Service Guide - Windows - Replacement of Sash - 2006-present -- …/media/aw/files/... · 2013-05-16 · for Andersen® 400 and 200 Series Casement and Perma-Shield® Casement Windows

Windows and doors can be heavy. Use safe lifting techniques and a reasonable number of people with enough strength to lift, carry and install window and door products to avoid injury and/or product damage.

▶ Tape broken glass before removal to reduce glass fragmentation. ▶ Keep all hardware parts and screws for reuse.

Use caution when working at elevated heights and around unit openings. Follow manufacturers’ instructions for ladders and/or scaffolding. Failure to do so may result in injury or death.

Follow manufacturers’ instructions for hand or power tools. Always wear safety glasses. Failure to do so may result in injury and/or product damage.

For questions call 1-888-888-7020 Monday - Friday, 7 a.m. to 7 p.m. and Saturday, 8 a.m. to 4 p.m. central time. For more information and/or guides visit andersenwindows.com.

Please leave this guide with building owner.

Thank you for choosing Andersen.

▶ Read guide from beginning to end before starting installation. Read all warnings and cautions during unit installation.

“Andersen” and all other marks where denoted are trademarks of Andersen Corporation. ©2003-2012 Andersen Corporation. All rights reserved. 0003911 BC Revised 04/11/12

for Andersen® 400 and 200 Series Casement and Perma-Shield® Casement Windows Manufactured 1966 to Present

Sash Replacement

• For standard size sash, use dash (I) and Circular ( ) marks on the sash for hardware locations. • For custom-size sash, use measurements indicated in step for hardware locations.

Wear gloves, safety glasses goggles or eye shields when handling glass. Tape broken glass with filament or duct tape before removal to reduce glass fragmentation.

Identify the hardware style that corresponds to the hardware on your window unit in one of the following sections A-G. Proceed to that section in the guide for detailed instructions on replacing your sash.

• Checkthesashsize,glasstype,color,andkitcontentstoverifyallpartsarecorrect.• Theunit/sashopeningmustbeplumb,level,square,andfreeofanybowedjambs.Tocheck,measureframe

diagonallyfromcornertocorner.Themeasurementsmustbewithin1/8"ofeachother.• Inspectforanydamagetotheframeandvinylcover.Repairasneeded.• Ifanyoftheaboverequirementsarenotmet,haveaqualifiedcarpenter,builder,orcontractordetermine

whether the window frame should be replaced or reinstalled, or if there are structural problems that need to be corrected before sash replacement.

Sash must be supported during entire removal and installation procedures. Failure to support Sash mayresultininjuryorproductdamage.

When drilling into the Sash, drillonly1/8"deeptoavoidpenetrating the glass area or drilling through the Sash.

Table 1 - Keeper Position Dimensions(Sections A & B)

Dimension “A” is the distance from the edge of the sash to lower screw hole on the bottom keeper.

Dimension “B” is the distance from the edge of the sash to the lower screw hole on the top keeper.

Overall Sash Height Dim. DIM. "A" DIM. "B" C2 or 221/2" 915/16" N/AC25or 225/8"-263/4" 121/8" N/AC3 or 267/8"-343/8" 157/8" N/AC35or 34-1/2"-391/4" 185/16" N/AC4 or 393/8"-463/8" 91/2" 345/16"C45or 461/2"-511/4" 117/8" 363/4"C5 or 513/8"-581/4" 911/16" 46"C55or 583/8"-631/4" 123/16" 487/16"C6 or 633/8"-701/4" 1511/16" 52"

Straight Arm October 2011 through Present

SashChannel

14" Straight Arm Operator

12" Straight Arm Operator

22"Hinge

Waterbar Weatherstrip(Located on Top of Sash)

Keeper(s)

Component Identification SECTION

AParts Included(1) Sash(1) InstallationGuide

Installation Tools Needed:•SafetyGlasses•PhillipsScrewdriver•Pliers•Pencil•ElectricDrill•3/32"DrillBit•PryBar•UtilityKnife

CasementSash

Sash Replacement Guide

2

Straight Arm September 1998 to September 2011

SashChannel

Straight Arm Operator 22"Hinge

CasementSash

Keeper(s)


CParts Included(1) Sash (custom sizes will not be pre-marked

for hardware placement)(1) InstallationGuide

Installation Tools Needed:•SafetyGlasses•PhillipsScrewdriver•Pencil•Drill/Driver•3/32"DrillBit•PryBar•UtilityKnife•Pliers


Split Arm May 1995 through September 1998

CasementSash

Component Identification

Split Arm Operator

WaterbarWeatherstrip(Located onTop of Sash)

Keeper(s)Sash Bracket Hinge

SECTION

DParts Included(1) Sash(1) InstallationGuide

Installation Tools Needed:•SafetyGlasses•PhillipsScrewdriver•FlatBladeScrewdriver•Pencil•Drill/Driver•3/32"DrillBit

