26
In: Carbon Steel ISBN: 978-1-53615-435-1 Editor: Clyde Phelps © 2019 Nova Science Publishers, Inc. Chapter 3 MODELS OF STRUCTURAL PHASE TRANSFORMATIONS AND MECHANICAL PROPERTIES OF ALLOY STEELS ROLLS Sergij V. Bobyr 1, , Pavlo V. Krot 2 , PhD and Dmitro V. Loschkarev 1 1 Department of Steel Heat Treatment, 2 Department of Metals Forming Processes and Machines, Iron and Steel Institute of Z. I. Nekrasov, National Academy of Sciences of Ukraine, Dnipro, Ukraine ABSTRACT Temperature relation of interlamellar spacing of pearlite, with the supercooling in carbon steels, based on previously theoretically foundation has been determined by the pearlite and bainite phase volumes in the alloy steels from the degree of supercooling. Calculated data corresponds to the experimental results with a sufficient accuracy. Development of a diffusion model of discontinuous transformation of austenite makes possible to theoretically explain formation of bainitic ferrite in low carbon steel in the same temperature range. These models Corresponding Author’s Email: [email protected]. No part of this digital document may be reproduced, stored in a retrieval system or transmitted commercially in any form or by any means. The publisher has taken reasonable care in the preparation of this digital document, but makes no expressed or implied warranty of any kind and assumes no responsibility for any errors or omissions. No liability is assumed for incidental or consequential damages in connection with or arising out of information contained herein. This digital document is sold with the clear understanding that the publisher is not engaged in rendering legal, medical or any other professional services.

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Page 1: Sergij V. Bobyr , Pavlo V. Krot , PhD and Dmitro V. Loschkarev...joint formation of pearlite and bainitic ferrite in low carbon steel in the same temperature range. In work [22], it

In: Carbon Steel ISBN: 978-1-53615-435-1

Editor: Clyde Phelps © 2019 Nova Science Publishers, Inc.

Chapter 3

MODELS OF STRUCTURAL PHASE

TRANSFORMATIONS AND MECHANICAL

PROPERTIES OF ALLOY STEELS ROLLS

Sergij V. Bobyr1,, Pavlo V. Krot2, PhD

and Dmitro V. Loschkarev1 1Department of Steel Heat Treatment,

2Department of Metals Forming Processes and Machines,

Iron and Steel Institute of Z. I. Nekrasov,

National Academy of Sciences of Ukraine, Dnipro, Ukraine

ABSTRACT

Temperature relation of interlamellar spacing of pearlite, with the

supercooling in carbon steels, based on previously theoretically

foundation has been determined by the pearlite and bainite phase volumes

in the alloy steels from the degree of supercooling. Calculated data

corresponds to the experimental results with a sufficient accuracy.

Development of a diffusion model of discontinuous transformation of

austenite makes possible to theoretically explain formation of bainitic

ferrite in low carbon steel in the same temperature range. These models

Corresponding Author’s Email: [email protected].

No part of this digital document may be reproduced, stored in a retrieval system or transmitted commercially in any form or by any means. The publisher has taken reasonable care in the preparation of this digital document, but makes no expressed or implied warranty of any kind and assumes no responsibility for any errors or omissions. No liability is assumed for incidental or consequential damages in connection with or arising out of information contained herein. This digital document is sold with the clear understanding that the publisher is not engaged in rendering legal, medical or any other professional services.

Page 2: Sergij V. Bobyr , Pavlo V. Krot , PhD and Dmitro V. Loschkarev...joint formation of pearlite and bainitic ferrite in low carbon steel in the same temperature range. In work [22], it

Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 82

are applied to the studу of multi-stage heat treatment of large-scale rolls.

Adapted analytical models are applied to the calculation of structural

phase transformations and mechanical properties with the finite-element

models of rolls. Results show structural phase components in the special

alloy steels 50CrMnMoV, 45Cr3MnNiMoV at different stages of the

rolls manufacturing process.

Keywords: alloy steel, heat treatment, phase transformation, finite-element

model, rolls

INTRODUCTION

Improvement of heat treatment process is efficient. Complete picture is

known by the main features and characteristics of processed alloys.

Kinetics of supercooled austenite transformation, on which the basis issues

are addressed of hardenability, heat treatment schedules mechanical

properties (YTS, UTS, E% and HB).

