1

FU-40SE-J

S3315FU40SEJ/

AIR PURIFIER

In the interests of user-safety (Required by safety regulations in somecountries) the set should be restored to its original condition and onlyparts identical to those specified should be used.

SERVICE MANUAL

FU-40SE-JMODEL

SHARP CORPORATION

PageSAFETY PRECAUTIONS .................................................................................................................................. 2FOR EFFECTIVELY USING THIS PRODUCT .................................................................................................. 4SPECIFICATIONS ............................................................................................................................................. 4NAMES OF PARTS .......................................................................................................................................... 5INSTALLATION .................................................................................................................................................6OPERATION ......................................................................................................................................................8WIRING DIAGRAM ......................................................................................................................................... 10TROUBLESHOOTING GUIDE ........................................................................................................................ 20REPLACEMENT OF MAIN PARTS ................................................................................................................. 22CARE AND MAINTENANCE .......................................................................................................................... 25USE RESIN TABLE .........................................................................................................................................26PARTS LIST .................................................................................................................................................... 26

TABLE OF CONTENTS

Tabletop / wall-mounting type

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FU-40SE-J

SAFETY PRECAUTIONS

• The appliance is not intended for use by young children or infirm persons without super-vision.

• Young children should be supervised to ensure that they do not play with the appliance.• Do not use the unit if the power cord or plug is damaged or the connection to the wall

outlet is loose.Electrical shock, short circuit and/or fire may occur as a result.

• Do not damage, break, coat, forcefully bend, pull, twist, bundle, pinch or place heavy ob-jects on the power cord.If the power cord is damaged, fire and/or electrical shock may occur as a result.

• Use AC 220~240V only.Fire and/or electrical shock may occur as a result.

• Do not modify. Repair and disassembly of this product are to be performed by authorizedservice personnel only.Fire, electrical shock and/or bodily injury may occur as a result.For repair, contact your dealer of purchase or the nearest Sharp Service Center.

• Periodically remove dust from the power plugAccumulated dust on the power plug may cause bad insulation from humidity, etc.Fire and/or electrical shock may occur as a result.

• When cleaning the unit, be sure to remove the power plug from the wall outlet.In addition, never handle the power plug with wet hands.Electrical shock and/or bodily injury may occur as a result.

• Do not use the unit where there are oil ingredients such as cooking oil, etc., in the air.Cracking of the unit surface may occur as a result.

• Do not wipe the unit with benzene or paint thinner. Also, do not spray insecticides on theunit.Cracking, electrical shock and/or fire may occur as a result.

• Do not operate the unit when using indoor smoke-generating insecticides.Chemical ingredients may accumulate within the unit and then discharge from the exhaust portwhen the unit operates. Discharge of such chemicals may be unhealthy to your body.

• Do not allow the unit to intake flammable gases, sparks from lit cigarettes, incense, etc.The unit may ignite as a result.

• Do not use the unit where it is humid, such as in a bathroom, etc., or where the unit mayget wet.Electrical shock and/or malfunction may occur as a result.

• Do not insert fingers or foreign objects into the intake or exhaust ports.Electrical shock and/or malfunction may occur as a result.

• When mounting to a wall, select a sturdy wall or studding.The unit may fall as result.

• When removing the power plug, always hold the plug and never pull the cord.Electrical shock and/or fire from short circuit may occur as a result.

• Ventilate when using the unit along with a heating appliance.Carbon monoxide poisoning may occur as a result.

• Remove the power plug when not using the unit.Electrical shock from bad insulation and/or fire from short circuit may occur as a result.

• If the supply cord is damaged, it must be replaced by the manufacturer or its service agentor similarly qualified person in order to avoid a hazard.

• The batteries must be removed from the appliance before it is scrapped and that they aredisposed of safely.

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FU-40SE-J

CAUTIONS CONCERNING THE USAGE OF THIS PRODUCT• Do not block the intake and exhaust ports.• Do not use the unit near or on hot objects, such as a stove, etc. Also, do not use the unit where

it may come into contact with steam.• Do not use the unit on its side.

Deformation, malfunction and/or overheating of the motor may occur as a result.• Do not install when there is generation of lampblack, such as in a kitchen, etc.• Do not use detergent when cleaning the unit.

The unit surface may become damaged or cracked.In addition, the sensors may malfunction as a result.

• When transporting the unit, always hold the handle on the back of the unit.Holding the front panel when carrying may cause it to detach, thus dropping the unit and resulting inbodily injury.

CAUTIONS WHEN MOUNTING THIS PRODUCT TO A WALL• The air purifier should be installed on a firm wall with enough strength.• Never mount the unit to a thin wall or plasterboard of insufficient strength. The unit may drop

as a result.• When mounting the unit to a wall, remove the front panel and hold the main unit.

Holding the front panel may cause it to become detached, thus dropping the unit and resulting inbodily injury.

• Do not install when there is generation of lampblack, such as in a kitchen, etc.The unit surface may crack or the sensors may malfunction as a result.

CAUTIONS CONCERNING THE INSTALLATIONDO NOT USE THE REMOTE CONTROL IN THE FOLLOWING LOCATIONS• Location where there are inverter lighting equipment or electronic spontaneous lighting equip-

mentThe remote control may become inoperative. In this case, move away from such lighting equipmentor change direction.

• Location exposed to direct sunlightThe unit may not received signals from the remote controlThe unit may not respond to the signals of the remote control if the ends of fluorescent lightingbecome black or lights flicker due the depletion of service life; however, this is not a malfunction of theremote control or the main unit. In this case, replace the lighting with new fluorescent tubes.

TAKE CAUTION TO THE FOLLOWING DURING INSTALLATION• Leave at least 2m of space from televisions, radios and wave clocks.

Electrical interference may occur as a result.• Leave at least 60cm of space from the wall

The motor may overheat, causing malfunction as a result.• Avoid a location where sensors are exposed to direct wind

The unit may not operate properly.• Avoid a location where curtains, etc., come into contact with the intake or exhaust port.

Curtains, etc., may become dirty or malfunction may occur as a result.

EFFECTIVE USAGE• Stable surface with sufficient air circulation• Near smoking area

Air pollution is detected quickly.

ABOUT THE FILTER• Do not wash and reuse HEPA filter and active carbon filter. It does not effect, and may become a

cause of electric shock and trouble.

• Small dust and odors such as tobacco smoke rise and accumulate at the top of the room.• Large dust such as pollen and house dust accumulate at the bottom of the room.• The wall, etc., behind the exhaust port may become dirty as time passes. When using the unit for

extensive period in the same location, use a vinyl sheet, etc., to prevent the wall from becoming dirty.In addition, periodical clean the wall, etc.

E-3

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FU-40SE-J

FOR EFFECTIVELY USING THIS PRODUCT

How the air purifier worksThe air purifier uses the internal fan to intake the air in the room through the intake port and discharges the air throughthe exhaust port after cleaning the air is passed through the internal filters active carbon filter and dust collection filter(HEPA filter). The unit then repeats this process. Odor ingredients are removed by repeatedly passing them through thedeodorization filter for gradual adsorption. (At this time, the dust collection filter also adsorbs odor ingredients.)

For understanding the productSome of the odor ingredients absorbed by the filters become separated and are discharged through the exhaust port asodor. Depending on the usage environment, this odor may become strong in several months and the exhaust port maysmell. In this case, replace the filters.

