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04/12/2018 Products Solutions Services INTERNAL Sensor applications - designing for maintenance and operation David Claridge – Endress+Hauser Ltd Richard Bragg – United Utilities Slide 1 David Claridge and Richard Bragg

Sensor applications - designing for maintenance and operation · 2018-04-19 · Sensor applications - designing for maintenance and operation Slide 2 David Claridge and Richard Bragg

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04/12/2018

Products Solutions Services

INTERNAL

Sensor applications - designing for maintenance and operation

David Claridge – Endress+Hauser Ltd

Richard Bragg – United Utilities

Slide 1 David Claridge and Richard Bragg

04/12/2018INTERNAL

Water Project – Instrument Strategy:

Sensor applications - designing for maintenance and operation

Slide 2 David Claridge and Richard Bragg

• Project to improve resilience of water quality monitoring across 78 WTW’s

• Provision of validated systems to latest company standards

Objectives:

• Build on lessons learned – best in class application

• Keep-It-Simple-Standardise

• One size fits all 80%

• Use framework suppliers

Challenges:

• Timescales

• Maintenance

• Site specific challenges – process and space available

• Multiple delivery contractors

04/12/2018INTERNAL

Water Project - Project brief:

Sensor applications - designing for maintenance and operation

Slide 3 David Claridge and Richard Bragg

• WIMES Compliant and UU Maintainable – Access and voltages

• Minimise documentation/training/spares/consumables

• Modular design – dry-end, wet-end & trough

• Minimise time spent on site – DfMA approach tested offsite

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 4 David Claridge and Richard Bragg

Waste Water Project – Instrument Strategy:

• Project to allow improved remote monitoring & control of 300 WwTW’s

• Provision of final effluent turbidity & ammonia analysers

Objectives:

• Build on lessons learned – best in class application

• Keep-It-Simple-Standardise

• One size fits all 80%

• Use framework suppliers

• Scalable solution for AMP6 program

Challenges:

• Multiple delivery partners

• Maintenance resources

• Site specific challanges

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 5 David Claridge and Richard Bragg

Waste Water Project - Project brief:

• WIMES Compliant and UU Maintainable – Access and voltages

• Minimise documentation/training/spares/consumables

• Modular design – dry-end, wet-end & trough

• Minimise time spent on site – DfMA approach tested offsite

Deliverables:

• Bracket – Easy to maintain without tools

• Cleaning system – Robust, scalable & maintenance free

• Remote diagnostics – Confidence in instrumentation

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 6 David Claridge and Richard Bragg

Water Project – The design:

Dry end

Isolator and distribution box

CM44* transmitter

Junction box

Wet end

Sensor and flow through holder

Fast loopFlow meter

Sample point with valve

Shut off and flow control valves

Flow switch

Waste

Syphon break

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 7 David Claridge and Richard Bragg

Water Project – The design:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 8 David Claridge and Richard Bragg

Water Project – The reality:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 9 David Claridge and Richard Bragg

Water Project – The design:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 10 David Claridge and Richard Bragg

Water Project – The reality:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 11 David Claridge and Richard Bragg

Water Project – Intake protection – the design:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 12 David Claridge and Richard Bragg

Water Project – Intake protection – the reality:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 13 David Claridge and Richard Bragg

Waste Water Project – Air cleaning - the design:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 14 David Claridge and Richard Bragg

Waste Water Project – Pumped sample system:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Waste Water Project – Self cleaning & self calibrating:

David Claridge and Richard BraggSlide 15

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

David Claridge and Richard BraggSlide 16

Waste Water Project – Self cleaning & self calibrating:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 17 David Claridge and Richard Bragg

Waste Water Project – Feedback driving changes:

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 18 David Claridge and Richard Bragg

Waste Water Project – Feedback driving changes:

04/12/2018INTERNAL

Think about the installation!

Sensor applications - designing for maintenance and operation

Slide 19 David Claridge and Richard Bragg

What could possibly go wrong?

04/12/2018INTERNAL

End user feedback – Water project:

Sensor applications - designing for maintenance and operation

Slide 20 David Claridge and Richard Bragg

04/12/2018INTERNAL

Sensor applications - designing for maintenance and operation

Slide 21 David Claridge and Richard Bragg

End user feedback – Water project:

04/12/2018

Products Solutions Services

INTERNAL

Sensor applications - designing for maintenance and operation

Any questions?

Slide 22 David Claridge and Richard Bragg