Split Arm September 1998 to Current

CasementSash


Split Arm Operator


Keeper(s)Sash Bracket Hinge

SECTION

BParts Included(1) Sash (custom sizes will not be pre-marked

for hardware placement)(1) InstallationGuide

Installation Tools Needed:•SafetyGlasses•PhillipsScrewdriver•FlatBladeScrewdriver•Pencil•Drill/Driver•3/32"DrillBit

For corrosion resistant sash channel, use Section A

3


Straight Arm 1966 through May 1995

SECTION

G

Split Arm 1966 through May 1995

CasementSash





1974-82,1982-95(22"opg.)Straight Arm Operator

Split Arm Operator

Sash Bracket

OperatorChannelTypeNotched

Regular

Silver Satin

Hinge

Keeper(s)

1966-74SilverSatinStraight Arm Operator

Parts Included(1) Sash(1) InstallationGuide

Installation Tools Needed:•SafetyGlasses•PhillipsScrewdriver•Pencil•Drill/Driver•3/32"DrillBit•PryBar•UtilityKnife


Installation Tools Needed:•SafetyGlasses•PhillipsScrewdriver•Pencil•Drill/Driver•3/32"DrillBit

CasementSash

Keeper(s)

Straight Arm May 1995 through September 1998

SashChannel

Straight Arm Operator

22"Hinge


Keeper(s)


E

SECTION

F


Installation Tools Needed:•SafetyGlasses•PhillipsScrewdriver•Pliers•Pencil•Drill/Driver•3/32"DrillBit•PryBar•UtilityKnife

CasementSash

4


Stationary 1966 through Present

1966throughApril1995,December1998toPresent

SashClip

May1995throughDecember1998

SashClip

11/16"FlatHeadNails

1/2"x#6Screws



Additional Parts Required(AvailableatyourAndersenDealer)

(1) Package11/16"FlatHeadNails(1) PackageSashClips(1) Package1/2"x#6Screws


Installation Tools Needed:•SafetyGlasses•Hammer•Drill/Driver•3/32"DrillBit•SmallPryBar•ThinBladePuttyKnife•GlassClamps•ViseGrips•Pliers•4dFinishNails

SECTION

H

PartNumber1359408

PartNumber1359410

CasementSash


5

WhenHingeScrewsareremovedSashisfreetocomeout.Toavoidinjury,product,and/orpropertydamage, use a reasonable number of people to support the Sash during the replacement process.

Useextremecarewhenworkingaroundwindowopening.Neverleaveawindowopeningunattended,especially when children are present. Falling from windowopeningmayresultinsevereinjuryordeath.


6

1. Remove Sill Stop PryBar

UtilityKnife

Sill Stop

ExtensionJamb

SECTION

A

2. Remove Operator

• BreakvarnishorpaintsealbyscoringbetweenSill Stop and Extension Jamb with a utility knife.

• PryunderSill Stop fromtheexteriortoremoveSill Stop.UsecaretoavoiddamagingSill Stop.

• RemovefinishnailsinSill Stop by pulling through back side with pliers.

3. Remove Hinge Plate Screws

• OpenSashsufficientlytoaccessscrewinTop and Bottom Hinge Plate. Top and Bottom Hinge remain attachedtoSash.ItmaybenecessarytomoveSashforaccess to all screw locations. Keep screws for reuse.

4. Remove Sash Hardware• RemoveTop and Bottom Hinges from Sash.• RemoveOperator Channel from bottom of Sash.• RemoveKeeper(s) from Sash.• RemoveSnugger Screw(s) from Sash if present.

Top View

Exterior

Interior

Operator Arm Shoe

Operator Channel

Operator• RemovescrewsfromOperatorbase.Onlythree(3)ofthe

five(5)screwsshownareuseddependingonleftorrighthand operation. Keep screws for reuse.

• SlideOperator Arm Shoe off Operator Channel on bottom of Sash.

RemovingOperatorallowsSashtoswingfreely.Duringwindyconditions,Sashmaysuddenlyswingoutandbreakfreecausinginjury,product,and/orproperty damage. Support Sash during the entire replacement process.

Top View

Exterior

Interior

HingePlateScrews

Sash

Top View

Exterior

Interior

5. Attach Operator Channel

OperatorChannel

SECTION

ADIM."A"

7. Attach Keepers

• PositionReplacement Sash, interior side up, with top of Sash facing away. Apply Operator Channel to bottomofSashusingmeasurement"A"foundintable.Dimension"A"ismeasuredfromtheoppositesideofKeeper(s) location.

8. Install New Sash• InstallnewSash in frame opening reversing

Steps 1, 2, and 3.• FastenTop and Bottom Hinge Plate to frame using

hinge screws removed in Step 3.

6. Attach Hinges

Drillonly1/8"deeptoavoidsashorglassdamage.

Dash(I)andCircular( ) marks on the Sash are predrilllocationsforstandardsizesash.Useonlythemarkindicatedineachinstruction.

These marks are NOT used in Step 5 for Operator Channellocation.

LowerHoleto Mark (I)


• Drill3/32"holes1/8"deepusingOperator Channel as a template. Fasten using previously removed screws.

• FastenOperator using screws removed in Step 2.• FastenSill Stop using finish nails.