Experimental study of microstructure components in the heat treatment

of alloy steels consists of time-temperature (TTT) and continuous cooling

(CCT) transformation diagrams, as well as steels hardenability. The use of

numerous experimental tests studying the transformation phases are

especially limited for large-scale parts. Isothermal TTT diagrams are used

only for qualitative assessment of the effect of chemical composition on

the process of austenite decomposition. The CCT diagrams can’t provide

reliable information of the steel microstructure, when industrial cooling

schedule differs from the cooling conditions during experiments. That is

why, CCT diagrams are only used to quantify the stability of the austenite

under continuous cooling process. Hardenability makes it possible to

predict the structure of steel after heat treatment, based on its chemical

composition, which is characteristic of only a particular grade of steel.

Limitations, associated with this method of experimental data presentation,

can be eliminated by creating analytical and finite element mathematical

models, whose parameters are determined from the abovementioned

experimental methods.

Page 3: Sergij V. Bobyr , Pavlo V. Krot , PhD and Dmitro V. Loschkarev...joint formation of pearlite and bainitic ferrite in low carbon steel in the same temperature range. In work [22], it

Models of Structural Phase Transformations … 83

The most fundamental results in the modelling of phase transformation

kinetics were obtained in works of A. N. Kolmogorov, M. Avrami, W. A.

Johnson and R. F. Mehl [1, 2, 3]. The basic model known as JMAK

(Johnson–Mehl–Avrami–Kolmogorov) is still widely used with its

modifications, where the volume of the newly formed phase is supposed to

be dependent on the probability of nucleation centres. The linear speed of

growth and the elapsed time.

Fundamental review of mathematical modelling of phase

transformation process was performed by J. W. Christian [4]. In this book,

it is indicated that the analytical models do not take into account the clearly

non-stationary nucleation process, which is contrary to the real conditions.

Any variations of microstructure cause change of mechanical

properties of the materials, therefore models were used of grains growth

and refinement [5] during dynamic and static recrystallization, based on C.

M. Sellars equation [6] that can significantly improve metal flow patterns

under plastic deformations.

Modern researches are implemented in the specific software

applications, like JMatPro or ESI Group products for steels modelling.

User is able to calculate phase changes for an assigned chemical

composition of steel and different modes of treatment, e.g., continuous

heating and tempering. That makes it possible to predict micro structure

after heat treatment [7-9], including large-scale rolls [10-12]. However, the

possibility of universal FEM software in nonlinear thermo-mechanical

models calculation, running with different properties every time, is limited

to the analysis of special alloy steels used for rolls manufacturing. User has

to integrate own routines for calculating diagrams of phase

transformations. For example, heat treatment is combined with cryogenic

processing [13]. This opportunity can provide only advanced software

products like QForm, DEFORM or MSC. Marc due to embedded interface

for external user modules inclusion.

The main goal of this work is construction of analytical models of

structural phase transformations and properties in carbon steels and their

application to the modeling of the microstructure and mechanical

properties of roll steels. Simulations of multi-stage heat treatment are

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 84

conducted in accordance with technological schedules of the rolls

manufacturer [14], namely, stages of spray quenching and differential heat

treatment (DHT). It was necessary to determine the ratio of phase

components in the hardened layer of rolls (50-100 mm) for alloy steels

50CrMnMoV and 45Cr3MnNiMoV.

DIFFUSION MODELS OF AUSTENITE TRANSFORMATION

One of the most important diffusion transformations in iron-carbon

alloys is the eutectoid transformation of austenite.

Zener suggested ratio for interlamellar spacing as a function of the

steel supercooling value S0 ~ ΔT-1 [15]. Experimental results show,

however, that the measured values of the interlamellar spacing of

pearlite significantly greater of those values, which gives the Zener’s

model [4, 16, 17].

An important kinetic characteristic of austenite transformation process

is the rate of growth of pearlite V. The value of growth rate was obtained

by R. F. Mehl in the form: V = К S0-1, where S0 is the interlamellar

spacing; K – coefficient of proportionality, for which you need to solve a

differential equation of the stationary growth of pearlite [4, 16, 18].

With such models, it is impossible to reach an equilibrium

redistribution of the components in the pearlite; however, it is possible to

calculate the growth rate and degree of redistribution of the components

[16]. This requires another physical principle to describe it.

