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SECURITY VEHICLE MODIFICATIONS

Security MOD Brochure-s16042015

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SECURITYVEHICLE MODIFICATIONS

CONTENTS

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Welcome to RMA Automotive.............................................................................................................Engineering Excellence........................................................................................................................Modification Portfolio..........................................................................................................................Security Specification..........................................................................................................................Product Highlights- Ford Ranger Armored......................................................................................................................- Ford Ranger Police...........................................................................................................................- Ford Ranger Prisoner Transport.......................................................................................................- Ford Everest Armored......................................................................................................................- Ford Everest Cash in Transit.............................................................................................................- Land Rover Defender Armored........................................................................................................- Land Rover Defender Cash in Transit...............................................................................................Features- Safety...............................................................................................................................................- Durability.........................................................................................................................................- Operational......................................................................................................................................Base Vehicle Specification...................................................................................................................Modification Dimensions.....................................................................................................................Modification Specifications.................................................................................................................

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WELCOME TO RMA AUTOMOTIVE

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RMA Automotive, a division of RMA Group, is a world-leading provider of light and heavy duty vehicles, purpose-built modified vehicles and fleet solutions to a diverse global customer base. From Aid & Development organizations, vast corporate entities and governments to original equipment manufacturers, RMA Automotive is a major supplier to commercial and non-commercial markets globally. The company is an ISO 9001 and ISO 14001 certified company.

The integrated strength of RMA’s specialized business units offers: • Expertise in the automotive business with a proven track record• Engineering excellence• Responsiveness to customer needs• Competitive pricing• Automotive parts and accessories inventories for rapid deployment to project sites • Global logistics networks• Over 100,000 units delivered to customers, 80% of which were modified to customer requirements

RMA security modifications build on the base vehicle’s standard original equipment manufacturer (OEM) features by adding essential safety enhancements, improving durability and optimizing operational capability. The modifications are tailor-made for the world’s most challenging operations, complying with very latest industry safety and fleet management requirements.

RMA is the only Ford Motor Company “Qualified Vehicle Modifier” (QVM) program participant in the Asia-Pacific and Africa regions, and enjoys the same status from Land Rover as its first “Approved Vehicle Modifier” (AVM). All modifications meet the manufacturer’s stringent quality guidelines and engineering criteria. Compliant vehicles are backed by a full Ford warranty on the vehicle and RMA warranty on modifications.

ASIA PACIFICChinaVietnamLaosThailandCambodiaMyanmarSingaporeIndonesia

AUSTRALIA

CENTRAL ASIAKazakhstanAfghanistan

MIDDLE EASTUAE

AFRICAKenyaSouth SudanSouth Africa

EUROPEUnited KingdomGermanyTurkey

AMERICASUSA

Creative automotive solutions tailored to customer requirements

Uncompromised excellence in business practice & products

Investing in business, partnerships & products for the future

INNOVATIONOUR CORE VALUES

INTEGRITY ENDURANCE

ENGINEERING EXCELLENCE

All RMA modifications are developed with whole vehicle integrity as the core philosophy and stringent engineering practice. By fully integrating the design, engineering, testing and manufacturing standards, the safety, durability and operational effectiveness of the vehicle is optimized. This marks RMA Automotive as leader in the field of light vehicle modifications.

RMA Automotive conducts extensive component and whole vehicle testing to ensure that the real world application meets all possible operational conditions. By carrying out vehicle testing in a variety of climates, terrains and operational environments, RMA engineers ensure that the modified features will not fail. RMA prides itself in supplying vehicles to commercial, humanitarian and government organizations across the globe and has built up an extensive technical knowledge of the operational challenges faced in the field. This experience is an important element of continuous improvement in the product development process.

RMA product development, quality and manufacturing processes are established to OEM standards. Vehicle operators can be confident that their vehicle fleet will remain dependable and able to withstand the unrelenting demands of the modern industrial, security & emergency environment. Customer focus is paramount, ensuring that RMA modifications are engineered to reduce operating and maintenance costs alongwith ensuring the safety of personnel.

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INDUSTRIAL EMERGENCY

MODIFICATION PORTFOLIO

Large fleets contain a variety of vehicles used for multiple applications, often with specific modifications to suit challenging operating requirements. RMA offers an extensive range of modifications for use across a range of commercial, civil and military applications. RMA's modular engineering approach ensures that, whilst each modification is built onto a specific compact pickup or SUV platform, adaptation for any vehicle with the same size platform is possible. The below images show the core modifications available:

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Within the range of modifications available from RMA, the security vehicle modifications portfolio comprises of four key products, offering a choice of solutions for operational applications;

SECURITY MODIFICATIONS

POLICERobust multi-use vehicle for police and security force use in challenging operating environments. Suitable for international peacekeeping operations and law enforcement.

PRISONER TRANSPORTSecure prisoner transport vehicle for operations in remote and challenging environments.Suitable for international peacekeeping operations and law enforcement.

CASH-IN-TRANSITDiscreet Cash-in-Transit transport with remote, off road operational capability.Available with armor for high security applications.

ARMOREDDiscreet, armored vehicle with occupant protection up to B6 ballistic standard. Provides ballistic protection against conventional 7.62mm machine gun rounds & blast floor protection against light grenades.

MINE SITERobust off road modification providing an adaptable working platform for austere industrial operating environments.

DROPSIDEMulti-purpose aluminium dropside tray for multiple load carrying and operational applications.

MAINTENANCEHeavy duty, multi-purpose mobile maintenance unit with remote, offroad operational capability.

MAINTENANCE ROADSTERHeavy duty, multi-purpose open top mobile maintenance unit with remote, offroad operational capability.

WORKSHOPHeavy duty, multi-purpose mobile workshop with remote, off road operational capability. Adaptable workshop unit with extensive storage and equipment configurations.

AMBULANCEHeavy duty, single stretcher field ambulance for medical rescue in remote and challenging environments.

MEDICAL CLINICMulti-purpose mobile health clinic for disease treatment or immunization in remote, offroad locations.

MEDIUM VAN AMBULANCEMedium size, panel van based emergency ambulance for high dependency, intensive care patient transfer to hospital.

LARGE VAN AMBULANCELarge size, panel van based emergency ambulance for high dependency, intensive care patient transfer to hospital.

SECURITY SPECIFICATION

RMA security vehicle modifications have been developed to ensure that the modified vehicle specification is optimized for its intended application. RMA offers a series of features developed from the extensive knowledge gained through experience meeting the requirements of global commercial, civil and military organizations. This provides operators with a safe, functional and durable vehicle platform which can be tailored with optional features to suit specific operational requirements. These vehicle attributes are classified into three key areas;

RMA security vehicles are based on the most suitable OEM base vehicle specification with security modification features including a minimum standard specification to ensure that the modified vehicle is suitable for its intended application. This specification provides operators with a safe, functional and durable vehicle platform that can be used for a variety of security operations.

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SAFETY

Modified features that improve safety by enhancing vehicle visibility and protecting the vehicle occupants in the event of a collision. They allow a vehicle to comply with the specific safety requirements of major international organizations.

DURABILITY

Modified features that improve durability by protecting vehicle components that are likely to wear out prematurely or be damaged due to the operational conditions and environment.

OPERATIONAL CAPABILITY

Modified features that enhance operational capability by improving vehicle effectiveness and personnel working efficiency. Optional features include tools and equipment to meet specific operating requirements.

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PRODUCT HIGHLIGHTS

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Armored cabin windows (B6 rating)

FORD RANGER ARMORED

STANDARD FEATURES

Armored cabin (B6 rating) Coolant level alarm Armored battery protection

Heavy duty suspension Tyre retention system

The Ford Ranger Armored is a robust, armored pickup truck that offers discreet protection, extensive storage and a compact size. The 5-passenger vehicle has ballistic protection up to B6 level on vertical panels and window glass with up to B6 roof protection, underfloor V50 fragmentation protection against hand grenades and optional fuel tank protection. The Ford Ranger is suitable for military missions and for international governments, heads of state, security organizations and VIP transport.

Engineered to perform well on harsh terrain, the heavy duty suspension system provides improved dynamic vehicle behaviour and durability on and off road. High performance front brake discs and pads are developed to manage the increased weight of the armored vehicle and improve braking capability when driving at high speed. A tire retention system allows the vehicle to be driven for a short distance, following a sudden loss of tire pressure, to escape a dangerous situation. The Ford Ranger Armored vehicle can be customized with additional security options to suit customer applications.