Casement Sash with Channel Positioned on Right Hand Unit

Interior Side Up

First Mark (I)

FirstHingeHole

Interior Side Up

Interior Side Up

Overall Sash Width Dim. DIM. "A" C or 23" (12" Track) 25/8"CW or 231/2-271/4"(12" Track) 5-3/4"CX or 271/8-30-3/8"(14" Track) 7-3/4"CXWor 301/2"-34-3/4"(14" Track) 7-3/4"

Dimension"A"isthedistancefromtheedgeofthesash(hingeside)toedgeofSashChannel.Dimensionvariesdependingonsashsize.

1-3/4"(for custom sizesonly)

Snugger location (ifequipped)• PositionBottom Hinge with first screw hole over the (I)

markonthenewSashforstandardsizesoratmeasuredlocationforcustomsizes.

• Predrillthrough(I)markormeasuredlocation,1/8"deepwitha3/32"drillbitandsecurewithpreviouslyremoved5/8"flatheadstainlesssteelhingescrew.Repeatforremaining hinge holes.

• RepeatprocedureforTop Hinge.• InstallSnugger Screw, using old Sash for location,

measuring from end of Sash.

• Positionkeeper(s)accordingtolocationonoldsash. -Forstandardsizes,positionlowerholeat(I) mark.

-Forcustomsizes,measureaccordingtoTable-1onpage2.• Predrillthrough(I) mark(s) or measured location(s)

1/8"deepwitha3/32"drillbit,usingKeeper(s) as a template. NotetheopenpartoftheKeeper faces away from the glass.• Fastenusingpreviouslyremovedscrews.

BottomHinge

Keeper


7

Stopper Screw

3. Release Hinge Arm• LiftHinge Arm off Stud being careful

tokeepAdjustmentInsertattachedtoarm.

• IfLimited Vent Control Plate is present, remove screw and slide it off HingePlate.

2. Release Operator Arm

• ReleasetheOperator Arm Clip from the Sash Bracket usingaflatbladescrewdriver.

• CrankOperator open to clear Sash.• LiftOperator Arm and swing out under Sash.

1. Remove Stopper Screws• OpentheSashtoabout30°andremovetheStopper

Screws from the Top and Bottom Hinge Channel. • Keep screw for reuse.

4. Remove Sash

• HoldSashfirmlyandslideTop and Bottom Hinge Shoes off ends of hinge channels and remove Sash.

• PlaceSashonaflatworkingsurfacewithinteriorfacingup.

5. Remove Sash Hardware• RemoveTop and Bottom Hinges from Sash.• RemoveSash Bracket from bottom of Sash.• RemoveKeeper(s) from Sash.

ReleasingOperatorArmallowsSashtoswingfreely.Duringwindyconditions,Sashmaysuddenlyswingoutandbreakfreecausinginjuryand/orproductdamage.Support Sash during entire replacement process.

SECTION

B

OperatorArmClip

BottomHingeShoe

HingeArm

Sash Bracket

30°

LimitedVentControlPlate

Top View

Exterior

Interior

Top View

Exterior

Interior

Top View

Exterior

Stud

AdjustmentInsert

Clip

Interior

HingePlate

Top View

Exterior

Interior

Useextremecarewhenworkingaroundwindowopening.Neverleaveawindowopeningunattended,especiallywhen children are present. Falling from window opening mayresultinsevereinjuryordeath.

• RemoveSnugger Screw(s) from Sash if present.• Keepscrewsforreuse.

8


SECTION

B

Casement Sash with Bracket Positioned on Right Hand Unit

Sash Bracket

Hingemustbetightagainst Sash Lip

8. Attach Keepers

9. Install New Sash

7. Attach Hinges

LowerHoleTo (I) Mark

• PositionBottom Hinge(blackorbrownHingeShoe)withfirstscrew hole over the (I)markonthenewSashforstandardsizesoratmeasuredlocationforcustomsizes.

• Predrillthrough(I)markormeasuredlocation,1/8"deepwitha3/32"drillbitandsecurewithpreviouslyremoved5/8"flatheadstainlesssteelhingescrew.Repeatforremaininghingeholes.

• RepeatprocedureforTop Hinge (whiteoralmondHingeShoe).


• Predrillthrough(I)markormeasuredlocation,1/8"deepwitha3/32"drillbit.UsingSash Bracket as a template, drill remaining holes and secure with previously removed screws.

Sash

HingeShoe

HingeChannel

Sash Bracket

Stopper Screw

Operator Arm

HingeArm

Stud

AdjustmentInsert

ClipTop View

Exterior

Interior

• InstallnewSash in frame opening reversing Steps 1, 2, 3, and 4.

• SlideTop and Bottom Hinge Shoes onto Hinge Channels towardframe'ssidejamb.

• InsertandsecurepreviouslyremovedStopper Screws in Top and Bottom Hinge Channel.

• AttachTop and Bottom Hinge Arms to frame using Adjustment Insert and Clip.

• AttachOperator Arm to Sash Bracket using screwdriver to snap Stud Fastener in place.

