Sensys catalogue

19

SensysPerfect hinge design for the last wordin softened closure

KAT_019_031_G3_USA_2011.qxd 16.11.2011 12:26 Uhr Seite 19

www.hettich.com20

SensysPerfection in designand motion

Exclusive closing experience with emotional appeal

Sensys marks the latest generation in hingetechnology: The soft-closing mechanism isintegrated invisibly into the hinge.An innovation that meets the highestexpectations on convenience and functionality.Responding to a mere turn of the hand, doorsclose smoothly and silently. Pulling doors shutfrom an exceptionally wide opening angle ofapprox. 35°, Sensys provides a unique closingexperience that's filled with emotional appeal.Doors will never be left open again. Even undertemperatur condition of +5 °C up to 40 °C theSensys hinge secures full closing and dampingperformance.

Perfected design

Meeting the demands of high-qualitykitchens and furniture, Sensys comes ina design that's modern and stylish.Unobtrusive contours from cup and covercaps to the mounting plates give the hingea current, contemporary feel. All surfaces and rounded edges are perfectlycoordinated to create an overall look ofharmony. The Silent System soft-closingfunction is concealed from view in just thesame way as the button for releasing thehinge.


Technik für Möbel 21


22 www.hettich.com


23Technik für Möbel

SensysA system that knows how to impress

Toolless assembly

Sensys is mounted andremoved quickly and easilywithout the need for tools.

It releases from the doorsin response to a light presson the concealed releasecatch.

The hinge comes away from release catchand hinge arm in oneergonomic movement.

Engineered for easy use

With its shallow cup depth, Sensys makes the idealchoice for a whole host of different applications, suchas on thinner-type doors or doors with well-roundedexternal edges. The hinge also permits minimal revealscurrently popular on thick doors too. The direct adjust-ment features makes its easy to align door depth.A special guard prevents the overlay adjustment screwfrom accidentally coming undone. Mounting platesare available that permit time-saving height adjustmentby cam screw.

With its shallow profile, Sensys can be combined withinternal drawers without a problem. The slimline hingedesign permits narrow gaps between side panel andpull-out.

Sensys, that's tested quality in compliance with allapplicable standards – for outstanding soft-closingperformance, long life and maximum stability.

A high-quality product that meets the most exacting of demands while never failing to impress.


24 www.hettich.com

SensysVersatility for a wealth ofBroad product range

The Sensys range provides hinges for allpopular mounting options, making it possibleto fit Sensys to cabinets of many differentdesigns. The compatibility of Sensys mountingplates means they can also be combined withhinges from the Intermat range.

Sensys cups and mounting plates are designedfor attachment in a variety of ways.Depending on the type of fabrication, the cupcan be mounted using screws, press-insockets or by toolless Fix fast assembly.

Mounting plates are available for attachmentby means of screws, press-in or expandingsockets, premounted Euro screws or using thepatented Hettich Direkt system.



f applications


Sensys – The benefits at

26 www.hettich.com

High-quality Silent Systemsoft-closing system invisibly integrated in the hinge arm

Elegant cover cap for the hinge cup

Concealed release catchSimple, secure, reliable


t a glance


Mounting plate compatible with the Intermat range of hinges

Shallow cup depth: 12.8 mm

Hinge and mounting platein perfectly matching design

+_ 2 mm height adjustmentby eccentric cam saves a huge amount of time

Integrated overlay adjustment+_ 2 mm with stop limitationfor perfect gap alignment

+3 / -2 mm depth adjustment for millimetre-precision dooralignment by direct adjustment

Minimum door protrusionNarrow gaps make optimumuse of space with internaldrawers

Exceptionally wide self-closing angleGentle, smooth closing from an opening angle of 35°

Narrow revealsOnly 4 mm for 22 mm door thickness

Toolless assemblyA light press of the finger andthe hinge arm securely en-gages on the mounting plate


28 www.hettich.com

5

4

3

2

X

bis

2000Tü

rhöh

en

bis

900bi

s 16

00

bis

2400

up t

o 20

00

Door

hei

ghts

Door width up to 600 mm

up t

o 90

0up

to

1600up

to

2400

(Guide values for 19 mm chipboard panels in a density of 750 kg/m3)

at le

ast

90 m

m

Technical informationSensys – Fast-assembly concealed hinges with integrated soft-closing function

i

C

Minimum reveal

Minimumreveal

2 x minimum reveal

Mounting options

The minimum reveal (also known as doorclearance or minimum clearance) is the spacerequired at the side for opening a door.The size of the minimum reveal depends on the cup distance C, the door thickness andthe type of hinge selected. Radii on the dooredges reduce the minimum clearance.The required minimum reveal is shown in thetable for the respective hinge types.

For half-overlay applications, the totalreveal selected between the doors mustbe at least twice the door clearance.Both doors can then be opened at thesame time.

Minimum reveal Minimum reveal at centre panel

Inset applicationThe door is positioned inside the cabinet,i.e. next to the cabinet side. Here too, agap is needed so that the door can openreliably. Heavily cranked hinges (Basis B = - 4 mm) are used.

Half-overlay applicationThis is where two doors are positioned in frontof a cabinet centre panel, with the requiredoverall reveal between them. In other words,the door has a smaller overlay and crankedhinges (Basis B = 3 mm) are used.

Overlay applicationThe door is positioned in front of the cabinetside, with only a small gap remaining at the side to provide the space necessary fordoor to open reliably. Alternatively, the door canbe overlaid fully (max. 19 mm), in which casesufficient space must be allowed at the side forthe required minimum reveal. Straight hinges (Basis B = 12.5 mm) are used.