In the work [19] as this principle was used the law of energy

conservation (balance of heat) during the transformation of austenite and

the diffusion balance of the carbon. The result is a characteristic equation

with a variable thickness of pearlite ∆ = S0/2, whose solution makes it

possible to find the dependence for ∆ and for the growth rate of pearlite

V = K T exp(-Q/2RT). It is significantly different from that obtained by

the Zener expression for the growth rate of pearlite based on considerations

of dimensionality and some physical-chemical principles:

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Models of Structural Phase Transformations … 85

V~T2 exp(-Q/RT).

The authors of works [19, 20] found theoretically the dependence of

interlammelar spacing of pearlite on the temperature of supercooling of the

alloy in the form of S0~(Dx/T) with the corresponding experimental

data.

In work [21], it was developed a diffusion model of discontinuous

transformation of austenite, which made possible theoretically to explain

joint formation of pearlite and bainitic ferrite in low carbon steel in the

same temperature range.

In work [22], it have been developed a diffusion model of austenite

transformation in carbon steel of eutectoid composition. Dependence of the

pearlite growth rate and the interlammelar spacing S0 on the supercooling

value shown on Figure 1 and Figure 2.

Figure 1. Dependence of the pearlite growth rate Vp on the supercooling value T:

Vp1 – calculated by formula (34) in work [22]; Vp2 – by Zener's formula [15, 16].

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 86

Figure 2. Dependence of the interlammelar spacing S0 on the degree of supercooling

T of the alloy (■ – the experimental data from [23], p. 122).

ANALYTICAL MODELS OF STRUCTURAL

PHASE TRANSFORMATIONS

Analytical model of austenite transformation was applied for the steel

structure modelling based on the results obtained in [13, 19, 20]. The M.

Avrami equation was used of the phase transformation kinetics, written in

the following form:

nVP )(exp1 , (1)

where Pα – result of the phase transformation (amount of formed pearlite or

bainite); V – relative rate of transformation; n – degree of equation; τ –

time of transformation (below critical point Ac1 for the pearlite and Ac0 –

for bainite).

The relative rate of conversion is given by [19, 20]:

)2/exp( RTQТKV , (2)

Page 7: Sergij V. Bobyr , Pavlo V. Krot , PhD and Dmitro V. Loschkarev...joint formation of pearlite and bainitic ferrite in low carbon steel in the same temperature range. In work [22], it

Models of Structural Phase Transformations … 87

where T = Tc – T, T – current temperature; Tc – temperature critical

points of transformation Ac1 or Ac0; Q – the activation energy of carbon

diffusion in the alloy steel; K – constant coefficient; R – universal gas

constant, 1.987 [cal K−1 mol−1]. Parameter Q for pearlite is equal to the

activation energy of carbon diffusion in the austenite of steel, and for

bainite, it is equal to the activation energy of carbon diffusion in steel

ferrite. Temperature Ac0 for roll steels is calculated from the condition that

the maximum of the bainite growth rate coincides according to

temperature, calculated from equation (2) and its experimental value on an

isothermal diagram. This value is 500°C for steel 50CrMnMoV and 380°C

for steel 45Cr3MnNiMoV.

Equation (2) describes the temperature dependence of the growth rate

of transformation products in cooling steel with a maximum at certain

supercooling temperature T determined on the charts of isothermal

transformation of austenite. This relation gives the experimental value of

the diffusion activation energy Q. The steel used for model verification is

65Cr2Si3MoV with known diagrams of austenite transformation and the

structure after treatment.

The exponent of the kinetic equation for the pearlite and bainite

transformation is given by the formula [23]:

)lg()lg(

7665,1

%5%95 n

, (3)

where τ5% – the least time of 5% phase formation; τ95% – the least time of

95% phase formation. These times are determined from TTT and CCT

diagrams of austenite transformation for each phase (pearlite or bainite).

The maximum transformation rate was calculated using the formula:

%5max /0513,0 nV (4)

Based on this value Vmax, the coefficient K is determined

in formula (2).

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 88

The amount of martensite formed in the steel can be calculated from

the following equation, proposed by the authors in [13]:

)exp1(

f

sm

MT

TMKAР

, (5)

where Am – the amount of austenite retained to Ms temperature; Ms –

temperature of the start of martensite transformation; Mf – temperature of

the end of martensite transformation, Kα – coefficient of martensite

formation rate at the temperature Ms.

The improved model explicitly contains the rate of phase and structure

transformation (ferrite, pearlite, bainite) that allows more clearly to

interpret physical coefficients. To describe the process of martensite

formation, the model includes both the start and end temperature of

transformation.