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Enhanced fuel filtration system

Safety kit

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Fire extinguisher (1kg)

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Performance brake discs & pads

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PRODUCT HIGHLIGHTS

STANDARD FEATURES

FORD RANGER POLICE

Clear safety window filmLight guards (front) Heavy duty suspension

The Ford Ranger Police is a robust, multi-use vehicle for police and security force use in challenging operating environments. Suitable for law enforcement, peacekeeping operations or light military applications, the police vehicle provides an adaptable working platform to support civil or military protection operations. The police vehicle features are designed to enhance the operational effectiveness, occupant safety and vehicle durability to operate reliably in all environments.

The police vehicle is equipped with ‘POLICE’ identification decals, emergency light bar, siren and public address system to ensure immediate identification in emergency situations. Steel protection bars protect headlights and tail lights and clear window protection film ensures that vehicle glass remains intact, and occupants protected, in the event of attack. Should the vehicle engage in high speed driving, the heavy duty suspension provides optimum vehicle control in dynamic driving situations with high performance front brake discs and pads ensuring that braking performance remains consistent and predictable. Further modifications can be installed to suit defensive police or light military applications.

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Siren & public address systemPerformance brake disc & pads Toolbox Police decals

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Safety kitEnhanced fuel filtration system Wheel nut indicators

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Fire extinguisher (1kg)

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LED emergency light bar

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STANDARD FEATURES

FORD RANGER PRISONER TRANSPORT

Prisoner transport body Prisoner cabin protectionRoof ventilation fans Prisoner seats (6 outward facing)

Rear access step Heavy duty suspension

The Ford Ranger Prisoner Transport is a secure prisoner transport vehicle providing law enforcement and peacekeeping support to operations in remote and challenging environments. The prisoner transport cabin offers secure and robust transportation for up to 6 prisoners. Twin, full width rear doors with a non-slip step provide easy access to the prisoner cabin, ensuring safe loading of restrained prisoners. Each door is fitted with laminated glass and steel protection bars, providing secure visibility for prisoner guards.

Prisoner seats are configured in 2 rows of 3 seats each fitted with 2-point seatbelts and easy to clean, vinyl seat pads. The back-to-back seating configuration and full height padded headrests reduce the opportunity for prisoners to assault other occupants, along with minimising eye-to-eye contact. The prisoner cabin includes roof ventilation fans and interior lighting with protective steel mesh. Guards can monitor and communicate with prisoners using the cabin intercom system, helping to prevent unrest. Further prisoner security modifications can be installed to meet specific customer applications.

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Safety kitEnhanced fuel filtration system

Wheel nut indicators

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Fire extinguisher (1kg)

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PRODUCT HIGHLIGHTS

STANDARD FEATURES

FORD EVEREST ARMORED

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Armored cabin & windows Heavy duty suspensionArmored fuel tank protection Safety kit & fire extinguisher (1kg)

Turbo intercooler upgradeHigh performance brake discs, calipers & pads

17" alloy wheel with tyre retention system

The Ford Everest Armored is a high mobility, armored 4x4 SUV developed to perform discreetly in conflict areas with ballistic protection up to B6 level on vertical panels, window glass, roof and includes underfloor V50 fragmentation protection against hand grenades. The Everest is tailor-made for security and peacekeeping missions and is appropriate for mobile rescue teams and emergency organisations operating in conflict areas.

The vehicle features an enhanced heavy-duty suspension package that reduces body roll and allows for a comfortable driving experience on and off road. It also incorporates an enhanced fuel filtration system, high performance brakes, upgraded turbo intercooler system to enhance engine performance, tyre retention system and an upgraded axle breather system to improve water wading capability. The Ford Everest offers a compelling blend of comfort, discretion and dynamic performance and can be customized with additional security options to suit customer applications.

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Heavy duty clutch and flywheel

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12 volt power socket

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STANDARD FEATURES

FORD EVEREST CASH-IN-TRANSIT

Cash-in-Transit box Cash-in-Transit box lock system Safety kit & fire extinguisher (1kg)Heavy duty suspension

Cash-in-Transit panic alarm

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The Ford Everest Cash-in-Transit is a high mobility, 4x4 SUV Cash-in-Transit vehicle developed in conjunction with international financial institutions to securely transport high-value items in challenging environments. To add further protection, the vehicle can be fitted with armored ballistic protection up to B6 level (see Ford Everest Armored for more details).

The vehicle is equipped with a high load suspension system to ensure optimum vehicle stability when carrying varying weights of high-value items. The cash-in-transit facility features a high strength steel cash box integrated within the vehicle trunk, allowing use of all 5 seats within the passenger cabin. A triple locking system ensures maximum security with a cabin activated panic alarm available for emergency situations. The cash box is fitted with an internal smoke detector which activates an alarm inside the vehicle cabin and a fire extinguisher is mounted next to the cash box door.

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PRODUCT HIGHLIGHTS

STANDARD FEATURES

LAND ROVER DEFENDER 110 ARMORED

Armored cabin Armored fuel filtration protectionArmored battery protection

Safety kit Heavy duty suspension

Enhanced fuel filtration system

Fire extinguisher (1kg)

External intercom system

The Land Rover Defender 110 Armored is a rugged, all-terrain 4x4 SUV offering all-terrain capability. It is specifically designed for use in high-risk & conflict environments where international organizations such as NGO’s, oil/mining companies, mobile rescue teams and emergency organisations operate. The Defender 110 Armored is fitted with a variety of armored protection materials, including state-of-the-art ceramics, aramid composites and high tensile steel, for unparalleled ballistic protection. The vehicle body meets BRV 2007 VR7 standards for high-velocity rifle ammunition with window armor providing ballistics protection to B6 level. Occupants benefit from roof protection against ballistic and explosive threats as well as underfloor V50 fragmentation protection against hand grenades. Furthermore, the engine firewall armor provides protection from frontal assaults.

The Defender 110 has a high torque 2.2-liter diesel engine with anti-stall system maintaining engine performance at all times. An independent coil-spring suspension system is uprated with heavy duty springs & dampers, maintaining optimum rough terrain capability despite the increased vehicle weight due to the vehicle armor. The run-flat tire system allows for continued driving following a sudden loss of tire pressure due to ballistic attack or while driving over debris. The Defender 110 Armored vehicle can also be customized with additional security options to suit customer applications.

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Armored gearbox protection

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Tyre retention system (16" wheel)

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LAND ROVER DEFENDER 130 CASH-IN-TRANSIT

Armored vehicle cabinCash-in-transit cabin air conditioningArmored cash-in-transit cabin Cash-in-transit cabin seating

Rear access stepCash-in-transit cabin intercom Automatic door locks

Integrated VHF/UHF 2-way radio

Rear view camera

Portable VHF/UHF 2-way radio

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Underbody skid plate Spare wheelDeep cycle secondary battery Heavy duty suspension

STANDARD FEATURES

The Land Rover Defender 130 Armored Cash-in-Transit provides high-security, armored protection for high-value items and personnel. In addition to its proven all-terrain capability, the vehicle has been designed to perform under challenging conditions while securely and discreetly transporting cash and valuables. The Defender 130 has a high torque 2.2-liter diesel engine with anti-stall system, maintaining engine performance at all times.

Defender 130 Cash-in-Transit is fitted with a variety of armored protection materials, including state-of-the-art ceramics, aramid composites and high tensile steel, for unparalleled ballistic protection. The vehicle body meets B4+ protection for AK47 levels of high-velocity rifle ammunition with window armor providing ballistics protection to B6 level. The cabin side windows can be fitted with optional firearm ports. Vehicle cabin occupants benefit from roof protection against ballistic and explosive threats with the engine firewall armor providing protection from frontal assaults. Further electronic security items are available, such as an integrated GPS tracking system, uninterruptable power supply for the security management systems and central security locking for all doors.

The rear cash-in-transit cabin includes additional seating for 2 security personnel and a high-security cash compartment with an anti-fishing drop chute enabling seamless monetary deposits. A wide range of additional cash-in-transit options are available to maximize personnel safety and cargo security.

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SAFETY

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There is no second chance to “get it right” when it comes to shielding your vehicle from hostile fire. That is why RMA Automotive uses only the very latest in patented ballistic armor protection technology. Our innovative approach to armor engineering solutions, and our commitment to research and development, is matched only by our exemplary dedication to quality. RMA Armor Protection System is impervious to military-grade small arms fire. Vehicle occupants are also protected from hand grenade shrapnel and other explosive devices, thanks to our ballistic protective armor technology.