Number of hinges per door:Door width, height and weight as well as the materialquality of the door are key factors that determine thenumber of hinges required.The factors encountered in practice differ widely from caseto case. For this reason, the number of hinges specified inthe diagram must be understood as a guide only. If in doubt,it is recommended to carry out a trial door mounting andadjust the number of hinges as necessary. For reasons ofstability, distance X between the hinges must always bemade as large as possible.

Cup distance CCup distance C is the distance between door edge and the edge of the cup drilling. The greater the distance selected for cupdistance C, the smaller door clearancewill be, i.e. the minimum reveal required.

Overlay (door overlay) / basis

Overlay refers to the projection of thedoor in front of the cabinet side. Basisrefers to the projection of the cup infront of the cabinet side for amounting-plate distance of 0 mm.

Overlay ABasis B



(-) (+) (+)

(-)

(+)

(-)

(-)

(+)

Cup distance Door thickness mmC mm 15 16 17 18 19 20 21 22

Distance D mm3 0.1 0.4 0.9 1.64 0.3 0.5 0.6 0.8 1.0 1.3 1.7 2.35 1.3 1.4 1.6 1.8 2.0 2.3 2.6 3.16 2.3 2.4 2.6 2.8 3.0 3.2 3.6 3.9

Depth adjustment Height adjustmentOverlay adjustment

General determination of distancesMounting plates are available in various distances (0/1.5/3and 5 mm). The effective height of the mounting plate is defined by distance D. Distance D is embossed on the top of each mounting plate. A larger distance D reduces overlay for full and half-overlay applications. On inset doors, a larger distance Dincreases the door reveal.To calculate the required distance, the minimum reveal mustfirst be determined from the table of minimum door revealsfor the type of hinge concerned. The minimum revealdepends on the cup distance C and the door thickness.Minimum reveals can be reduced by increasing the cupdistance C and/or applying radii to the door edges. The table of minimum door reveals also shows the possiblecombinations of door thickness and cup distance C.

Calculating distance for inset doorsWhen calculating the mounting-plate distance usingthe table for inset doors, allowance is automaticallymade for the reveal that is shown as the minimumreveal produced by cup distance C and door thicknessin the table of minimum reveals.If a reveal is to be produced that is larger than thisminimum reveal, select a mounting-plate distance ofthe appropriate size.Example: According to the table, a door thickness =19 mm and cup distance C = 6 mm produces a mounting-plate distance of 3 mm. This demands a minimum reveal of 1 mm.If, for example, a reveal of 3 mm is preferred instead,the mounting-plate distance selected must be 2 mmlarger. In this example, therefore, a distance of 5 mminstead of 3 mm.Intermediate distances not available as mounting-plate distances are achieved by adjusting the hingeoverlay.

Direct, infinitely variable depth adjustment

Turn screw clockwise: Door overlay is reduced (-).Turn screw anti-clockwise: Door overlay increases (+).

Height-adjustable mountingplates permit exactalignment of door height.

Direct, infinitely variable heightadjustment by eccentric screw.

Cup distance Overlay mmC mm 10 11 12 13 14 15 16 17 18

Distance D mm3 5.5 4.5 3.5 2.5 1.5 0.54 6.5 5.5 4.5 3.5 2.5 1.5 0.55 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.56 8.5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5

Calculating distance for overlay doorsOnce the minimum reveal has been defined, the requireddistance D can be read off in the table for the required dooroverlay and the required cup distance C.Ideally, door overlay and value C should be selected to producedistance D that is available as mounting plate.Example: Overlay = 16 mm and cup distance C = 5 mm produce a distance D of 1.5 mm. This distance is available as mounting plate.If the calculated distance D differs from the distancesavailable as mounting plates, the difference is compensated by means of the overlay adjustment screw on the hinge arm.Example: Door overlay = 16 mm and cup distance C = 4 mm produce a distance of 0.5 mm. When using a mounting plate with a distance = 0 mm, overlay is adjusted by - 0.5 mm.


30 www.hettich.com

Technical informationSensys – Fast-assembly concealed hinges with integrated soft-closing function

i

1

23

12

Toolless fast assemblyToolless fast assembly is distinguished byergonomic handling. To begin with, all hingesare pushed onto the mounting plate from the front �. The hinge arms are then lightlypressed onto the mounting plate so they

engage with an audible click �. The hinge arm is now securely attached to the plate atfive points and with zero play. As a general rule, the hinges are clipped onto corpus fromtop to bottom.

Hinges are removed in the opposite order, i.e.from bottom to top. The rear part of the hinge is pressed by thumb against the mounting plate while pushing on the release catch �.The hinge arm is now lifted off the mountingplate � and the door can be removed towardsthe front �.

Assembly Removal

90°

Flash fast assemblyFlash fast hinge assembly and removal merelyrequires the use of a standard crossheadscrewdriver PZ 2. The socket securely

expands in the wood simply by turning theFlash screw through 90°. A symbol shows that the hinge is locked in place.

Assembly

90°

Removal

click



Fix toolless fast assemblyToolless assembly of the Sensys Fix hinge in the door as well as removal (which can only be done with a screwdriver for safety reasons) is illustrated in the following sequence of pictures.

Assembly

Removal


32 www.hettich.com

Fast-assembly concealed hinge with integrated soft-close functionSensys 8645i / 8645i FIXOpening angle 110°

110°

Full overlay

Half overlay

Inset

Mounting optionsHinge versions

Clip-on concealed hinge with integrated soft-closing functionFor door thicknesses of 15 - 22 mmCup diameter 35 mmIntegrated overlay adjustment ± 2 mmIntegrated depth adjustment + 3 mm / – 2 mmHeight adjustment at mounting plateCup depth 12,8 mm

Cup versions

Cup TB 53Press-in version

Article / Order no.

