... 54

Fault codes Yaskawa ............................................................................................................................................ 55

Scan Combiflex 500........................................................................................................................................ 57

Machine Overview SC – 500 PD ............................................................................................................................... 57

Motor options SC - 500 ........................................................................................................................................ 59

Control panel SC-500 ........................................................................................................................................... 60

Overview SC-500i ................................................................................................................................................. 60

Machine head overview SC - 500 ........................................................................................................................ 62

Center axis SC - 500 ............................................................................................................................................. 64

Grinding spindle SC - 500 ..................................................................................................................................... 66

Grinding head SC – 500 ........................................................................................................................................ 68

Electrical sketch SC-500PD 400V 50/60Hz 2006-2016, ABB drive ....................................................................... 70

Electric Sketch SC-500PD 3~400V 50/60Hz 2016- with Yaskawa drive ............................................................... 71

Electric Sketch SC-500PD 1~230V 50/60Hz 2012- ............................................................................................... 72

Electrical sketch SC-500i 400V 50/60Hz 2012- .................................................................................................... 73

Fault codes ABB ................................................................................................................................................... 74

Fault codes Yaskawa ............................................................................................................................................ 75

Front Wheel for SC-650 / 700 / 800 / 1000 ............................................................................................................. 76

Scan Combiflex 650.................................................................................................................................................. 77

Overview SC-650 Electric ..................................................................................................................................... 77

................................................................................................................................................................................. 77

Control Panel SC-650 Electric .............................................................................................................................. 79

Overview / Calibration SC-650 DSP ..................................................................................................................... 80

............................................................................................................................................................................. 80

Checking fault codes SC-650 DSP......................................................................................................................... 81

............................................................................................................................................................................. 81

Overview SC – 650 Propane ................................................................................................................................. 82

Control panel 650 / 650 Propane ............................................................................................................................ 83

Throttle Cable Assembly ...................................................................................................................................... 84

4

Engine and transmission SC-650 Propane ............................................................................................................... 85

Centrifugal clutch assembly SC-650 Propane ...................................................................................................... 87

Machine house SC - 650 / 650 Propane .............................................................................................................. 88

Center Axle Electrical SC - 650 ............................................................................................................................. 90

Center Axle SC - 650 Propane .................................................................................................................................. 91

Grinding spindle 650 / 650 Propane ........................................................................................................................ 93

Grinding head 650 / 650 Propane ....................................................................................................................... 94

Electric Sketch SC-650 Standard .............................................................................................................................. 95

Electric Sketch SC-650 400V 50/60Hz 2008-2016 with ABB drive ....................................................................... 95

Electric Sketch SC-650 400 50/60Hz 2017- with Omron drive ............................................................................ 96

Electric Sketch SC-650 1x230V 50/60Hz 2010- with Yaskawa drive .................................................................... 97

Electric Sketch SC-650 DSP 1x230V 50/60Hz 2016- with Yaskawa drive ............................................................. 99

Parameter setting SC-650 DSP ........................................................................................................................... 100

Fault codes ABB ................................................................................................................................................. 101

Fault codes Yaskawa .............................................................................................................................................. 102

Fault tracing Omron motor drive .................................................................................................................... 103

Fault history Omron motor drive ..................................................................................................................... 104

Scanmaskin SC-700 ................................................................................................................................................ 105

Locking/Unlocking of motor drive ......................................................................................................................... 106

Joystick SC-700 RC function ............................................................................................................................... 108

Assisted drive ................................................................................................................................................. 108

Operation from remote control......................................................................................................................... 109

Selecting remote control ............................................................................................................................... 109

Machine house SC - 700 ......................................................................................................................................... 110

Belt Pulley Assembly f. SC – 700 with belt 570065 ................................................................................................ 112

Center axel SC - 700 ............................................................................................................................................... 113

Electric Sketch SC-700............................................................................................................................................ 118

Fault codes ABB ..................................................................................................................................................... 123

Scan Combiflex 800................................................................................................................................................ 124

Overview SC-800 Electric ................................................................................................................................... 124

............................................................................................................................................................................... 124

Control Panel SC-650 Electric ............................................................................................................................ 126

Overview SC – 800 / 800 propane ............................................................................................................. 127

Control panel SC – 800 / 800 propane ................................................................................................................... 128

Engine & Transmission SC-800 Propane ................................................................................................................ 129

Machine house overview SC-800 / SC-800 Propane ......................................................................................... 134

Center Axle SC – 800 Electrical ............................................................................................................................... 135

Center Axle SC – 800 Propane ................................................................................................................................ 135

5

Grinding spindle SC – 800 Electrical / 800 Propane ............................................................................................... 138

Grinding spindle with two pulleys SC – 800 / 800 propane ................................................................................... 139

Drive axis SC – 800 / 800 propane ......................................................................................................................... 141

Tensioner for main belt Drive axis SC – 800 / 800 propane ................................................................................... 142

Tensioner for secondary belt SC – 800 / 800 propane ........................................................................................... 143

Grinding head SC – 800 / 800 propane .................................................................................................................. 145


Electric sketch SC-800 400V 50/60Hz 2011-2016 with ABB drive ..................................................................... 148

Electric sketch SC-800 DSP 400V 50/60Hz 2015- with Omron ................................................................. 149

Fault codes ABB ..................................................................................................................................................... 150

Fault tracing Omron motor drive .................................................................................................................... 151

Fault history Omron motor drive ..................................................................................................................... 152

Overview SC - 1000 ...................................................................................................................................... 153

Locking/Unlocking of motor drive ......................................................................................................................... 154

Machine house SC – 1000 RC ................................................................................................................................. 155

Gear barrel SC – 1000 RC ....................................................................................................................................... 157

Center axis SC – 1000 RC ....................................................................................................................................... 159

Spindle axis upper mounting SC – 1000 RC ............................................................................................................ 161

Spindle axis lower mounting SC – 1000 RC .................................................................................................... 163

Tensioner SC – 1000 RC .......................................................................................................................................... 164

Grinding Head SC – 1000 RC .................................................................................................................................. 164


Fault codes ABB ..................................................................................................................................................... 171

6

Scanmaskin Spring Steel Exchange Kits Recommendation guide for all Scanmaskin grinding models. The spring steel is available in different thickness and together with the amount of discs the optimum choice can be made for the machine and application. Note that when the more flexible choice is used the grinding head need the center rubber damper. Article 520222 (SM-18, SC-450) and 910093 for SC-500 and bigger machines. See exploded views on each machine for more detailed information. All kits include M10 bolts and washers that is needed. The kit setup comes as follow: Article Description

590062 2 pcs of 1mm springs steel discs 590063 3 pcs of 1mm spring steel discs 590064 4 pcs of 1mm spring steel discs 590065 5 pcs of 1mm spring steel discs 590072 4 pcs of 0.5mm spring steel discs 590073 6 pcs of 0.5mm spring steel discs 590074 8 pcs of 0.5mm spring steel discs 590075 10 pcs of 0.5mm spring steel discs

Standard * EU, US Scanmaskin 18 / SC-450 590062* Alternative 590072 for more flexibility. 590063 for use on timber flooring. Scanmaskin SC-330 590065* Alternative 590064 or 590075 for more flexibility. Scanmaskin SC-500 590062* Alternative 590072 for more flexibility or 590073 for slightly more flexibility and increased life time. Scanmaskin SC-650 590063(US) 590064 (EU) Alternative 590073 for more flexibility. The alternative 590072 can be made for extreme flexibility, life time is limited if used on to ruff surfaces. Scanmaskin SC-700 590065* Alternative 590064 or 590075 can be used for more flexibility and 590073 for extreme flexibility, life time with this choice is limited if used on to ruff surfaces. Scanmaskin SC-800 590063* Alternative 590073 for more flexibility. Scanmaskin SC-1000 590065* Alternative 590064 or 590075 for slightly more flexibility (590075 will have a longer lifetime). 590074 for even more flexibility and 590073 for extreme flexibility, life time with this choice is limited if used on to ruff surfaces.

7

Scanmaskin SC – 330

Overview SC – 330

Chassis

520068 US 120V 520071 US 230V 520073 EU 520082 EU

516002

8

Chassis SC-330RS

Chassis SC – 330/RS 520136 LOCK DEVICE to SECURE HANDLE SC-330/450/500/ SM-18 596001 LEFT/ RIGHT SWITCH 516005 WHEEL AXLE SC -330 516010 SUPPORT FOR WHEEL ADJUSTMENT 516017 AXLE LOCK 516019 LOCK DEVICE TO ADJUST HEIGHT OF RIGHT WHEEL SC-330 516020 LOCK ADVICE TO ADJUST LEFT/ RIGHT SC-330 516022 SET SCREW F. MIDDLE POSITION 516023 AXLE BOLT FOR STOP BAR SC-330 516029 ADJUSTABLE BRACKET F. WHEEL 516049 FREQUENCY CONVERTER VACON 230V SM-18/SC-330RS 520068 START DEVICE F. SC-330/450 120V 60Hz (US) 520071 START DEVICE F. SM-18/330RS 230V 60Hz (US) 520073 START DEVICE F. SM-18/330RS 230V 50Hz (EU) 520082 START DEVICE 230V 50Hz (EU) 520087 WHEEL 200x50mm SC-330/450/500/SM-18 520146 BRACKET F. HOSE 520147 HANDLE SC-330/450/500/SM-18 520148 CHASSIS 520156 + 570153 POWER PLUG CHASSIS 520157 + 570152 POWER PLUG MOTOR