When sensitive security missions require an inconspicuous presence, our well-disguised armoring is virtually invisible. You can choose from comprehensive selection of our armored vehicles that meet the strict NIJ III/ EN B6 international protection standards.

ARMORED VEHICLEWhole Vehicle SecurityRMA selects armoring materials that are lightweight, high strength and provide optimum ballistics protection for the expected threat level. Materials and armor designs are independently tested and approved by the world-renowned third party armor testing organization - QinetiQ - which is a guarantee of consistent ballistic performance. Many armorers reference simply the protection level of the materials used, but the armor design is just as important in ensuring your protection from rounds targeting potential weak points such as doorshutts & hinges. Our VR7 certification by QinetiQ gives you the confidence that the whole vehicle and not just the materials that have been applied to it have been rigorously tested.

The BRV 2009 VR7 standard requires the entire armored vehicle to be subject to a comprehensive destructive testing process with multiple shots on the vehicle to ensure that the armoring will withstand the type of ammunition that it is rated for.• Over 150 shots will be fired at the firewall, windscreen, side panels, rear, gaps/ apertures and roof areas from lateral attack angles of between -45 degree and +45 degree and elevation angles of between 0 and +90 degree.• Two DM61 hand grenades detonated under the vehicle floor within a 1m2 area.

Ballistic protection provided as standard for vertical surfaces of all new RMA armored products. Alternative threat protection can be provided in response to speci�c requests customer requests.

Note: This chart is intended as a visual representation of the relationship between the various ballistic armoring standards. For detailed threat protection performance and test standards please refer to the individual standards.

Ammunition Core Type

International Ballistic Armoring Standard Velocity BS EN 1522/1063 BRV 2009 N.I.J

22 Long Ri�e

9mm Luger

9mm Luger

.357 Magnum

.44 Magnum

.357 Magnum

7.62mm x 39 PS ball

5.56mm x 45 SS109

7.62mm x 51 ball

7.62mm x 39 API BZ

7.62mm x 51 AP

7.62mm x 54 B32 API

Lead Core

Lead Core

Lead Core

Lead Core

Lead Core

Lead Core

Mild Steel Core

Lead Core with Hard Steel Tip

Lead Core

Hard Steel Core with Incendiary Tip

Hard Steel Core

Hard Steel Core with Incendiary Tip

360 m/s

361 m/s

415 m/s

430 m/s

440 m/s

580 m/s

720 m/s

950 m/s

830 m/s

740 m/s

820 m/s

854 m/s

ASSAULT RIFLE PROTECTION(7.62x39mm)

BULLET RESISTANTGLAZING

HIGH VELOCITY RIFLE PROTECTION(5.56x45mm)

UPGRADED BRAKESAND SUSPENSION

RUN FLAT TYRES

HANDGUN PROTECTION(.44 MAGNUM)

UNDER FLOOR BLASTPROTECTION

OVERLAP ANDSPLASH GUARDS

BALLISTICSTEEL ARMOURING

HIGH VELOCITY RIFLE PROTECTION(7.62x51mm)

TAILPIPE PROTECTION*

FUEL TANK PROTECTION*

ROOF BALLISTICPROTECTION

INTERNALFIREWALL ARMOUR

SAFETY

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ARMORED CABIN

Ballistic armored vehicle bodyFord Ranger and Ford EverestArmored driver cabin protection to B6 standard. Wherever possible armor areas in the passenger compartment are overlaid with the original OEM trim panels with minor adjustments to fit.

Vehicle roof armored protection up to B6 standard. The floor armoring provides V50 fragmentation protection against the detonation of two anti-personnel hand grenades within a 1m2 area.

High density polyethylene sandwich materials have been used in the door for armor weight reduction. High strength snap strap material is added to prevent damage to the door hinges due to the armored door weight.

Land Rover Defender The vehicle cabin is armored up to B6 protection level, with armored panels located in the doors, engine bulkhead, cabin rear wall, floor and roof. The floor armoring provides V50 fragmentation protection against the detonation of two anti-personnel hand grenades within a 1m2 area.

Doors are fitted with high density polyethylene sandwich construction armor materials, giving significant weight savings while maintaining B6 protection. Strengthened door hinges have been added to support the additional weight of the door & window armor, along with high strength snap strap material to protect the door hinges from damage.

Armoring in the passenger cabin is discreetly covered with suitable automotive trim materials.

ARMORED RADIATOR PROTECTION

Ballistic engine cooling radiator protection

The engine cooling radiator is a fragile component that is particularly vulnerable to damage fromprojectiles. A damaged radiator can quickly run dry resulting in permanent, vehicle disabling engine damage. The armored radiator protection is a high-strength steel cowling that provides protection from ballistic attack and shrapnel piercing. The cowling ensures that cooling air-flow to the radiator is not compromised and provides protection by deflecting projectiles.

RGA60 / EGA60 / DGA40

ARMORED CABIN WINDOWS

Ballistic armored window glassFord Ranger and Ford EverestWindows are fitted with EN1063 standard, 37mm ballistic glass, providing BR6 armor protection (NATO caliber 7.62mm x 51mm rounds). All OEM convenience and safety systems, such as automatic wipers and front airbags, remain fully functional

Land Rover Defender Windows are fitted with EN1063 standard, 37mm ballistic glass, providing up to BR6 armor protection (NATO caliber 7.62mm x 51mm rounds). Driver & Passenger windows can be fitted with optional gunports (see image).

RGA61/ EGA61 / DGA62

RGA12

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ARMORED FUEL TANK PROTECTION

Ballistic armored fuel tank

Ballistic side protection and V50 fragmentation protection against the detonation of hand grenades under the vehicle. Prevents the vehicle from being disabled due to fuel loss or fire.

TIRE RETENTION SYSTEM

Mechanical tire retention band

Wheel safety bands are a simple yet effective solution to the danger and inconvenience of tirepunctures, blow-outs and under inflation. With the tire band retention system fitted, the vehiclewill remain drivable, up to a maximum speed of 50km/h, following a puncture by ensuring that tire band remains seated correctly and avoiding the tire dismounting from the wheel.

Recommended tire band retention size depends on base vehicle wheel size;Ranger - 18” wheel and tire Everest - 17” wheel and tireDefender - 16” wheel and tire

RJA31 / EJA31 / DJA31

ARMORED BATTERY PROTECTION

Ballistic vehicle battery protection

Armored steel floor plate protects the vehicle battery, providing ballistic side protection and V50 fragmentation protection against the detonation of hand grenades under the vehicle.

RGA35 / DGA35

RGA06 / FUEL_TANK

ARMORED FUEL FILTER PROTECTION

Ballistic fuel filter system side protection

Armored steel protection plate protects the enhanced fuel filter system, providing ballistic side protection and V50 fragmentation protection against the detonation of hand grenades under the vehicle. Prevents the vehicle from being disabled due to fuel loss or fire.

DLA03

Armored battery protection in engine compartment

Armored battery protection in passenger compartment

REAR VIEW CAMERA

Rear facing camera system

Rear mounted camera provides a visual image behind the vehicle when reversing. Rear view camera significantly increases safety and reduces the chance of vehicle damage caused by reversing into objects located behind the vehicle. Provides the driver with greater confidence when maneuvering in confined spaces.

The camera is activated when reverse gear is selected and a rear view image is displayed within the internal rear view mirror housing. The image has 3 graduated distance reference lines to indicate how far behind the vehicle an object is located; Blue line - 4m, Red line - 1m, Yellow line - 0.7m

Mounting location dependant on vehicle application.

SAFETY FEATURES

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RNA20 / RNA21 / DNA21

EXHAUST TAILPIPE GUARD

Exhaust anti-blockage protection

Mesh steel cover prevents foreign objects from being inserted into the exhaust tailpipe ensuring the engine will continue to operate. Without the tailpipe guard, foreign objects such as mud or stones can be forcefully inserted into the end of the exhaust tailpipe restricting engine gases from exiting the engine and stopping the engine. The tailpipe guard will not stop the determined saboteur, but will prevent opportunistic attempts to block the tailpipe.