Hinge cup cover cap

For cup versions TB 52 and 53Nickel-plated steel 61,4

4,5

Cup TB 52Screw on

Cup TB 55Fix fast assembly

PU

200

PU

200

PU

200

Hinge-arm cover cap

Nickel-plated steel

Version Order no. PU� without Hettich Logo 9 082 612 200� with Hettich Logo 9 082 774 200

� �

Order no. PU

9 084 924 200

8645i - TB 52 8645i - TB 53 8645i - TB 55

9 071 223 9 071 226 9 071 238

8645i - TB 52 8645i - TB 53 8645i - TB 55

9 071 224 9 071 227 9 071 239

8645i - TB 52 8645i - TB 53 8645i - TB 55

9 071 225 9 071 228 9 071 240



Cup distance Overlay mmC mm 0,5 1,5 2,5 3,5 4,5 5,5 6,5 7,5 8,5

Distance D mm3 5,5 4,5 3,5 2,5 1,5 0,54 6,5 5,5 4,5 3,5 2,5 1,5 0,54,5 7,0 6,0 5,0 4,0 3,0 2,0 1,05 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,56 8,5 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,5


Distance D mm3 0,1 0,4 0,9 1,64 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,34,5 0,8 1,0 1,1 1,3 1,5 1,8 2,2 2,75 1,3 1,4 1,6 1,8 2,0 2,3 2,6 3,16 2,3 2,4 2,6 2,8 3,0 3,2 3,6 3,9

Hinge protrusion H /door protrusion Tfor 0 mm distanceand 3 mm cup distance


Minimum reveal per door – take into account when determining distanceValues shown in the table apply to doors with 0 mm radius

3 0,3 0,5 0,6 0,8 1,1 1,4 1,9 2,64 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,34,5 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,25 0,3 0,4 0,6 0,8 1,0 1,3 1,6 2,16 0,3 0,4 0,6 0,8 1,0 1,2 1,6 1,9

A door thickness of 22 mm with radii, for example, reduces the minimum reveal as follows: Radius 1 mm: Values shown in table – 0,4 mmRadius 3 mm: Values shown in table – 1,0 mm

Distance D

Door

Reveal F

Overlay A

Side

Cup distance C

Cup distance C

Distance D

Distance D

Overlay A

DoorDoor

2 x reveal F

Side

Reveal F

Door

Cup distance C

Side

Distance D = C + B - A = cup distance C + 3,0 mm - overlay A

Distance D = C + B + F = cup distance C - 4,0 mm + reveal F

Distance D = C + B - A = cup distance C + 12,5 mm - overlay ABasis B

Basis B

Basis B


Distance D mm3 5,5 4,5 3,5 2,5 1,5 0,54 6,5 5,5 4,5 3,5 2,5 1,5 0,54,5 7,0 6,0 5,0 4,0 3,0 2,0 1,05 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,56 8,5 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,5

459,5

C

ø35

459,5

C

ø8

ø35

For mounting plates and accessories, see pages 50 - 54For technical information, see pages 28 - 31

TB 53/55TB 52

H

72

T

Side

Door

Mounting options H mm T mm

Overlay 25,0 8,5Half overlay 31,0 18,0Inset 38,0 25,0


34 www.hettich.com

Fast-assembly concealed hinge with integrated soft-close functionSensys 8639i / 8639i FIXOpening angle 95°

Full overlay

Half overlay

Inset


Clip-on concealed hinge with integrated soft-closing functionFor door thicknesses of 15 - 28 mmCup diameter 35 mmIntegrated overlay adjustment ± 2 mmIntegrated depth adjustment + 3 mm / – 2 mmHeight adjustment at mounting plateCup depth 12,8 mm

Cup versions


Article / Order no.

Cup TB 52Screw on


PU

200

PU

200

PU

200

Hinge cup cover cap


4,5

Hinge-arm cover cap

Nickel-plated steel


� �

Order no. PU

9 084 924 200

8639i - TB 52 8639i - TB 53 8639i - TB 55

9 085 010 9 085 013 9 085 106

8639i - TB 52 8639i - TB 53 8639i - TB 55

9 085 011 9 085 014 9 085 107

8639i - TB 52 8639i - TB 53 8639i - TB 55

9 085 012 9 085 015 9 085 108



Cup distance Overlay mmC mm 0,5 1,5 2,5 3,5 4,5 5,5 6,5 7,5 8,5

Distance D mm3 5,5 4,5 3,5 2,5 1,5 0,54 6,5 5,5 4,5 3,5 2,5 1,5 0,54,5 7,0 6,0 5,0 4,0 3,0 2,0 1,05 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,56 8,5 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,5

Cup distance Door thickness mmC mm 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Distance D mm3 0,1 0,4 0,9 1,6 2,4 3,3 4,2 5,1 6,0 6,94 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,3 3,0 3,8 4,7 5,5 6,4 7,34,5 0,8 1,0 1,1 1,3 1,5 1,8 2,2 2,7 3,4 4,1 5,0 5,8 6,7 7,55 1,3 1,4 1,6 1,8 2,0 2,3 2,6 3,1 3,7 4,4 5,2 6,0 6,9 7,76 2,3 2,4 2,6 2,8 3,0 3,2 3,6 3,9 4,4 5,1 5,8 6,6 7,4 8,3