CALCULATION OF MECHANICAL PROPERTIES OF STEELS

Predicted yield strength of carbon steel is calculated by the formula:

MMBBPPFF PPPP , (6)

where F, P, B, M - respectively yield strength of ferrite, pearlite, bainite

and martensite, MPa; PF, PP, PB, PM – fractions of structural components.

Strength of ferrite:

iiF Ck0, (7)

where 0 – initial strength, MPa; Ci - content of alloy elements (%);

ki – coefficients of alloy elements contribution into steel strength.

Strength of pearlite:

S

KPFP

, (8)

Page 9: Sergij V. Bobyr , Pavlo V. Krot , PhD and Dmitro V. Loschkarev...joint formation of pearlite and bainitic ferrite in low carbon steel in the same temperature range. In work [22], it

Models of Structural Phase Transformations … 89

where PVSS /0 - interlamellar spacing of pearlite; S0 – initial value;

Kp - empirical coefficient, MPa; Vp – cooling rate in pearlite region.

Strength of bainite:

BBPFM

SS

iSPFB PP

MB

TBi

/)(

, (9)

where F+P – strength of ferrite-pearlite composition; Bs, Ms – temperatures

of starting points of bainite and martensite transformations; Ti –

temperature of bainite transformation at the i-th time step; PBi – bainite

fraction increasing within time step; PB – fraction of bainite.

Strength of martensite:

L

KMFM

, (10)

where MVLL /0 - the average length of the slip plane of martensite; L0

– initial value; KM - empirical coefficient, MPa; VM – cooling rate in

martensite region. In theory, cooling rates at different regions should be

equal: VP = VM = Vconst, but their real difference is accounted in the

calculations.

The analytical relationship of steel hardness and yield strength of

structural components is described by the following formula:

MMMBВВPPP PKPКPKHRC (11)

The adequacy of this model depends on how accurately the mechanical

properties of microstructure components are determined by microhardness

measurements. Although Hall-Petch effect is not directly accounted in the

model, grain size influence is taken into account by some geometrical

parameters of microstructure: interlamellar spacing of pearlite and average

length of the slip plane of martensite.

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 90

A TECHNIQUE FOR SIMULATION OF STRUCTURAL

PHASE TRANSFORMATIONS IN ROLLS

The large-scale backup rolls for modern hot and cold rolling mills are

up to 2000 mm in diameter and of 50 t weight. The main mechanical

properties of rolls include the following parameters: required

microstructure (tempered troostite with uniformly distributed carbides)

through the whole depth of hardened layer (70-80 mm), hardness 55-65

HSD with variation 2-3 HSD, tensile strength 1200-1400 MPa. Special

alloy steels 50CrMnMoV, 45Cr3MnNiMoV are used for the work rolls and

backup rolls production respectively. The chemical composition of roll

steels are given in Table. 1.

Table 1. The chemical composition of rolls steels

Steels Chemical composition, %

С Mn Si Cr Ni Mo V

50CrMnMoV 0.59 1.42 0.41 0.85 0.1 0.16 0.10

45Cr3MnNiMoV 0.45 0.9 0.45 2.75 0.5 0.61 0.11

Strict requirements to rolls quality are mainly satisfied due to

multistage heat treatment process, which lasts up to several days. Sampling

of rolls barrels for microstructure testing is almost unavailable. Therefore,

mathematical model is implemented to calculate temperature and stresses.

Actually, FEM modelling (Figure 3) is practically the only way to get

additional information inside the rolls for the quenching control of newly

developed steels and schedules including deep cryogenic treatment for

high-chromium steels. However, such models should account phase

transformations to be adequate to reality that have certain issues.

Based on the changes in the yield limit of the roll material, it can be

argued that the maximum voltage does not exceed 1120 MPa yield strength

at the end of 2nd stage, however, are close to the value of inelastic

deformation. Therefore, they should not increase the intensity of the roll

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Models of Structural Phase Transformations … 91

cooling and reduced, but at the same time increase the quenching on the 1st

or the 2nd stage.

The analytical equation of phase transformations was adopted to be

applicable in the FEM modelling. The developed analytical model along

with the TTT and CCT diagrams of austenite decomposition is used to

analyse the structure of alloy steels 50CrMnMoV and 45Cr3MnNiMoV.

Figure 3. FEM models of work roll (steel 50CrMnMoV) and backup roll (steel

45Cr3MnNiMoV).

The algorithm for modeling phase transformations in rolls of alloy

steels is as follows.

1) Developing the FEM model from the rolls drawings.

2) Modeling of temperature and stresses over the roll volume.

