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IT'S VERY WELLMADE IN TAIWAN ISO 9001
Since 1960
KOLOSSO Series
Bridge Type Machining Center
Maxmill Machinery CO., Ltd.
Tel: +886-4-2338 8879 Fax: +886-4-2336 1750E-mail: [email protected]
No.90, AIIey 189, Wuguang Rd., Wuri District, Taichung City 41470, Taiwan
JUL 2018E
http:/ /www.maxmil l -cnc.com
All specification are subject to change without prior notice.
HIGH RIGIDITYCROSS BEAM
The cross beam is designed with high
strength “Internal Circular Wall”,which
features excellent torsion-resistant
capability,and suppresses cross
beam’s structural deformation caused
by the big span between slideways.
01 - 02
HIGH RIGIDITY TABLE
The table is double-wall constructed to
enhance its rigidity and effeceively
increases machining stability.
01 - 02
03 - 04
X,Y-AXIS ROLLER WAYS Z-AXIS BOX WAYS
The X and Y-axis are mounted with high
speed heavy duty roller ways ; while the
Z-axis is box way designed for heavy load.
OVERSIZED BALL SCREWS
The X and Y-axes ball screws are Φ63mm
resulting in enhanced regidity.
RIGID SADDLE
The cross beam saddle is equipped with 5 slide
roller blocks to enhance cutting rigidity and
capacity of the Z-axis.
The Z-axis is designed with box ways to
ensure outstanding stability during cutting.
03 - 04
The X and Y axis are mounted with high
speed heavy duty roller ways ; while the
Z-axis is box way designed for heavy load.
OVERSIZED BALL SCREWS
The X and Y-axes ball screws are Φ63mm
resulting in enhanced regidity.
RIGID SADDLE
The cross beam saddle is equipped with 5 slide
roller blocks to enhance cutting rigidity and
capacity of the Z-axis.
The Z axis is designed with box ways to
ensure outstanding stability during cutting.
KOLOSSOBridge Type Machining Center
CONTROL PENDANT
The ergonomic design of the control pendant
provides added convenience of operation.
CENTRALIZED PNEUMATICCOMPONENTS
The pneumatic systems are deployed
together for convenient air regulating
and easy maintenance.
ABSOLUTE POSITIONINGCONTROL
The 3 axes are installed with external
position encoder, providing a
close-loop positioning control.
HIGH STRENGTHSTOP BLOCKS
The 3 axes ball screw seats are supported
with stop blocks to increase axial rigidity
and enhance accuracy.
TWO HYDRAULIC CYLINDERSFOR COUNTER-BALANCE
The Z-axis gas is counter-balanced
by two hydraulic cylinders.
Automatic counter-balanced adjustment
assures high accuracy.
LED WORKING LAMP
The standard LED lamp features high brightness,
long life and is water-proof, IP67 protection grade.
The LED working lamp is directly mounted
above the spindle providing a clearer
operating space.
05 - 06
Pneumatic parts
Simply Works Best
STEPPED CROSS BEAM
The slideways on the cross beam is
developed in step manner,capable of
sustaining heavy load , and increased
axial motion stability.
POWERFUL GEAR-DRIVE SPINDLE
The spindle is driven by a powerful gearbox
with 30mm thick gear (conventional gear
thickness is 20-25 mm)resulting in heavy
cutting capability.
COOLANT STOPPLATE ON X-AXIS
The telescopic guard on X-axis is equipped
with an additional plate that reduces the
possibility of chips and coolant entering into
the machine interior.
AUTOMATICLUBRICATION SYSTEM
The centralized automatic lubrication
system features pressure detection to
prevent oil blockageand to avoid severe
wear caused by lubrication failure.
LINER SCALES ONTHREE AXES (OPTIONAL)
Heidenhain or Fagor linear scales are avaliable
to achieve higher positioning accuracy.
COOLANT THRUOGHBALL SCREW
Coolant through ball screw is utilized to
limit thermal deformation on the ball screw
caused by thermal growth,resulting in higher
precision machining.