Mounting options H mm T mm

Overlay 25,0 7,5Half overlay 31,0 17,0Inset 38,0 24,0

Hinge protrusion H /door protrusion Tfor 0 mm distanceand 3 mm cup distance



3 0,3 0,5 0,6 0,8 1,1 1,4 1,9 2,6 3,4 4,3 5,2 6,1 7,0 7,94 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,3 3,0 3,8 4,7 5,5 6,4 7,34,5 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,2 2,9 3,6 4,5 5,3 6,2 7,05 0,3 0,4 0,6 0,8 1,0 1,3 1,6 2,1 2,7 3,4 4,2 5,0 5,9 6,76 0,3 0,4 0,6 0,8 1,0 1,2 1,6 1,9 2,4 3,1 3,8 4,6 5,4 6,3


Distance D

Door

Reveal F

Overlay A

Side

Cup distance C

Cup distance C

Distance D

Distance D

Overlay A

DoorDoor

2 x reveal F

Side

Reveal F

Door

Cup distance C

Side


Distance D = C + B + F = cup distance C - 4,0 mm + reveal F

Distance D = C + B - A = cup distance C + 12,5 mm - overlay ABasis B

Basis B

Basis B


Distance D mm3 5,5 4,5 3,5 2,5 1,5 0,54 6,5 5,5 4,5 3,5 2,5 1,5 0,54,5 7,0 6,0 5,0 4,0 3,0 2,0 1,05 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,56 8,5 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,5

459,5

C

ø35

459,5

C

ø8

ø35


TB 53/55TB 52

H

72

T

Side

Door


36 www.hettich.com

Fast-assembly concealed hinge with integrated soft-close functionSensys 8639i W30 / 8639i W30 FIXfor 30° face angle applications, opening angle 95°

W30

95°

Full overlay


Clip-on concealed hinge with integrated soft-closing functionFor corner cabinets with 30° face angleFor door thicknesses of 15 - 28 mmCup diametre 35 mmIntegrated overlay adjustment ± 2 mmIntegrated depth adjustment + 3 mm / – 2 mmHeight adjustment at mounting plateCup depth 12,8 mm

Cup versions


Article / Order no.

Cup TB 52Screw on


PU

200

PU

200

Inset

Hinge cup cover cap


4,5

Hinge-arm cover cap

Nickel-plated steel


� �

Order no. PU

9 084 924 200

8639i W30-TB 52 8639i W30-TB 53 8639i W30-TB 55

9 085 191 9 085 196 9 085 341

8639i W30-TB 52 8639i W30-TB 53 8639i W30-TB 55

9 085 192 9 085 197 9 085 342



459,5

C

ø35

459,5

C

ø8

ø35

TB 53/55TB 52



3 1,2 1,4 1,6 1,8 2,1 2,3 2,6 2,9 3,2 3,5 3,8 4,1 4,5 4,84 1,1 1,3 1,5 1,7 1,9 2,1 2,4 2,6 2,9 3,2 3,5 3,8 4,2 4,54,5 1,0 1,2 1,4 1,6 1,8 2,0 2,3 2,5 2,8 3,1 3,4 3,7 4,1 4,45 0,9 1,1 1,3 1,5 1,7 1,9 2,2 2,4 2,7 3,0 3,3 3,6 3,9 4,26 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,5 2,7 3,0 3,3 3,6 3,9

Note:The drawing below shows the hinges andmounting-plate distances to a scale of1:1. By drawing in the required cupdistance C (3 - 6 mm), the door overlaycan be measured directly from the individual distance lines.The position for attaching the mountingplate is determined by measuring alongthe chosen distance line from the cabinet front edge to the applicablecentre line.For inset-mounted doors, the minimumreveal must be selected from the table inrelation to door thickness and distance C.

Overlay application Inset application

Scale 1:1For mounting plates and accessories, see pages 50 - 54For technical information, see pages 28 - 31

A door thickness of 22 mm with radii, for example, reduces the minimum reveal as follows: Radius 1 mm: Values shown in table – 0,4 mm / Radius 3 mm: Values shown in table – 1,0 mm

Overlay: Distance D = 0,87 x (C + B - A) = 0,87 x (cup distance C + 2 mm - overlay A)Inset: Distance D = 0,87 x (C + B + F) = 0,87 x (cup distance C - 16 mm + reveal A)

Calculating distance

30°

1922

BA

... bei D 3 mm

... bei D 1,5 mm

... bei D 0 mm

LR 37

LR 28

... Korpusseite innen bei D 5 mm

30°

1922

C = 3 ...6 mm

B

F

... for D 3 mm

... for D 1,5 mm

... for D 0 mm

... Inside cabinet side panel for D 5 mm

LR 37

LR 28

LR 37

LR 28

C = 3 ...6 mm

C = 3 ...6 mm

... for D 3 mm

... for D 1,5 mm

... for D 0 mm



38 www.hettich.com


W45

Full overlay


Clip-on concealed hinge with integrated soft-closing functionFor corner cabinets with 45° face angleFor door thicknesses of 15 - 28 mmCup diametre 35 mmIntegrated overlay adjustment ± 2 mmIntegrated depth adjustment + 3 mm / – 2 mmHeight adjustment at mounting plateCup depth 12,8 mm

Cup versions


Article / Order no.