520172 ELECTRICAL CABINET 596020 CONTACT BLOCK CLOSING 596022 CONTACT BLOCK HOLDER 910049 LOCK NUT M10

596009 + 596008

516049

520172

596001 + 596022 + 596020

520156 + 570153 520157 + 570152

9

Machine Head SC - 330

516041 SC-330RS 520099 US 520080 EU

10

Machine House SC - 330 516003 UPPER ATTACHMENT MACHINE HOUSING 516004 SPACER SC-330 516006 LOCKING DEVICE FOR DUSTCOVER SC-330 516007 FLOATING COVER SC-330 516008 PIN SC-330 516009 STOP BAR SC-330 516013 DRIVE SHAFT SC-330 516014 ADJUSTABLE DUSTCOVER BLACK RUBBER SC-330 516015 SCAN-ON FASTENING DISC SC-330 516015M SCAN-ON FASTENING DISC SC-330 WITH MAGNET 516016 NUT M6 FOR ADJUSTING DUSTCOVER SC-330 516021 LIFT BRACKET 516023 AXLE BOLT FOR STOP BAR SC-330 516034 KEY TO MOTOR SC-330 516035 TAPER LOCK BUSHING 32mm FLEX TOOL HOLDER SC-330 516040 GEAR SC-330 516041 MOTOR SC-330RS, 750/MIN 516052 DUST BRUSH FOR SC-330 516041 MOTOR SC-330RS, 750/MIN 520080 MOTOR 1,5KW, 230V/ 50Hz, SC330/450 STANDARD EU 520099 MOTOR 1,5KW, 120/230V 60Hz, SC330/450 STANDARD US 530018 BEARING 6210-RS1, SC-330/450/500/ SM-18 910305 CIRCLIP SGA 50 910308 CIRCLIP SGH 90

11

Grinding head SC - 330 Grinding head SC - 330 516035 TAPER LOCK BUSHING 32mm FLEX TOOL HOLDER SC-330 560114 LOWER DISC FLEX TOOL HOLDER SC-330/650/700/800/1000 580161 CENTRAL HUB FLEX TOOL HOLDER 583023 COVER FOR CENTRAL HUB, FLEX TOOL HOLDER 590056 SPACER SC-330 590063 EXCHANGE KIT FLEX TOOL HOLDER (3 DISC) 590064 EXCHANGE KIT FLEX TOOL HOLDER (4 DISC) 910022 SCREW ALLEN KEY M6 x 12

12

Motor SC-330 Single phase

Item Description Reference / Article no. 2 Sealing 3 Flange lower 4 Bearing lower 5 Stator 6 Relay 7 Clip 520195 8 Seal 9 PLASTIC TERMINAL BOX SC450/SM330 520194 10 Screw 11 Cover 520194 12 Screw 13 Seal 14a Start capacitor, large 520192 EU, 520197 US 14b Run Capacitor, small 520193 EU, 520196 US 15 Cable plint 16 Cable connect 17 Parallel key 18 Rotor 19 Bearing upper 20 Bearing support 21 Flange upper 22 Cover 520190 23 Screw 24 Fan, plastic 520191 25 Screw

13

Electric Sketch SC-330

Electric Sketch SC-330 230V 50Hz 2010-2015

14

Electric Sketch SC-330 230V 50Hz 2015-

15


16


17


18


Electric Sketch SC-330 400V 50/60Hz 2010-

19

Scanmaskin 18

Overview SM – 18

Figure 1-1 SM 18 overview

Item Description Reference / Article no. 1 Handle 520147 2 Control device 520073 EU / 520071 US 3 Frame 520131 4 Motor control See Motor Control SM - 18 5 Electrical cabinet 520172 5 Frequency drive Vacon 120V 516048 5 Frequency drive Vacon 230V 516049 6 Lower frame 520149 7 Power plug chassis 520156 + 570153 8 Power plug motor 520157 + 570152 9 Wheel 520087 10 Clamp 520136 11 Hose holder 520146 12 Motor 520078 13 Upper machine house cover 520139 14 Sprint 520145 15 Machine house cover 520140 16 Dust cover 520162 17 Wheel lock 520160

20

Motor Control SM - 18

No. Text Description Article no. 1 SPEED Selects speed1 596009 + 596008 2 L/R Selects rotation direction 596001 + 596022 + 596020

21

Gear barrel SM-18 (SC-450)

22

Gear barrel SM-18 (SC-450) 520067 FLEX TOOL HOLDER SC-450/500/SM-18 520134 SPACER for AXLE, FLEX TOOL HOLDER, 18/450/500/650/700/800 520141 UPPER PLATE 520142 GEAR HOUSING 520143 LOWER PLATE 520144 COVER PLATE FOR BEARING BOX 520151 DRIVE BELT SC-450 583032 V-RING 65 FLEX TOOL HOLDER 590006 SCAN-ON FASTENING DISCS, SC-450/500/SM-18

23

Center axis SM-18 (SC-450)

520181

24

Center Axis SM-18 (SC-450) 520040 CENTER AXEL 520120 CENTRAL BEARING BOX 520122 UPPER ROTATING BEARING BOX 520126 BEARING BOX SM-18/450/500/650/700/800 520181 GEARWHEEL CENTRE (BL30-8M-30) SC-450 520154 TAPER LOCK FOR CENTRE GEARWHEEL (1615-30) SC-450 530018 BEARING 6210-RS1, SC-330/450/500/ SM-18 530060 BEARING 3210 2RS1 SC-450/500/SM-18 570087 V-RING V-100A SM-18/SC-450/500 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 910202 PARALLEL KEY 8x7x20 910304 CIRCLIP SGA 30 910304 CIRCLIP SGA 30 910304 CIRCLIP SGA 30 910308 CIRCLIP SGH 90

25

Spindle Axis SM-18, (SC – 450)

26

Spindel Axis SM-18 (SC-450) 520125 GRINDING AXLE SC-450/SM-18 520126 BEARING BOX SM-18/450/500/650/700/800 520126 BEARING BOX SM-18/450/500/650/700/800 520153 GEARWHEEL GRINDING AXLE SC-450 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 910203 PARALLEL KEY 8x7x25

27

Grinding head SM-18 (SC – 450)

520134

583032

580161

520161

520132

583023

910022 x 4

910093

590062* TWO DISCS590063 THREE DISCS

*Standard

28

Grinding head SM-18 (SC-450) 520132 LOWER FASTENING PLATE, FLEX TOOL HOLDER SC-450/500/SM-18 520134 SPACER for AXLE, FLEX TOOL HOLDER, 18/450/500/650/700/800 520161 TAPER LOCK BUSHING 25mm FLEX TOOL HOLDER, 18/450/500/800/ 580161 CENTRAL HUB FLEX TOOL HOLDER 583023 COVER FOR CENTRAL HUB, FLEX TOOL HOLDER 583032 V-RING 65 FLEX TOOL HOLDER 590062 EXCHANGE KIT FLEX TOOL HOLDER (2 DISC) 590063 EXCHANGE KIT FLEX TOOL HOLDER (3 DISC) 910022 SCREW ALLEN KEY M6 x 12

29

Electric Sketch SM-18 230V 50/60Hz

30

Electric Sketch SM-18 120V 50/60Hz

31

Parameter list SM-18 120V

32

Fault Codes SM-18 When a fault is detected by the frequency converter control electronics, the drive is stopped and the symbol F together with the ordinal number of the fault and the fault code appear on the display in the following format, e.g:

33

34

Scanmaskin SC-450

Overview SC - 450

Item Reference / Article no. Description 1 520068 START DEVICE F. SC-330/450 120V 60Hz (US) 1 520071 START DEVICE 230V 60Hz (US) 1 520082 START DEVICE 230V 50Hz (EU) 2 520147 HANDLE SC-330/450/500/SM-18 3 520146 BRACKET F. HOSE 4 520048 CHASSIS 5 - Dust collector outlet 6 520087 WHEEL SC-330/450/500/SM-18 7 520145 BOLT BETWEEN FRAME AND MACHINE HOUSE, SC-450/SM-18 8 520162 Dust cover 9 520140 Machine house cover 10 520139 Upper machine house cover 11 520080 MOTOR 1,5KW, 230V/ 50Hz, SC330/450 STANDARD EU 11 520099 MOTOR 1,5KW, 120/230V 60Hz, SC330/450 STANDARD US 12 520149 Lower frame

35

Overview SC-450NS

Machinehouse

43

39

38

37

404142

36

26

2018

17

16151413

11

87

5

4

21

23

24

See Control panel 29

27

19

10

6

21

28

30

32

34

22

12

35

3

25

33

31

9

12

36

No. Art. No Part 1 910119 M6x40

2 520022 Fastener

3 530072 Water flow control

4 520006 Handle

5 532018 Seal

6 530104 Electrical cabinet 1X230V

7 570149 Fan 120X120mm

8 532007 Filter (2x)

9 - Cabinet door

10 910013 M5x12 (4x)

11 910896 910913

Main inlet 1X230V EU Main inlet 1X230V US

12 570162 Cable gland M20

13 520156 HARTING HOUSING CASSIS

14 570153 HARTING 16A CHASSIS PIN

15 570152 HARTING PIN STAKE

16 520157 HARTING HOUSING

17 910887 MOTOR CABLE NSY

18 910036 M8X25

19 530086 Wheel

20 520160 STARLOCK, SECURE WHEELS

21 530073 Water flow cable 22 530074 END PIECE

23 532015 SPRING

24 570170 External dust hoses

25 516023 532014

BOLTS Water valve

26 570191 T-COUPLING WATER

27 570193

28 910625 WATER HOSE SILICONE

29 910008 M4X10

30 910081 M4X12

31 530057 WATER INLET

32 530056 COVER

33 530092 Y-COUPLING FOR DUST HOUSE 50-50-50mm

34 910015 SCREW M5x8 (TORX) FOR RED CHASSIS COVER

35 570161 CABLE GLAND M25 EMC

36 910626 WATER HOSE 6MM

37 520078 Motor 1x230V

38 530038 MOTOR DISTANCE

37

39 910122 PIN DOUBLE LOOP FOR SECURE HANDLES & CHASSIS BOLT

40 532013 BOLT BETWEEN FRAME AND MACHINE HOUSE

41 530053 530054

MACHINE HOUSE COVER SC-500 UPPER MACHINE HOUSE COVER SC-500

42 910897 Wire for pin

43 530015 DUST COVER

38

Control panel SC-450 NS

Machine house SC – 450

Part number Description 530107 PANEL 596001 L/R 596003 EMERGENCY STOP 596006 START 596007 STOP 596008 POTENTIOMETER HOLDER COMPLETE 596009 SPEED NOB 596020 CONTACT BLOCK NORMALY OPEN (GREEN) 596021 CONTACT BLOCK NORMALY CLOSED (RED) 596022 CONTACT BLOCK HOLDER 596509 TOP SPEED NOB