Interior Side Up

Interior Side Up

Interior Side Up



BottomHinge(Brown or Black Shoe)

• Positionkeeper(s)accordingtolocationonoldsash. -Forstandardsizes,positionlowerholeat(I) mark(s). -Forcustomsizes,measureaccordingtoTable-1onpage2.

• Predrillthrough(I)mark(s)ormeasuredlocation(s)1/8"deepwitha3/32"drillbit,usingKeeper(s)asatemplate.Notetheopen part of the Keeper faces away from the glass.

• Fastenusingpreviouslyremovedscrews.

Dash(I)andCircular( ) marks on the Sash are predrilllocationsforstandardsizesash.Forcustom-sizesash,usemeasurementsshown.Useonlythemarkindicatedineachinstruction.

• PositionreplacementSash,interiorsideup,withtopofSashfacingaway.PositionSash Bracket to bottom of Sashatthepre-markeddash(I)forstandardsizesoratmeasuredlocationforcustomsizes.

Keeper

6. Attach Sash BracketWaterbar Weatherstrip(Located on Top of Sash)

9


1. Remove Sill Stop PryBar

UtilityKnife

Sill Stop

ExtensionJamb

SECTION

C

2. Remove Operator




• OpenSashsufficientlytoaccessscrewinTop and Bottom Hinge Plate. Upper and Lower Hinge remain attachedtoSash.ItmaybenecessarytomoveSashforaccess to all screw locations. Keep screws for reuse.

4. Remove Sash Hardware• RemoveTop and Bottom Hinges from Sash.• RemoveOperator Channel from bottom of Sash.• RemoveKeeper(s) from Sash.• RemoveSnugger Screw(s) from Sash if present.



Top View

Exterior

Interior

Operator Arm Shoe

Operator Channel

Operator

• RemovescrewsfromOperatorbase.Onlythree(3)ofthefive(5)screwsshownareuseddependingonleftorright hand operation. Keep screws for reuse.


RemovingOperatorallowsSashtoswingfreely.Duringwindyconditions,Sashmaysuddenlyswingoutandbreakfreecausinginjury,product,and/orproperty damage. Support Sash during the entire replacement process.

Top View

Exterior

Interior

HingePlateScrews

Sash

Top View

Exterior

Interior



10


OperatorChannel

SECTION

CDIM."A"

7. Attach Keepers

• PositionReplacement Sash, interior side up, with top of Sash facing away. Apply Operator Channel to bottomofSashusingmeasurement"A"foundintable.Dimension"A"ismeasuredfromtheoppositesideofKeeper(s) location.

8. Install New Sash• InstallnewSash in frame opening reversing

Steps 1, 2, and 3.• FastenTop and Bottom Hinge Plate to frame using

hinge screws removed in Step 3.

6. Attach Hinges


Dash(I)andCircular( ) marks on the Sash are predrilllocationsforstandardsizesash.Useonlythemarkindicatedineachinstruction.

These marks are NOT used in Step 5 for Operator Channellocation.



• Drill3/32"holes1/8"deepusingOperator Channel as a template. Fasten using previously removed screws.

• FastenOperator using screws removed in Step 2.• FastenSill Stop using finish nails.


Interior Side Up

First Mark (I)

FirstHingeHole

Interior Side Up

Interior Side Up

Overall Sash Width Dim. DIM. "A" C or 23" 6"CW or 231/2-271/4" 9-1/8"CX or 271/8-30-3/8" 9-1/8"CXWor 301/2"-34-3/4" 9-1/8"

Dimension"A"isthedistancefromtheedgeofthesash(hingeside)toedgeofSashChannel.Dimensionvariesdependingonsashsize.


Snugger location (ifequipped)• PositionBottom Hinge with first screw hole over the (I)

markonthenewSashforstandardsizesoratmeasuredlocationforcustomsizes.

• Predrillthrough(I)markormeasuredlocation,1/8"deepwitha3/32"drillbitandsecurewithpreviouslyremoved5/8"flatheadstainlesssteelhingescrew.Repeatforremaining hinge holes.



• Positionkeeper(s)accordingtolocationonoldsash. -Forstandardsizes,positionlowerholeat(I) mark.

-Forcustomsizes,measureaccordingtoTable-1onpage2.• Predrillthrough(I) mark(s) or measured location(s)

1/8"deepwitha3/32"drillbit,usingKeeper(s) as a template. NotetheopenpartoftheKeeper faces away from the glass.• Fastenusingpreviouslyremovedscrews.

BottomHinge

Keeper


11

1. Remove Stopper Screws

Stopper Screw

30°

3. Release Hinge Arms• RemoveFastener Screw from Top and Bottom-

Hinge Arms and window frame.• CrankOperator open to clear Sash.

2. Release Operator Arm

• ReleasetheOperator Arm Clip from the Sash Bracket usingaflatbladescrewdriver.

• IfthereisasashLimited Vent Control Plate, remove screw and slide it off from the hinge plate.

• OpentheSashtoabout30°andremovetheStopper ScrewsfromtheUpperandLowerHingeChannel.

