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IMPROVE ACCURACY AND REDUCE CONSUMPTION OF EXPENSIVE STANDARDS BY USING FEWER SERIAL DILUTIONS

Serial Dilution Vs Accuracy

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Minimizing serial dilution is shown to improve accuracy and reduce cost of expensive reference standards.

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IMPROVE ACCURACY AND

REDUCE CONSUMPTION OF EXPENSIVE STANDARDS BY

USING FEWER SERIAL DILUTIONS

CONTENTS

1. INTRODUCTION

2. REDUCE CONSUMPTION OF EXPENSIVE STANDARD BY USING FEWER SERIAL DILUTIONS

3. IMPROVE ACCURACY BY USING FEWER SERIAL DILUTIONS

1. INTRODUCTION Often, a compendial method will instruct in the preparation of a standard solution or system suitability solution using two or three dilutions. It would be useful to permit the alternative preparation with fewer serial dilutions in order to either reduce the consumption of expensive standards or improve the accuracy of the final preparation. This requires the use of a microbalance capable of accurate measurements in the 1.0 mg range. For example, the preparation of the system suitability solution for Ofloxacin Related Compound A found in the USP Monograph for Ofloxacin is as follows,

"System suitability solution -- Transfer 10.0 mg of USP Ofloxacin Related Compound A RS and 10.0 mg of USP Ofloxacin RS to a 100 ml volumetric flask, dissolve in and dilute with Diluent [water/acetonitrile 6:1] to volume, and mix. Dilute 10.0 ml of this solution with Diluent to 50.0 ml. Dilute 1.0 ml of this solution with Diluent to 50.0 ml."

In general, the driving force to prepare solutions with fewer dilutions is two-fold:

1. Improve accuracy. 2. Save money. USP Ofloxacin Related Compound A RS cost $526 for 25 mg. This

is enough for only two assays! (The USP Ofloxacin RS is $168 for 200 mg, so this is not an issue.)

2. REDUCE CONSUMPTION OF EXPENSIVE STANDARD BY

USING FEWER SERIAL DILUTIONS Using the “Reduced Serial Dilution” method, 1 mg of USP Ofloxacin Related Compound A RS may be used instead of 10 mg, as required by the USP Monograph, without affecting the accuracy. This would allow for twenty assays instead of only two -- a cost savings of ($526/2 - $526/20 =) $236 per assay. The comparison of accuracy will be based on the maximum error, dC, of the concentration, C, of the USP Ofloxacin Related Compound A RS, using the perfect partial differential equation,

“USP Monograph” Method

The USP Monograph for Ofloxacin will be used to prepare the system suitability solution (using only the USP Ofloxacin Compound A RS for purposes of illustration).

“Reduced Serial Dilution” Method The system suitability solution will be prepared as follows:

System suitability solution -- Transfer 1.0 mg (weighed on a microbalance) of USP Ofloxacin Related Compound A RS to a 25 ml volumetric flask, dissolve in and dilute with Diluent to volume, and mix. Dilute 1.0 ml of this solution with Diluent to 100.0 ml.

We will now demonstrate that the “Reduced Serial Dilution” method can be used to prepare the same final concentration of reference standard with the same accuracy, but with 1/10th the amount of expensive standard.

dC =∂C

∂xdx +

∂C

∂ydy +

∂C

∂udu +

∂C

∂vdv +

∂C

∂wdw +

∂C

∂zdz

“USP Monograph” Method C = concentration of USP Ofloxacin Compound A RS in mg/mL

x = mass of USP Ofloxacin Compound A RS (10 mg)

y = volume of first flask used (100 mL)

u = volume of solution in first flask (10mL) transferred to 50 mL volumetric flask

v = volume of second flask (50 mL)

w = volume of solution in second flask ( 1 mL) transferred to 50 mL volumetric flask

z = volume of third flask (50 mL)

