Rotary Tablet Press I 05

It is composed in a simple and easy structure of a panel PC with a large 15-inch touch screen, and easy-to-access UI (User Interface). Also the perfect data collection through HMI system is able to provide customers with real-time-based production data. It ensures more stable production through data storage and management functions. And it offers easier control over equipment operation i.e. the applied safety drive function displays an error report in case of malfunction or problems, thereby allowing operators to tackle any problem

HMI System

Sejong Pharmatech

· Supervising Function

Function to determine the operating rights depending on supervisors' levels.

· Reporting Function

Function to enable users to check various production data by different products, manufacture' s serial numbers, users, etc.

STRUCTURE

GRC-S series of Sejong Pharmatech is designed and produced to be suitable for pharmaceutical company's labs, university research institutes, or small-scale production lines, while being characterized by simple but all-inclusive functions for tablet production. In particular, GRC-S series is a small tablet press that is able to produce a maximum of 132,000 tablets per hour and is aided by AWC system to produce tablet exactly as required. It implements a powder feeding system with a mechanical feed as a basic option (customers can also select an open feeder as an option). Also, its large touch screen of 15 inches enables the user to easily operate the machine.

GRC-S SeriesGRC-15S / GRC-18S / GRC-22S

STRUCTURESejong Pharmatech

06 I Rotary Tablet Press

Rotary Tablet Press

The computer-controlled automatic weight control system can produce tablets of more accurate quantities. The discharge chute is equipped with a rejection gate that can discharge defective tablets generated by an initial operation of the equipment and by AWC system as well as a sampling gate that can automatically discharge samples in accordance with setup values during the sampling test. In addition, we modified the holding handle to make it easy to attach and detach, maximizing the convenience of repair and maintenance.

Automatic Weight Control System and Discharge Chute

· AWC ParameterFunction to enter manufacturing information such as the upper and lower limit of thickness, weight, and others for accurate operation of automatic weight control system.

· Monitoring of AWC SystemA screen that shows whether or not tablet production is carried out within the frame of standard values of entered target tablet production through graphs.

Mounted to adjust tablet weight, the weight rail is designed to modulate the height of the device by a motor from the touch screen. If the lower punch fails to move smoothly over the disk hall, it could cause serious damage to the system. So all automatic rotary tablet presses are equipped with punch tight rail and road cell to detect any inappropriate move, thereby perfectly preventing rails and punches from being damaged. Also, weight rail assembly is easy to disassemble and assemble for convenient maintenance and repair.

Weight Rail and Lower Punch Tight

If the ejection force exceeds the standard values, it can cause a machine breakdown with the punch getting jammed in the disk. To solve the problem, Sejong Pharmatech has installed a road-cell to detect any inappropriate movement of the lower punch in the disk hall so as to prevent rails and punches from being damaged.

Ejection Force

Option

· MRC-D Series

· TightnessA window through to show the upper punch tight, thelower punch tight and ejection force (Discharge pressure).

The upper down rail has a punch tight rail that can detect any bumpiness of the lower punch in the disk hall and a load-cell to protect the upper rails and punches from being damaged. Also, through an automatic lubricator installed at the lower part of the machine, there is an automatic oil supply line to protect the upper punch and the rail. You can control them through the display panel.

Upper Tight and Upper Lubrication System

Rotary Tablet Press I 07

STRUCTURERotary Tablet Press Sejong Pharmatech

STRUCTURE

08 I Rotary Tablet Press

By simplifying the assembly of the connection between powder hopper and mechanical feeder, it is easier to check the powder supply status through transparent acrylic pipe and sensors and automatically provides powder in case of machinery stoppage or the attachment of powder loading system (option). You can easily mount and dismount a mechanical feeder by releasing the left and right handles, while improving assembly method of the mechanical feeder stand to achieve simple disassembly and assembly, time saving for easy maintenance and repair

Mechanical Feeder

Sejong's unique disk-lifting device developed to improve customer productivity at lower costs can replace disk, punch, and rail once without an additional main machine. Also, this equipment has reduced by more than 20% disk replacement time compared with the previous model.

Disk Change System

Exclude Model

· GRC-S Series

· Disk Change Set-up FunctionFunction to aid easy disk replacement, by setting up the top heightvalue of upper pressure roll, the top height value of disk, and the lowestvalue of operation stand.

To reduce the problems such as capping that might occur during tablet production, these machines were designed to have pre-load and main load roll assemblies in the same structure and to exactly divide their locations to distribute loads on the machine and at the same time pressure on tablets. You can easily manipulate the upper and lower compression rolls by servo motor and the height adjustment of disk lifting device and the values will be displayed digitally on the operation panel.

Servo Motor and Compression Roll

Basic safety measure against any possible danger for user and machine safety. This safety function is triggered when machine fails to operate; it pops up a safe message that explains the cause of machine failure on the operating screen with an alarm sound. If you click the icons, it will show detailed information on the cause of the problem and how to solve, etc.

Safety Message Function

Exclude Model· GRC-S Series· MRC-D Series

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- E.M.G S/W Pushing

- Scraper Alarm

- Upper Punch Tightness

- Upper Punch Safety Rail

- Main Motor Overload

- Target Quantity Stop

- Oil Lubrication Alarm

- Insert Handle

- Dust Collector Trip

- Ejection Force Alarm

- Door Opened

- Powder Shortage

- Lower Punch Tightness

- Lower Punch Safety Rail

- Feeder Overload

- Low Air Pressure

- Linear Alarm

- AWC Stop

- Interruption

- Hydraulic Alarm

Number of Stations

Pitch Circle Diameter (Ø)

Max. Output ( Hour )

Revolution of Disk (R.P.M)

Max. Tablet Round (Ø)

Diameter Oblong (mm)

Max. Tablet Thickness (mm)

Filling Depth (mm)

Upper Punch Insert (mm)

Max. Pre Pressure (kg.f)

Max. Main Pressure (kg.f)

Die Type

Punch Type

Machine Excluding Hopper Height (mm)

Including Hopper

Machine Floor Space (mm)

Weight of Machine (kg)

Power of Main Motor

Power Supply Data

Top View

Front View

Side View

15 18 22

210

90,000 108,000 132,000

15-100 15-100 15-100

25 16 13

25 19 14

8.5

0.5-6 (Option)

4.5-10

8.5-14

12.5-18

16.5-22 (Option) ·

1-6

2,000 2,000 2,000

6,000 6,000 6,000

D B BB

EU-D, TSM-D EU-B, TSM-B EU-B, TSM-B

1,736

1,987

800 X 1,300

Approx. 2,500

5hp (3.7kW)

220 / 380 / 400 / 415 / 440 V, 50 / 60 Hz, 3Phase

DescriptionModel

GRC-15S GRC-18S GRC-22S

GRC-S Series

1 Main Machine

2 A.W.C

3 Power Loading System (Option)

4 Metal Detector (Option)

5 Dust Collector (Option)

6 U.T.S (Option)

7 Deduster (Option)

※ Pre- pressure and Main pressure could be changed depending on the size of the compress and filling depth, powder or granulation. It is dependent on the physical specification of the used material for the compress.※ The above specification is subject to change without prior notice for the technical development.※ The disk revolution speed is standard of round type.

Rotary Tablet Press Sejong Pharmatech

Product Specification Dimensions with Layout

Rotary Tablet Press I 1312 I Rotary Tablet Press