• Keepscrewsforreuse.

4. Remove Sash

• HoldSashfirmlyandslideTop and Bottom Hinge Shoes off ends of hinge channels and remove Sash.

• PlaceSashonaflatworkingsurfacewiththeinteriorfacing up.

5. Remove Sash Hardware• RemoveTop and Bottom Hinges from Sash.• RemoveSash Bracket from bottom of Sash.• RemoveKeeper(s) from Sash noting difference

between upper and lower keepers.

SECTION

D

ReleasingOperatorArmallowsSashtoswingfreely.DuringwindyconditionsSashmaysuddenlyswingoutandbreakfreecausinginjuryand/orproductdamage. Support Sash during entire replacement process.

OperatorArmClip

LowerHingeShoe

HingeArm

Sash Bracket

LimitedVentControlLocation(if present)

Fastener Screw

Top View

Exterior

Interior

Top View

Exterior

Interior

Top View

Exterior

Interior

Top View

Exterior

Interior

• RemoveSnugger Screw(s) from Sash if present.• Keepscrewsforreuse.


Operator

Sash


12

6. Attach Sash Bracket SECTION

D

8. Attach Keepers

7. Attach Hinges

• PositionKeeper(s) on Sash according to location on old Sash.

• Predrillthrough(I)mark(s)1/8"deepwitha3/32"drillbit, using Keeper(s)asatemplate.Notetheopenpartof the Keeper faces away from the glass.


• PositionBottom Hinge(blackorbrownHingeShoe)with first screw hole over the (I) mark located on the replacement sash.

• Predrillthrough(I)mark(s)1/8"deepwitha3/32"drillbitandsecurewithpreviouslyremoved5/8"flatheadstain-lesssteelhingescrew.Repeatforremaininghingeholes.

• RepeatprocedureforTop Hinge(whiteoralmondHingeShoe).



Sash Bracket

BottomHingehasBrown or Black Shoe

Dash(I)andCircular( ) marks on Sash indicate predrilllocations.Useonlythemarkindicatedineach instruction.

• PositionreplacementSash,interiorsideup,withtopof Sash facing away. Apply Sash Bracket to bottom of Sash using the (I) mark on the new Sash.

• Predrillthrough(I)mark1/8"deepwitha3/32"drillbit.UsingSash Bracket as a template, drill remaining holes and secure with previously removed screws.

Hingemustbe tight against Sash Lip

LowerHoleTo (I) Mark

Interior Side UpCasement Sash with Bracket

Positioned on Right Hand Unit

Interior Side Up

Interior Side Up

Keeper


13

9. Install New Sash• PositionSashinframeopeningandreverse

procedure,Steps4,3,2,and1.• SlideTop and Bottom Hinge Shoes onto Hinge Chan-

nelstowardsframe'ssidejamb.• InsertandsecurepreviouslyremovedStopper Screws

in the Top and Bottom Hinge Channel.• AttachTop and Bottom Hinge Arms to frame using

washer and Hinge Screw.• AttachOperator Arm to Sash Bracket using

screwdriver to snap Stud Fastener in place. Sash

HingeChannel

Sash BracketOperator Arm

Stopper Screw

HingeArm

HingeScrew

Washer

HingeShoe Top View

(ExteriorSide)

Interior

Clip Stud

14


1. Remove Sill Stop SECTION

E

2. Remove Operator


4. Remove Sash Hardware

• RemovescrewsfromOperatorbase.Onlythree(3)ofthefive(5)screwsshownareuseddependingonleftor right hand operation. Keep screws for reuse.





• OpenSashsufficientlytoaccessscrewinUpper and Lower Hinge Plate. Top and Bottom Hinge remain attachedtoSash.ItmaybenecessarytomoveSashforaccess to all screw locations. Keep screws for reuse.

• RemoveTop and Bottom Hinges from Sash.• RemoveOperator Channel from bottom of Sash.• RemoveKeeper(s) from Sash noting difference

between upper and lower keepers.• RemoveSnugger Screw(s) from Sash if present.

RemovingOperatorallowsSashtoswingfreely.Duringwindyconditions,Sashmaysuddenlyswingoutandbreakfreecausinginjuryand/orproductdamage. Support Sash during the entire replace-ment process.

Operator Arm Shoe

PryBar

Sill Stop

ExtensionJamb

OperatorChannel

Operator

HingePlateScrews

Sash

UtilityKnife

Top View

Exterior

Interior

Top View

Exterior

Interior

Top View

Exterior

InteriorHinge




15

5. Attach Operator Channel SECTION

E

• InstallnewSash in frame opening and reverse procedure,Steps3,2,and1.

• SecureTop and Bottom Hinge Plate to frame with hingescrewsremovedinStep3.

OperatorChannelDIM.“A”


Dimension"A"isthedistancefromtheedgeofthesash(hingeside)totheedgeoftheSashChannel,whichvariesdependingonsashsize.