30mm▲
▲
Coolant throughball screw
SIDE-MOUNTEDCHAIN TYPE ATC
32 tools (Standard)
40 / 60 tools (Optional)
The ATC with automatic door is dependently
mounted to avoid contamination from cutting
chips and coolant.
The magazine accommodates
BT 50 tool shank.
Random tool selection allows
tool change to be accomplished
quickly in only 8 seconds.
150mmCenter Of Gravity Moved
07 - 08
↓
←---
←→
←→
05 - 06
Full spalsh guards (with top roof-opt.) while door is closed.
1500mm
2120mm
520mm
Wide door open space for workpiece loading/unloading
Extreme Machining Ability
KOLOSSO
09 - 10
ROLLER WAY SLIDE BLOCKS
FULL SPALSH GUARDS(WITH TOP ROOF-OPT.)
The machine is fitted with heavy duty roller way
slide blocks.Distance between slide blocks is 500 mm.
The rated dynamic loading capacity is 130.5KN.
8 blocks layout for model with
2-meter door width.
12 blocks layout for model with
3-meter door width.
▼
130.5KN
Pitch:500mm
←→
05 - 0609 - 1005 - 0605 - 06
2 2 1 72 2 1 7
KOLOSSOSERIES
BMC-2217BMC-2220BMC-3217BMC-3220BMC-4217BMC-4220
170020001700200017002000
443547354435473544354735
6800
8800
10800
850(opt.1050) 850 2060
4535(opt.4935)
058 ~ 021(opt.120~1050)
200~1050(opt.200~1250)
Z-axisstroke Between
owT Columns M/C Height HeightTable toGround
Spindle to Table Top(Vertical)
tool center of 90°angular
head to table(Horizontal)
Width M/C Length
U n i t m m
*
**
The content size by the standard specification desinition,specially heighten column,please inquiry separately.The tool center of 90 degree head to table is TYPE l.If would like to know other configurations,please contact with sales department.
MACHINE DIMENSIONS
If you choose 90 degree head.The controller will be a pendentcontrol box as standard.
U n i t m m
KOLOSSOSERIES
BMC-2217BMC-2220BMC-3217BMC-3220BMC-4217BMC-4220
170020001700200017002000
700850700850700850
700850700850700850
1700
2700
3700
120
2200
3200
4200
200~1050(opt.200~1250)
TYPE:I120~850
(opt.120~1050)
TYPE:IV120~700
(opt.120~900)
Vcrtical Working Arca Horizontal Working Area
NOTE :The working area will be changed according to the choice accessories different.The related matters concerned please contact the sales personal of Maxmill.
The heigten of vertical working area calculates by spindle nose to table.The working heighten will be reduced according to the using tool length.D&E : Table center to Spindle Nose.If inqiury tavel is big than D&E, Please contact our sales person firstly.Horizontal machining (for X axial) : Working area is between both spindle noses.Horizontal machining of “C” is 90 degree head center to tables.
*
**
*******
***********
Horizontal Machining
Vert ical MachiningHorizontal Machining X Axis
11 - 12
Fanuc 0i-MF controllerBT-50 / Spindle speed 6,000 rpm (Gear)32 tools chain-type tool changeTwin screw and one link chip conveyor with chip bucketFull splash guard (Without top roof)Heat exchanger for electric cabinetFoot switch for tool clamping / unclampingTwin hydraulic counter weight cylindersCycling lubricating oil collector for 3 axesAutomatic lubricating systemSpindle oil coolerSpindle air blast system (M code)Spindle air curtain
X,Y axes linear way (Roller Type) ; Z axis: box wayCoolant gun and air socketFoundation bolt kitRemote manual & pulse generator (M.P.G.)LED lightRigid tappingCoolant system and tankCycle finish indicator and alarm lightsRS-232 interface with cable (10m) (M/F)Tool BoxOil skimmerOperational and maintenance manualTransformer (M/F)
Controller (MITSUBISHI / SIEMENS / HEIDENHAIN)Z axis travel up to 1,050 mmATC (24 / 40 / 60 tools)Spindle speed 10,000 rpm ( Direct drive)30 HP spindle motor upgradeBall screw cooling system (X/Y/Z axis)Manual 90 degree headManual universal headAutomatic tool length measuring deviceAutomatic work piece measurement systemCoolant through spindle (CTS)Linear scales (X/Y/Z axis)CNC rotary table and tailstock
※ (M/F)=(Mitsubish/Fanuc Controller)
DOUBLE COLUMN MACHINING CENTERSPECIFICATION : (X,Y AXIS : LINER GUIDE WAY ; Z AXIS : BOX WAY)
* All specification are subject to change without prior notice.