C=10 mg

100 mL

10 mL

50 mL

1 mL

50 mL

C=x

y

u

v

w

z

C is continuously differentiable with respect to all it's variables, so the perferct partial

differential equation may be written,

dC =∂C

∂xdx +

∂C

∂ydy +

∂C

∂udu +

∂C

∂vdv +

∂C

∂wdw +

∂C

∂zdz

∂C

∂x=uw

yvz

∂C

∂y= −

xuw

y 2vz

∂C

∂u=xw

yvz

∂C

∂v= −

xuw

yzv 2

∂C

∂w=xu

yvz

∂C

∂z= −

xuw

yvz 2

The measurement errors are taken to be the standard deviations stamped on the Class A glassware and the tolerance for the mass measured on the microbalance.

The nominal mass and volumes used are,

x =10 mg

y =100 mL

u =10 mL

v = 50 mL

w =1 mL

z = 50 mL

and the measurement errors are,

dx = 0.01 mg (tolerance of 10 mg mass on microbalance)

dy = 0.08 mL (std dev of Class A 100 mL volumetric flask)

du = 0.02 mL (std dev of Class A 10 mL pipette)

dv = 0.05 mL (std dev of Class A 50 mL volumetric flask)

dw = 0.006 mL (std dev Class A 1 mL pipette)

dz = 0.05 mL (std dev of Class A 50 mL volumetric flask)

Taking the absolute value of each term in the perfect partial differential equation has the

effect of calculating the maximum error of C.

The calculated concentration, C, and maximum error of C is,

C = 4.000×10−4± 0.047×10−4 mg/mL USP Ofloxacin Compound A RS

“Reduced Serial Dilution” Method

C = concentration of USP Ofloxacin Compound A RS in mg/mL

x = mass of USP Ofloxacin Compound A RS (1 mg)

y = volume of first flask used (25 mL)

u = volume of solution in first flask (1 mL) transferred to 100 mL volumetric flask

v = volume of second flask (100 mL)

C=1 mg

25 mL

1 mL

100 mL

C=x

y

u

v

dC =∂C

∂xdx +

∂C

∂ydy +

∂C

∂udu +

∂C

∂vdv

∂C

∂x=u

yv

∂C

∂y= −

xu

y 2v

∂C

∂u=x

yv

∂C

∂v= −

xu

yv 2

The measurement errors are taken to be the standard deviations stamped on the Class A glassware and the tolerance for the mass measured on the microbalance. Thus, the measurement errors are the same for both methods, but we have used 1/10th the amount of expensive standard.

The nominal mass and volumes used are,

x =1 mg

y = 25 mL

u =1 mL

v =100 mL

and the measurement errors are,

dx = 0.004 mg (tolerance of 1 mg mass on microbalance)

dy = 0.03 mL (std dev of Class A 25 mL volumetric flask)

du = 0.006 mL (std dev of Class A 1 mL pipette)

dv = 0.08 mL (std dev of Class A 100 mL volumetric flask)

The calculated concentration, C, and maximum error of C is,

C = 4.000×10−4± 0.048×10−4 mg/mL USP Ofloxacin Compound A RS

3. IMPROVE ACCURACY BY USING FEWER SERIAL DILUTIONS

We will now demonstrate that if the same mass of reference standard is used in both methods, the “Reduced Serial Dilution” method improves the accuracy over that for the “USP Monograph” method. Using the equation for the “Reduced Serial Dilution” method, where the nominal mass and volumes used are, x = 10 mg y = 100 ml u = 1 ml v = 250 ml and the measurement errors are, dx = 0.01 mg dy = 0.08 ml du = 0.006 ml dv = 0.20 ml The calculated concentration, C, and maximum error of C is, C = 4.000x10-4 ±0.028x10-4 mg/ml The measurement errors are taken to be the standard deviations stamped on the Class A glassware and the tolerance for the mass measured on the microbalance. The maximum error of C has been reduced from 1.2% of the concentration to 0.7% by employing one dilution in the preparation of the system suitability solution instead of two as instructed in the USP compendial method for Ofloxacin.