Overall Sash Width Dim. DIM. "A" C 22-15/16" 6"CW 27-1/4" 9-1/8"CXW 34-3/4" 9-1/8"

Snugger location (ifequipped)



7. Attach Keepers• PositionKeeper(s) on Sash according to location on

old Sash.• Predrillthrough(I)mark(s)1/8"deepwitha3/32"drill

bit, using Keeper(s)asatemplate.Notetheopenpartof the keeper faces away from the glass.


• PositionreplacementSashexteriorsidedownwithtop of Sash facing away. Apply Operator Channel to bottomofSashusingmeasurement"A"foundintable.Dimension"A"ismeasuredfromtheoppositesideofthe Keeper(s) location.

8. Install New Sash

6. Attach Hinges• PositionBottom Hinge with first screw hole over the (I)

mark located on the replacement Sash.• Predrillthrough(I)mark(s)1/8"deepwitha3/32"drillbit

andsecurewithpreviouslyremoved5/8"flatheadstain-lesssteelhingescrew.Repeatforremaininghingeholes.



• Predrillscrewholes1/8"deepwitha3/32"drillbit,using Operator Channel as a template and secure with previously removed screws.


TheDash(I)andCircular( ) marks on the Sash arelocationsforpredrilling.Useonlythemarkindicatedineachinstruction.ThesemarksareNOTusedinStep5forOperatorChannellocation.

• AttachOperatorusingscrewsremovedinStep2.• AttachSill Stop using finish nails.

Interior Side Up

Interior Side UpFirst Mark (I)

FirstHingeHole

Interior Side Up

BottomHinge

Keeper


16

Snugger Screw Location(if present)

1. Remove Stopper Screws SECTION

FStopper Screw

SplitArmStudClip

Sash Bracket

• ReleasetheSplit Arm Stud Clip from the Sash Bracket usingaflatbladescrewdriver.

• IfthereisasashLimited Ventilation Control Plate, remove screw and slide it off from the hinge plate.

• CrankdetachedSplit Arm out of the way for Sash removal.

• OpentheSashtoabout30°andremovetheStopper ScrewsfromtheUpperandLowerHingeChannel.


2. Release Split Arm Stud Clip

ReleasingOperatorArmallowsSashtoswingfreely.Duringwindyconditions,Sashmaysuddenlyswingoutandbreakfreecausinginjuryand/orproductdamage.SupportSashduringentirereplacement process.

• ReleaseStud Clips on the Top and Bottom Hinge using a screwdriver.

• HoldSash firmly and slide the Top and Bottom Hinge Shoes off ends of hinge channels and remove Sash.

• PlaceSashonaflatworkingsurfacewiththeinteriorfacingup.

3. Remove Sash

4. Remove Sash Hardware• RemoveTop and Bottom Hinges

from Sash.• RemoveSash Bracket from bottom

of Sash.• RemoveKeeper(s) from Sash noting

difference between upper and lower keepers.

• RemoveSnugger Screw(s) from Sash, if present.



Hinge

Split Arm Bracket

Keeper(s)

Top View

Exterior

Interior

Top View

Exterior

Interior

Top View

Exterior

Interior

Interior Side Up

LimitedVentilationControlPlate(if present)


Sash

Split Arm

Crank

SashStudClip

Bottom Hinge


17

5. Attach Hinges SECTION

FBottomHinge(Black Shoe)

• PositionBottom Hinge with first countersunk screw hole over the ( ) mark located on the new Sash. (Bottom Hinge has a black shoe, Top Hinge has a white shoe.)


Sash are designed for universal replacement. The Dash(I)andCircular( ) marks on the Sash are locationsforpredrilling.Useonlythemarkindicatedin each instruction.

Split-ArmBracket

7. Attach Keepers• PositionKeeper(s) on Sash according to location on

old Sash.• Predrillthrough( )mark(s)1/8"deepwitha3/32"

drill bit, using Keeper(s)asatemplate.Notetheopenpart of the Keeper faces away from the glass.


8. Install New Sash• PositionSash in frame opening and reverse

procedure,Steps1,2,and3.• SecureTop and Bottom Hinge Plate to frame with

hingescrewsremovedinStep3.• AttachOperatorusingscrewsremovedinStep2.• AttachSill Stop using finish nails.

6. Attach Split Arm Bracket• PositionSplit Arm Bracket with first screw hole over

the ( ) mark located on the new Sash.• Predrillthrough( )mark(s)1/8"deepwitha3/32"

drillbitandsecurewithpreviouslyremoved5/8"flatheadstainlesssteelhingescrew.Repeatforremaininghinge holes.

• InstallSnugger Screw, using old sash for location, measuring from end of Sash.

TopHoleinKeeper(s) to Mark ( )

• Predrillthrough( )mark(s)1/8"deepwitha3/32"drillbitandsecurewithpreviouslyremoved5/8"flatheadstain-lesssteelhingescrew.Repeatforremaininghingeholes.

• RepeatforTop Hinge.

Interior Side Up

Interior Side Up

Interior Side Up


Keeper


18

1. Remove Stopper Screws SECTION

G

2. Remove Sash

• ReleaseStud Clips on the Top and Bottom Hinge using a screwdriver.