DKA31

ARMORED GEARBOX PROTECTION

Ballistic armored gearbox protection

V50 fragmentation protection against the detonation of hand grenades under the vehicle. Prevents the vehicle from being disabled due to gearbox damage. The gearbox protection is manufactured from high strength 6mm 5083 aluminum plate.

ENG14295AA

INTERCOOLER SYSTEM UPGRADE

Upgraded engine turbo intercooler system

The efficiency of an intercooler in a turbocharged engine is crucial to the overall performance of the engine, ensuring that the air entering the engine is kept as cool as possible. Due to the increasedweight of an armored vehicle, the upgraded turbo intercooler system has been designed to optimize engine performance by providing cooler and more consistent air intake temperatures across a broader range of driving conditions.

INTERCOOLER_TDCI_AUTO

VEHICLE BATTERY RELOCATION

Relocation & replacement of OEM vehicle battery

The OEM wet cell battery is vulnerable to damage from ballistic attack and is replaced with twin,non-spill glass mat (AGM) type batteries ensuring that any damage does not affect the operation of the battery. Relocating the battery underneath the vehicle, in a location that is less vulnerable to attack, removes the need to fit battery armoring and optimises vehicle weight distribution.

RMA07

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ENGINE PERFORMANCE UPGRADE

High performance engine management system upgrade The engine control unit (ECU) software has been optimized to increase engine performance and minimize the effect of the increased weight of an armored vehicle. Recalibration of the ECU gives improved engine performance and response over a broader range of engine speeds (rpm), improving vehicle driveability and the capability reaction to emergency situations.

EKA22

WINDSCREEN & SIDE WINDOW PROTECTION

Steel mesh windscreen & side window protection

Exterior steel mesh guard protecting front windscreen & side windows from foreign object damage and attack in crowd control scenarios. Mesh pattern provides protection while not inhibiting driver vision. Black powder coated finish provides a durable and corrosion resistant finish.

RFA44 & RFA45

MESH LIGHT PROTECTORS

Steel mesh headlight & tail light protection

Exterior steel mesh guard protecting headlights & tail lights from foreign object damage and attackin crowd control scenarios. Mesh pattern provides protection to ensure that important external lighting remains functional. Black powder coated finish provides a durable and corrosion resistant finish.

RFA45

POLICE DECALS

Police identification decals

‘POLICE’ identification decals fitted on vehicle bonnet and doors. Available in black or white to suit base vehicle color.

Decal size: 900mm x 300mm

RUA22

HALOGEN SEARCH LIGHT

Multi-directional halogen search light with remote operation

High power, 55 watt halogen search light can rotate 360° horizontally and 135° vertically, providingcomplete light coverage around the vehicle. The light is controlled remotely from the cabin usinga dash mounted remote control unit without requiring the operator to leave the vehicle.

RPA41

SAFETY

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REAR PARKING SENSORS

Rear bumper mounted reversing distance sensorsRear parking distance system includes ultrasonic sensors that monitor the distance between the vehicle and any obstacles which may not be visible from the driver's seat. Operating from a distance of less than 1.5m, the promixity of an obstacle is indicated by a sequence of tone signals which measures distance in three stages, alerting the driver to a potential collision when reversing. A solid tone indicates that the vehicle is close to collision and the driver should stop reversing.

System is not compatible with a towbar.

RPA47

EXTERNAL INTERCOM SYSTEM

External two-way communication system

External intercom system is an integrated two-way communication solution providing reliable voicecommunication between personnel inside and outside the vehicle without opening the vehicle cabindoors. The outside microphone is installed on both sides of the vehicle (on the side grill) withvoices heard within 2 meters from microphone. By pressing the Push-to-talk (PTT) button, the voice from inside the cabin will be heard through an external speaker. The system also includes vehicle horn and emergency siren tones.

RNA03 / DNA03

FRONT & REAR EMERGENCY LIGHTS

Front and rear mounted emergency flashing lights

Emergency flashing lights are discreetly mounted within the front & rear external panels. When activated, the lights alert other road users with a rapid, alternating flashing pattern. Lights are available in a choice of colors; blue, red or amber. The lights are activated by a switch inside the vehicle cabin.

EPA43 / DPA43 / DPA42

WEAPONS RACK

Cabin mounted weapons storage rack

Cabin mounted weapons rack capable of securing two weapons, such as the M16 or AK-47, in avertical mounting with magazines attached. The rack is located between the front driver & passenger seats within easy reach for both front occupants.

RSA51

AUXILIARY BATTERY CONNECTION

External vehicle battery connector (Anderson plug)

The Anderson plug provides a standard connection for an auxiliary starting battery to jump startthe vehicle. The plug is located within the front grille providing easy access without needing toopen the vehicle bonnet / hood.

RMA11

REVERSING ALARM

Audible vehicle reversing alarm

Improves safety for personnel operating outside the vehicle when it is reversing. The alarm is activated when reverse gear is selected by the driver and helps warn others when the driver is unable to see the blind spots behind the vehicle. The 102db alarm can be mounted on the light bar or underneath the rear body.

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RPA36

CASH-IN-TRANSIT PANIC ALARM

Emergency situation panic alarm system

The panic alarm system provides additional security in emergency situations where the driver feels that the vehicle is under threat of attack. The panic alarm is activated by a high visibility push button located on the dashboard, activating the vehicle horn to alert people outside the vehicle and deter any potential attackers.

PANIC_ALARM_CIT

CASH-IN-TRANSIT BOX

High security steel cash box

The high security, discreet cash carrying safe box is constructed using a stainless steel, double wall construction a heat resistant insulation layer. Each steel layer is 2mm thick providing high resistance against attack.

The outer door also uses stainless steel, double wall construction with an outer skin thickness of 3.2mm providing optimum resistance to attack. The inner skin thickness is 2mm, with a heat resistant insulation layer.

A 100% dark window tint is applied to the rear window & rear side windows providing additional privacy and security, concealing the cash box from external view. The window tint features a non-metallic film that provides zero interference to mobile phones, GPS devices and radio reception.

Internal dimensions: Length 1.29m, Max. Width 0.8m, Height 0.88mInternal volume capacity: 0.8m3

CIT_BOX

CASH-IN-TRANSIT BOX LOCK SYSTEM

Cash box security locking system and smoke detector

The cash-in-transit box features three locking systems, designed to provide multiple layers of defense against unauthorized access to the cash box;• Dial combination lock• Sliding bolt lock• Cylinder key lock

The cash box is also fitted with an infrared smoke detector to warn the vehicle driver in the event of a fire inside or around the cash box. A warning signal will sound inside the passenger cabin.

CIT_BURGLAR / CIT_ALARM_LOCKS

SAFETY

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ARMORED CASH-IN-TRANSIT CABIN

Ballistic armored cash-in-transit & security personnel cabin

The dedicated cash-in-transit cabin is constructed using a multi-layer, robust aluminium structure to maximize monetary security. The cabin is divided into two sections; one section non-armored for the cash vault and the second armored section for security personnel.

Access to the cash vault is further reinforced with an armored, anti-blast, triple latching (top, bottom & side) door with key operated cylinder lock. The cash vault can be configured to hold ATM cassettes, coin bags or precious metals. An anti-fishing drop chute is mounted in the cash vault wall for quick and safe monetary deposits without requiring the vault door to be opened. The drop chute also includes a secondary, lockable door inside the main cash vault adding further security.

The security personnel compartment is armored to B4+ protection level, including ballistic armored side windows. A roof mounted escape hatch is also armored to B4+ protection level, allowing security personnel to escape should the rear access doors become inoperable. Three gunports are available in the personnel compartment, located in the left & right hand side panels and rear access door.

Anti-phishing drop safeDSA42

ATM shelvingDSA41

DGA44

CASH-IN-TRANSIT CABIN AIR CONDITIONING

Air conditioning system for the cash-in-transit cabin

The rear air conditioning system provides cool, fresh air to the security personnel who are located in the rear cash box cabin. The rear air conditioning unit is self-contained with five adjustable air distribution outlets and runs on the OEM compressor.

DHA02

CASH-IN-TRANSIT CABIN SEATING

Inward facing personnel seating

The rear cash-in-transit cabin features twin bench seats for up to two security personnel. The inward facing seating configuration features wide seat bases with padded backrest for optimum comfort and maneuverability. Both seating positions are fitted with 2-point lap seatbelts. The seat base and back cushions are covered in durable, wipe clean black vinyl.