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 92

3) Calculation of critical points of phase transformations according to

the regression model developed for certain range of chemical

compositions of alloy steels.

4) Building of TTT for the calculated critical points.

5) Construction of a CCT by the proposed calculation method.

6) Matching the temperature curves over the roll barrel depth with the

CCT diagram.

7) Calculation the boundaries of phase transformations from the

cooling curves at different depths of roll and their comparison with

the points of the CCT.

8) Calculation the number and fractions of microstructure

components in the steel at a given depth after the end of cooling.

The analytical TTT and CCT diagrams are currently determined for a

given range of chemical composition of rolls by the statistical processing

of the highly alloyed steel grades. That is resulted in a possibility to take

into account the complete list of alloying elements and enough wide range

of their mass fraction. This is the advantage of the developed analytical

models in contrast to the experimental methods of the TTT and CCT

determination by the dilatometric measurements.

STUDIES OF ROLL STEELS ON MODELS

In steel 50CrMnMoV (Figure 2a) there is practically no temperature

range of austenite stability between the areas of pearlite and bainite, which

formation begins earlier than in 45Cr3MnNiMoV steel.

Under isothermal conditions, alloy steel 45Cr3MnNiMoV undergoes

two transformations: pearlitic and bainitic (Figure 2b) between which an

area exists of increased stability of austenite in the temperature range 350-

450°C. The region of pearlite transformation is shifted to the right side,

which indicates an increased stability of austenite due to alloying elements.

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Models of Structural Phase Transformations … 93

Differences in alloy elements of these steels determine the type of

diagrams (Figure 3). The steel structure 50CrMnMoV cooled at a rate

0.24°C/s (corresponds to roll depth 80 mm) has at 20°C pearlite (93%) and

bainite (7%). Steel 45Cr3MnNiMoV cooled at a rate 0.24°C/s includes at

room temperature bainite (48%), martensite (47%) and retained austenite

(5%).

The calculated CCT of steel 50CrMnMoV has an intersection of

bainite and pearlite regions at the temperature at 400°C, where these

microstructure components are formed simultaneously (Figure 3a). The

areas of pearlitic and bainitic transformations for 45Cr3MnNiMoV steel

(Figure 3b) are shifted to the region of lower cooling rates compared to

steel 50CrMnMoV.

Thus, the working layer of the roll at a depth of 80 mm has quenching

microstructure components that provide high hardness of rolls at this depth

(more than 50 HRC). The depth of rolls hardenability is assumed as the

distance from the roll surface where not less than 50% of bainite and

martensite are formed for this cooling rate.

(a) (b)

Figure 4. TTT diagrams of alloy steels: (а) 50CrMnMoV (Ас3 = 810С, Ас1 = 757С,

Мs = 250С); (b) 45Cr3MnNiMoV (Ас3 = 815С, Ас1 = 720С, Мs = 300С).

Thus, the working layer of the roll at a depth of 80 mm has quenching

components of microstructure that provide high hardness of rolls at this

depth (more than 50 HRC). The depth of rolls hardenability is assumed as

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 94

the distance from the roll surface where not less than 50% of bainite and

martensite are formed for this cooling rate.

(a)

(b)

Figure 5. Diagrams of phases in steels 50CrMnMoV (a) and 45Cr3MnNiMoV (b)

depending on the cooling rate (P – pearlite; B – bainite; M – martensite).

The calculations for the 50CrMnMoV and 45Cr3MnNiMoV steels are

given in Figure 5 and 6 with roll temperatures at a depth of 0...200 mm

(with increment of 20 mm). Results are obtained by the finite element

model for the applicable modes of spray quenching. These graphs also

contain the Ac3, Ac1, Ms calculated points bainite (B1, B2) transformations

and regions of pearlite (P1, P2) and bainite (B1, B2) transformations from

the building CCT diagrams.

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Models of Structural Phase Transformations … 95

(a)

(b)

Figure 6. CCT diagrams of alloy steels 50CrMnMoV (a) and 45Cr3MnNiMoV (b).

CALCULATION OF MECHANICAL PROPERTIES

OF STEEL 50CRMNMOV AND 45CR3MNNIMOV

The depth of rolls hardenability is assumed as the distance from the

barrel surface where not less than 50% of bainite and martensite are

formed for certain cooling rate. At the depth of hardened layer, rolls should

have quenching microstructure and hardness about 50 HRC.