Cup TB 52Screw on


PU

200

8639i W45-TB 52 8639i W45-TB 53 8639i W45-TB 55

9 085 193 9 085 198 9 085 343

PU

200

8639i W45-TB 52 8639i W45-TB 53 8639i W45-TB 55

9 085 194 9 085 199 9 085 344

Inset

Hinge cup cover cap


4,5

Hinge-arm cover cap

Nickel-plated steel


� �

Order no. PU

9 084 924 200



459,5

C

ø35

459,5

C

ø8

ø35

TB 53/55TB 52



3 1,7 1,9 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,8 4,1 4,34 1,5 1,6 1,8 2,0 2,1 2,3 2,5 2,7 2,9 3,1 3,3 3,5 3,7 4,04,5 1,4 1,5 1,7 1,9 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,85 1,3 1,4 1,6 1,7 1,9 2,1 2,3 2,4 2,6 2,8 3,0 3,2 3,4 3,66 1,1 1,2 1,4 1,5 1,7 1,9 2,0 2,2 2,4 2,6 2,7 2,9 3,1 3,3

Note:The drawing below shows the hinges andmounting-plate distances to a scale of1:1. By drawing in the required cupdistance C (3 - 6 mm), the door overlaycan be measured directly from the individual distance lines.The position for attaching the mountingplate is determined by measuring alongthe chosen distance line from the cabinet front edge to the applicablecentre line.For inset-mounted doors, the minimumreveal must be selected from the table inrelation to door thickness and distance C.

Scale 1:1

A door thickness of 22 mm with radii, for example, reduces the minimum reveal as follows: Radius 1 mm: Values shown in table – 0,4 mm / Radius 3 mm: Values shown in table – 1,0 mm

Overlay: Distance D = 0,71 x (C + B - A) = 0,71 x (cup distance C - 2 mm - overlay A)Inset: Distance D = 0,71 x (C + B + F) = 0,71 x (cup distance C + 25 mm + reveal A)

Calculating distance

Overlay application Inset application

1922

B

A

45°45°

1922

F

LR 37

LR 28

C = 3 ...6 mm

... bei D 3 mm

... bei D 1,5 mm

... bei D 0 mm

... Korpusseite innen bei D 5 mm

B

... for D 3 mm

... for D 1,5 mm

... for D 0 mm


LR 37

LR 28 LR 37

LR 28

C = 3 ...6 mm

C = 3 ...6 mm

For mounting plates and accessories, see pages 50-54For technical information, see pages 28 - 31

... for D 3 mm

... for D 1,5 mm

... for D 0 mm



40 www.hettich.com


W90

Inset


Clip-on concealed hinge with integrated soft-closing functionFor door thicknesses of 15 - 28 mmCup diametre 35 mmIntegrated adjustment for door offset +1 /-2 mmIntegrated reveal adjustment +3 /-2 mmHeight adjustment at mounting plateCup depth 12,8 mm

Cup versions


Article / Order no.

Cup TB 52Screw on


PU

200

8639i W90-TB 52 8639i W90-TB 53 8639i W90-TB 55

9 085 195 9 085 200 9 085 345

Hinge cup cover cap


4,5

Hinge-arm cover cap

Nickel-plated steel


� �

Order no. PU

9 084 924 200


X

X

19 22B




3 0,3 0,5 0,6 0,8 1,1 1,4 1,9 2,6 3,4 4,3 5,2 6,1 7,0 7,94 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,3 3,0 3,8 4,7 5,5 6,4 7,34,5 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,2 2,9 3,6 4,5 5,3 6,2 7,05 0,3 0,4 0,6 0,8 1,0 1,3 1,6 2,1 2,7 3,4 4,2 5,0 5,9 6,76 0,3 0,4 0,6 0,8 1,0 1,2 1,6 1,9 2,4 3,1 3,8 4,6 5,4 6,3

459,5

C

ø35

459,5

C

ø8

ø35

TB 53/55TB 52

Mounting example

Cup distance Reveal mmC mm 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0

3 35,0 34,5 34,0 33,5 33,0 32,5 32,0 31,53,5 34,5 34,0 33,5 33,0 32,5 32,0 31,5 31,04 34,0 33,5 33,0 32,5 32,0 31,5 31,0 30,54,5 33,5 33,0 32,5 32,0 31,5 31,0 30,5 30,05 33,0 32,5 32,0 31,5 31,0 30,5 30,0 29,55,5 32,5 32,0 31,5 31,0 30,5 30,0 29,5 29,06 32,0 31,5 31,0 30,5 30,0 29,5 29,0 28,5

Calculating hole distance "X"


Calculation of required mounting-plate distance (D) and hole-line distance (X) to be observed:

The measurements must be taken from the drawing in accordance with the required door offset (T), cup distance (C) and reveal (F).

The door offset can be adjusted with the setting screw.

The reveal can be adjusted via the adjustment element.

Hole-line distance X = 38,5 mm - cup distance C - reveal F(for mounting plates with hole line LR 37)

Hole-line distance X = 29,5 mm - cup distance C - reveal F(for mounting plates with hole line LR 28)

Distance D = B - T = 4 mm - door offset T(The recommended door offset is 1 mm)

Side

Door offset T

Door

Reveal F

Cup distance C = 3…6 mm

Distance D

at least 85 mm

Scale 1: 1


LR 37 LR28


42 www.hettich.com

Fast-assembly concealed hinge with integrated soft-close functionSensys 8638i Alufor aluminium framed doors, opening angle 95°

Clip-on concealed hinge with integrated soft-closing functionFor 19 x 20 mm aluminium framed doorsIntegrated overlay adjustment ± 2 mmIntegrated depth adjustment + 3 mm / – 2 mmHeight adjustment at mounting plateIncludes 2 hinge fixing screws

Cup versions

Cup Alu T32 / 26Screw on

8638i - Alu T32 / 26

9 071 421

8638i - Alu T32 / 26

9 071 422

8638i - Alu T32 / 26

9 071 423

Full overlay

Half overlay

Inset

Mounting optionsHinge versions Article / Order no.