DSA47

HEADLIGHT ON SYSTEM

Automatic headlight on system

Vehicle headlights will automatically turn on when the engine ignition is switched on. The driver is not required to actively switch the headlights on. Improves vehicle visibility and safety andcan be linked to the LED light bar system where both headlights and light bar are turned on automatically.

CENTER HIGH MOUNTED STOP LIGHT

High level stop light mounted on load rest or rear mounting frame

Center High Mounted Stop Light (CHMSL) can be located on the vehicle load rest or rear mounting frame. Operating alongside the main brake lights, the high mounted position increases visibility for vehicles following behind, helping to improve safety.

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RGA60

RPA31

SPARE WHEEL

Roof mounted spare wheel & tire

Due to the fitment of the Cash-in-Transit box, the full size steel spare wheel & tire is mounted onto the vehicle roof, using a steel roof tray, to ensure vehicle mobility in event of a tire puncture. The roof tray has a maximum load rating of 80kg and space available for one spare wheel.

DCA02

AUTOMATIC DOOR LOCKS

Automatic passenger cabin door locking system

Passenger cabin doors are equipped with slamlock, a device that automatically locks the vehicle door immediately upon closing. No action is required by the driver or passenger, improving security by reducing the opportunity for unauthorized and unexpected door opening.

DSA21

CASH-IN-TRANSIT CABIN INTERCOM

Internal cabin communication system

Intercom system allows two-way communication from the front driver’s cabin to the rear cash box. The intercom features a control unit with a speaker mounted inside the rear cabin

DNA02

LED DRIVING LIGHTS

Driving / Work lights

Utilizing the existing LED light bar system, the driving / work lights provide compact yet powerful illumination for night driving or working, ensuring optimum visibility and safety inside and outside the vehicle.

LED REAR WORK LIGHTS

Reversing / Work lights

Utilizing the existing LED light bar system, the reversing / work lights provide compact yet powerful illumination for night driving or working, ensuring optimum visibility and safety inside and outside the vehicle.

The RMA LED light bar provides the optimum high visibility lighting solution for light vehicle applications. Designed to meet the stringent safety requirements demanded by industrial and mining companies, military forces and emergency services, the LED light bar offers a fully customizable high visibility lighting system available with two levels of light output to suit operational requirements.

The light bar can be fitted with a choice of lens colors, including amber, clear, blue, red, green and yellow. Each LED can be individually programed to flash in a specific strobe pattern or intensity level.

Vehicle safety is further enhanced by replicating vehicle tail light functions into a roof mounted position. Suitable for austere and challenging environments, the light bar is dust and waterproof to IP65 and vibration resistant. It is manufactured in lightweight aluminum with rubber sealed, polycarbonate lenses.

LED LIGHT BAR

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LED EMERGENCY LIGHT BAR

High visibility emergency light bar

Emergency LED light bar features 24 individual LEDs providing ultra high visibility lighting for turn signals, braking, reversing and strobe patterns. Designed by RMA to meet the stringent requirements demanded by military forces and emergency services. The light bar can be fitted with a choice of lens colours to suit any operational requirements with a choice of amber, clear, blue, red, green or yellow lenses available. Each LED can be individually programed to flash in a specific strobe pattern or intensity level to suit operational needs.

RPA62

ZPA21

ZPA22

SAFETY

ROLLOVER PROTECTION SYSTEM (ROPS)

Internal vehicle rollover protection

The RMA Rollover Protection System (ROPS) has been developed to provide optimum safety to vehicle occupants in the event of a rollover incident. The ROPS is designed to augment the existing vehicle safety structure and, if the vehicle occupants are wearing seat belts, the ROPS reduces the potential for head injuries caused by roof crush when a vehicle is involved in a rollover.

RMA ROPS is not compatible with vehicles fitted with curtain airbag systems.

Vehicle rollover is one of the most severe accidents that a vehicle can be involved in. Where OEM manufacturers develop their vehicles with deformable ‘safety zones’ to protect the occupants from head-on or side collisions, the passenger car industry safety organizations – Euro NCAP, Australian NCAP & US NHTSA – don’t include any specific tests to measure the safety of a light utility vehicle, such as a pickup or SUV, in the event of a rollover. Nor do the tests consider the specific anomalies that are unique to off road vehicle safety or industrial working environments. The US NHTSA states that SUV type vehicles are 2.5 times more likely to rollover than a sedan car. Furthermore, 33% of SUV fatalities are as a result of rollover, highlighting the importance of additional vehicle rollover safety protection.

Tall and narrow vehicles, such as pickups and SUVs are more susceptible to rollover due to their higher center of gravity and vehicle weight increasing the chance of rollover. Furthermore, modern off road vehicles are quiet, comfortable and fitted with many safety systems, often providing the driver with a false sense of security that reduces awareness of dangerous driving conditions. These vehicle characteristics, along with typical use patterns in off road environments contribute to the potential for rollover incidents to occur. These remote and challenging operating conditions are often found in remote industrial working environments, such as mining, where rollover is even more serious due to the reduced availability of emergency services.

ROPS FeaturesIndustry Standard The ROPS is designed to meet the most stringent safety standards required by the world’s major resource extraction companies. The RMA test protocol harnesses advanced engineering expertise to optimize safety, utilizing learnings from the FIA international motorsport federation in their evaluation of motor racing rollover accidents.

Optimum Packaging The ROPS roll cage features a lightweight design that adds only 34kg to the overall vehicle weightfor a double cab vehicle. Roll cage construction maintains maximum entry/exit clearance and does not affect internal headroom. Key contact points are fitted with high density foam padding that has been specifically designed to minimize injury to occupants who are not wearing a helmet.

Precision ManufacturingThe ROPS roll cage is manufactured from cold drawn high tensile steel with CNC formed tubing joined with CNC machined connecting joints. Mounting brackets are laser machined to ensure maximum dimensional accuracy for optimum fit within the vehicle. All tubing is powder coated for durability and a discreet appearance.

ROLLOVER PROTECTION SYSTEM (ROPS)Testing StandardsAs there is no industry testing standard for rollover protection on light utility vehicles and to ensure that the ROPS meets the most stringent safety standards, RMA has developed its own test protocol. The RMA ROPS engineering test & development process includes numerous tests to ensure the safety of vehicle occupants. Finite Element Analysis (FEA) is used to design the required strength into the ROPS, while practical tests actively replicate the loads being applied and validate the ROPS performance. This merging of high tech engineering theory and practical application ensures that RMA offers optimum vehicle safety without adding unnecessary weight to the vehicle.

Vehicle RolloverThe RMA Rollover Protection System has been developed to provide optimum safety to vehicle occupants in the event of a rollover incident. The ROPS is designed to augment the existing vehicle safety structure and, if the vehicle occupants are wearing seat belts, the ROPS reduces the potential for head injuries caused by roof crush when a vehicle is involved in a rollover.

Side Roof Impact: by developing the ROPS to resist lateral side loading on the roof, should a 90° rollover occur, the roof structure around the occupants heads remains strong enough to resist crushing by distributing the forces through the vehicle, thereby reducing injuries to the vehicle occupants.

Vertical Roof Impact: in the event of a 180° vehicle rollover, the ROPS will augment the vehicle body structure to minimize roof crushing directly above the passengers heads by distributing the force though the vehicle body structure, again reducing injuries to the vehicle occupants.

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RZA11

SPEED LIMITER

Electronically programmable speed limiter system

Provides a programmable electronic speed limiter that restricts vehicle maximum speed. The speed limit can be programed by either the driver or centrally by the vehicle fleet manager depending on the intended usage. The speed limit can be set in KM/H or MPH, from 30km/h (18mph) upwards and can also be set to limit engine RPM. The system does not provide vehicle braking. The system is available for any vehicle fitted with electronic ‘drive-by-wire’ throttle control and is TÜV, KBA and EC standard approved.

FIRE EXTINGUISHER

Hand held fire extinguisher

Safety requirement to deal with minor vehicle related fires. The powder fire extinguisher can be used on electrical, fuel and gas related fires. Two sizes can be specified for fitment inside the vehicle cabin or load space: 1kg and 2.5kg

WHEEL NUT INDICATORS

High visibility wheel nut indicators Allows loose wheel nuts to be quickly and easily identified, preventing vehicle hub damage or loss of a wheel. The wheel nut indicators are aligned in pairs when the wheel nuts are tightened to the required torque settings. If a wheel nut becomes loose then the arrow indicator shows the misalignment, highlighting a potentially loose wheel nut.