SPECIFICATIONS

Type FU-40SE-JPower supply 220 - 240V 50HzAir flow adjustment Max High Median SilentPower consumption (W) 39 21 10 4Air flow (m 3 /hour) 240 180 117 30Fan rotation speed (rpm) 1000±10 810±20 620±20 260±20Noise (db) 48 41 35 16Applicable floor area 1 around ~ 31m 2

Dust correcting method Mechanical purificationProtective devices Temperature fuse Motor temperature (112°C) OFF

Current fuse Turning off when abnormal current (2.5A) flowsControl panel ON/OFFIndication lamp Operation mode ON/OFF, Tobacco, Pollen, AUTO, Air flow indication (Max., High, Median, Silent)

Air pollution level It displays Clean signWhen clean [Green] Dirt condition (Min.) [Orange] Dirt condition (Max) [Red]

OFF TIMER operation A green lamp lights up at the time of off-timer operation. (1 hours, 4 hours, 8 hours)Filter exchange lamp Total operation time lights up in 21600 hours (one-day 12-hour x five years)

Remote control Operation mode Manual, Auto, Silent, Max., Tobaccos, Pollen, OFF Timer, ON/OFFFilter reset, Plasma cluster (Auto, OFF, Clean, Refresh)

OFF TIMER time 1 hours, 4 hours, 8 hoursOutside dimension (mm) 415 (W) x 197 (D) x 572 (H) [When a stand is attached]Weight (kg) 6.6Cord length (m) 2.5Installation Tabletop/Wall-mountingAccessories Operation manual, Remote controller

Batteries (size R6(AA) manganese batteries, Stand, Screws (2 pieces)Replace the filter 2 HEPA filter : approx. 5 years, Deodorization filter : approx. 5 yearsOption Replace filter : FZ-40SEFJ (A HEPA filter and a deodorization filter are included)

1: Based on the standard of The Japan Electrical Manufacturers Association, JEM1467 The size of the room to be referred to is the one in which dust concentration of 1.25mg/m3 may be reduced to 0.15mg/m 3 within 30 minutes under the condition that the natural ventilation is performed once per hour.

2: Based on the standard of The Japan Electrical Manufacturers Association, JEM1467 Ten cigarettes are smoked per day in the place where the air cleaner is installed.

Reduction of stand-by power consumptionWhile this product is plugged in, it consumes the stand-by power of approximately 0.8W to activate the electric circuit

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FU-40SE-J

NAMES OF PARTS

Pla

smac

lust

er

MA

IN U

NIT

DIS

PL

AY

Filte

r tim

er la

mp

AU

TO o

pera

tion

lam

p

Fan

leve

l lam

ps

*Toba

cco

smok

e m

ode

oper

atio

n la

mp

Pol

len

mod

e op

erat

ion

lam

p

OFF

tim

er d

ispl

ay la

mps

(set

usi

ng r

emot

e co

ntro

l)

Pow

er la

mp

(Lig

hts

whe

n th

e po

wer

plu

g is

inse

rted

into

the

wal

l out

let)

Rem

ote

cont

rol r

ecei

ver

Odo

r se

nsor

(Det

ects

odo

rs s

uch

as t

obac

cosm

oke,

inc

ense

, pe

ts,

cosm

etic

s,et

c.)

Dus

t sen

sor

(De

tect

s d

ust

, sm

oke

,po

llen,

hou

se d

ust,

etc.

)

Cle

an-s

ign

lam

pT

he c

olor

cha

nges

whe

n th

e ai

r is

dirt

yC

lean

(gr

een)

Littl

e di

rty

(ora

nge)

Ver

y di

rty

(red

)

EX

PL

OD

ED

DIA

GR

AM

MO

DE

-ON

/OF

F b

utt

on

(Use

d to

sel

ect o

pera

tions

or t

urn

the

unit

off)

Mai

n u

nit

HE

PA

filt

er (

wh

ite)

(Dus

t col

lect

ion

filte

r)(W

/ apa

tite

antib

acte

rial f

ilter

)

Act

ive

carb

on

filt

er (

bla

ck)

(Deo

doriz

atio

n fil

ter)

Pre

-filt

er

Fro

nt p

anel

Rem

ote

co

ntr

ol

Ho

ok

Sta

nd

(Be

sure

to m

ount

for t

able

top

inst

al-

latio

n)

Th

um

bsc

rew

AB

OU

T T

HE

CL

EA

N-S

IGN

LA

MP

•T

he d

ust

sens

or d

ispl

ays

a cl

ean

sign

dep

endi

ng o

nth

e re

lativ

e ch

ange

of t

he e

nviro

nmen

t at t

he ti

me

the

pow

er p

lug

is in

sert

ed in

the

wal

l out

let a

nd a

fter.

•W

hen

the

air

is e

xtre

mel

y di

rty

at t

he t

ime

the

pow

erpl

ug is

inse

rted

, th

e cl

ean

sign

lam

p m

ay li

ght

gree

nsi

nce

the

pollu

ted

stat

e is

the

env

ironm

ent

whi

ch t

hese

nsor

bas

es th

e po

llutio

n ra

te o

n.•

In th

is c

ase,

sw

itch

man

ually

to d

esira

ble

oper

atio

n as

effe

ctiv

e op

erat

ion

can’

t be

done

in a

uto

oper

atio

n.•

To r

eset

the

base

pol

lutio

n ra

te o

f the

cle

an-s

ign

lam

pre

mov

e an

d in

sert

the

pow

er p

lug

agai

n th

e ro

om a

irbe

com

es c

lean

.

Sile

nt Med

ianHig

hM

ax

*It ca

n’t r

emov

e th

e no

xiou

s su

bsta

nces

(car

bon

mon

oxid

e et

c.)

of c

igar

ette

.

AC

CE

SS

OR

IES

Rem

ote

co

ntr

ol

(1 u

nit)

Bat

tery

(R6(

AA

) X

2 u

nits

)

Whe

n us

ing

on ta

blet

op

Sta

nd

(1 u

nit)

Th

um

bsc

rew

(2 u

nits

)Lo

cate

d on

bo

tto

m

of

stan

d

CL

US

TE

R IO

N L

AM

PC

lust

er io

n op

erat

ion

is s

elec

ted

usin

g th

e re

mot

e co

ntro

l.

Blu

e lig

ht

Whe

n th

e cl

uste

r ion

ope

ratio

n is

in th

e C

lean

mod

e or

AU

TO

clu

ster

ion

mod

e an

d th

eai

r in

the

room

is d

irty,

the

light

turn

s on

and

the

unit

will

ope

rate

in th

e C

lean

mod

e.

Gre

en li

gh

tW

hen

the

clus

ter

ion

oper

atio

n is

in th

e R

efre

sh m

ode

or A

UT

O c

lust

er io

n m

ode

and

the

air

in t

he r

oom

is c

lean

, th

e lig

ht t

urns

on

and

the

unit

will

ope

rate

in t

he R

efre

shm

ode.

Lig

ht

off

No

clus

ter

ions

are

gen

erat

ed.

If th

e la

mp

is b

right

whe

n sl

eepi

ng, o

r if t

he io

n ge

nera

tion

nois

e is

irrit

atin

g, tu

rn o

ff th

ecl

uste

r io

n op

erat

ion.

BA

CK

Han

dle

Exh

aust

po

rt

Po

wer

co

rd

Po

wer

plu

gIt

ch

an

ge

s w

ithde

stin

atio

ns.

Whe

n us

ing

this

pro

duct

to a

wal

l

Wal

l mo

un

tin

gb

rack

et 1

Wal

l mo

un

tin

gb

rack

et 2

Wo

od

scr

ew(4

uni

ts)

Sm

all s

crew

(2 u

nits

)

Cu

shio

ns

(2 u

nits

)

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FU-40SE-J

WHEN USING THE UNIT ON ATABLETOP

MOUNTING THE STAND

1 Remove the front panel.• At this time, also remove the pre-filter,

stamina-power carbon and the HEPAfilter.Front panel

2 Place the unit with its frontside facing down on a flatand stable surface.• Place a soft cloth, etc., to prevent

damaging the unit.