596007

596006

596003

596001

596009

596509

596022 x 4

596021

596009

596008

596020

596021

530107

39

40

Gear barrel SC-450/18 520067 FLEX TOOL HOLDER SC-450/500/SM-18 520134 SPACER for AXLE, FLEX TOOL HOLDER, 18/450/500/650/700/800 520141 UPPER PLATE 520142 GEAR HOUSING 520143 LOWER PLATE 520144 COVER PLATE FOR BEARING BOX 520151 DRIVE BELT SC-450 583032 V-RING 65 FLEX TOOL HOLDER 590006 SCAN-ON FASTENING DISCS, SC-450/500/SM-18

41

Center axis SC – 450

520181

42

Center Axis SC – 450/18 520040 CENTER AXEL 520120 CENTRAL BEARING BOX 520122 UPPER ROTATING BEARING BOX 520126 BEARING BOX SM-18/450/500/650/700/800 520181 GEARWHEEL CENTRE (BL30-8M-30) SC-450 520154 TAPER LOCK FOR CENTRE GEARWHEEL (1615-30) SC-450 530018 BEARING 6210-RS1, SC-330/450/500/ SM-18 530060 BEARING 3210 2RS1 SC-450/500/SM-18 570087 V-RING V-100A SM-18/SC-450/500 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 910202 PARALLEL KEY 8x7x20 910304 CIRCLIP SGA 30 910304 CIRCLIP SGA 30 910304 CIRCLIP SGA 30 910308 CIRCLIP SGH 90

43

Spindle Axis SC – 450

44

Spindel axis SC - 450 / 18 520125 GRINDING AXLE SC-450/SM-18 520126 BEARING BOX SM-18/450/500/650/700/800 520126 BEARING BOX SM-18/450/500/650/700/800 520153 GEARWHEEL GRINDING AXLE SC-450 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 910203 PARALLEL KEY 8x7x25

45

Grinding head SC – 450

520134

583032

580161

520161

520132

583023

910022 x 4

910093


*Standard

46

Grinding head SC – 450/18 520132 LOWER FASTENING PLATE, FLEX TOOL HOLDER SC-450/500/SM-18 520134 SPACER for AXLE, FLEX TOOL HOLDER, 18/450/500/650/700/800 520161 TAPER LOCK BUSHING 25mm FLEX TOOL HOLDER, 18/450/500/800/ 580161 CENTRAL HUB FLEX TOOL HOLDER 583023 COVER FOR CENTRAL HUB, FLEX TOOL HOLDER 583032 V-RING 65 FLEX TOOL HOLDER 590061 EXCHANGE KIT FLEX TOOL HOLDER (1 DISC) 590062 EXCHANGE KIT FLEX TOOL HOLDER (2 DISC) 590063 EXCHANGE KIT FLEX TOOL HOLDER (3 DISC) 910022 SCREW ALLEN KEY M6 x 12

47

Motor SC-450 Single phase 2015-

Item Description Reference / Article no. 2 Sealing 3 Flange lower 4 Bearing lower 5 Stator 6 Relay 7 Clip 520195 8 Seal 9 PLASTIC TERMINAL BOX SC450/SM330 520194 10 Screw 11 Cover 520194 12 Screw 13 Seal 14a Start capacitor, large 520192 EU, 520197 US 14b Run Capacitor, small 520193 EU, 520196 US 15 Cable plint 16 Cable connect 17 Parallel key 18 Rotor 19 Bearing upper 20 Bearing support 21 Flange upper 22 Cover 520190 23 Screw 24 Fan, plastic 520191 25 Screw

48



49


50


51


52


53

Electric Sketch SC-450NS 230V 50/60Hz 2006-2016 with ABB drive

Parameter list SC-450NS with ABB drive

INDEX DESCRIPTION VALUE

1104 EXT REF1 MIN 500 1105 EXT REF1 MAX 1500

1606 LOCAL BLOCK 7

2001 MINIMUM SPEED 500 2002 MAXIMUM SPEED 1500 2003 MAXIMUM CURRENT 16.2

9902 APPLIC MACRO 2

9906 MOTOR NOM CURRENT 10.2

9908 MOTOR NOM SPEED 1380

54

Electric Sketch SC-450NS 230V 50/60Hz 2016- with Yaskawa drive

Parameter Value A1-02 0 A1-03 3330 C1-01 2 SEK C1-02 2 SEK D2-02 35 E1-01 230V E1-04 60HZ E2-01 10.2 E2-04 4 E2-11 2.2 H3-04 35 L1-01 1 L3-01 0 L8-38 2 O2-01 0

Fault codes ABB

55

Fault codes Yaskawa

Code Description Cause Correction

GF Ground Fault The cable to the motor has been damaged

The motor has been damaged Water have entered the motor

Inspect the motor cable Inspect the motor connection Contact Scanmaskin Sweden AB

LF Output Phase Loss The cable to the motor has been damaged


LF2 Current Imbalance Phase loss has occurred on the output side of the drive. Terminal wires on the output side of the drive are loose. Motor impedance or motor phases are uneven.

Check for faulty wiring or poor connections on the output side of the drive.

oC Overcurrent One of the three phases is missing from the power supply

There is a voltage drop at the power supply

Inspect the fuses in the worksites fuse box

Inspect cables

Code Description Cause Correction A2 A2001 Over current One of the three phases is missing from the

power supply There is a voltage drop at the power supply

Inspect the fuses in the worksites fuse box Inspect cables Measure that all three phases are present and at

full voltage at the cable end near the machine Make sure that the cable is not to long. If the

cable should be to long, use a cable with higher rating to a distribution box nearer the machine

O O E

E

The environmental temperature is too high. When the temperature is above 40°C (104°F) the inverter will decrease its maximum output current

Inspect the ventilation fans Inspect the filters to the fans

O O

A2002 Over voltage The power supply has got voltage transients Inspect the power source E A2003 Under voltage One of the three phases is missing from the


See A2001

A2006 Speed reference error

The potentiometer on the control panel is damaged

Inspect the potentiometer Replace if necessary

S S

A2009 Over temperature

The internal temperature in the inverter is above 120°C (248°F). This could be caused by faulty ventilation in the electrical cabinet.

Inspect the ventilation fans Inspect the filters to the fans Contact Scanmaskin Sweden AB

O O

A5001 Internal error Contact Scanmaskin Sweden AB F0001 Over current See A2001 F0002 Over voltage See A2002 F0003 Over

temperature The internal temperature in the inverter is above

135°C (275°F). This could be caused by faulty ventilation in the electrical cabinet.

See A2009

F0004 Short circuit in motor

The cable to the motor has been damaged The motor has been damaged


E E

F0006 Under voltage See A2003 F0007 Speed reference

error See A2006

F0016 Protective earth failure

The cable to the motor has been damaged The motor has been damaged Water have entered the motor


E E

F0018 Internal error

Contact Scanmaskin Sweden AB

F0021 F0022 Power supply

phase fault See A2003

F0034 Motor phase fault

One of the three phases to the motor is missing. This could be due to damage to the motor cable or to the motor.


E E

56

Measure that all three phases are present and at full voltage at the cable end near the machine

Make sure that the cable is not to long. If the cable should be to long, use a cable with higher rating to a distribution box nearer the machine

oH Heatsink Overheat Surrounding temperature is too high. Inspect the ventilation fans Inspect the filters to the fans

oL1 Motor Overload One of the three phases is missing from the power supply


Drive overloaded at low speeds.


Inspect cables Measure that all three phases are

present and at full voltage at the cable end near the machine


Increase the speed.

oL2 Drive Overload One of the three phases is missing. There is a voltage drop at the power

supply Overload occurred when operating at

low speeds.

Inspect cables Inspect the fuses in the worksites

fuse box Increase the speed.

oL3 Overtorque Detection 1 There is a fault on the machine side (e.g., the machine is locked up).

Check the status of the load. Remove the cause of the fault.

ov Overvoltage Drive input power voltage is too high. Check the voltage. • Lower drive input power voltage within the limits listed in the specifications.

PF Input Phase Loss One of the three phases is missing from the power supply






SC IGBT Short Circuit The cable to the motor has been damaged

The motor has been damaged Internal fault in drive.

Check motor wiring

Uv1 Undervoltage There is a voltage drop at the power supply

One of the three phases is missing.