NotchedChannel• HoldSashfirmlyandslidetheOperator Arm Shoe to

the notch, lift shoe up to release the Operator Arm.SatinorRegularChannel

• HoldSashfirmlyandslidetheOperator Arm Shoe from its channel while sliding the Top and Bottom Hinge Shoes off the ends of the hinge channels and remove Sash.

• PlaceSashonaflatworkingsurfacewiththeinteriorfacing up.

• OpentheSashtoabout30°andremovetheStopper Screws from the Top and Bottom Hinge Channel.


3. Remove Sash Hardware• RemoveUpper and Lower Hinges from

Sash.• RemoveChannel from bottom of Sash.• RemoveKeeper(s) from Sash noting

difference between upper and lower keepers.

• RemoveSnugger Screw(s) from Sash if present.


ReleasingtheOperatorArmallowstheSashtoswingfreely.Duringwindyconditions,theSashmay suddenly swing out and break free causing injuryand/orproductdamage.SupporttheSashduring the entire replacement process.


Hinge Channel

Keeper(s)

StudClip

Channel

Operator Arm Shoe

Stopper Screw

Top View

Exterior

Interior

Top View

Exterior

Interior

Interior Side Up


Sash

HingeShoe



19

4. Attach Hinges SECTION

G

• PositionBottom Hinge with first countersunk screw hole over the ( ) mark located on the new Sash. (Bottom Hinge has a black shoe, Top Hinge has a white shoe.)

• Predrillthrough( )mark(s)1/8"deepwitha3/32"drillbitandsecurewithpreviouslyremoved5/8"flatheadstain-lesssteelhingescrew.Repeatforremaininghingeholes.

• RepeatforTop Hinge.


BottomHingehasBrown or Black Shoe

Sash are designed for universal replacement. The Dash(I)andCircular( ) marks on the Sash are locationsforpredrilling.Useonlythemarkindicatedin each instruction.

RegularChannel(CenteronSash)


SilverChannel

1-3/8"

SilverChannel• PositionedgeofSilver Channel1-3/8"infromSash

corner. • Predrillscrewhole1/8"deepwitha3/32"drillbitand

securewithpreviouslyremovedscrewsinStep3.RepeatforremainingChannelholes.

• InstallSnugger Screw if present, using old sash for location, measuring from end of Sash.

RegularChannel•PositionRegular Channel centered on Sash. • Predrillscrewhole1/8"deepwitha3/32"drillbitand

securewithpreviouslyremovedscrewsinStep3.RepeatforremainingChannelholes.

• InstallSnugger Screw if present, using old Sash for location, measuring from end of Sash.

Interior Side Up

Interior Side Up

Interior Side Up




20

6. Attach Keepers

Keeper(s)

• PositionKeeper(s) on Sash according to location on old Sash.

• Predrillthrough( )mark(s)1/8"deepwitha3/32"drill bit, using Keeper(s)asatemplate.Notetheopenpart of the Keeper faces away from the glass.


7. Install New Sash• PositionSash in frame opening and reverse procedure,

Steps1,2,and3.• SecureTop and Bottom Hinge Plate to frame with

hingescrewsremovedinStep3.• AttachOperatorusingscrewsremovedinStep2.• AttachSill Stop using finish nails.

SECTION

G

Interior Side Up


21

• Determinevintageofunit,bydateonglass,preorpostApril1995.

• Locateunitsizeinchartbelow.Thenumberincenterofunitdeterminesamountofclipsrequired,marksonSashindicatecliplocation.

• UseappropriateClipPackageorcombinationofpackages.Properlydisposeofanyextraclips.

1966 through April 1995, December 1998 to Present Clip Packages Quantity PartNumber 14 1359408

April 1995 through December 1998 Clip Packages Quantity PartNumber 14 1359410

1. Determine Vintage of Unit SECTION

H

• PlaceSash on a clean surface with the interior facing up.

• LocateClip location and number of clips according to above chart.

• UseClipasatemplatetodrill3/32"pilotholes 1/16"deepforClip attachment.

• AttachClips using 1/2" x #6 Screws provided.