3 Insert the tabs on the standinto the holes on the mainunit and fix the stand usingthe included thumbscrews(2 units).

Holes

WHEN USING THE UNIT WITHA MOUNTED WALL

CAUTION

CAUTION

Mount on a flat sur-face• Do not mount the unit to

a location that is not flatsuch as a wall with adoor header, etc.Do not mount the unit toa thin wall with littlestrength such as a plas-terboard, etc. The unitmay fall and can be verydangerous.

• When mounting the air purifier to the wall, themounted wall will become dirty as time passes.To prevent this, place a vinyl sheet, etc.,around the unit.

• A wall side to install is to choose the place tohave the strength done firmly.

• In the case of a wall or concrete wall with littlestrength, request installation to a specialistsuch as an electric appliance shop, etc.

• Do not install in a location with heavy lamp-black, such as in a kitchen, etc. The unit sur-face may crack as a result.

1Determine the mounting locationLeave space around the bracket by referringto the illustration below. The unit cannot bemounted if there is insufficient spacingaround the bracket.

75cm or more69cm or more fromthe ceiling

Size of mainunit

75cm or more 75cm or more

Mountingbracket 1

60cm or more fromsidewall

60cm or morefrom sidewall

Thumb-screws

Tabs

1

2

1

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FU-40SE-J

2 Mount mounting bracket 1• Install it after you ask a specialist and you

can get the confirmation of the strength.• Mount the bracket using the included wood

screws (long screws) so that it level.

Mount the bracket to the back of the main unitusing the included small screws (2 units).

4 Place the 2 cushions

5 Mount the main unit(1) Align the horizontal positions of mount-

ing brackets 1 and 2 and hook the bracket2 to bracket 1.

(2) Hold the bot-tom of the mainunit, pull theunit towardsyou and thenpull down.

6 Check the installation• Check to make sure that the tabs on mount-

ing bracket 2 are securely mounted to thetabs on mounting bracket 1.

• Check that the power cord is not pinched.

REMOVING THE UNIT

Pull the bottom of the unit towards you and thenlift.

NOTES

• When removingthe unit, use a firmstand.

• Disconnect thepower cord beforeremoving the unit.

Cushions (2 units)

Use 4 wood screws (long screws)

Mount ingbracket 1

Wood screws(4 units)

Wood

Use 3 wood screws (long screws)

Mount ingbracket 1

Wood screws(3 units)

Wood

3 Mount mounting bracket 2 to themain unit

Do not use wood screws(long screws)

Mounting bracket 2

Small screws(2 units)

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FU-40SE-J

OPERATION

MAIN UNIT OPERATION

The unit will start operation when the MODE-ON/OFF button is pressed.(The unit will start operation in AUTO mode)• During operation, the cluster ion lamp will light.

(During start of operation, the cluster ion mode will be AUTO)

The operation mode suitable for the usage condition can be set.

Stop

AUTO operationThe fan level is automatically switched (High, Median, Silent) depend-ing on the amount of pollution in the air detected by the dust sensor forefficient air purification.

Silent operationThe unit will operate using little air.

Median ~ Max operationThe unit will operate with fan level of median, high or max.

*Tobacco smoke mode operationThe unit will operate in High for 10 minutes, then the unit will return tothe AUTO mode.

10 minutes: High fan levelAUTO mode operation

Pollen mode operationThe unit will operate in High for 10 minutes, then the unit will alternatelyoperate between Median and High.

10 minutes: High fan level20 minutes: Median fan level20 minutes: High fan level

For the first 30 seconds after the power plug is insertedinto the wall outlet, the unit will check the conditions ofthe air. If operation is set to ON during this time, theClean sign lamp will alternately flash in green, orangeand red. During this time, the Cluster ion lamp will lightblue and the unit will be in the Clean mode.

Cluster ion lamp

• AUTO operation• Silent operation• Median level operation• High level operation• Max level operation• *Tobacco smoke mode

operation• Pollen mode operation

Operations available withmain unit

Plasmacluster

*It can’t remove the noxioussubstances (carbon monoxideetc.) of cigarette.

MODE-ON/OFF button

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FU-40SE-J

REMOTE CONTROLOPERATION• To start operation, press the ON/OFF button.

A short beep will sound and operation will start in theAUTO mode.

• To stop operation, press the ON/OFF button again.A long beep will sound and operation will stop.

Transmitter

Manual (fan level)buttonThe fan level can be switchedbetween Silent, Median, Highand Max.

Silent operation but-tonOperation will be in the Silentmode with little air.

*Tobacco smokemode operation but-tonUnit will operate effectivelywhen smoking cigarettes, etc.

ON/OFF buttonUsed to start AUTO operation(short beep) and stop opera-tion (long beep).

Filter reset buttonPress this button after replac-ing the filters.

AUTO (fan level) but-tonThe fan level switched auto-matically depending on theamount of pollution in the air.

Max operation buttonUsed to quickly clean the air inthe room.

Pollen mode opera-tion buttonThe unit operates effectivelywhen you suspect pollen in theair.

OFF timer buttonUsed to set the OFF timer.The set time switches everytime the button is pressed asshown below.1 hour4 hours8 hoursCancel• The remaining time is indi-

cated by the lamp as timepasses.

• The unit will stop operationwhen the timer is up.

Cluster ion select buttonAUTO cluster ion buttonThe unit will switch between the Clean mode andRefresh mode automatically depending on theamount of pollution in the air detected by dustand odor sensor.

Clean buttonThe unit will constantly operate in the Cleanmode. The Clean mode is effective for removingmold fungus in the air.(Cluster ion lamp on (blue))

OFF buttonThe generation of ions is stopped and thecluster ion lamp is turned off.

Refresh buttonThe unit will constantly operate in the Re-fresh mode. The Refresh mode maintainsthe balance of ions in the air for a refresh-ing effect.(Cluster ion lamp on (green))

If the room smells especially moldy, operate the unit in the Clean mode.

• Fan level manual opera-tion

• Fan level AUTO operation• Silent operation• Max operation• *Tobacco smoke mode

operation• Pollen mode operation• OFF timer setting• Cluster ion selectAUTO cluster ionClean modeRefresh mode

Operations available withremote control

At the start of operation, theCluster ion mode is also setto AUTO.

RESET

AUTO OFF

AIR PURIFIER

Plasmacluster

*It can’t remove the noxioussubstances (carbon monoxideetc.) of cigarette.

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FU-40SE-J

WIRING DIAGRAM

WH-B SW1

SWITCH PWB ASS'Y

CN-G

CONTROL PWB ASS'Y

CN-E

CN-F CN-H

RELAY PWB ASS'Y

WH-C CN-JDUST SENSOR(CKITTA001KKEZ)

SENSOR HARNESS(FW-VZA024KKEZ)

HIGH VOLTAGE UNIT(CKITTA006KKKZ)

CMOT-A009KKEZ

FAN MOTOR

WH-A

POWER SUPPLY PWB ASS'Y

CN-C

CN-D

CN-B

CN-A

TEMPERATURE FUSE(FOR MOTOR)

SERVICE PARTSPWB ASS`Y (CPWB-A013KKKZ) = POWER SUPLY PWB + SWITCH PWB

AC 220 - 240V

HIGH VOLTAGE HARNESS(FW-VZA027KKEZ)

POWER SUPPLY CORD(CACCVA006KKKZ)

+ CONTROL PWB + RELAY PWB

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FU-40SE-J

Control circuit diagram

R74

J60

DO

N'T

TO

UC

HLE

D15

BLU

E

RE

D

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FU-40SE-J

Circuit diagram

BLOCK DIAGRAM

(2) Circuit description1) Noise-prevention circuit

This circuit protects the circuit from the external noise and lightning surge coming in from the AC plug, and alsoabsorbs the noise outgoing from the AC plug. It consists of the film capacitor C1 and C4, varistor VRS1, currentfuse FUSE1, and line filter L1.