Check the voltage. Inspect the fuses in the worksites

fuse box

57

Scan Combiflex 500

Machine Overview SC – 500 PD

Machinehouse

43

39

38

37

404142

36

26

2018

17

16151413

11

87

5

4

21

23

24

See Control panel 29

27

19

10

6

21

28

30

32

34

22

12

35

3

25

33

31

9

12

58

No. Art. No Part 1 910119 M6x40

2 520022 Fastener

3 530072 Water flow control

4 520006 Handle

5 532018 Seal

6 530101 530104

Electrical cabinet 3X400V Electrical cabinet 1X230V

7 570149 Fan 120X120mm

8 532007 Filter (2x)

9 - Cabinet door

10 910013 M5x12 (4x)

11 910896 910913 910842

Main inlet 1X230V EU Main inlet 1X230V US Main inlet 3X400V EU

12 570162 Cable gland M20

13 520156 HARTING HOUSING CASSIS

14 570153 HARTING 16A CHASSIS PIN

15 570152 HARTING PIN STAKE

16 520157 HARTING HOUSING

17 910887 MOTOR CABLE NSY

18 910036 M8X25

19 530086 Wheel

20 520160 STARLOCK, SECURE WHEELS

21 530073 Water flow cable 22 530074 END PIECE

23 532015 SPRING

24 570170 External dust hoses

25 516023 532014

BOLTS Valve complete

26 570191 T-COUPLING WATER

27 570193

28 910625 WATER HOSE SILICONE

29 910008 M4X10

30 910081 M4X12

31 530057 WATER INLET

32 530056 COVER

33 530092 Y-COUPLING FOR DUST HOUSE 50-50-50mm

34 910015 SCREW M5x8 (TORX) FOR RED CHASSIS COVER

35 570161 CABLE GLAND M25 EMC

36 910626 WATER HOSE 6MM

59

37 See Table 0-2 Motor

38 530038 MOTOR DISTANCE

39 910122 PIN DOUBLE LOOP FOR SECURE HANDLES & CHASSIS BOLT

40 532013 BOLT BETWEEN FRAME AND MACHINE HOUSE

41 530053 530054

MACHINE HOUSE COVER SC-500 UPPER MACHINE HOUSE COVER SC-500

42 910897 Wire for pin

43 530015 DUST COVER

Table 0-1 Spare parts SC-500

Motor options SC - 500

Power choice Motor w. cable (15) Main inlet (4) Inverter Electrical cabinet assembly (3) 400 V 3~ 530121 910842 532001 530101 230 V 3~ 530122 910848 532008 530102 230 V 1~ 530122 910913 US 530094 530103

Table 0-2 Spare parts for different power choices

60

Control panel SC-500

Overview SC-500i

Part number Description 530107 PANEL 596001 L/R 596003 EMERGENCY STOP 596006 START 596007 STOP 596008 POTENTIOMETER HOLDER COMPLETE 596009 SPEED NOB 596020 CONTACT BLOCK NORMALY OPEN (GREEN) 596021 CONTACT BLOCK NORMALY CLOSED (RED) 596022 CONTACT BLOCK HOLDER 596509 TOP SPEED NOB

596007

596006

596003

596001

596009

596509

596022 x 4

596021

596009

596008

596020

596021

530107

61

Figur 0-6 Overview of SC-500i

SC – 500i Item Reference / Art. no Description 2 520006 Handle 6 520146 Dust collector connection 9 530086 Wheels 10 See machine house Gear barrel 11 530015 Dust cover 12 530053 Lower Cover 13 530054 Upper Cover 14 530121 Motor 400 V 3~ 18 530070 Start device 20 520048 Chassis

20

62

Machine head overview SC - 500

910036 x 4

See Center axle

530021

530028

910031 x 3910098 x 9

530029910025 x 18

530011

See Spindleaxle

530014

530012910022 x 18

See xx

520144

910098 x 16

63

Machine House SC - 500 520144 COVER PLATE 530011 GEAR HOUSING 530012 LOWER PLATE SC-500 530014 DRIVE BELT SC-500 530021 GEAR RIM SC-500 530028 V-RING V-400A 530029 UPPER PLATE 530091 COVER PLATE 530112 GEAR HOUSING 910012 M4 x 8 SUNKEN 910025 SKREW M6 x 12 SUNKEN HEXAGON 910031 SCREW M8 x 16H SUNKEN TORX 910036 BOLT M8X25 910098 SCREW LOW HEAD ALLEN KEY M8 x 16 DRILOC

64

Center axis SC - 500

65

Center axis SC - 500 520120 CENTRAL BEARING BOX 520122 UPPER ROTATING BESRING BOX 520126 BEARING BOX SM-18/450/500/650/700/800 520154 TAPER LOCK FOR CENTRE GEARWHEEL (1615-30) SC-450 530007 CENTRE AXLE, SC-500 530018 BEARING 6210-RS1, SC-330/450/500/ SM-18 530060 BEARING 3210 2RS1 SC-450/500/SM-18 530081 BELT PULLEY CENTER (BL 32-8M-30) 570087 V-RING V-100A SM-18/SC-450/500 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 910202 PARALLEL KEY 8x7x20 910304 CIRCLIP SGA 30 910304 CIRCLIP SGA 30 910308 CIRCLIP SGH 90

66

Grinding spindle SC - 500

910303

570025

570112

530022910202

910202

520155

570112

570025

910311

530080

910202

530023(2 pcs /

machine)

530024(1 pcs /

machine)

Note that the parallel key 910202 used with the gear wheels only is used with the gear wheel 530024.

67

Grinding spindel SC - 500 520155 TAPER LOCK FOR GRINDING AXLE 530022 GRINDING AXLE SC-500 530023 GEARWHEEL WITH BUSHING SC-500 530024 GEARWHEEL FOR KEY SC-500 530080 GEARWHEEL GRINDING AXLE SC-500 570025 BEARING BOX SC-500/650/700/800 570025 BEARING BOX SC-500/650/700/800 570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 910202 PARALLEL KEY 8x7x20 910202 PARALLEL KEY 8x7x20 910203 PARALLEL KEY 8x7x25 910303 CIRCLIP SGA 24

68

Grinding head SC – 500

520134

583032

580161

520161

520132

583023

910022 x 4

910093

590006

910030 x 3


*Standard

69

Grinding head SC - 500 520132 LOWER FASTENING PLATE, FLEX TOOL HOLDER SC-450/500/SM-18 520134 SPACER for AXLE, FLEX TOOL HOLDER, 18/450/500/650/700/800 520161 TAPER LOCK BUSHING 25mm FLEX TOOL HOLDER, 18/450/500/800/ 580161 CENTRAL HUB FLEX TOOL HOLDER 583023 COVER FOR CENTRAL HUB, FLEX TOOL HOLDER 583032 V-RING 65 FLEX TOOL HOLDER 590061 EXCHANGE KIT FLEX TOOL HOLDER (1 DISC) 590062 EXCHANGE KIT FLEX TOOL HOLDER (2 DISC) 590063 EXCHANGE KIT FLEX TOOL HOLDER (3 DISC) 910022 SCREW ALLEN KEY M6 x 12 910030 M8X16 TORX PREE LOC TITED

70

Electrical sketch SC-500PD 400V 50/60Hz 2006-2016, ABB drive

71

Electric Sketch SC-500PD 3~400V 50/60Hz 2016- with Yaskawa drive

Parameter Value A1-02 0 A1-03 3330 C1-01 2 SEK C1-02 2 SEK D2-02 35 E1-01 400V E1-04 60HZ E2-01 12 E2-04 4 E2-11 4 H3-04 35 L1-01 1 L3-01 0 L8-38 2 O2-01 0

72

Electric Sketch SC-500PD 1~230V 50/60Hz 2012-

Parameter Value

A1-02 0 A1-03 3330 C1-01 2 SEK C1-02 2 SEK D2-02 35 E1-01 230V E1-04 60HZ Maximum frequenzy E2-01 17 E2-04 4 Motorpoles E2-11 4 Engine rated power H3-04 35 L1-01 1 Engine protection L3-01 0 L8-38 2 O2-01 0

73

Electrical sketch SC-500i 400V 50/60Hz 2012-

74

Fault codes ABB




full voltage at the cable end near the machine Make sure that the cable is not to long. If the

cable should be to long, use a cable with higher rating to a distribution box nearer the machine

O O E

E



O O



See A2001




S S




O O




See A2009




E E


error See A2006




E E








E E

75

Fault codes Yaskawa















oH Heatsink Overheat Surrounding temperature is too high. Inspect the ventilation fans Inspect the filters to the fans








Increase the speed.



low speeds.














Check motor wiring




fuse box

76

Front Wheel for SC-650 / 700 / 800 / 1000

910085

570960

910055

910076

570967

910035

570961

570962

570963

910064

570968

910064 570953

570954

570964

910097

77

Scan Combiflex 650

Overview SC-650 Electric

1

5

3

6

8

9

2

14

21

22

24

27

28

2625

23

17

2019

1516

10

18

111213

7

4

78

No. Part Partnumber 1 Control panel 4.3 Control panel

2 Handle 560006

3 Frame 560005

4 Water inlet (optional)

911008

5 Power inlet 910842

6 O ring 780049

7 Electrical cabinet 560122

8 Fan 570151

9 Fan grid 530036

10 Wheel 560121

11 Bolt 910052

12 Washer 910179

13 Wheel axis 560108

14 Cover 560105

15 Handleaxis 570034

16 Handle lock pin 570039

17 Interna dusthose 570171

18 Rubber seal

19 Left dust hose 570170

20 Right dust hose 570170

21 Motor 560040

22 Motor distance 560009

23 Lock pin 560109

24 Cover 560007 25 Washer 560110 26 Bolt 910030 27 Dust cover 560008 28 Gear barrel S3 - 560500

79

Control Panel SC-650 Electric

596003

596006

590067

596022 x(3)

596020

596021

596009

596001596509

596009

596021

596008

596022

570028

596021 x2

Part number Description 530107 PANEL 570028 HOUR METER 596001 L/R 596003 EMERGENCY STOP 596006 START 596007 STOP 596008 POTENTIOMETER HOLDER COMPLETE 596009 SPEED NOB 596020 CONTACT BLOCK NORMALY OPEN (GREEN) 596021 CONTACT BLOCK NORMALY CLOSED (RED) 596022 CONTACT BLOCK HOLDER 596509 TOP SPEED NOB

80

Overview / Calibration SC-650 DSP In case the sensor for Measuring tool height need To be changed a calibration Is needed. Use new Bauta Tools for the calibration and Follow these steps.