1995throughDecember1998

1966throughApril1995,December1998toPresent

2. Position and Attach Clips 1/2"x#6Screw

CR12 orAR21

C12 orA21

CN12 orAN21

CW12 orAW21

CXW12 orAXW21

CX125 orAX251

CN125 orAN251

CR125 orAR251

C125 orA251

CW125 orAW251

CXW125 orAXW251

AX281

CX13CN13 orAN31

CR13 orAR31

C13 orA31

CW13 orAW31

CXW13 orAXW31

CX135 orAX351

CN135 orAN351

CR135 orAR351

C135 orA351

CW135 orAW351

CXW135 orAXW351

CX14 orAX41

CN14 orAN41

CR14 orAR41

C14 orA41

CW14 orAW41

CXW14 orAXW41

CX145 orAX451

CN145 orAN451

CR145 orAR451

C145 orA451

CW145 orAW451

CXW145 orAXW451

CX15 orAX51

CN15 orAN51

CR15 orAR51

C15 orA51

CW15 orAW51

CXW15 orAXW51

CX155CN155 orAN551

CR155 orAR551

C155 orA551

CW155 orAW551

CXW155 orAXW551

CX16CN16 orAN61

CR16 orAR61

C16 orA61

CW16 orAW61

CXW16 orAXW61

CP353 orAP335, A335

CP23 orAP32, AP32V

CP503 or AP350

CP33 orAP33

CP3535 orAP3535,A3535

CP235 orAP352,AP352V

CP5035 orAP3550

CP335 orAP353

CP354 orAP435

CP24 orAP42, AP42V

CP504 orAP450

CP34 orAP43

CP3545 orAP4535

CP245 orAP452

CP5045 or AP4550

CP345 orAP453

CP355 orAP535

CP25 orAP52

CP505 orAP550

CP35 orAP53

CP3555 orAP5535

CP255 orAP552

CP5055 orAP5550

CP356 orAP635

CP26 orAP62

CP506 orAP650

15 7/8" 19 3/8" 23" 27 1/4" 34 13/16"

AW281A281AN281AR281 AXW281

30 3/8" 39 1/4" 46 7/16" 58 5/16" 70 5/16"

70 5

/ 16"

63 1

/ 4"

58 5

/ 16"

51 1

/ 4"

46 7

/ 16"

39 1

/ 4"

34 3

/ 8"

29 1

5 /16

"26

13 /

16"

22 9

/ 16"

Sash DimensionStationary Casement/Awning and

Picture Window Clip Location 4 4 4 4 6

664444

8

6 86 866 8 10 10 12

1210108886666

8888 1010 1210 12 14

8888 1010 1210 12 14

10101010 1212 1210 12 14

10101010 1212 1410 14

10101010 1212 1412 14

•Numberincenterofunitshowsnumber of Sash Clips required.Marks on Sash indicate clip location.

•Forcustomsizesashuseclipquantityofnextwiderortallersash.

66 866

Clip Clip

22


1. Remove Sash Stops and Remove Sash1966 through April 1995 and December 1998 to Present

Sash Stops can be painted or stained prior to installation.

Sash Stops

Sash Clips

• WhileholdingSashsecurelywithglassclamps,positionitintheopening.PullSash inward tight against the frame with glass clamps or by gripping the Sash Clipswithvisegrips.PushtheSashtightfromtheexterior.DO NOT push on the glass.

• FastenSash Clipsusing11/16"Flat Head Nails.• RepositiontheSash Stopsandsecurethemusing4dFinish Nails.Leavea1/32"spacebetweentheSash Stops

and the Sash. 11/16"FlatHeadNail

InteriorExterior

2. Install Sash and Apply Sash Stops

• Breakthevarnishorpaintsealbyscoring with a thin blade putty knife or utility knife.

• RemoveSash Stops using a small pry bar.GentlypryupSash Stops and carefully remove without scratching surrounding trim.

• WithonepersonholdingtheSash from the interior with glass clamps and/orvisegripsandonepersonholding the Sashfromtheexteriorwith glass clamps, use a small pry bar to pry Sash Clips loose removing staples with a pliers.

• RemovetheSash.

Sash Stops

Sash

SashClips RemoveStaples

Interior Exterior

UtilityKnife


Windowsanddoorscanbeheavy.Usesafeliftingtechniquesandareasonablenumberofpeoplewithenough strength to lift, carry and install window and doorproductstoavoidinjuryand/orproductdamage.


23

Sash Stops

Sash

Interior Exterior

1. Remove Sash Stops and Remove Sash

May 1995 through December 1998

• Breakthevarnishorpaintsealwithathinblade putty knife.

• RemoveSash Stops using a small pry bar. GentlypryupSash Stops and carefully remove without scratching surrounding trim.

• WithonepersonholdingtheSash from the interiorwithglassclampsand/orvisegripsand one person holding the Sash from the exteriorwithglassclamps,useasmallprybar to pry the Sash Clips loose removing staples with a pliers.

• RemovetheSash.

• WhileholdingSashsecurelywithglassclamps,positionitintheopening.PullSash inward tight against the frame with glass clamps or by gripping the Sash Clipswithvisegrips.PushtheSashtightfromtheexterior.DO NOT push on the glass.

• FastenSash Clipsusing11/16"Flat Head Nails.

• RepositiontheSash Stopsandsecurethemusing4dFinish Nails.Leavea1/32"spacebetweentheSash Stops and the Sash.

SashClipsRemoveStaples

Sash

2. Install Sash and Apply Sash Stops

Sash Stops can be painted or stained prior to installation.

Sash Stops

InteriorExterior

SashClips

11/16"FlatHeadNail


Windowsanddoorscanbeheavy.Usesafeliftingtechniquesandareasonablenumberofpeoplewithenough strength to lift, carry and install window and doorproductstoavoidinjuryand/orproductdamage.


24

Documents

Service Guide - Windows - Replacement of Sash - 2006-present -- …/media/aw/files/... · 2013-05-16 · for Andersen® 400 and 200 Series Casement and Perma-Shield® Casement Windows