2) Power supply circuita) Vm: The commercial power supply (AC220-240V) is put through the current fuse FUSE1 and the thermal

fuse, rectified by the diode bridge DB1, and smoothed by the electrolytic capacitor C2.Then it is supplied as the power input for the fan motor and the hybrid IC (HIC1).(Vm = approx. DC310 - 340V)

b) VL: The hybrid IC (HIC1) is activated by the DC input Vm and the external coil L2, and has two outputterminals.The first output is changed into VL after being smoothed by the electrolytic capacitor C12.It is used as the power supply for the buzzer drive circuit, fan motor drive circuit, relay RY1, and high-voltage unit drive SSR1 (VL = approx. DC15V).

c) VDD: The second output is smoothed by the electrolytic capacitor C11 before used as the power supply forthe microcomputer LSI-1, high-voltage unit drive circuit, relay drive circuit, dust/odour sensor circuits,and LED drive circuit (VDD = approx. DC5V).

3) Power supply clock generation circuitThe voltage between the input terminal to DB1 and its output terminal (GND) is divided by the resistor R21, R22and R23, and input into the digital transistor Q21.Then it is converted into the DC square wave signal that has the same frequency with the AC power supply, andinput into the pin 31 on the microcomputer LSI1 via the resistor R25 and the ceramosonic capacitor C22.The microcomputer LSI-1 considers it as the source signal for time count, and decides the power supplyfrequency and controls the output time.When this signal retains " H " or " L " state for over certain period of time, the microcomputer LSI-1 assumes itto be a power failure and stops outputs from the fan motor, high-voltage unit, dust/odour sensors, buzzer, andLED.

4) Reset circuitIf the VDD is lower than specified, " L " is input into the pin 18 of the microcomputer LSI1 to reset LSI-1 usingthe circuit consisting of the reset IC (IC2), R31 and C32.When VDD is higher than specified, " H " is input into the same pin, reset command is canceled, and LSI-1is started.

12)

13)

11)

14)

1)

4)

2) 3) 7)

9)

10) 15)

5) 6)

8)

Power supply c lock generat ion c i rcui t

LED dr ivecircui t

Buzzer dr ive c i rcui t

Relay dr ive c i rcui t

High vol tage uni t dr ive c i rcui t

Fan motordr ive c i rcui t

Noise prevent ion c i rcui t

Odour sensor c i rcui t

Dust sensor c i rcui t

Reset c i rcui t

Power supply c i rcui t

Clock c i rcui t

EEPROM circui t

Remote controls ignal recieve circui t

Key input c i rcui t

LSI 1(Microcomputer)

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FU-40SE-J

5) Clock circuitThis generates the clock signal required for operation of the microcomputer LSI-1.Its frequency is 4MHz which is supplied from the ceramic oscillator CF1.

6) Key input circuitThe key SW1 on the switch PWB K is connected to the resistor R101.The key status is input into the pin 7 of the microcomputer LSI-1 via the resistor R102 and the ceramosoniccapacitor C101.

Key ON : H, Key OFF : L

7) LED drive circuitRepetitive signal of " H " and " L " output from the pins 3 - 5 of the microcomputer LSI-1 turns on and off the digitaltransistors Q110 - Q112.They are turned on one by one at intervals of certain time. When " L " is output from the pins 11 - 16 of themicrocomputer LSI1 as they are turned on, the corresponding LED that are connected to them light up.The LED to display the cluster mode has two colors of super-high-intensity green and blue.When in the clean mode, " L " is output from the pin 10 of he microcomputer LSI1, Q114 is turned on, and the blueLED lights up. When in the refresh mode, " L " is output from the pin 9, Q113 is turned on, and the green LED lightsup.

8) Remote control recieve circuitThe infrared signal transmitted from the remote control is received by the reception unit RU1.When the H/L signal is input into the pin 8 of the microcomputer LSI-1 via the resistor R81 and the ceramosoniccapacitor C83, it is determined from which key the signal was transmitted. C81, C82, and C83 absorb or reduce thedisturbing lights, noise derived from its own power supply circuit, and external noise.

9) Dust sensor circuitWhen the pulse signal, which is the dust sensor drive signal, is output from the pin 35 of the microcomputer LSI-1(input into the pin 3 of the sensor connector CN-F), the dust sensor is activated and the sensor output signal (pin2 of the sensor connector CN-F) is input into the pin 30 of the microcomputer (A/D conversion terminal) via R62 andC63.

<Principle of dust sensor>Using the pulse signal input from the microcomputer, the infrared LED inside the dust sensor emits light.When the light is reflected by the dust that passes through the sensor, it is detected by the internal photoacceptance unit and smoothed and amplified, and then output from the terminal.

Less dust: less light acceptance less output (low voltage)More dust: more light acceptance more output (high voltage)

<Control>After turning the power on, the value obtained 20 seconds after starting the first operation (for 30 seconds, the cleansign of three colors for stabilization is lit one by one) is compared to the initial setting reference value of themicrocomputer.If it is clean enough, the reference value is revised, and if it is dirtier than the designated level, the clean sign ischanged to the sign that indicates the air is contaminated (orange or red, depending on the level), while thereference value remains the same.The value is compared with the reference value in the previous operation and is controlled 20 seconds or more afterthe operation is started.The dust sensor is always activated during operation, and air contamination is checked in every four seconds inrelative comparison between the average value and the reference value.The clean sign is displayed, the fan motor is controlled or the cluster mode is switched according to the level ofcontamination.

Reference value: If the current level is cleaner the reference valueis is changed to the current value than the reference value immediately.: If the current level is dirtier the value remains the same. than the reference value the reference value is revised when the level becomes

cleaner than that.

The dust sensor is activated only during the operation.It is deactivated while the operation is stopped to cut down the standby power consumption.

Luminescence sideReceiver

The hole through which dust passes

14

FU-40SE-J

10) Odour sensor circuitThe pulse signal, which is the odour sensor drive signal, is output from the pin 37 of the microcomputer LSI1, andthe odour sensor is pulse-driven on the circuit of Q71, Q72, R73, R74, R76, and C73.The sensor output signal is input into the pin 27 (A/D conversion terminal) of the microcomputer via R71 and C71.

<Principle of odour sensor>The metal oxide semiconductor in this sensor reacts to ammonia, hydrogen, and alcohol, and changes theresistance.

Weak odour : high resistance high voltageStrong odour : low resistance low voltage

<Control>After turning the power on, the value obtained 25 seconds after starting the first operation (for 30 seconds, the cleansign of three colors for stabilization is lit one by one) is set as the reference value and the contamination is decidedin relative comparison between the values detected at an interval of approximately one second and the referencevalue.According to the contamination level, the clean sign is displayed, the fan motor is controlled, or the cluster mode isswitched.Although the odour sensor is always activated during operation, it is deactivated while the operation is stopped tocut down the standby power consumption.However, if it comes to a complete stop, the readingcondition is altered in the next operation.Therefore, it is activated for one minute in every ten minutes to keep the operating conditions.Reference value: if the current level is cleaner than the reference value the reference value is changed to the

current value immediately.If the current level is dirtier than the reference value and the contamination level changes(such as suddenly increased odour of cigarette smoke)

the reference value remains the same, but the clean sign is changed to indicate the air is contaminated(orange or red, depending on the level). the value in the clean condition (green) is adopted as a new reference value.