81

Checking fault codes SC-650 DSP

82

Overview SC – 650 Propane

Figure 0-1 Overview of SC 650 PROPANE

Item Reference / art no. Description 1 570627 Handle 2 570039 Sprint to adjust handle 3 911008 Water connection 4 - Nameplate 5 780049 (O-ring) Dust connection 6 581124N Propane hose 7 581072 Propane tank 8 581092, 581093, 581103 Battery box, Battery cover, Battery 9 560121 Wheel 10 See Control panel See Control panel 11 581050 Engine 18hk 12 - Lift handle 13 See Engine and transmission SC-

650 Propane See Engine and transmission SC-650 Propane

14 560109 Pin f. machine head 15 See Grinding head Grinding head 16 581015 Dust cover 17 581215 Lock device

17

83

Control panel 650 / 650 Propane

Figure 0-1 Control panel of SC-800 Propane.

Item Text Description 1 -Warning- Do not operate machine

below 750rpm 581105

2 RPM Machine head speed 581069 3 EMERGENCY STOP Emergency stop 596003 4 START KEY [0-RUN-

START] Starts and stops machine 581094

5 Speed Adjust engine speed 581150 6 Hours Machine operating hours 570028

84

Throttle Cable Assembly

After installation form the end of the throttle wire as follow:

Spare parts Throttle Cable Assembly 530074 END PEECE F THROTTLE 581084-1 THROTTLE CABLE SC-650 581084-2 THROTTLE CABLE SC-800 581091 TRAY WITH 30 DEGREE ANGLE 581148 BRACKET FOR ENGINE ATTACHMENT 581150 THROTTLE

581150 581091 581084-1 SC-650 581084-2 SC-800 530074

581148

8mm

8mm

85

Engine and transmission SC-650 Propane

560501

581050 581051

86

Gear box SC - 650/650 propane 210013 BUSHING SC 2517-30 650 516032 PIN FRP A2 5X18 516047 BEARING BOX SC-650/800 PROPANE GEAR "UPPER" 530018 BEARING 6210-RS1, SC-330/450/500/ SM-18 560501 BUSHING 2012 D 1" 570025 BEARING BOX SC-500/650/700/800 570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 581037 UPPER COVER PLATE GEARBOX SC-800 PROPANE MOTOR 581038 RIGHT COVER PLATE GEARBOX SC-800 PROPANE MOTOR 581039 LEFT COVER PLATE GEARBOX SC-800 PROPANE MOTOR 581040 PROTECTION PLATE FRONT 581050 KAWASAKI PROPANE MOTOR 26HK SC-650/800 581051 MUFFLER SC-650 PROPANE MOTOR 581074 SMALL PULLEY 30-8M-50 FOR GEAR 581075 LARGE PULLEY 90-8M-50 FOR BUSHING 3020 GEAR 581077 PROTECTION PLATE BACK GEAR PROPANE 581079 SPEED SENSOR 581082 DRIVE BELT GEAR SC-800 PROPANE 581083 FLANGE CENTRIFUGAL CLUTCH 581097 KEY 1/4x1/4 * 100 MM TO ENGINE/KAWASAKI 581101 BRACKET FOR THE SENSOR PROPANE 581116 BOLT UNC 3/8 x32 FOR MOUNTING ENGINE 581118 M10x25H COUNTERSUNK HEXAGON TO CENTRIFUGAL CLUTCH 581158 SPACER MOTOR SHAFT ALUMINIUM "FAN" 581159 BUSHING 3020-65 581174 AXLE COUPLING PROPANE (1 FLANGE) 581175 BUSHING 2012-45 581177 AXLE COUPLING SC-800 PROPANE (TIRE) 581178 CLAMP FOR PROPANE AXLE COUPLING 581186 FRONT BAR FOR GEAR PROPANE 581187 BACK BRACE TO GEAR PROPANE 581189 WASHER FOR BACK AXLE, PROPANE 581191 LOWER PLATE FOR GEAR 581192 UPPER PLATE FOR GEAR 581193 ENGINE PLATE 910022 SCREW ALLEN KEY M6 x 12 910032 SCREW M8x20H SUNKEN 910039 HEXAGON SOCKET SCREW M8x16 910090 HEXAGON SCREW M6X10 910125 HEXAGON SCREW M8X25 910155 HEXAGON SCREW M8X18 910156 HEXAGON SKREW M10x40 UNTREATED 12,9 910197 LOCK WASHER NORDLOCK M10 910207 KEY 12x8x40 910210 KEY 14x9x30 910305 CIRCLIP SGA 50 910308 CIRCLIP SGH 90

87

Centrifugal clutch assembly SC-650 Propane

No Pcs Art. no Description 10 1 Drum 20 2 Bearing DIN625-6008.2RS 30 1 Circlip DIN472-J68 40 1 Circlip DIN471-A40 50 1 Washer 60 1 Hub 70 4 Flyweight 80 2 Lining 90 4 Spring 100 1 Cover disk 110 4 Countersunk hed screw M6x12 120 1 Cover disk 130 1 Circlip AL60 140 1 Washer

88

Machine house SC - 650 / 650 Propane

Spare parts SC-650 / SC-650 Propane 560106 PLATE UPPER SC-650 560107 PLATE LOWER SC-650 560514 DRIVE BELT SC-650

Grinding head

89

560516 GEAR RIM SC-650/800 560519 GEARBOX SC650 570132 V-RING V-500A SC-650/800 910025 SCREW M6 x 12 COUNTERSUNK HEXAGON 910030 SCREW M8 x 16 COUNTERSINK TUFLOC 910044 HEXAGON SKREW M10 x 40 910098 SCREW LOW HEAD ALLEN KEY M8 x 16 DRILOC

90

Center Axle Electrical SC - 650

520126

520144

91

Center Axle SC - 650 Propane

581087

520126

520144

92

Center axis SC – 650 / 650 propane 520126 70-7-09 LOWER ROTATING BEARING BOX 520144 LID FOR CENTER AXLE SC 650/700 560510 PULLEY BL40-8M-50 SC 650 CENTRE 560511 BUSHING SC 2012-35 650 570021 70-7-02 CENTRAL BEARING BOX 570022 70-7-04 ROTATING BEARING BOX 570103 BEARING 6014 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 570114 ANGULAR BEARING 3214 581087 CENTER AXIS PROPANE 910205 KEY 10x8x30 910306 CIRCLIP SGH 62 910307 CIRCLIP SGA 70 910309 CIRCLIP SGH 125

93

Grinding spindle 650 / 650 Propane


560512 PULLEY BL56-8M-50 SC 650 GRINDING SPINDLE 560513 BUSHING SC 2517-30 650 560515 GEARWHEEL KM2,5 Z=22 SC650/700/800 560521 GRINDING AXLE SC-650/ 700 570025 BEARING BOX SC-500/650/700/800 570072 GEARWHEEL WITH BUSHING SC-650/ 700 570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 910203 PARALLEL KEY 8x7x25 Not used with 570072 910303 CIRCLIP SGA 24

94

Grinding head 650 / 650 Propane

520134

583032

580161

570632

560114

590013

583023

910022 x 4

910050 x 3

910107 x 3

910093

590063 THREE DISCS590064 FOUR DISCS

Grinding head SC - 650/650 propane 520134 SPACER for AXLE, FLEX TOOL HOLDER, 18/450/500/650/700/800 560114 LOWER DISC FLEX TOOL HOLDER SC-330/650/700/800/1000 570632 TAPER LOCK BUSHING 24mm FLEX TOOL HOLDER SC-650/700 580161 CENTRAL HUB FLEX TOOL HOLDER 583023 COVER FOR CENTRAL HUB, FLEX TOOL HOLDER 583032 V-RING 65 FLEX TOOL HOLDER 590013 TOOL PLATE 590063 EXCHANGE KIT FLEX TOOL HOLDER (3 DISC) 590064 EXCHANGE KIT FLEX TOOL HOLDER (4 DISC) 910022 SCREW ALLEN KEY M6 x 12 910050 M8 NUT 910093 RUBBER DAMPER 910107 M8X25 TORX

95

Electric Sketch SC-650 Standard

Electric Sketch SC-650 400V 50/60Hz 2008-2016 with ABB drive

1104 EXT REF1 MIN 500 1105 EXT REF1 MAX 1500

1401 RELAY 3

1606 LOCAL BLOCK 7 1612 FAN 1

2001 MINIMUM SPEED 500 2002 MAXIMUM SPEED 1500

9902 APPLIC MACRO 2

9906 MOTOR NOM CURRENT 15.8

9908 MOTOR NOM SPEED 1450 9909 MOTOR NOM POWER 7.5

96

Electric Sketch SC-650 400 50/60Hz 2017- with Omron drive

97

Electric Sketch SC-650 1x230V 50/60Hz 2010- with Yaskawa drive

Parameter Value

A1-02 0 A1-03 3330 C1-01 2 SEK C1-02 2 SEK D2-02 25 E1-01 230V E1-04 60HZ Maximum frequenzy E2-01 17 E2-04 6 Motorpoles E2-11 4 Engine rated power H3-04 35 L1-01 1 Engine protection L3-01 0 L8-38 2 O2-01 0

98

99

Electric Sketch SC-650 DSP 1x230V 50/60Hz 2016- with Yaskawa drive

Electric sketch control panel SC-650 DSP 230V 50/60Hz 2016- with Yaskawa drive

100

Parameter setting SC-650 DSP

Parameter Value

A1-02 0 A1-03 3330 B1-01 2 B1-02 B C1-01 2 SEK C1-02 2 SEK D2-02 25 E1-01 230V E1-04 60HZ Maximum frequenzy E2-01 17 E2-04 6 Motorpoles E2-11 4 Engine rated power H3-04 35 H5-01 1 H5-02 2 1 H5-05 1 L1-01 1 Engine protection L3-01 0 L8-38 � 2 O2-01 0

101

Fault codes ABB




full voltage at the cable end near the machine Make sure that the cable is not too long. If the

cable should be too long, use a cable with higher rating to a distribution box nearer the machine

O O E

E



O O



See A2001




S S




O O




See A2009




E E


error See A2006




E E








E E

102

Fault codes Yaskawa















oH Heatsi22nk Overheat Surrounding temperature is too high. Inspect the ventilation fans Inspect the filters to the fans








Increase the speed.



low speeds.