REFLECTIVE VEHICLE DECALS

High visibility reflective vehicle marking decals

Improves vehicle visibility and safety, particularly at night. High UV resistance for durability under intense sunlight.

Choice of two color patterns on the front, rear and side of the vehicle:Red / White / Yellow: Red (rear), White (front), Yellow (side)Red / White: Red & White checker pattern on front, ear and side

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LOCKING WHEEL NUTS

Wheel theft prevention One-piece wheel lock functions like a regular wheel nut, but requires a special key tool for installationand removal, protecting vehicle wheels and tires from unauthorized removal. A special tool is required for installation and removal featuring a computer generated, random key pattern for each nut set. Compatible with both steel and alloy wheels. One locking wheel nut is supplied per wheel.

SAFETY

RKAXX

RUA05 / RUA06

RJA43

RJA41

RZA01

DURABILITY

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DURABILITY

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HEAVY DUTY SUSPENSION

Heavy duty suspension increases durability, control and safety by creating a complete suspension system that is optimized for the operational requirements of the vehicle. Each heavy duty suspension system is tailored to suit the specific application, taking into account vehicle load, operating environment and dynamic requirements.

High load armored vehicle suspension system (RJA04, EJA04, DJA91)

For Armored vehicles, the high load suspension is designed to accommodate the effects of increased vehicle suspension loads due to the additional weight of the armored features, maintaining vehicle body control and improving suspension durability. The high load armored suspension provides excellent dynamic capability, improving vehicle stability in the emergency situations where armored vehicles can be required to operate, while maintaining optimum comfort levels for passengers during normal driving conditions.

High load dynamic vehicle suspension system (RJA03)

For Police vehicles, the high load suspension is designed to optimize vehicle handling on all road surfaces, particularly unsealed or gravel roads. Police & Light Military vehicles operate at a wide range of vehicle speeds, often carrying significant payload in the form of emergency or military equipment. The dynamic suspension system features a raised ride height to accommodate the broad spectrum of vehicle loads, vehicle speeds and road surfaces that this type of vehicle is expected to operate within.

High load cargo vehicle suspension system (RJA04, SORV_CIT_EV, DJA01)

For Prisoner transport and Cash-in-Transit vehicles, the high load suspension is designed to accommodate the effects of increased vehicle suspension loads due to the weight of the prisonertransport and cash-in-transit box. The high load suspension provides excellent dynamic capability, improving vehicle stability and suspension durability.

RAISED AXLE BREATHER

Raised axle differential breather hose

When wading through deep water, the standard vehicle differential breather hoses can become submerged. The difference in temperature between the cold water and hot differential can cause water to be sucked into the differential casing along the breather hose causing damage to the differentials, drive gears and axles. The raised axle breather raises the open end of the breather hose to a higher position within the vehicle body, increasing the water wading depth before water could enter the axles.

BREATHER

17" ALLOY WHEELS & TIRES

Alloy wheels with highway tires

Optimized wheel and tire size for the increased vehicle weight of an armored vehicle. The 17” Ford OE alloy wheels & Deestone R601 (265/65 R17) highway tires improve dynamic stability, handling and ride quality when driving a high load vehicle at high speed.

EJA31

HEAVY DUTY SUSPENSIONThe standard OE suspension components fitted to a vehicle have been through an extensive engineering development program, providing a balance between the requirements of varied driving conditions, durability, comfort and cost. While the standard OE suspension is designed to meet the needs of the majority of customers who drive mainly on sealed road surfaces, it isn’t optimized for the operational requirements of a heavy duty industrial vehicle that is regularly driven off road or on poor road surfaces in varied environmental conditions. The same can be said of the typical aftermarket suspension systems that are designed to meet the broad requirements of a vehicle that is driven on the daily work commute during the week and driven off road at the weekend.

The RMA heavy duty vehicle suspension system addresses the specific operational requirements of a professional security vehicle that is subject to extreme environments, by improving durability, control and safety. The enhanced suspension improves dynamic characteristics on road and provides superior performance off road. By improving dynamic capability, driver confidence is increased and safety is enhanced as the vehicle remains more controllable in all driving situations. Suspension component durability is prolonged, reducing service intervals and maintenance costs. As nearly all security vehicles are fitted with a variety of operational equipment, the suspension system improves stability when carrying variable payloads or when towing a heavy trailer. When developing an enhanced suspension package, RMA engineers emphasize the requirement to understand the operational requirements of the vehicle. A popular misconception is that an ‘uprated’ suspension, featuring stiffer springs and dampers, must be better. This isn’t necessarily the case and is entirely dependent on the intended use of the vehicle. RMA engineers tailor each suspension system to suit the operational requirements of each modified vehicle. The suspension improvements depend on the specific vehicle application and include modifying some or all of the following features;

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Coil spring• Front coil springs are uprated to improve vehicle handling by reducing body roll and enhancing steering response. Provides improved control of the suspension, maintaining optimum tire contact on all driving surfaces. • The revised springs are designed to reduce unnecessary body motion, improving dynamic stability and safety. The spring rate is optimized for heavy duty applications where the vehicle is driven on rough road surfaces and when loaded with variable cargo weight up to maximum payload capacity. • Increased vehicle ride height provides higher ground clearance to minimize damage to the vehicle underbody for mining vehicle.• The coil springs are manufactured using a hot coil process with CNC coiling machine and are oil quenched, shot peened, scragged and powder coated to ensure optimum quality, durability and consistency in performance.Leaf spring• Rear leaf springs feature a revised spring profile to manage heavy payloads or when towing to maximum capacity.• The spring packs include inter-leaf pads to reduce friction and noise. They are constructed from high grade steel to ensure that durability and performance is maintained in all operating conditions, particularly muddy or corrosive environments.Dampers• Heavy duty suspension dampers improve vehicle stability and enhance safety by reducing uncontrolled body motion and manage vehicle weight transfer.• Uprated dampers offer high performance, heavy duty replacements to the OE components that are engineered to match the revised front and rear spring rates.• The dampers have large diameter pistons for increased damper strength and durability. They are non-pressurized, foam cell construction, fully oil filled and sealed to ensure precise control, thermal stability and reduced aeration, providing improved dynamics without compromising ride comfort.• The 40mm twin tube damper bodies feature large diameter pistons for increased damper strength, durability and control. The dampers are non-pressurized, fully oil filled, foam cell construction to ensure precise control, thermal stability and to eliminate aeration. This ensures improved dynamics and control in all conditions without compromising ride comfort.• The twin tube construction ensures that the chromed piston rod remains ‘dry’ (no oil coating) during compression, resulting in improved durability by reducing wear to the piston rod and oil seal.Polyurethane leaf spring bushes• Polyurethane bushes replace the standard OE rubber bushes, providing improved spring location and rear axle movement.• Bush durability improved through reduced ovalation and grease retention, increasing service life, maintaining consistent shape and reducing bush noise.• Improve dynamic stability by reducing rear axle steer and helping to prolong tire life.High torque rear axle u-bolts• Provide increased leaf spring clamping force through higher torque tension for improved retention of the leaf springs.• Enhances spring stiffness and durability, ensuring that the spring flexing is controlled correctly, improving vehicle dynamics, especially when carrying heavy loads.

BULLBAR

Front mounted steel protection bullbar

Heavy duty front bullbar provides highly robust protection for the vehicle. By protecting key functional features such as the engine cooling radiator and front headlights, the vehicle will remain operational following a front impact where an unprotected vehicle would suffer from immobilizing damage. The bullbar is designed to be fully airbag compatible, ensuring normal airbag activation in the event of a collision. The bullbar allows the fitment of an integrated electric winch system inside the bumper and mounting points allow fitment of high visibility safety flag poles and radio communication aerials. Due to the additional weight, the front suspension requires revised springs and dampers to retain vehicle handling characteristics.

UNDERBODY SKID PLATE

Underbody engine and transmission protection

Provides underbody protection for critical powertrain components, covering the engine sump, transmission gearbox and 4WD transfer case. The underbody skid plate is manufactured from molded 3mm steel with ventilation slots for engine cooling and water drainage. A powder coated finish protects against corrosion

ELECTRIC FRONT WINCH

Front mounted electric winch with remote operation

Front mounted electric recovery winch can be used for vehicle recovery when immobilized on steep or slippery surfaces. The powerful electric motor can pull up to 10,000lbs / 4,500kg through a 3 gear planetary gearbox with aircraft grade steel wire rope, clevis safety hook and roller fairlead delivering strong, smooth winching in demanding conditions. The winch can be operated remotely allowing operator flexibility and ensuring maximum safety in challenging situations.