If the current level is dirtier than the reference value and the contamination level does not change(Natural change only)

the reference value remains the same. the value in the cleanest condition at eight-minute intervals is adopted as a new reference value.

11) Buzzer drive circuitThe " H " / " L " signals output from the pin 34 of the microcomputer LSI1 drive the digital transistor Q51 and soundthe buzzer BZ1.

12) Fan motor drive circuitThe fan motor has four input terminals and one output terminal.Vm (CN-C7 pin) : DC voltage input to be the source of motor rotation. (Vm = approx. DC310-340V)

Vm created by the power supply circuit is directly input and is constantly applied.GND (CN-C5 pin) : Reference of the electric potential. All potentials such as Vm, Vcc, Vs, and PG indicate the

potential differences with GND.Vcc (CN-C3 pin) : DC voltage input terminal to be the power supply for the circuit that is built in the fan motor.

During operation, it turns on Q43 and Q44 by outputting the ÉÅHÉÇ signal from the pin 33 ofthe microcomputer LSI1 of the fan motor, and supplies the potential almost equal to VL to theVcc terminal (Vcc = approx. DC15V).

Vs (CN-C2 pin) : This input terminal controls the revolution speed of the fan motor (speed instruction signal).After supplying Vcc during operation, the PWM (x/256ÉIs) pulse is output from the pin 6 of themicrocomputer LSI-1 and smoothed in the circuit consisting of C41, R41-43, Q41 and Q42.Then it goes through R46 and C43 to supply the DC voltage to the Vs terminal.(Vs = approx. DC0 É~ 6V)When speeding up revolution: the pulse width X is widened Vs voltage is increasedWhen slowing down revolution: the pulse width X is narrowed Vs voltage is decreased

PG (CN-C1 pin) : Fan motor revolution speed output terminal (feedback signal)The pulse signal according to the revolution speed is output and it is input into the pin 32 of themicrocomputer LSI1 via the circuit consisting of R47, R44, R45, and C42.The microcomputer recognizes the current revolution speed based on this PG signal, andcontrols the Vs signal above to keep the speed to the designated level.

15

FU-40SE-J

13) High-voltage unit drive circuitThe high-voltage unit is the power supply unit that supplies the high voltage to generate ion from the clusterelectrode, and it can be activated by inputting AC100V into it.When the solid state relay SSR1 is turned on, the voltage for commercial power supply drops in the resistors R125and R126 and approximately AC100V is applied to the high-voltage unit.During operation, it outputs " L " / " H " from the pin 25 of the microcomputer LSI-1, turns on and off Q122 and Q123,and controls and drives SSR1.

14) Relay drive circuitThe anode of the diode D126 on the relay PWB is connected to one line of the cluster electrode, and one side of therelay RY1 contact is connected to the AC input of the high-voltage unit, both via the connector CN-J andharness. Depending on the mode of the cluster, the output signal from the pin 40 of the microcomputer LSI-1 turnson and off Q121 and Q124, which turns on and off RY1, and switches connection.

In clean mode : " H " is output from the pin 40 of the microcomputer LSI-1 and RY1 is turned off.

In cluster automatic operation ............. It enters the clean mode when the clean sign............. indicates the air is contaminated (orange or red).

In refresh mode: It outputs " L " from the pin 40 of the microcomputer LSI-1, turns onRY1, and bypasses one sideof the cluster electrode and one side of the AC input of the high-voltage unit to direct the flow ofelectron in one way, thus generating minus ion in large volume compared to plus ion.

In cluster automatic operation ............. It enters the refresh mode when the clean sign............. indicates the air is clean (green).

15) EEPROM circuitDuring operation, data integrated with the operation time of the fan motor (dirtiness of the filter) is read and writteninto EEPROM (IC1) using the repetitive signals of " H " and " L " that are input and output from the pins 1and 2 of the microcomputer LSI-1.

16

FU-40SE-J

4. Special modesSome of them are not used during servicing, and are described for reference only.(1) Test mode

This is to test malfunctions of circuits and used to check them in mass production process.Setting procedure: Turn the power on while holding down the ON Operation selector/OFF TIMER button, andpress the " OFF timer " button on the remote control within five seconds.A pip sound is heard and the unit starts the test mode.

Red

Fan

OU

TP

UT

Qui

ckSI

ilent

Gre

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reen

Gre

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reen

Gre

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ange

Gre

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ilent

Med

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igh

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reen

Gre

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lue

Gre

en

Buzz

erO

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tim

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lean

sig

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DC

ON

TR

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UN

IT

OP

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MO

DE

No.

OP

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1 2 3 4 5 6 7 8 9 10

Rem

arks

FIilt

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lash

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unit.

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on th

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17

FU-40SE-J

Measurement of power consumptionWhile in the test mode, the power consumption is measured.It is stopped and finished by pressing the Operation ON/OFF button.Error table

No. Item Error display/status Cause Solution1 No. 1 Clean sign is flashing. EEPROM communication Replace the circuit PWB.2 No.1 - No.10 Silent lamp is flashing. Fan motor revolution speed Replace the fan motor.

Check the insertion of thefan motor connector.

(2) Demo mode1) Outline ............................. The demo mode (display mode) is used for demonstration of displays in shops.2) Setting procedure ................. While operating in the pollen mode, press the " Operation selector/OFF " button

............................. to stop the operation, and hold it down for three seconds or more.

............................. When the " Pollen " button on the remote control is pressed while holding it

............................. down, a pip sound is heard and the unit starts the demo mode.3) Cancellation procedure .......... While holding down the " Operation selector/OFF " button for three seconds or

............................. more, press the " Pollen " button.

............................. A bleep sound is heard and the demo mode is canceled, and the unit is stopped

............................. in the normal mode.4) Switch operation .................... Only the demo mode canceling operation is enabled.5) LED indicator ......................... (a) Power lamp .... : Always lit.

............................. (b) Clean sign .... : Undetected mode is displayed (as described below).

............................. (c) Cluster lamp .... : The blue and green LEDs are lit alternately at one-

............................. .... second intervals (as described below).

............................. (d) Others .... : Lit and distinguished as shown in the table below at

............................. .... one-second intervals.

6) Load output ............................. (a) Odour sensor drive output : equivalent intermittent output with the normal stop............................. .... (Refer to 17. " Odor sensor drive output ".)............................. (b) Other outputs .... : OFF

(3) Aging mode1) Outline ............................. In this mode, several operation modes can be repeated automatically to perform

............................. life test of loads, materials, and driving equipment.2) Setting procedure................... Turn the power on while holding down the " Operation selector/OFF" button on

............................. the main unit. While pressing it down, press the " Silent " button within five

............................. seconds. A bleep sound is heard and the unit starts the aging mode.3) Cancellation procedure .......... It can be canceled only by cutting the power supply.4) LED indicator ......................... (a) Power lamp : Always lit.

............................. (b) Timer lamp : " 1 hour " and " 8 hours " are always lit (mode display).

............................. (c) Others: Same as the normal mode.5) Operation ............................. (a) Programmed operation in the following sequence.

1

Green Orange Red OrangeBlue Green Blue Green

GreenBlue

OrangeGreen

RedBlue

OrangeGreen

Demo mode display No.PowerClean signCluster lamp

Ope

ratio

n m

ode

lam

p AutoSilentMedianHighMaxTobaccoPollen

Note[The contents of a display]

2 3 4 5 6 7 8

: ON : OFF

MaxAging mode injection

after 10 min. after 10 min.

after 10 min.

ion aout

Silent

ion clean

Under a stop

ion off

18

FU-40SE-J

5. Abnormal checking mode(1) Outline

In the abnormal checking mode, the unit detects abnormality or defects of the main unit or circuits with varioussensors, and controls loads and displays abnormalities according to the problem.For this product, only " abnormal revolution speed of the fan motor " is classified to this mode.