Calculated relationships of tensile strength and hardness depending on

cooling rate for alloy steels 50CrNiMoV and 45Cr3MnNiMoV are given in

Figure 7. Natural increasing of steels strength and hardness with higher

cooling rates is obviously visible on these graphs.

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 96

(a) (b)

Figure 7. Calculated relationships of tensile strength (a) and hardness (b) depending on

cooling rate for alloy steels 50CrNiMoV and 45Cr3MnNiMoV.

The hardness and strength of 45Cr3MnNiMoV steel in the entire range

of cooling rates is higher than that of steel 50CrNiMoV. To ensure a

hardness of more than 50 HRC, the steel 50CrNiMoV needs to be cooled at

a rate of more than 2.0°C/s.

ANALYSIS OF HEAT TREATMENT OF ROLLS MADE

OF STEEL 50CRMNMOV

Figure 8. Calculations of spray quenching for work roll of 50CrMnMoV steel.

The calculations for the 50CrMnMoV and 45Cr3MnNiMoV steels are

given in Figure 5 and 6 with roll temperatures at a depth of 0...200 mm

(with increment of 20 mm). Results are obtained by the finite element

Page 17: Sergij V. Bobyr , Pavlo V. Krot , PhD and Dmitro V. Loschkarev...joint formation of pearlite and bainitic ferrite in low carbon steel in the same temperature range. In work [22], it

Models of Structural Phase Transformations … 97

model for the applicable modes of spray quenching. These graphs also

contain the Ac3, Ac1, Ms calculated points bainite (B1, B2) transformations

and regions of pearlite (P1, P2) and bainite (B1, B2) transformations from

the building CCT diagrams.

During spray quenching (I stage 0...600 s; II stage 600...1200 s) the

formation of bainite is only on the surface of the roll, and perhaps to a

depth of 10 mm. At a depth of 20...200 mm, the temperature is the pearlite

(P1, P2) region. After termination of the cooling (2400 s) and subsequent

self-heating from internal layers, roll temperature converges to an average

value of about 600°C, thus bypassing the bainite region up to a depth of

120 mm and providing pearlite structure at that depth.

ANALYSIS OF HEAT TREATMENT OF ROLLS MADE

OF STEEL 45CR3MNNIMOV

In the process of spray quenching (I stage 0...600 s; II stage 600...1200

s) martensite region (below Ms line) is not captured even on the roll

surface. Within the whole depth of 200 mm the temperature is in the

regions bainite (B1, B2) transformations. After termination of the cooling

(2400 s) and subsequent self-heating from internal layers, roll temperature

converges to an average value of about 600°C, slightly higher than the

desired tempering temperature (500C), thus bypassing the bainite region.

Subsequent heating of the roll takes place entering the pearlite region at a

depth of 20...200 mm.

The modelling of phase transformation is based on calculated CCT and

TTT diagrams of 50Cr5NiMoV and 45Cr3MnNiMoV steels. Results of

modelling showed their conformity by final phase composition with the

experimental data. The real trajectories of cooling and rates at different

points do not provide quenching structure (bainite, martensite) in the whole

depth of backup rolls barrel (70 mm). For steel 50Cr5NiMoV, bainite

structure is only possible in a thin surface layer (10 mm) due to self-

heating from internal layers. It was recommended to increase the cooling

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 98

time of the rolls at the spray-hardening machine for achieving lower

temperatures at the desired depth of the roll.

Figure 9. Calculations of spray quenching for backup rolls of 45Cr3MnNiMoV steel.

CONCLUSION

In this work, data are presented on the diffusion model of austenite

transformation developed earlier. The analytical dependencies of this

model were applied to the calculation of pearlitic and bainitic

transformations in carbon and roll steels. When calculating the parameters

of pearlitic and bainitic transformations for roll steels, it was established

that the activation energy of carbon Q for pearlite is equal to the activation

energy of carbon diffusion in the austenite of steel, and for bainite is equal

to the activation energy of carbon diffusion in steel ferrite. To calculate the

amount of martensite, the authors proposed a new equation that has been

used in this work.

The technique is improved for determining the phase composition of

steels in the quenching process, allowing the calculation of the structural

components volumes in the steel at any time along the actual cooling

trajectory at any point of the roll obtained by the finite element model.

Based on the developed model, isothermal and structural diagrams for

50CrMnMoV and 45Cr3MnNiMoV steels have been constructed; their

correspondence to experimental data has been established. The analysis is

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Models of Structural Phase Transformations … 99

performed of the spray quenching of rolls of alloy steels 50CrMnMoV and

45Cr3MnNiMoV, according to the existing heat treatment schedules in the

rolls production.