Requires front bullbar to be fitted.

DURABILITY

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RBA21

RFA02

HEAVY DUTY SIDE STEPS

Side mounted steel side steps

Steel side steps protect the side sills from damage during off road driving. If damaged, the side steps are quicker and cheaper to replace than repairing body panel damage. The side steps allow unrestricted access to the vehicle doors and offer a convenient step for access into the cabin. The side steps are constructed from high strength steel with durable powder coated finish for optimum corrosion protection and include a non-slip rubber step surface.

DFA10

RBA01

LIGHT GUARDS

Steel exterior light guards

Exterior light guards protect the front headlights and rear tail lights from foreign object damage, ensuring that the lights remain functional. The protectors are constructed from high strength steel with durable powder coated finish for optimum corrosion protection.

UNDERBODY RUBBERIZED PROTECTION

Rubberized underbody protection coating

Additional underbody protection can be applied to all underbody components, providing increased protection against damage from stone chips and protection against corrosion in wet and corrosive environments. The underbody protection coating is applied under the vehicle in quality controlled conditions. By improving protection levels, durability is increased and service, maintenance costs & frequency are reduced.

HEAVY DUTY SIDE RAILS AND SIDE STEPS

Side mounted steel protection bars and side steps

Steel side protection bars protect the front fenders and side sills from damage during off road driving. If damaged, the protection bars are quicker and cheaper to replace than body panel damage. The side bars allow unrestricted access to the vehicle doors and include a convenient step for access into the cabin. The side steps and side rails are constructed from high strength steel with durable powder coated finish for optimum corrosion protection.

Heavy duty side rails are only available with a front bullbar. Side steps are available as a separate option.

REAR MOUNTING FRAME

Heavy duty rear mounting frame

Heavy duty, high tensile steel mounting frame provides a robust platform for mounting accessories such as the rear window protector, light beacon or LED light bar. The mounting frame is powder coated for durability and corrosion protection.

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REAR WINDOW PROTECTOR

Steel mesh rear window protection

Steel mesh rear window guard protects vehicle occupants from load intrusion into cabin. Engineered to stringent load test requirements, the mesh has been tested to ensure that an unsecured load does not enter the cabin.

Available for fitment to the rear mounting frame.

RDA32 / RDA33

RFA11

RFA15 / RFA16/ RFA17

RFA06 / RFA07 / RFA08

RDA01

COOLANT LEVEL ALARM

Audible warning alarm for low coolant level

The coolant level alarm monitors the level of engine coolant in the vehicle radiator and warns the driver when the level falls below safe operating guidelines. Should a leak occur in the cooling system, for example from damage to the radiator, the coolant level will fall, activating the coolant level alarm. A warning alarm is installed in the vehicle providing an audible alert to the driver and will continue to sound until the coolant level is restored.

AIR INTAKE SNORKEL WITH PRE-CLEANER

Raised air intake snorkel with pre-cleaner system

The pre-cleaner system further enhances the snorkel by separating large dust particles and water before they have chance to enter the intake system, reducing air filter clogging, subsequent loss of engine performance and maintenance requirements.

AIR INTAKE SNORKEL

Raised air intake snorkel system

The raised air intake snorkel ensures that the engine is protected from water and dust ingression when driving off road. The air snorkel intake is located above the vehicle roofline placing it above the low lying dust layer that collects on the road surface, particularly when driving behind other vehicles off road. Furthermore, the raised intake prevents water entering the intake when fording rivers, raising the vulnerable low level standard OE air intake.

REAR BUMPER BEAM WITH SWING ARM

Steel rear bumper beam with dual purpose swing arm

Up to two swing arms can be fixed to the rear bumper beam enabling a full size spare wheel & tire and steel 'jerry can' fuel container to be mounted outside of the pickup load box, maximizing load space. The swing arms pivot on the edge of the bumper beam, allowing the rear tailgate to open fully for unobstructed loading.

REAR BUMPER BEAM

Steel rear bumper beam with integrated signal lights

Heavy duty rear bumper beam provides additional protection to the rear of the vehicle and load space. The beam is manufactured from powder coated steel and fits across the full width of the vehicle, protecting the tailgate and rear corners. Additional rear tail, brake, reversing and turn signal lights are integrated within the bumper enhancing visibility and vehicle safety.

DURABILITY

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RKA32

REA15

RKA11

RKA13

REA15 / REA51 / REA52

ENHANCED FUEL FILTRATION SYSTEM

Enhanced fuel filtration system for removing fuel impurities

The enhanced fuel filtration helps to improve engine durability and reliability by separating water and fuel impurities before they cause damage to the fuel injection system. Water contamination can be easily identified via a clear plastic viewing bowl located at the bottom of the filter. The filter can be easily drained by hand and does not need to be removed from the vehicle.

There are two fuel filtration options to suit different operating climates:

Cold climate: fitted with heating element, suitable for ambient temperatures down to -40°C/-40°F. Warm climate: suitable for ambient temperatures greater than 5°C/41°F.

Enhanced fuel filtration capability is necessary for markets with poor fuel quality and where the fuel handling and storage facilities are not well maintained. In markets where the fuel supply infrastructure results in water and other impurities entering the fuel, if this contaminated fuel enters a vehicle fuel system, it can cause permanent engine damage. Modern fuel injection systems operate at very high pressures and tolerances meaning they are extremely sensitive to any fuel contamination.

Poor Fuel Quality

ENHANCED FUEL FILTRATION SYSTEMThe RMA enhanced fuel filtration system provides a highly effective solution to inconsistencies in fuel quality, helping to improve engine durability and reliability by separating the water and impurities from the fuel before it corrodes or causes damage to the fuel injection system. The enhanced fuel filtration features micro particle filtration, water-fuel separation, fuel heating for cold climate starting and an audible water-in-fuel warning system (optional).

WATER-IN-FUEL AUDIBLE ALARM

Audible water-in-fuel warning alarm for enhanced fuel filtration system

In addition to the visible warning symbol on the instrument panel, the audible alarm alerts the driver that water is present in the fuel system. When water builds up inside the enhanced fuel filtration system, a continuous alarm will sound until the water is drained from the filter. For vehicles equipped with the water-in-fuel and coolant level alarm warning alarms, both features use the same alarm.

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Functionality

The enhanced fuel filtration system replaces the standard OE system and connects to the vehicle using standard fuel hoses and electrical connections. The fuel filter element is effective down to 2 microns particle size and provides nearly 100% water separation, where OEM fuel filters are typically only effective to approximately 10 microns.

Water contamination can be easily identified via a clear plastic viewing bowl located at the bottom of the filter. The filter can be drained by hand and does not need to be removed from the vehicle, ensuring that daily maintenance is possible without requiring technical support.

In addition to the visible water-in-fuel warning symbol that illuminates on the driver instrument panel, an audible alarm can be fitted in the cabin to ensure that critical water-in-fuel levels cannot be ignored by the driver. To ensure optimum durability, the high capacity filter features a steel casing and is mounted to a robust die cast aluminium housing.

RLA09

RLA01 / RLA02

CANVAS SEAT COVERS

Heavy duty canvas seat covers for all seats

Heavy duty canvas seat covers are fitted to all vehicle seats and headrests providing protection against dirt and damage to the seats. The military grade canvas is durable and water resistant making the covers ideal for eliminating damage to seats in austere working environments. The covers feature a custom fit to ensure that chafing against the OE seats is minimized upon entry/exit by passengers. The covers are removable and washable to maintain hygiene and cleanliness standards.

VINYL CABIN FLOOR

Heavy duty vinyl floor covering

Molded vinyl floor replaces OE vehicle carpet, providing a waterproof and easy to clean surface. The vinyl floor is ideal for austere working environments where significant levels of mud, water and dust enter the vehicle. Temperature resistant material, up to 80OC, ensures that flooring isn't damaged easily.

RUBBER CABIN FLOOR MATS

Heavy duty rubber floor protection mats

Deep molded rubber floor mats are fully fitted and securely fixed to the vehicle floor ensuring no movement when driving or entering / exiting the vehicle. The mats are removable and washable.