Check motor wiring




fuse box

103

Fault tracing Omron motor drive We strongly recommend that you first find the cause of the fault before

clearing it.


E01 E02 E03 E04 E05

Over current *OC “OC” during deceleration “OC” during acceleration “OC” during other conditions Overload protection

One of the three phases is missing from the power supply


Inspect the fuses in the worksites fuse box Inspect cables Measure that all three phases are present and

at full voltage at the cable end near the machine

Make sure that the cable is not too long. If the cable should be too long, use a cable with higher rating to a distribution box nearer the machine



E07 Over voltage protection DC bus voltage exceed a threshold Inspect the power source E08 EEPROM error Built in EEPROM has problems due to noise

or excessive temperature. Check the fans/ let the motor drive cool down Contact Scanmaskin service centre

E09 Under voltage One of the three phases is missing from the power supply


See E01-E05

E10 Internal error current detection Internal error CPU

Contact Scanmaskin service centre E11

E14 Protective earth failure The cable to the motor has been damaged The motor has been damaged Water have entered the motor

Inspect the motor cable Inspect the motor connection Contact Scanmaskin service centre

E15 Input over voltage The power supply has got voltage transients Inspect the power source E21 Over temperature The internal temperature in the inverter is

above 120°C (248°F). This could be caused by faulty ventilation in the electrical cabinet.

Inspect the ventilation fans Inspect the filters to the fans Contact Scanmaskin service centre

E25 Short circuit in motor The cable to the motor has been damaged The motor has been damaged


E37 Safe Stop Emergency is active Reset the Emergency stop E038 Overload during low speed Increase the speed E41 Communication Error Communication fails between motor drive

and PLC (DSP machines) Check the RJ45/Ethernet cable

E81 Speed reference error The potentiometer on the control panel is damaged


Fault code explanation

104

Fault history Omron motor drive When a fault occurs, the inverter stores important performance data at the moment of the fault. To access the data, use the monitor function (dxxx) and select d081 details about the present fault. The previous 5 faults are stored in d082 to d086. Each error shifts d081-d085 to d082-d086, and writes the new error to d081. The following Monitor Menu map shows how to access the error codes. When fault(s) exist, you can review their details by first selecting the proper function: D081 is the most recent, and D086 is the oldest.

105

Scanmaskin SC-700 Overview SC - 700

Figure 0-1 SC-700 spare parts

1

2

3

4

5

6

7

8

910

1112

13

14

15

16

1718

19

20

21

2223

24

2526

106

Locking/Unlocking of motor drive

Item Description Part number 1 Carrier plate wheels 570634 2 Washer 560110 3 Countersunk M8 x 16 910030 4 Connection ring 570635 5 Wheel 583002

No. Part Part number Reference 1 Motor 570041 2 Distance ring 583040 3 Cover 570603 4 Gear barrel - 5 Dust cover 570015 6 Dust hose 570175 7 Frame 570623 8 Rubber bush 570630 9 Wheel lock 570634 10 Wheel 583002 11 Wheel axis 570633 12 Roller bearing 570105 13 Roller bearing 570106 14 Left drive motor 570002 15 Right drive motor 570004 16 Handle 570627 17 Electrical cabinet door 570212 18 Power inlet 910842 19 Electrical cabinet 570056 20 Lower panel plate - 21 Control panel - 22 Joystick box 570006K 23 Cover 583105 24 System fan 570151

107

Figure 0-1 Control panel of SC-700.

Item Art. No Text / symbol Description 1 Joystick 2 HOURS Hour meter 3 Rotation direction

4 0 1 Radio OFF / ON

5 1 Starts the machine 6 0 / 1 Main switch 7 Rotation speed

8 Emergency stop 9 0 Stops the machine 10 Spiral Cable

Table 0-1 Description of the control panel.

108

Joystick SC-700 RC function

Figure 0-2 Joystick overview

Item Text Description 1 Joystick 2 (I) Power on 3 Status light 4 Status lights 5 Mode light 6 M Speed mode

Status light

Status light (3) Description Off Off Green Full charge Amber Partial charge Red Low charge

Red, Amber, Green flashing Emergency stop

Flashing green Overvoltage

Flashing red No charge

1.1.1.1 Mode light

Mode light (5) Description Green Normal speed Amber Slow speed

Flashing red Fault

Start up SC-700 RC Press the joystick power on button (2) once. If the joystick is not centered when starting up a fault will be indicated – if this occurs, turn off and on the joystick again.

Speed modes The joystick has got two speed modes which also applies to the remote control. During normal operation the mode light should be green.

Assisted drive Make sure that the joystick (1) is on according to “Start up”. Select proper speed mode according to “Speed modes”. Move the joystick (1) in the direction you want to drive the machine.

1

2

3 4 5

6

109

Operation from remote control

Selecting remote control Set the “0 1” switch (4) to “1” on the control panel. Restart the joystick according to “Start up”. Set the drive mode selector (9) to “N” (neutral).5 Turn on the remote control by pulling up the emergency stop (6) on the remote control. Wait a few seconds. Press the connection button (3) once.

5 Note: The remote control will only start when the drive mode selector is at neutral.

Item Text Description 1 SPEED Speed of rotation 2 L / R Selects rotation direction 3 Establish connection 4 Display 5 F/R/B/L Transportation joystick 6 Emergency stop / Main switch 7 START Starts the grinding head 8 STOP Stops the machine 9 FORWARD/N/BACKWARD Drive mode 10 SPEED F/B Driving speed 11 TRACKING Tune of drive direction 12 Status LED

110

Machine house SC - 700

111

Gear barrel SC - 700 570065 DRIVE BELT SC-700 (2000-8M-50D)(NEW TYPE) 570066 Gear rim 570079 DRIVE BELT SC-700 (1800-8M-50D)(OLD TYPE) 570133 V ring 570605 LOWER PLATE 570606 UPPER PLATE 570610 GEAR HOUSING 910025 SKREW M6 x 12 910030 SCREW M8 x 16 COUNTERSINK TUFLOC 910044 SOCKET SKREW M10 x 40 910098 SCREW LOW HEAD ALLEN KEY M8 x 16 DRILOC

112

Belt Pulley Assembly f. SC – 700 with belt 570065

Belt Pulley Assembly. 140066 CIRCLIP SGH 47 570092 PULLEY 28-8M-50 570094 COUNTER WEIGHT BELT PULLEY SC-700 570107 BASE BELT TENSIONER SC-700 570108 WASHER FOR TENSIONER 583008 SPACER TENSIONER 583028 BEARING 6005 2RS1 FOR TENSIONER SC-800/1000 910123 SCREW ALLEN KEY M8x20 910126 HEXAGONAL SCREW M12x85 TENSIONER SC-800/1000

570094

570108

910126

583028

583008

583028

570092

570107

140066

910123

113

Center axel SC - 700

910096570067

910207

570024

910306570103910204

570021

570022

570114

910309

910307

570063

570064

910306

570104

570023

570027

910012 x 4

520126

520144

114

Center axel SC - 700 520126 LOWER ROTATING BEARINGBOX 520144 LID TO CENTER AXEL 570021 CENTRAL BEARING BOX 570022 CENTRAL ROTATING BEARING BOX 570024 CENTER AXIS SC-700 570063 CENTER PULLEY BL 34-8M-50 SC700 570064 BUSHING 1615-35 570067 COUPLING HALF GP42A (GRMP4255BF42) SC700 570103 BEARING 6014 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 570114 ANGULAR BEARING 3214 910096 SET SKREW M6 910204 KEY 10x8x25 910207 KEY 12x8x40 910306 CIRCLIP SGH 62 910306 CIRCLIP SGH 62 910307 CIRCLIP SGA 70 910309 CIRCLIP SGH 125

115


Note: The top key is only used with the 570072.

570062

116

Grinding spindel SC - 700 560513 BUSHING 2517-30 560515 GEARWHEEL KM2,5 Z=22 SC650/700/800 560521 GRINDING AXLE SC-650/ 700 570025 BEARING BOX SC-500/650/700/800 570025 BEARING BOX SC-500/650/700/800 570061 PULLEY SPINDEL AXIS BL- 8-8M-50 570072 GEARWHEEL WITH BUSHING SC-650/ 700 570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 910202 PARALLEL KEY 8x7x20 910203 PARALLEL KEY 8x7x25 910203 PARALLEL KEY 8x7x25 910303 CIRCLIP SGA 24

117

Grinding head SC - 700

520134

583032

580161

570632

560114

590016

583023

910022 x 4

910050 x 3

910107 x 3

910093

590063 THREE DISCS590064 FOUR DISCS590065 FIVE DISCS

Grinding head SC - 700 520134 SPACER for AXLE, FLEX TOOL HOLDER, 18/450/500/650/700/800 560114 LOWER DISC FLEX TOOL HOLDER SC-330/650/700/800/1000 570632 TAPER LOCK BUSHING 24mm FLEX TOOL HOLDER SC-650/700 580161 CENTRAL HUB FLEX TOOL HOLDER 583023 COVER FOR CENTRAL HUB, FLEX TOOL HOLDER 583032 V-RING 65 FLEX TOOL HOLDER 590063 EXCHANGE KIT FLEX TOOL HOLDER (3 DISC) 590064 EXCHANGE KIT FLEX TOOL HOLDER (4 DISC) 590065 EXCHANGE KIT FLEX TOOL HOLDER (5 DISC) * Standard 910022 SCREW ALLEN KEY M6 x 12 910107 M8x25 Torx