PU

200

PU

200

PU

200

Alu-frame

Hinge-arm cover cap

Nickel-plated steelVersion Order no. PU� without Hettich Logo 9 082 612 200� with Hettich Logo 9 082 774 200

� �



Overlay mm12 13 14 15 16 17

Distance 5,0 4,0 3,0 2,0 1,0 0D mm

Overlay mm0 1 2 3 4 5

Distance 7,5 6,5 5,5 4,5 3,5 2,5D mm

Reveal mm1,6 2 3 4 5

Distance 2,1 2,5 3,5 4,5 5,5D mm

H

72

TDoor

Hinge protrusion H /door protrusion Tfor 0 mm distance

Milling diagram:

6

10

1

42

max. 2,5

19

20

28

16,5

15,5 ø 7

715,5

+0,2

The minimum reveal for the profile we recommend is 1,6 mm (3,2 mm for half-overlay mounting). Overlay for 0 mm distance = 17 mm

Mounting:

max. 2,5 Mounting options H Tmm mm

Full overlay 25,0 8,0Half overlay 31,0 17,5Inset 38,0 24,5

Distance D

Distance D

Reveal F

Overlay A

Reveal F

2 x reveal F

Overlay A

Side

Side

Distance D

Side

Side

Fixing screws(included)

Distance D = 4,5 + B - A = 4,5 + 3,0 mm - overlay A

Distance D = 4,5 + B + F = 4,5 - 4,0 mm + reveal

Distance D = 4,5 + B - A = 4,5 + 12,5 mm - overlay A

For mounting plates and accessories, see pages 50 - 54. For technical information, see pages 28 - 31


The Sensys mounting plateMulti-compatible

44 www.hettich.com

The compatibility benefit

Sensys mounting plates can be used with all Intermat fast-assembly hinges. The benefit to kitchen and furnituremanufacturers: lower costs from a lean production process. The same mounting plate can be fitted to all carcases fromdifferent product ranges and price categories.

Marks of distinction only need creating towards the endof the production. Only then is it necessary to decide whichhinges are used in different product lines.

This means significantly more flexibility for kitchen and furniture manufacturers. Catering to price segment, the newmounting plate makes it possible to set product ranges apartby offering optional, integrated or no soft-closing function.

A product already in production can also be upgraded atshort notice to a high-quality hinge, typically for specialmarketing campaigns. In addition, the Sensys range can be complemented by all mounting options available withIntermat hinges.


Sensys with integrated Silent System soft-closing function

Intermat with optional Silent System soft-closing function

Intermat without soft-closing function



46 www.hettich.com

Fast-assembly concealed hinge Intermat 9956 / Intermat 9956 FIXOpening angle 165° - 130°

Full overlay


Concealed hinge for snap-on attachmentSnap-on Silent System must be ordered separately, see belowFor door thicknesses of 16 mm and overCup diametre 35 mmIdeal reveals (hairline reveal)Integrated overlay adjustment + 1 / - 2,5 mmIntegrated depth adjustment 4 mmHeight adjustment at mounting plateCup depth 11,6 mm

Cup versions


Article / Order no.

Cup TB 52Screw on


PU

200

9956 -TB 52 9956 -TB 53 9956 -TB 55

9 084 725 9 084 729 9 084 781

PU

200

9956 -TB 52 9956 -TB 53 9956 -TB 55

9 084 726 9 084 730 9 084 782

Half overlay

Opening angle 165° –the M5 x 11,6 mmadjusting screw can beused for reducing theopening angle to 130°by infinitely variableamounts.

120°165°

Adjustment screw M5 x11,6 mmNickel-plated steel

Order no. PU

9 084 648 200

130°

Snap-on Silent SystemCushioning effect infinitely adjustable at setting wheelToolless assembly / removalEasy to add onOnly 1 Silent System required for 2 hinges

Order no. PU

9 084 643 100

Hinge cup cover cap

For cup versions TB 52 and 53Nickel-plated steel

61,4

4,5

Order no. PU

9 084 924 200



H

T

No door protrusion Tfor 0 mm distance,not restricting spaceinside for pull-outs

Cup distance Door thickness mmC mm 16 17 18 19 20 21 22 23 24

Minimum reveal per door

3 0 0 0 0 0 0 0 0 04 0 0 0 0 0 0 0 0 04,5 0 0 0 0 0 0 0 0 05 0 0 0 0 0 0 0 0 06 0 0 0 0 0 0 0 0 4,5

Side

Door

66,5 / 82,5*

459,5

C

ø35

459,5

C

ø8

ø35

TB 53/55TB 52

Mounting options H mm T mm(max.) (for 90°)

Full overlay 58,5/66,5* -0,8Half overlay 68,0/75,5* 8,7*with Silent System


Distance D mm3 6,0 5,0 4,0 3,0 2,0 1,0 0,04 7,0 6,0 5,0 4,0 3,0 2,0 1,0 0,04,5 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,55 8,0 7,0 6,0 5,0 4,0 3,0 2,0 1,0 0,06 9,0 8,0 7,0 6,0 5,0 4,0 3,0 2,0 1,0




Distance D mm3 5,5 4,5 3,5 2,5 1,5 0,54 6,5 5,5 4,5 3,5 2,5 1,5 0,54,5 7,0 6,0 5,0 4,0 3,0 2,0 1,0 0,05 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,56 8,5 7,5 6,5 5,5 4,5 3,5 2,5 1,5 0,5