(2) Abnormal revolution speed of the fan motor1) Outline ... ............................... This mode is activated when the unit detects that the fan motor is locked or the

......................................... connector is opened.2) Detection time ... .................... In all modes during operation3) Detection conditions ... .......... When the unit detects [0 rpm] as the revolution speed of the fan motor for 15

............................. consecutive seconds.4) Abnormality display ... ............ Only the " silent lamp " flashes in a one-second cycle.

............................. All other LEDs are turned off.5) Loads control ... ..................... All loads are immediately turned off and the operation will stop.6) Cancellation ... ....................... The abnormal mode can be cancelled by pressing the "Operation selector/OFF

............................. " button on the main unit or the " ON/OFF " button on the remote control.

............................. However, with the problem unsolved, the unit enters the same abnormal mode

............................. even if you turn on the unit again.

6) Switch operation ... ........................ (a) On the main unit: All disabled.............................. (b) On the remote control: All disabled.

7) Abnormal mode detection ... .......... (a) Enabled. When the abnormal mode is activated, it can be canceled with the............................. "Operation selector/OFF " button on the main unit.............................. When it is canceled, the aging mode operation is restarted from the............................. beginning.

(4) Monitor mode1) Outline ... ............................. In the monitor mode, data is displayed by the LED to facilitate confirmation of the

............................. microcomputer operation.2) Setting procedure ... ............... Turn the power on while holding down the " Operation selector/OFF " button on

............................. the main unit. While holding it down, press the " AUTO" button within five

............................. seconds. A bleep sound is output and the unit enters the monitor mode.3) Cancellation procedure ... ........ It can be canceled only by cutting the power supply.4) Display ... ............................. 8-bit data is displayed in binary with eight LEDs (Filter, AUTO, Silent, Median,

............................. High, Max, Tobacco, Pollen).

LED Filter Auto Silent Med. High Max. Tobacco Pollen

Indicator bit 7

(MSB) (LSB)

6 5 4 3 2 1 0

5) Display switching ..................... Each time you press the " OFF timer " button on the remote control, the............................. display switches in the following order.............................. A pip sounds as a confirmation of switching.............................. A bleep sounds exceptionally when the display changes from No. F to 0.

Display No.

1

1hr. 4hr.OFF timer

8hr.Power Clean

sign

Usual ly, a displayNormal display

Description

Binary display (Fi l ter , Auto, Si lent , Med., High, Max., Tabaco, Pol len)

Odour sensor detection value[Vm]Odour sensor reference value[Vx]Odour sensor contamination valu [NY]Saturation reference value [Vx1]Saturation contamination value [SY]

Dust sensor detection value [H Vm]Dust sensor reference value [H Vx]Dust sensor contamination value [H Y]Fan motor airflow notch (0 ~ 4)Fan motor revolution speed setting value (1/10rpm)Fan motor revolution speed (1/10rpm)Filter time lower (time)Filter time upper (time)Dust sensor time lower (time)Dust sensor time upper (time)

Indication for identification

Odour sensor(Green, Orange, Red, Red + Blue)

Dust sensor(Green, Orange, Red, Red + Blue)

Usual ly, a display(The degree of

comprehensive dir t )

Cluster(Blue)

0

234567beep89ABCDEF

Remarks : ON : OFF

19

FU-40SE-J

Control circuit diagram

PO

WE

R P

WB

UN

IT

SW

ITC

H P

WB

UN

IT

WH

ITE

WH

ITE

BLU

E

BLU

E

D12

2

1400V / 100 u

IN 41V

GND

L2

L2

GND

IN 15V

OUT 15V

OUT 15V

4

6

8

10

12

14

16

5W 4

.7

1W 2.2k

250V/0.047u IEC

250V/0.15u IEC

VRS1 470V250V / 2.5A

R126 2W 16k

R125

TE

MP

ER

ATU

RE

FU

SE

AC

220

- 2

40V

50 /

60 H

z

1 4

SS

R1

S26

MD

01

IN

IN

BLU

E

BLU

E

RE

D

RE

D

WH

T

RE

LA

Y P

WB

UN

IT

CO

NT

RO

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WB

UN

IT

NO

TE

:1.

Uns

peci

fied

diod

e is

VH

D1S

S27

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2.2.

Uns

peci

fied

capa

citto

r is

VC

KY

D21

CY

103N

(16V

, 0.0

1µF

).3.

Par

ts in

par

enth

eses

are

not

use

d.

DUST SENSOR

Pow

er

lam

p

Cle

an

sign

Tob

acco

Pol

len

Rep

lace

fil

ter

Aut

o

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edia

n

Hig

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Max

Cle

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Tim

er 1

H

Tim

er 4

H

Tim

er 8

H

20

FU-40SE-J

TROUBLESHOOTING GUIDE

Always use the specified parts as shown page 26, 27 when replacing them.Service of the PWB ass'yThe electrical circuit is composed of the Display PWB, Switch PWB ass'y, Relay PWB ass'y and the Power supplyPWB ass'y.

No.1

2

3

4

5

6

7

Trouble

Not displayed.(Power supply lamp)

Malfunction of the keys(You cannot activate thekeys.)

The fan motor does not rotate.

The silent lamp is flashing.

Noise is heard.

The unit cannot be operated on the remote control.

Dust collection performance is bad.

The temperature fuse is blown.

Improper wiring.

It is unusually heavy when fan motor is turned by hand. (The motor is defective and current fuse broken.)

Disconnection of current fuse on a power PWB. (Those with the possibility with poor Motor.)

The fan feels extremely heavy when you rotate it manually.(The motor is broken and the PWB current fuse is blown.)

The PWB is defective.The power supply cord is broken.The PWB is defective.

The PWB is defective.Improper wiring.

The motor is defective.The motor is defective.The fan motor does not rotate.The motor harness is not inserted to the motor properly.

The motor harness is not inserted to the PWB properly.

The motor is defective.The motor is not installed properly.The shape of the fan is not suitable.The fan is not installed properly.

The unit is used near the inverted lighting.The lighting equipment is old and blinking.The unit is used in direct sunlight.The remote control is defective.The PWB is defective.The batterys are not mounted on the remote control.

The batterys of the remote control is dead.The replacement time of filter had passed.The pre-filter is clogged.There is an obstacle near the exhaust and suction openings.

The unit is not assembled properly.The key remains pressed down.

Check the connector insertion, or repair or replace the connector.

Replace the motor and the PWB.

Check the motor. (Fan motor is turned by hand as mentioned above, and it is replace the motor and PWB of Motor when heavy).

Replace the motor and the PWB.

Replace it.Replace it.Replace it.

Repair or replace it.Repair.Replace it.The check of connector insertion,repair, replace.

Replace the motor.Replace it.

Check the insertion.

Check the insertion.

Replace it.Repair.Replace it.Repair or replace it.The fan is not installed properly. Repair or replace it.

A cluster has the sound of " tick ", " tick ", " tick ". This is sound that is emitted when the unit is generating cluster ions. And this is not a trouble.

If the sound is irritating, such as when sleeping, etc., set the cluster ion mode to OFF.

Change the installation position.Replace the lighting equipment.Change the installation position.Replace it.Replace it.Mount the batterys.

Replace it.Replace the batterys.

Clean it.Change the installation position.