For work roll of steel 50CrMnMoV, it is possible to obtain a bainitic

structure only in a thin (up to 10 mm) near-surface layer. Corrections of

heat treatment schedule were proposed. While for the backup rolls of steel

45Cr3MnNiMoV, the quenching hardness and bainite with martensite

structure is achieved through the whole depth of working layer (up to

200 mm).

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the rolls of the special alloy steels during quenching and deep

cryogenic treatment. Proc. of 3rd Mediterranean Conf. on Heat

Treatment and Surface Engineering, September 26-28, 2016,

Portoroz, Slovenia, pp 344-353.

[14] Krot, P. V., Bobyr, S. V. and Dedik, M. A. Simulation of backup

rolls quenching with experimental study of deep cryogenic treatment.

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[15] Zener, C. Kinetics of Decomposition of Austenite. Trans. AIME,

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(in Russian). [Austenitic-pearlite transformation. Successes of physics

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characteristics of the discontinuous transformation of austenite in

iron-carbon alloys. Advances in metal physics]

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eutectoid transformation into carbon steel on the basis of positions of

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Russian).

BIOGRAPHICAL SKETCHES

Dmitro V. Loshkarev

Affiliation: Department of Steel Heat Treatment, Iron and Steel Institute

of Z. I. Nekrasov, National Academy of Sciences of Ukraine.

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 102

Education: MSc in Metallurgy (1991) graduated from the Dnipropetrovsk

Metallurgical Institute (now National Metallurgical Academy of Ukraine),

Dnipro.

Research and Professional Experience: Development of computer

programs for building isothermal and continuous cooling diagrams of

supercooled austenite phase transformation, calculation of phase

composition and predicting on their basis the mechanical properties of

rolled steel.

Professional Appointments: Since 1991 – Lead Engineer in the

Department of Heat Treatment of Steels, Iron and Steel Institute of Z. I.

Nekrasov, National Academy of Sciences of Ukraine.

Publications from the Last 3 Years:

1. Bobyr S. V., Krot P. V., Loschkarev D. V., Dedik M. O., Sharfnadel S.

А. Study of phase transformations in the rolls of alloy steels during

quenching based on finite-element model. Materials Science. Non-

equilibrium phase transformations, 2017, Vol. 3, Issue 4, pp 112-115.

2. Krot P. V., Bobyr S. V. and Dedik M. A. Simulation of backup rolls

quenching with experimental study of deep cryogenic treatment. Int.

Journal of Microstructure and Materials Properties, 2017, Vol. 12,

No. 3/4, P. 259-275.

3. Bobyr S. V., Nefedjeva E. E., Loshkarev D. V. Modelirovaniye i

optimizatsiya protsessa otpuska stali 17Kh5MA dlya instrumenta

goryachey deformatsii. Fundamental'nyye i prikladnyye problemy

chernoy metallurgii. 2016, Vol. 30, pp 324-331 (in Russian).

[Modeling and optimization of the 17X5MA steel tempering process

for a hot deformation tool. Fundamental and applied problems of

ferrous metallurgy.]

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Models of Structural Phase Transformations … 103

Pavlo V. Krot

Affiliation: Department of Processes and Machines of Metals Forming

with Pressure, Iron and Steel Institute of Z. I. Nekrasov, National Academy

of Sciences of Ukraine

Education: MSc in Mechanical and Control Engineering (1989) from the

Physics and Technical Department of Dnipropetrovs’k State (National)

University. PhD on a specialty “Mathematical Simulation” graduated in

1996 from the Institute of G. E. Pukhov of Modelling Problems in Power

Engineering, Kyiv.

Research and Professional Experience: Supervision of industrial and

academic projects related to rolling mills dynamics analysis from the

viewpoint of overall productivity, steel products quality, mechanical

properties and energy consumption. Research and development of

technology and equipment for deep cryogenic treatment of work rolls and

other large-scale parts. Mathematical simulation of phase transformations

in alloy steels. Several industrial systems are implemented in customer

plants for rolling mills operation improvement and steel quality

enhancement.

Professional Appointments: Since 2001 - Senior Researcher in the

Department of Metals Forming Processes and Machines of Iron and Steel

Institute of Z. I. Nekrasov with the main area of expertise in machine

dynamics and materials science.