For mounting plates and accessories, see pages 50 - 54. For technical information, see pages 28 - 31

Distance D

DoorReveal

Overlay A

Side

Cup distance C

Cup distance C

Distance DDistance D

Overlay A

DoorDoor

2 x reveal F

Side

Basis B

Basis B


Hinge-arm cover cap

Nickel-plated steel

48 www.hettich.com

Fast-assembly folding-door hingeIntermat 9930 / 9930 FIXfor corner cabinets, opening angle 50°/65°

50° 65°


Concealed hinge for snap-on attachmentCup diametre 35 mmIntegrated overlay adjustment, see sketchIntegrated depth adjustment, see sketchDiagonal adjustment + 9,5 mm / - 9,5 mmCup depth 12,8 mmCup distance C up to 6 mm

Cup versions


Article / Order no.

Cup TB 52Screw on


PU

200

9930 -TB 52 9930 -TB 53 9930 -TB 55

9 090 048 9 090 049 9 090 057

Hinge cup cover cap


4,5


� �

Order no. PU

9 084 924 200




Features· Identical door elements· No cutaway required in cup drillings· Simple adaption to door thickness by diagonal adjustment· Hole line distance in attached door 32 mm or 41 mm

459,5

C

ø35

459,5

C

ø8

ø35

TB 53/55TB 52

Features· All cup drillings in one door· Hairline reveal possible between door elements· No cutaway required in cup drillings· Identical door width for both elements· Simple adaption to door thickness by diagonal adjustment· Identical cup distance on both sides of attached door· Hole line distance in free door 28 mm or 37 mm

Calculating the door width:

Door width = cabinet width – reveal F – door thickness - 5 mm

Calculating the door width:

Door width = cabinet width – reveal F – door thickness

Calculating the required mounting plate distance (D):depends on cup distance (C)

Calculating the required mounting plate distance (D):depends on cup distance (C)

For cup distance (C) = 4,5 mm: Distance (D) = 0 mm3,0 mm: Distance (D) = 1,5 mm

For cup distance (C) = 4,5 mm: Distance (D) = 0 mm3,0 mm: Distance (D) = 1,5 mm

Other cup distances can be compensated for by the depth and diagonal adjustment.

Other cup distances can be compensated for by the depth and diagonal adjustment.

Cabinet hinge,e.g. wide angle hinge

Diagonal adjustment

Depth adjustment

Overlayadjustment

Viewed „free“ door

Hairline reveal

50°

65°

4 mm

-0,5+3,0

Reve

al F

Reveal F

Cabinet hinge,e.g. wide angle hinge

Depth adjustment

Viewed „free“ door

4 mm

Reveal F

Centre reveal5 mm

50°

Reve

al F

5

65°

–3,0Overlay adjustment+0,5

*) : X = 41 mm for mounting plate, hole line 37: X = 32 mm for mounting plate, hole line 28

X*)

28/3

7

Diagonal adjustment


min. 15

377,5

Ø5

3712

Ø5

Article Hole line Distance Order no. PU

mm mm

50 www.hettich.com

28/3712

28/3712

Ø5

Mounting plate System 8099for Sensys and Intermat hinges

MPL 8099

Screw-on cross mounting plateAttachment by countersunk-wood screws ø 4,5 mm x 16 mmHole distance: 32 mmHeight adjustment: ± 3 mmHole diametre: ø 2,5 mm max.

28 0,0 9 071 570 200

1,5 9 071 571 200

3,0 9 071 572 200

5,0 9 071 573 200

37 0,0 9 071 575 200

1,5 9 071 576 200

3,0 9 071 577 200

5,0 9 071 578 200

28 0,0 9 071 620 200

1,5 9 071 621 200

3,0 9 071 622 200

5,0 9 071 623 200

37 0,0 9 071 625 200

1,5 9 071 626 200

3,0 9 071 627 200

5,0 9 071 628 200

37 0,0 9 071 595 200

1,5 9 071 596 200

3,0 9 071 597 200

5,0 9 071 598 200

37 0,0 9 071 585 200

1,5 9 071 586 200

3,0 9 071 587 200

5,0 9 071 588 200

Screw-on cross mounting plateFor attachment with premounted Euro screwsHole distance: 32 mmHeight adjustment: ± 3 mmHole diametre: ø 5 x 12 mm

Cross mounting plate with expanding dowelsFor attachment with premounted expanding dowelsHole distance: 32 mmHeight adjustment: ± 2,5 mmHole diametre: ø 5 x 12 mm

"Hettich Direkt" cross mounting plate for centre panelsFor attachment with locating plugs and asymmetrically premounted wood screwsHole distance: 32 mmHeight adjustment: ± 2,5 mmHole diametre: ø 5 x 7,5 mm



9,5

Article Hole line Distance Total Order no. PUheight

mm mm mm

9,5 0,0 6,4 9 084 930 200

4,5 10,9 9 084 931 200Face-frame mounting plateFor framed construction, with ø 4 mmoblong holes; hole distance 40 mm, adapters cannot be usedFor attachment with wood screwsHole diametre: ø 2,0 mm max.Height adjustment: ± 2 mmMaterial: nickel-plated zinc die cast


Screw-on cross mounting plate with eccentric cam adjustmentFor attachment with premounted Euro screwsHole distance: 32 mmHeight adjustment: ± 2 mmHole diametre: ø 5 x 12 mm

Cross mounting plate with eccentric cam adjustment and expanding dowelsFor attachment with premounted expanding dowelsHole distance: 32 mmHeight adjustment: ± 2 mmHole diametre: ø 5 x 12 mm

3712

3712

Ø5

3712

Ø5

52 www.hettich.com

Article Hole line Distance Order no. PU

mm mm

Mounting plate system 8099with eccentric cam height adjustmentfor Sensys and Intermat hinges

MPL 8099

37 0,0 9 071 655 200

1,5 9 071 656 200

3,0 9 071 657 200

5,0 9 071 658 200

37 0,0 9 071 665 200

1,5 9 071 666 200

3,0 9 071 667 200

5,0 9 071 668 200

Screw-on cross mounting plate with eccentric cam adjustmentFor attachment with premounted chipboard screwsHole distance: 32 mmHeight adjustment: ± 2 mmHole diametre: ø 2,5 mm max.