Replace the temperature fuse ass'yand the defective parts (motor).

Possible cause and symptom Solution

21

FU-40SE-J

No.8

9

10

11

TroubleThe clean sign is not displayed properly.

The unit is often reset. (The unit enters the standby mode.)

The exhaust wind smells.

Dust is accumulated inside the dust sensor.The suction opening is clogged.

The dust sensor is defective.Improper wiringThe unit is used in the place with much lampblack, such as kitchen.

The PWB is defective.The PWB is defective.

The active carbon filter is life-expired.Odour absorbed into the HEPA filter is emitted.

Vacuum it off.Clean the openings of the dust and the odour sensor.

Replace it.Repair or replace it.Clean or replace the sensor.

Replace the PWB.Replace the PWB.

Replace it.

The button on the remotecontrol dented.

Filter reset button is dented so that it maynot be pushed uncorrectly.

It is not failure.

Replace it.

Possible cause and symptom Solution

22

FU-40SE-J

REPLACEMENT OF MAIN PARTS

Drive each screw into the original position when assembling the unit after servicing. Screws are respectively usedaccording to their headÉÜs shape, thread diameter and length. Check that the lead wires are not pinched and theconnectors are properly inserted.After assembling the unit, operate the unit with buttons on the remote control and the main unit and check whetherthere are no vibrations or noises.

[ Caution for handling the PWBs]Be sure to connect each harness to the matching color indicated on the PWB.(Lock them until you hear the click.)When handling the PWB, be sure to put on the earth band to protect it from the static electricity.(Especially when handling the LSI (microcomputer), EEPROM and 2-color LED of blue and green, that arevulnerable to the static electricity.)Never place the PWB on the mat such as polystyrene foam, mirror mat, etc., which may discharge static electricity.

[ Preparation for disassembling ]Be sure to pull out the plug from the outlet. Remove the front panel, the pre-filter, the actice carbon filter and theHEPA filter from the main unit.

1. Removing the stand(1) Remove the front panel.

Take out the pre-filter, the actice carbon filterand the HEPA filter, too.

(2) Place the main unit with the front side facing downward on the level and stable surface and removethe thumbscrews (2 pcs.) of the bottom surface.

Lay a soft cloth, etc. beneath the main unit soas not to damage it.

1

1

2

Front panel

2. Removing the frost panel and the frostbase(1) Remove the screws (hexagon head screws (4

pcs.) and tapping screws (3 pcs.)) fixing the frostpanel. Use the Allen wrench (3 mm) to remove thehexagon head screws.

(2) Remove the screws (9 pcs.) fixing the frost base.

Screws (3 pcs.)

Screws (2 pcs.)

Screws (4 pcs.)

Screws (3 pcs.)

Screws (6 pcs.)

23

FU-40SE-J

3. Removing the display PWB, the dustsensor and the switch PWB

CAUTION:LED support can not be removed from displayPWB (Because there is LED of Cluster ion lamp.)

Relay PWBConnector J

Spacer A

Small

Medium

Large

Nut

Fan washer

Washer

Special washer

Fan washer T2

Fan

Rubber washer

Connector E Connector F

Connector H ScrewScrew

Screw

Switch PWB harnessThe line processing at the time of an assembly should let the bottom of rib pass.

Connector G

(1)Remove the screws (2 pcs.) fixing th display PWB.(2) Pull out the connector F and remove the dust

sensor.

(3) Pull out the connector G and remove the screw.

Unscrew the switch PWB support to remove it.

Make harness processing in assembling as mentionedin the figure. Confirm whether the movement of thepower supply button is smooth after assembling.

4. Removing the relay PWB(1) Pull out the connectors H and J.(2) Push the head of spacer A and remove relay

PWB.

5. Removing the fan(1) Loosen the nut and remove the fan washer, the

rubber washer, the fan washer, the fan, the fanwasher T2 and the washer.

(2) The tie torque of the nut is 1.5 Nm.(3) Apply the screw lock (Three Bond 1401B) to the

shaft and tighten the nut. To reduce the fan facerunout, never touch the periphery of the fan whentightening the nut.

Screw

Switch PWB guide

Switch PWB harness

Switch PWB

Display PWB

LED support LED of Cluster ion lamp

LED sticker

Connector F Connector H

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6. Removing the motor(1) Loosen the screws (3 pcs.) fixing the motor angle

to remove it.(2) Pull out the lead wire cover.(3) Loosen the screw (1 pc.) fixing the electric equip

ment box cover to remove it.(4) Pull out the connector C of the power supply PWB

and take out the motor.

7. Removing the high-voltage unit ass’y(1) Remove the screws (2 pcs.) fixing the cluster.(2) Pull out the connectors J and K to remove the

high-voltage unit ass’y from the casing.

Screw

Screw

Control box (upper)

Lead wire cover

Motor angle

ScrewMotor

Screw

Connector 2

Cluster fasten guide

Connector 1

A AB

Motor side

The attachment position of Fuse is carried out as follows.

A temperature fuse ass'y should be located in the center of rib-B. (The terminal of a temperature fuse ass'y should be located in an rib-A outdoors side.)

Temperature fuse ass'y

Temperature fuse ass'y

Terminal Terminal

Connector C

Connector D

Connector BConnector A

Relay PWB harnnes

[Cautions when replacing the high-voltage unit ass’y]Never touch the discharging parts (ceramic panel)with bare hands. No dust or oil of your hands mustbe adhered to the high-voltage unit ass’y.(They may hamper the emission of the ion.)Always hold the case (resin) with clean glovesduringthe replacement.Should you touch the unit, wipe it off with alcohol.Never forget to unplug the unit before the operation.Confirm fully the connection of the high-voltageharness and the relay harness.Install the high-voltage harness and the relay harnessso that they will not come to contact with each other.

8. Removing the motor thermal fuse(1) Remove the motor from the casing and then the

thermal fuse ass’y from the groove of the casing.The following diagram shows the installation posi

tion of the thermal fuse ass’y.9. Removing the power supply PWB

(1) Pull out the connector on the power supply PWBto remove the PWB.

Temperature fuse ass'y

It passes through the outside of the boss in the casing.

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CARE AND MAINTENANCE

(To maintain the best performance of this product, please clean the unit periodically.)

When cleaning, be sure to remove the power plug from the wall outlet. In addition, neverhandle the power plug with wet hands.Electrical shock and/or bodily injury may occur as a result.

MAIN UNITFor soiling on the main unit and the installedsurface, clean as early as possible. Stubborndirt may be hard to remove.

Dry wipe with a soft clothFor stubborn dirt, wipe with a soft cloth damp-ened with water or warm water of 40°C or less.

Do not use volatile fluidsBenzene, paint thinner, polishing powder, etc.,may damage the unit surface.

Do not use detergentsDetergent ingredients may damage the unitsurface.

Do not get wetNever apply water on the unit.

ODOR SENSORDUST SENSORThe sensitivity of the sensors will becomeunstable if the odor or dust sensor is dirty orblocked.Remove dust on the surfaces of the sensoropenings using a vacuum cleaner.

FILTERSClean using the nozzle of a vacuumcleaner without removing the pre-filter.

NOTE

Never wash or clean the HEPA filter oractive carbon filter by directly contact-ing the nozzle of a vacuum cleaner. Thiswill greatly decrease the performance ofthe filters.