STANDARD ACCESSORIES OPTIONAL ACCESSORIES
* The color shown on machine in the catalogue is for reference only.Check the actual product for correct machine color.
13 - 14Full splash guard (With top roof)
TRAVEL BMC-2217 BMC-2220 BMC-3217 BMC-3220 BMC-4217 BMC-4220X axis mm 2,200 2,200 3,200 3,200 4,200 4,200
Y axis mm 2,050 2,350 2,050 2,350 2,050 2,350
Z axis mm 850(opt.1050) 850(opt.1050) 850(opt.1050) 850(opt.1050) 850(opt.1050) 850(opt.1050)
Spindle nose to table mm 200~1,050(200~1,250) 200~1,050(200~1,250) 200~1,050(200~1,250) 200~1,050(200~1,250) 200~1,050(200~1,250) 200~1,050(200~1,250)
Distance between
Spindle center to bridgemm 550 550 550 550 550 550
Disrance between columns mm 1,700 2,000 1,700 2,000 1,700 2,000
SPINDLESpindle speed rpm 50~6,000 50~6,000 50~6,000 50~6,000 50~6,000 50~6,000
Spindle motor max. rating kw 18.5(OPT.26) 18.5(OPT.26) 18.5(OPT.26) 18.5(OPT.26) 18.5(OPT.26) 18.5(OPT.26)
Motor for 3 axes kw 7 / 7 / 7 7 / 7 / 7 7 / 7 / 7 7 / 7 / 7 7 / 7 / 7 7 / 7 / 7
Taper size BT-50 BT-50 BT-50 BT-50 BT-50 BT-50
TABLEWorking area mm 2,200 x 1,500 2,200 x 1,800 3,200 x 1,500 3,200 x 1,800 4,200 x 1,500 4,200 x 1,800
Max. loading kgs 8,000 8,000 10,000 10,000 12,000 12,000
T-slots(No.x Width x pitch) mm 10 x 22 x 150 12 x 22 x 150 10 x 22 x 150 12 x 22 x 150 10 x 22 x 150 12 x 22 x 150
FEED RATESRapid in X/Y/Z axis m/min 20 / 20 / 15 20 / 20 / 15 20 / 20 / 15 20 / 20 / 15 20 / 20 / 15 20 / 20 / 15
Cutting feedrate m/min 10 10 10 10 10 10
TOOL MAGAZINETool number 32(OPT.40/60) 32(OPT.40/60) 32(OPT.40/60) 32(OPT.40/60) 32(OPT.40/60) 32(OPT.40/60)
Max. tool diameter mm 127 127 127 127 127 127
Max. tool weight kgs 15 15 15 15 15 15
Max. tool length mm 300 300 300 300 300 300
Tool to tool (change time) sec 8 8 8 8 8 8
ACCURACYPositioning mm P0.02 P0.02 P0.025 P0.025 P0.03 P0.03
Repeatability mm Ps0.015 Ps0.015 Ps0.02 Ps0.02 Ps0.025 Ps0.025
OTHERSAir source required kg/cm² 6 6 6 6 6 6
Machine weight kg 24,000 25,500 27,500 29,000 31,000 32,500
Power source required KVA 50 50 50 50 50 50
Floor space(L x W x H) mm 6,800 x 4,435 x 4,535 6,800 x 4,735 x 4,535 8,800 x 4,435 x 4,535 8,800 x 4,735 x 4,535 10,800 x 4,435 x 4,535 10,800 x 4,735 x 4,535