37 0,0 9 071 670 200

1,5 9 071 671 200

3,0 9 071 672 200

5,0 9 071 673 200


*) Only the 5° angled spacer plate can be stacked, i.e. mounted on top of another angled spacer plate.

X

28/37

5°

10°

15°

20°


Accessoriesfor Sensys and Intermat hinges

Article Distance Total Order no. PUheight

mm mm

5° 5 9 072 214 *) 200

10° 10 9 072 215 200

15° 15 9 072 216 200

20° 20 9 072 217 200

Angled spacer plates for cross mounting plates· Material: zinc die cast


Version Order no. PU

without Hettich logo 9 042 838 200

with Hettich logo 9 042 839 200

Cup version X mm Y mm Order no. PU

for TB 52, TB 53, TB 54, TB 56 61,4 4,5 9 084 924 200

54 www.hettich.com

Sensys hinge arm cover cap· Steel, nickel-plated· Only for Sensys

Intermat hinge arm cover cap· Steel, nickel-plated· For Intermat 9930

Hinge-cup cover cap · Steel, nickel-plated· Not for Intermat 9956

Cup spacer· For reducing drill hole depth

in thin or highly softened doors· Cup spacer is fitted bet-

ween door and cup and lifts the cup out of the doors by amount of its thickness

· Cup spacer only used for TH52, TB52, TS52

· Mounted using 3,5 mm dia. x 20 mm countersunk chipboard screws (instead of the screws used for mounting the simple hinge, D3,5 mm dia. x 16 mm) in wooden doors

· Transparent plastic

Opening angle stop· The opening angle stop

(OAS) reduces the opening angle

· For doors with neighbouringor protruding elements to prevent damage to fronts

· Opening angle 165° – the M5 x 12 mm adjusting screw can be used for reducing the opening angle to 130° by infinitely variable amounts.

Y

X

�

�

�

�

130°165°

Accessoriesfor Sensys and Intermat hinges

Version Order no. PU

without Hettich logo 9 082 612 200

with Hettich logo 9 082 774 200

Drilling pattern Thickness in mm Order no. PU

TB 1,8 9 072 982 200

TB 2,7 9 072 983 200

OAS for hinge Order no. PU

� 110° to 85° 8645i 9 071 468 200signal white

� 95° to 85° 8639i, 8639i W 9 071 469 200graphite black

� Alu 95° to 85° 8638i 9 071 470 200graphite black

� OAS screw 9956 9 084 925 200165° to 130°infinitely variable



�

�

�

��

click

110° > 85° 95° > 85°signalweiss graphitschwar

� ��

�

�

+ -

click

110° > 85°signal white

95° > 85°graphite black

Insert screwdriver into the slot in the openingangle stop �. Using the screwdriver, positionopening angle stop under the lever �. Pushopening angle stop in as far as possible �.

Slowly close hinge while gently pushingtowards lever. �. Opening angle stop engages with an audible "click" �. The hinge is now limited to an opening angle

of 85°. The opening angle stop is removed byperforming the above procedure in reverseorder.

Mounting opening angle stop for Sensys hinges8645i, 110° > 85° and 8639i, 95° > 85°

Position opening angle stop on rivet �. Pressopening angle stop down �. Opening anglestop is engaged �. The hinge is now limited to an opening angle of 85° �.

RemovalInsert a screwdriver between lever and opening angle stop and prise the open-ing angle stop off the rivet �.

Mounting opening angle stop for Sensys aluminium frame hinges8638i, 95° > 85

click

click

Mounting snap-on Silent System for Intermat 9956· Only 1 Silent System

required for 2 hinges

Slide on Silent System in the centresection of the wide-angle hinge andpress down lightly until it can beheard to click into place.

The Silent System is removed bylifting the rear section from thehinge.

Order no. PU

9 084 643 100

95° > 85°graphite black


56 www.hettich.com

Sensys Quality that meets all of demands

Hinges with integrated soft-closing mechanismare constantly monitored for quality. The varying quality standards demanded bydifferent markets and segments are eachtaken into account. The diagrams showexamples of some of the testing processesand what they involve.

G

F

G

F

F

G

Life cycle testThe door must withstand a defined number of opening and closing cycles with a definedadditional load G.

Closing testThe door is opened by 30° with a defined additional load of G and pushed closed from this position by means of the falling weight.

Horizontal testIn this test, also referred to as the overstrainingtest, the door is over-opened with a definedtest force F.

Vertical testThis is where the door is subjected to a specific number of opening and closing cycles under a defined additional load G.

Quality criteria

· Life cycle test over 80,000 cycles

· Closing test with an additional weight of 4 kg

· Load test in horizontal directionwith 40 N

· Load test in vertical direction with 200 N


Documents

Sensys catalogue