Honors: Best paper award of Association of Mechanics of Ukraine (2009)

“Actual areas of implementation of cryogenic technologies in steel rolling

production.” Certificate of honor for fruitful scientific and organizational

activity from the NAS of Ukraine (2016)

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 104

Publications from the Last 3 Years:

1. Krot P. V., Korennoy V. V. Vibration Diagnostics of Rolling Mills

Based on Nonlinear Effects in Dynamics. Bulletin of the NTU “KhPI.”

Series: Dynamics and Durability of Machines, 2016, No 26, P. 118-

123.

2. Krot P. V., Bobyr S. V. and Dedik M. A. Simulation of backup rolls

quenching with experimental study of deep cryogenic treatment. Int.

Journal of Microstructure and Materials Properties, 2017, Vol. 12,

No. 3/4, P. 259-275.

3. Krot P. V., Zharkov I. P., Dedik M. O. et al. Comprehensive study of

the 30 mm automatic gun barrel and enhancement of its properties

based on cryogenic treatment. In: Collection of Scientific works of the

Central Scientific Research Institute of the Arms and Military

Equipment of the Armed Forces of Ukraine, 2017, No 4 (67), P. 165-

171.

Sergij V. Bobyr

Affiliation: Senior Researcher in the Department of Heat Treatment of

Steels, Iron and Steel Institute of Z. I. Nekrasov, National Academy of

Sciences of Ukraine.

Education: MSc in Mechanical Engineering (1984) and PhD in Physical

Science are graduated from the Dnipropetrovs’k State (National)

University. Dr. Sc. in Technical Sciences (2011) on a speciality «Metal

science and thermal treatment of metals» graduated from the Pridneprovs’k

State Academy of Construction and Architecture, Dnipro.

Research and Professional Experience:

Study of phase equilibria and transformations in alloys systems Fe–C–

Cr, Fe–C–Cr–Mn.

Research of structure formation and properties of wear-resistant low-

chromium cast iron for parts of the steel processing equipment. The

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Models of Structural Phase Transformations … 105

study of structural phase transformations in alloys with austenitic

matrix and special properties.

The development of the theory of phase transformations and creation

the analytical models of austenite transformation in iron-carbon alloys

accounting of nonequilibrium thermodynamic.

Development of new compositions of iron and steels and

implementation of effective heat treatment of parts made of iron-

carbon alloys, which increase their utility properties.

Professional Appointments: In 2005 – 2008 - associate Professor in

Pridneprovs’k state Academy of Construction and Architecture. Since

2005 – Senior Researcher in the Iron and Steel Institute of Z. I. Nekrasov,

National Academy of Science of Ukraine, Dnipro.

Honors: The winner of the All-Ukrainian contests of inventors Invention of

the Year 2009, 2015.

Winner of the prize of the G. V. Kurdyumov name of the National

Academy of Sciences of Ukraine in 2015 for the series of researches “Theory

and practice of diffusion transformation of austenite in iron-carbon alloys.”

Publications from the Last 3 Years:

1. Bobyr S. V., Bol'shakov V. I., Sharfnadel S. A. Analysis of the

eutectoid transformation into carbon steel on the basis of positions of

non-equilibrium thermodynamics. Material science. Non-equilibrium

phase transformations. Sofia, Bulgaria, 2016, Issue 4, pp 30-33.

2. Bobyr S. V., Krot P. V., Loschkarev D. V., Dedik M. O., Sharfnadel S.

А. Study of phase transformations in the rolls of alloy steels during

quenching based on finite-element model. Materials Science. Non-

equilibrium phase transformations, 2017, Vol. 3, Issue 4, pp 112-115.

3. Bobyr S. V., Krot P. V. et al. Modelirovaniye fazovvykh

prevrashcheniy v protcesse okhlazhdeniya legirovannykh staley pri

termicheskoy obrabotke prokathykh valkov. Fundamental'nyye i

prikladnyye problemy chernoy metallurgii, 2017, Vol. 31, pp 227-236

(in Russian). [Modeling and optimization of the 17X5MA steel

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Sergij V. Bobyr, Pavlo V. Krot and Dmitro V. Loschkarev 106

tempering process for a hot deformation tool. Fundamental and

applied problems of ferrous metallurgy.]

4. Krot, P. V. Bobyr S. V. and Dedik M. O. Simulation of backup rolls

quenching with experimental study of deep cryogenic treatment. Int. J.

of Microstructure and Materials Properties, 2017, Vol. 12, No. 3/4, pp

259– 275.