118


119

120

121

122

123

Fault codes ABB






O O E

E



O O



See A2001




S S




O O




See A2009




E E


error See A2006




E E








E E

124

Scan Combiflex 800

Overview SC-800 Electric

1

5

3

6

8

9

2

14

21

22

24

27

28

2625

23

17

2019

1516

10

18

111213

7

4

125

No. Part Partnumber 1 Control panel 4.3 Control panel

2 Handle 560006

3 Frame 560005

4 Water inlet (optional)

911008

5 Power inlet 910842

6 O ring 780049

7 Electrical cabinet 560122

8 Fan 570151

9 Fan grid 530036

10 Wheel 560121

11 Bolt 910052

12 Washer 910179

13 Wheel axis 560108

14 Cover 560105

15 Handleaxis 570034

16 Handle lock pin 570039

17 Interna dusthose 570171

18 Rubber seal

19 Left dust hose 570170

20 Right dust hose 570170

21 Motor 560040

22 Motor distance 560009

23 Lock pin 560109

24 Cover 560007 25 Washer 560110 26 Bolt 910030 27 Dust cover 560008 28 Gear barrel S3 - 560500

126

Control Panel SC-650 Electric

596003

596006

590067

596022 x(3)

596020

596021

596009

596001596509

596009

596021

596008

596022

570028

596021 x2

Part number Description 530107 PANEL 570028 HOUR METER 596001 L/R 596003 EMERGENCY STOP 596006 START 596007 STOP 596008 POTENTIOMETER HOLDER COMPLETE 596009 SPEED NOB 596020 CONTACT BLOCK NORMALY OPEN (GREEN) 596021 CONTACT BLOCK NORMALY CLOSED (RED) 596022 CONTACT BLOCK HOLDER 596509 TOP SPEED NOB

127

Overview SC – 800 / 800 propane

Figure 0-1 Overview of SC-800

Item Reference / art no. Description 1 570627 Handle 2 570039 Sprint to adjust handle 3 911008 Water connection 4 - Nameplate 5 780049 (O-ring) Dust connection 6 581124N Propane hose 7 581072 Propane tank 8 581092, 581093, 581103 Battery box, Battery cover, Battery 9 560121 Wheel 10 See Control panel See Control panel 11 581070 Engine 26hk 12 - Lift handle 13 See Engine & Transmission SC-800 Propane 14 560109 Pin f. machine head 15 See Grinding head Grinding head 16 581015 Dust cover 17 581215 Lock device

128

Control panel SC – 800 / 800 propane

Figure 0-1 Control panel of SC-800 Propane.

Item Text Description Part number 1 -Warning- Do not operate machine

below 700rpm 581105

2 RPM Machine head speed 581069 3 EMERGENCY STOP Emergency stop 596003 4 START KEY [0-RUN-

START] Starts and stops machine 581094

5 Speed Adjust engine speed 530072 6 Hours Machine operating hours 570028

129

Engine & Transmission SC-800 Propane

581071 581071

130

SC – 800 propane

Gear box 210013 CONTACT 3 PIN 516032 PIN FRP A2 5X18 516047 BEARING BOX SC-650/800 PROPANE GEAR "UPPER" 530018 BEARING 6210-RS1, SC-330/450/500/ SM-18 570025 BEARING BOX SC-500/650/700/800 570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 581037 UPPER COVER PLATE GEARBOX SC-800 PROPANE MOTOR 581038 RIGHT COVER PLATE GEARBOX SC-800 PROPANE MOTOR 581039 LEFT COVER PLATE GEARBOX SC-800 PROPANE MOTOR 581040 PROTECTION PLATE FRONT 581070 KAWASAKI PROPANE MOTOR 26HK SC-650/800 581071 MUFFLER SC-800 PROPANE MOTOR 581073 CLUTCH K165 PROPANE KAWASAKI MOTOR 581074 SMALL PULLEY 30-8M-50 FOR GEAR 581075 LARGE PULLEY 90-8M-50 FOR BUSHING 3020 GEAR 581077 BACK COVER GEAR PROPANE 581079 SPEED SENSOR 581082 DRIVE BELT GEAR SC-800 PROPANE 581083 FLANGE CENTRIFUGAL CLUTCH 581097 KEY 1/4x1/4 * 100 MM TO ENGINE/KAWASAKI 581101 BRACKET FOR THE SENSOR PROPANE 581116 BOLT UNC 3/8 x32 FOR MOUNTING ENGINE 581118 M10x25H COUNTERSUNK HEXAGON TO CENTRIFUGAL CLUTCH 581158 SPACER MOTOR SHAFT ALUMINIUM "FAN" 581159 BUSHING 3020-65 581174 AXEL COUPLING PROPANE (1 FLANGE) 581175 BUSHING 2012-45 581176 BUSHING 2012 1 1/8 "ENGINE SHAFT SC-800 PROPANE 581177 AXLE COUPLING SC-800 PROPANE (TIRE) 581178 CLAMP FOR PROPANE AXLE COUPLING 581186 FRONT BAR FOR GEAR PROPANE 581187 BACK BAR TO GEAR PROPANE 581189 WASHER FOR REAR AXLE, PROPANE 581191 LOWER PLATE GEAR 581192 UPPER PLATE GEAR 581193 ENGINE PLATE 910022 SCREW ALLEN KEY M6 x 12 910032 SCREW M8x20H COUNTERSUNK 910039 HEXAGON SOCKET SCREW M8x16 910090 HEXAGON SCREW M6X10 910125 HEXAGON SCREW M8X25 910155 HEXAGON SCREW M8X18 910156 HEXAGON SKREW M10x40 910197 LOCK WASHER NORDLOCK M10 910207 KEY 12x8x40 910210 KEY 14x9x30 910305 CIRCLIP SGA 50 910308 CIRCLIP SGH 90

131

132

133

134

Machine house overview SC-800 / SC-800 Propane

Central Shaft

560516

581026

581028

910031 x 7

910098 x 9

910022 x 23

581024 See Sec. Tensioner

910044 x 4

See Grinding Shaft

581016 See Drive Axis

910027 x 2

581027

See Grinding head

910098 x 16

910098 x 12

910022 x 21

583003

910024 x 2

520144 x 3

583043

910027 x 2

910022 x 6

570134 Updated version

570132

581205 Updated

See Main

Belt Pulley Assembly f. SC –800 Updated

135

Center Axle SC – 800 Electrical

/ 581014 Ø100mm updated version

910304

910307

136

Center Axle SC – 800 Propane

137

SC – 800 / 800 propane

Center axis SC – 800/800 propane 520126 BEARING BOX SM-18/450/500/650/700/800 520144 COVER PLATE FOR BEARING BOX 570021 CENTRAL BEARING BOX 570022 ROTATING BEARING BOX 570103 BEARING 6014 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 570114 ANGULAR BEARING 3214 581087 CENTRE AXLE PROPANE 583006 PULLEY CENTRE AXLE 583007 BUSHING CENTRE AXLE 1615-35 910205 KEY 10x8x30 910306 CIRCLIP SGH 62 910307 CIRCLIP SGA 70 910309 CIRCLIP SGH 125

138

Grinding spindle SC – 800 Electrical / 800 Propane

Grinding spindle 570025 BEARING BOX SC-500/650/700/800 570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 581025 GRINDING AXLE SC-800 583005 BUSHING 2517-35 GRINDING SPINDLE SC-1000 910202 PARALLEL KEY 8x7x20 910205 KEY 10x8x30

139

Grinding spindle with two pulleys SC – 800 / 800 propane

Figure 6.3 Grinding Spindle with 2 pulleys (1pcs)

140


Grinding spindle with two pulleys 570025 BEARING BOX SC-500/650/700/800

570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 581017 GEARWHEEL DIAMETER 60 SC-800 581018 BUSHING FOR SMALL PULLEY SC-800 581025 GRINDING AXLE SC-800 583004 PULLEY D 140 583005 BUSHING 2517-35 GRINDING SPINDLE SC-1000 910202 PARALLEL KEY 8x7x20 910205 KEY 10x8x30

141

Drive axis SC – 800 / 800 propane

Drive axis 520126 BEARING BOX SM-18/450/500/650/700/800 520126 BEARING BOX SM-18/450/500/650/700/801 560515 GEARWHEEL KM2,5 Z=22 SC650/700/800 570062 BUSHING 2012-30 SC-450/700/800 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1000 570104 BEARING 6206 SM-18/SC-450/500/650/700/800/1001 581023 AXLE DRIVE GRINDING HEAD SC-800 581019 PULLEY D250 581034 SHIM RING SC 800 30-42-1 581058 VRB 30 SEAL 910203 PARALLEL KEY 8x7x25 910203 PARALLEL KEY 8x7x26 910303 PARALLEL KEY 8x7x27

581058

581023

142

Tensioner for main belt Drive axis SC – 800 / 800 propane

Tensioner for main belt 583008 SPACER TENSIONER 583009 SHAFT FOR TENSIONER SC-1000 583010 TENSIONER 60mm SC-1000 583028 BEARING 6005 2RS1 FOR TENSIONER SC-800/1000 583041 BELT TENSIONER BRACKET SC-1000 583042 BELT TENSIONER SC-1000 583051 WASHER TENSIONER SC-1000 910027 COUNTERSINK SCREW M6x20 910069 HEXAGON SOCKET SKREW M10X18 STAINLESS SC-800/1000 910073 HEXAGONAL SCREW M6x20 910102 COUNTERSINK SCREW M10x50 FZB 910126 HEXAGONAL SCREW M12x85 TENSIONER SC-800/1000 910127 M10 NUT STANDARD 910197 LOCK WASHER NORDLOCK M10