Odor sensor Dust sensor

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USE RESIN TABLE

Parts Code Parts Name Material Name

GCAB-A012KKRA Frost base Polystyrene HI-PS

GCOVAA007KKRA Ornament panel Polystyrene HI-PS

GLEG-A002KKFA Stand Polystyrene HI-PS

HPNL-A015KKTA Front panel Polystyrene HI-PS

HPNL-A018KKRA Frost panel Polystyrene HI-PS

JKNB-A015KKMA Power button Acrylonitrile butadiene styrene ABS

LHLD-A016KKFZ Switch PWB guide Acrylonitrile butadiene styrene ABS

PGIDMA008KKRA Cluster window Acrylics PMMA

PSTB-A013KKFA Casing Polystyrene HI-PS

LHLD-A015KKFA LED guide Polystyrene HI-PS

JKNB-A014KKFB Hook Acrylonitrile butadiene styrene ABS

GCABBA012KKFA Rear case Polystyrene HI-PS

LANG-A047FBFZ Motor angle Polypropylene PP

PCOV-A054KKFZ Control box (upper) Polystyrene 5V-HI-PS

PCOV-A055KKFZ Control box (lower) Polystyrene 5V-HI-PS

NFANTA005KKFZ Fan Polypropylene PP

PCOVPA005KKFZ Lead wire cover Polypropylene PP

PFIL-A036KKFA PRE filter Acrylonitrile butadiene styrene ABS

LANGKA008KKFZ Cluster fasten Polypropylene PP

LHLDWA027BDEZ Spacer Nylon 66 PA66

REPLACEMENT PARTS LIST

REF. NO. PART NO. DESCRIPTION Q'TY CODE

ELECTRICAL PARTS1- 1 CRMC-A032KKEA Remote controller 1 AR1- 2 CACCVA006KKKZ Power supply cord ass’y 1 AY1- 3 CKITTA001KKEZ Dust sensor 1 AZ1- 4 CKITTA006KKKZ High voltage unit ass’y 1 AZ1- 5 CMOT-A009KKEZ Motor 1 BQ1- 6 CPWB-A013KKKZ PWB ass’y 1 BN1- 7 FFS-TA015KKEZ Fuse ass’y 1 AL1- 8 FW-VZA031KKEZ Motor harness 1 AL1- 9 FW-VZA024KKEZ Sensor harness 1 AF1-10 FW-VZA027KKEZ High voltage harness 1 AF1-11 FW-VZA028KKEZ Relay PWB harness 1 AE

MECHANICAL PARTS2- 1 GCAB-A012KKRA Frost base 1 AY2- 2 GCABBA012KKFA Rear case 1 AV2- 3 GCOVAA007KKRA Ornament panel 1 AV2- 4 GLEG-A002KKFA Stand 1 AN2- 5 HPNL-A015KKTA Front panel 1 AY2- 6 HPNL-A018KKRA Frost panel 1 AY2- 7 JKNB-A014KKFB Hook 2 AH2- 8 JKNB-A015KKMA Power button 1 AE2- 9 LANG-A011KKWZ Cord angle 1 AC2-10 LANG-A015KKWZ Body angle 1 AF2-11 LANG-A047FBFZ Motor angle 1 AD2-12 LANGKA008KKFZ Cluster fasten 1 AE2-13 LHLD-A016KKFZ Switch PWB guide 1 AF2-14 LHLDWA027BDEZ Spacer A 2 AC2-15 LX-WZA008KKZZ Washer 1 AD2-16 NFANTA005KKFZ Fan 1 AU2-17 PCOV-A054KKFZ Control box (upper) 1 AG2-18 PCOV-A055KKFZ Control box (lower) 1 AF2-19 PCOV-A027KKEZ Hole cover 1 AC2-20 PCOV-A028KKEZ Angle cover 1 AE

27

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HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION

REF. NO. PART NO. DESCRIPTION Q'TY CODE

2-21 PCOVPA005KKFZ Lead wire cover 1 AE2-22 PCUS-A018KKEZ Filter cushion L 2 AE2-23 PCUS-A019KKEZ Filter cushion S 2 AE2-24 PFIL-A036KKFA PRE filter 1 BL2-25 PFIL-A046KKEZ HEPA filter 1 AN2-26 PFIL-A035KKEZ Deodorant filter 1 BA2-27 PGIDMA008KKRA Cluster window 1 AG2-28 PGUM-A011KKEZ Leg rubber 4 AB2-29 PPAC-A004KKEZ Rubber washer 1 AD2-30 PPAC-A005KKEZ Frost packing 4 AB2-31 PPLT-A007KKW0 Fan washer 1 AC2-32 PPLT-A014KKWZ Fan washer 2 1 AC2-33 PPLT-A011KKWZ Fan plate 1 AD2-34 PSTB-A020KKFA Casing 12-35 CNET-A001KKKZ Sensor filter ass'y 1 AG2-36 PCUS-A027KKEZ LED sticker 1 AB2-37 PGUM-A009KKEZ Cushion rubber 2 AB2-38 LANG-A013KKWZ Wall mounting bracket 1 1 AK2-39 LANG-A014KKWZ Wall mounting bracket 2 1 AK

ATTACHMENT PARTS3- 1 UBATUA002KKZZ Battery pack 1 AE3- 2 LX-ZZA002KKEZ Special screw 2 AC

SCREW AND NUT7- 1 LX-NZA004KKZZ Special nut (4mm) 2 AA7- 2 LX-ZZA001KKEZ Special screw (4mm x 14mm) 4 AC7- 3 XNESD60-50000 Nut (4mm) 1 AA7- 4 XZBSD40P10000 Screw (4mm x 10mm) 4 AA7- 5 XZBSD40P14000 Screw (4mm x 14mm) 10 AA7- 6 XZBSD40P20000 Screw (4mm x 20mm) 8 AA7- 7 XZPSD30P08000 Screw (3mm x 8mm) 1 AA7- 8 XZTSD40P12000 Screw (4mm x 12mm) 1 AB7- 9 XZPSE40P14000 Screw (4mm x 14mm) 3 AC7-10 XHBSD40P08000 Small screw (4mm x 8mm) 2 AA7-11 XTPSD40P20000 Wood screw (4mm x 20mm) 4 AA

PRINTED PARTS & PACKAGE PARTS90- 1 SPADBC367YDEZ Top pad 1 AH90- 2 SPADBC368YDEZ Bottom pad 1 AK90- 3 SPADBC381YDEZ Bottom pad base 1 AE90- 4 SPAKCJ306YDEZ Packing case 1 AP90- 5 TCAUHA002KKRZ Caution label 1 AD90- 6 TINS-A067KKRZ Operation manual 1 AK90- 7 TLAB-A052KKRZ Exchange label 1 AH90- 8 TSPCNA085KKRZ Name plate 1 AH90- 9 SSAKA0019YDE0 Poly bag 1 AA90-10 SSAKHA357YDEZ Body poly bag 1 AE90-11 SSAKAA031KKEZ Stand poly bag 1 AC

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FU-40SE-J

A

B

C

D

E

F

G

H

A

1 2 3 4 5 6

1 2 3 4 5 6

B

C

D

E

F

G

H

'2003.03. SHARP CORP.

2-12

2-192-33

2-31

1-5

2-11

1-8

2-29

2-16

2-4

2-32 2-15

2-9

2-342-23

2-25

2-26

2-23

2-22

2-21

1-7

1-2

2-28

2-28

3-2

1-3

2-8

2-13

1-9

2-35

2-17

1-6

2-18

1-41-10

1-11

2-36

2-14

3-1

1-12-2

2-37

7-11

2-38

2-39

7-10

2-27

2-1

2-10

2-20

7-5

7-5

2-6

2-302-7

2-5

2-3

7-1

7-1

7-1

7-6

7-5

7-5

7-9

7-9

7-2

2-24

7-5

7-4

7-7

7-47-5

7-5

7-8

7-47-6

7-3