143

Tensioner for secondary belt SC – 800 / 800 propane

144


Tensioner for secondary belt 570112 BEARING SPINDLE AXLE 3205, SC-500/650/700/800 581020 TENSIONER ARM SMALLER SC-800 581021 SMALL TENSIONER BODY SC-800 581022 AXLE SMALL BELT TENSIONER 581032 WASHER 13x37x3 SMALL TENSIONER SC-800 910069 HEXAGON HOLLOW SCREW M10X18 STAINLESS SC-800/1000 910153 HEXAGON SCREW M12x40 GALVANIZED SC-800 910197 LOCK WASHER NORDLOCK M10

145

Belt Pulley Assembly f. SC –800 Updated version

910027

560110

583028

583008

583010

910126

583028

570107

570094

146

Grinding head SC – 800 / 800 propane

520134

583032

580161

520161

560114

590016

583023

910022 x 4

910050 x 3

910107 x 3

910093

590063 THREE DISCS590064 FOUR DISCS590065 FIVE DISCS

147

Grinding head 520134 SPACER for AXLE, FLEX TOOL HOLDER, 18/450/500/650/700/800 520163 HOUSING SC-450 USA 580161 CENTRAL HUB FLEX TOOL HOLDER 583023 COVER FOR CENTRAL HUB, FLEX TOOL HOLDER 583032 V-RING 65 FLEX TOOL HOLDER 590063 EXCHANGE KIT FLEX TOOL HOLDER (3 DISC) 590064 EXCHANGE KIT FLEX TOOL HOLDER (4 DISC) 590065 EXCHANGE KIT FLEX TOOL HOLDER (5 DISC) 910022 SCREW ALLEN KEY M6 x 12

148


Electric sketch SC-800 400V 50/60Hz 2011-2016 with ABB drive

149

Electric sketch SC-800 DSP 400V 50/60Hz 2015- with Omron

Electric sketch control panel SC-800 DSP 230V 50/60Hz 2015- with Omron drive

150

Fault codes ABB






O O E

E



O O



See A2001




S S




O O




See A2009




E E


error See A2006




E E








E E

151

Fault tracing Omron motor drive We strongly recommend that you first find the cause of the fault before clearing it.


E01 E02 E03 E04 E05

Over current *OC “OC” during deceleration “OC” during acceleration “OC” during other conditions Overload protection

One of the three phases is missing from the power supply


Inspect the fuses in the worksites fuse box Inspect cables Measure that all three phases are present and

at full voltage at the cable end near the machine

Make sure that the cable is not too long. If the cable should be too long, use a cable with higher rating to a distribution box nearer the machine



E07 Over voltage protection DC bus voltage exceed a threshold Inspect the power source E08 EEPROM error Built in EEPROM has problems due to noise

or excessive temperature. Check the fans/ let the motor drive cool down Contact Scanmaskin service centre

E09 Under voltage One of the three phases is missing from the power supply


See E01-E05

E10 Internal error current detection Internal error CPU

Contact Scanmaskin service centre E11

E13 Unattended Start Protection Unattended Start Protection active Reset the drive by pressing “STOP/RESET” E14 Protective earth failure The cable to the motor has been damaged



E15 Input over voltage The power supply has got voltage transients Inspect the power source E21 Over temperature The internal temperature in the inverter is

above 120°C (248°F). This could be caused by faulty ventilation in the electrical cabinet.

Inspect the ventilation fans Inspect the filters to the fans Contact Scanmaskin service centre

E25 Short circuit in motor The cable to the motor has been damaged The motor has been damaged


E37 Safe Stop Emergency is active Reset the Emergency stop E038 Overload during low speed Increase the speed E41 Communication Error Communication fails between motor drive

and PLC (DSP machines) Check the RJ45/Ethernet cable

E81 Speed reference error The potentiometer on the control panel is damaged


Fault code explanation

152

Fault history Omron motor drive When a fault occurs, the inverter stores important performance data at the moment of the fault. To access the data, use the monitor function (dxxx) and select d081 details about the present fault. The previous 5 faults are stored in d082 to d086. Each error shifts d081-d085 to d082-d086, and writes the new error to d081. The following Monitor Menu map shows how to access the error codes. When fault(s) exist, you can review their details by first selecting the proper function: D081 is the most recent, and D086 is the oldest.

153

Overview SC - 1000

1

2

3

4

5

6

7

8

910

1112

13

14

15

16

1718

19

20

21

2223

24

2526

154

SC – 1000 RC

Locking/Unlocking of motor drive

Figure 0-1 Locking mechanism

Item Description Part number 1 Carrier plate wheels 570634 2 Washer 560110 3 Countersunk M8 x 16 910030 4 Connection ring 570635 5 Wheel 583002

No. Part Part number Reference 1 Motor 570041 2 Distance ring 583040 3 Cover 570603 4 Gear barrel - 5 Dust cover 570015 6 Dust hose 570175 7 Frame 570623 8 Rubber bush 570630 9 Wheel lock 570634 10 Wheel 583002 11 Wheel axis 570633 12 Roller bearing 570105 13 Roller bearing 570106 14 Left drive motor 570002 15 Right drive motor 570004 16 Handle 570627 17 Electrical cabinet door 570212 18 Power inlet 910842 19 Electrical cabinet 570056 20 Lower panel plate - 21 Control panel - 22 Joystick box 570006K 23 Cover 583105 24 System fan 570151

155

Machine house SC – 1000 RC

156

Machine house SC - 1000 RC 583001 GEAR RIM SC-1000 583012 MOTOR 15kW SC-1000 583025 V-RING V-900A SC-1000 583026 DUSTCOVER SC-1000 583038 LIFTING BRACKET SC-1000 583039 MACHINE HOUSE COVER SC-1000 583040 MOTOR SPACER SC - 1000

157

Gear barrel SC – 1000 RC

158

Gear barrel 583003 DRIVE BELT LONG SC-800/ 1000 583011 GEARWHEEL WITH KEY SC-1000 583043 ACCESS LID SC-1000 583044 UPPER PLATE SC-1000 583045 LOWER PLATE SC-1000 583046 GEAR HOUSING SC-1000 583058 SPACER F. BELT TENSIONER SC-1000

159

Center axis SC – 1000 RC

160

Center axis SC – 1000 RC 570021 CENTRAL BEARING BOX 570022 ROTATING BEARINGBOX 570103 BEARING 6014 570114 ANGULAR BEARING 3214 570125 CIRCLIP SGH 125 583006 PULLEY CENTER AXLE 583007 BUSHING CENTER AXIS 1615-35 SC-1000 583015 CENTER AXIS SC-1000 583016 BEARING BOX FOR GRINDING SPINDEL 583031 BEARING 3206 2RS1 910205 KEY 10x8x30 910307 CIRCLIP SGA 70 910310 CIRCLIP SGA 35

161

Spindle axis upper mounting SC – 1000 RC

162

Spindle axis upper mounting 583016 BEARING BOX FOR GRINDING SPINDEL 583004 PULLEY D 140 583005 BUSHING 2517-35 GRINDING SPINDEL AXIS 583016 BEARING BOX FOR GRINDING SPINDEL 583018 GRINDING SPINDEL AXIS SHORT 583031 BEARING 3206 2RS1 583031 BEARING 3206 2RS1 910205 KEY 10x8x30 910304 CIRCLIP SGA 30

163

Spindle axis lower mounting SC – 1000 RC

Spindle axis lower mounting SC - 1000 583004 PULLEY D 140 583005 BUSHING 2517-35 GRINDING SPINDLE SC-1000 583016 BEARING BOX FOR GRINDING SPINDEL 583016 BEARING BOX FOR GRINDING SPINDEL 583018 GRINDING SPINDEL AXIS SHORT 583031 BEARING 3206 2RS1 SC-1000 583031 BEARING 3206 2RS1 910205 KEY 10x8x30 910304 CIRCLIP SGA 30 910310 CIRCLIP SGA 35

164

Tensioner SC – 1000 RC Tensioner 583010 TENSIONER 60mm SC-1000 583028 BEARING 6005 2RS1 FOR TENSIONER SC-800/1000 583041 BELT TENSIONER BRACKET SC-1000 583042 BELT TENSIONER SC-1000 583051 WASHER TENSIONER SC-1000 910027 COUNTERSINK SCREW M6x20 910070 BOLT M10X16 910073 HEXAGONAL SCREW M6x20 910102 COUNTERSINK SCREW M10x50 FZB 910126 HEXAGONAL SCREW M12x85 TENSIONER SC-800/1000 910127 NUT M10 STANDARD

Grinding Head SC – 1000 RC

165

520134

583032

580161

583014

560114

590016

583023

910022 x 4

910050 x 3

910107 x 3

910093

590064 FOUR DISCS590065 FIVE DISCS

Electric Sketch SC-700 Grinding Head SC- 1000 520134 SPACER for AXLE, FLEX TOOL HOLDER, 18/450/500/650/700/800 560114 LOWER DISC FLEX TOOL HOLDER SC-330/650/700/800/1000 580161 CENTRAL HUB FLEX TOOL HOLDER 583014 TAPER LOCK BUSHING 30mm FLEX TOOL HOLDER SC-1000 583023 COVER FOR CENTRAL HUB, FLEX TOOL HOLDER 583032 V-RING 65 FLEX TOOL HOLDER 590063 EXCHANGE KIT FLEX TOOL HOLDER (3 DISC) 590064 EXCHANGE KIT FLEX TOOL HOLDER (4 DISC) 590065 EXCHANGE KIT FLEX TOOL HOLDER (5 DISC) 910022 SCREW ALLEN KEY M6 x 12

166

167

168

169

170

171

Fault codes ABB






O O E

E



O O



See A2001




S S




O O




See A2009




E E


error See A2006




E E








E E

Documents

Service / Parts Manual - Scanmaskin Sverige AB