PICKUP CANOPY

Weatherproof pickup bed canopy

Molded fiberglass canopy provides an integrated, secure and weatherproof cover for the pickup bed. Perspex rear opening window and side windows allow light into the cargo area providing increased visibility when loading and unloading. Multi climate compatability ensuresfull functionality in hot, cold, dry and wet environments. A canopy without side windows provides additional security by helping to conceal cargo from external view.

Requires overrail bedliner. Canopy available both with or without windows.

DURABILITY

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RDA20 / RDA23 / RDA65

HEAVY DUTY CLUTCH AND FLYWHEEL

Uprated gearbox clutch plate, diaphragm & flywheel

Heavy duty clutch plate, diaphragm & flywheel is required for Ford Everest Armored vehicles. The increased Armored vehicle weight and engine performance upgrade require the clutch to deal with higher transmission loads than a standard vehicle. The uprated clutch components deliver an increase in the ability to handle increased torque loading whilst retaining normal driveability characteristics.

PTENG7002AA

RTA01 / RTA02

RTA14

RTA16

BEDLINER

High durability plastic pickup bedliner

Highly durable, cargo bedliner helps to protect the metal cargo floor from load damage and scratching. The molded liner is manufactured from lightweight, durable and UV resistant plastic and can be removed for cleaning. The liner is available in both under rail and over rail configurations.

MUD TERRAIN TIRES

16" Mud terrain tires

The mud terrain radial tires feature an aggressive tread pattern with rugged sidewalls and self-cleaning lugs to ensure maximum traction on muddy road surfaces. The strong and durable casing helps resist punctures and abrasions with the premium rubber compound and tread siping delivering maximum traction and control. Tire size: 265/75 R 16 (Set of 5 tires.)

ALL TERRAIN TIRES

16" All terrain tires

Developed for outstanding on and off road performance, all terrain 4x4 tires provide the best of both worlds with high-speed stability on road and impressive off road traction in tough conditions. This tire features lower noise generation than mud / sand terrain tires for a quieter and more comfortable driving experience. Tire size: 265/75 R 16 (Set of 5 tires.)

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HIGH PERFORMANCE BRAKE DISCS & PADS

High performance braking systemHigh carbon steel, front brake discs offer increased durability, lower wear rates and improved braking performance. For vehicles traveling at high speed, carrying heavy loads and undertaking long periods of downhill braking, thermal stability of the brake disc is improved, eliminating judder and brake fade. The grooves on the surface of the disc minimizes glazing of the brake pads, improving consistency of braking performance.

RJA13

RDA02 / RDA03

HIGH PERFORMANCE BRAKING SYSTEM

High performance brake discs, calipers & pads

The Ford Everest Armor high performance braking system maximises braking performance for vehicles carrying the additional weight of armor and being driven at high speed;• 353mm vented & grooved front brake discs – larger diameter discs provide improved braking performance with internal ventilation channels ensuring optimum cooling during heavy braking. Rigid disc structure minimises distortion under extreme temperatures. Disc surface grooves eliminate brake pad glazing, improving consistency of braking performance.• Lightweight 4-piston aluminum brake calipers - ensure optimum braking power and modulation during heavy braking. Rigid construction maintains dimensional stability ensuring that maximum braking effort is applied to the discs. Each caliper features 4 hardened stainless steel pistons, maximising contact with the brake pads while minimising heat transfer from pads to fluid.• Front brake pads - provide consistent braking performance and durability at high speed and higher temperatures while remaining predictable and quiet at low speed maintaining vehicle discretion.

KTENG2005AB

RJA22 / RJA27

RJA23 / RJA28

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OPERATIONAL

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CODAN RADIO

High frequency radio communication

Codan's NGT™ SRx is the ideal solution to modern HF radio requirements and can be deployed in base, mobile or portable configurations. With a General Purpose Interface Port you can connect countless devices such as crosspatch, telephone interconnect, or additional modems. The NGT™ SRx is easy to use with an innovative, mobile phone-like handset and one-button shortcuts. Codan's Easitalk™ delivers loud and clear voices. The HF radio system works in conjunction with the automatic tuning whip antenna which is designed for mobile operation with transceivers that have a large channel capacity.

For more details please visit the Codan website;http://www.codanradio.com/project/ngt-sr-systems/

REAR MOUNTING FRAME WITH WEAPON MOUNT

Heavy duty rear mounting frame with weapon mountHeavy duty, high tensile steel mounting frame provides a robust platform for mounting a machine gun. The mounting frame is powder coated for durability and corrosion protection. The cradle mounting is suitable for the PKM family of 7.62mm light machine guns. The mount is equipped with fixed vertical movement preventing the weapon from firing into the cabin or front of the vehicle, with removable horizontal stops allowing 360° rotation when required.

RDA09

REAR ACCESS STEP

Prisoner cabin access footstep

Rear steel step constructed from powder-coated steel with non-slip aluminum checker plate surfaceproviding easy access to the prisoner cabin, ensuring safe loading of restrained prisoners.

Cash-in-transit cabin rear access footstep

Rear steel step constructed from powder-coated steel with non-slip aluminum checker plate surface. Provides safe, easy access to the rear cash-in-transit cabin.

REA11 / DEA11

PERSONNEL FLIP-UP SEATS

Pickup box mounted passenger seatsAdditional passenger seats fitted to the pickup box. Each individual, inward facing seat features a folding seat base with 2-point seatbelt. The robust steel seats are powder coated for durability and corrosion protection and fitted with vinyl seat pads for passenger comfort. The maximum number of seats that can be fitted in the pickup box depending on the vehicle bodystyle.

Double Cab: up to 6 seats Super Cab: up to 8 seats Single Cab: up to 10 seats Please refer to local laws & vehicle regulations to ensure that it is legal to carry passengers in the rear pickup box using these seats

RDA44/RDA48

RNA08

PRISONER TRANSPORT BODY

High strength prisoner transportation unit

Robust and lightweight aluminium prisoner transport body with twin rear access doors andintegrated side skirts. The twin rear doors are fitted with tempered glass windows and can be opened/locked from the outside only. The body is fitted with rear tail lights and centrally mounted high level stop light ensuring optimum visibility. An internal LED roof light provides bright, crisp light output for maximum visibility and is fitted with a steel mesh cover to prevent damage. The cabin floor is coated with a durable, non-slip rubber coating which protects against damage and corrosive substances.

Internal dimensions: Length 2,357mm x Width 1,814mm x Height 1,682mmExternal dimensions: Length 2,436mm x Width 1,871mm x Height 1,890mm

38

RAA03

ROOF VENTILATION FANS

Roof mounted electric ventilation fans

Twin roof mounted electric ventilation fans providing fresh air extraction for the prisoner cabin.External vent outlet features weather protection to ensure water does not enter the cabin.Internal vent features a diffuser with cover plate to ensure objects cannot be caught in the fan.

ZNA81

PRISONER CABIN SEATING

Bench seating for prisoner transport

Bench seating for up to 6 prisoners. Seating configuration features 2 rows of 3 seats, oriented back to back with a dividing partition. All seating positions are fitted with 2-point seat belts and can be fitted with optional steel handcuff rails located on the seat base. The seat base and back cushions are covered in wipe clean black vinyl.

ZDA57

PRISONER CABIN PROTECTION

High strength window & lighting protection

Exterior steel window protection bars prevent external damage to door windows and access toexternal rear door handles from inside the cabin. Internal cabin lighting is protected from damage by a steel casing with a mesh light cover.

RTA85

OPERATIONAL

39

12 VOLT POWER SOCKET

Auxiliary cabin mounted 12 volt power socket

An additional 12v DC ‘cigar lighter’ power socket is located on the rear center console, providing a convenient power connection for rear passengers for charging mobile electrical items.

ENA31

CENTER CONSOLE STORAGE

Front center console mounted storage box and cupholders Storage box located between the front driver and passenger seats, providing additional, discreet storage inside the vehicle cabin. Twin cupholders provide easy access to drinks containers. A vinyl covered, padded armrest provides additional driver comfort.

DSA31

VHF / UHF 2-WAY RADIO Motorola 2-way VHF / UHF radio communication system The Motorola GM340/GM360 radios offer a 2-way communication system for field based workers, using VHF and UHF frequencies, proving high quality communications for in-vehicle use. The radio features a number of features that are particularly useful for security applications including; emergency signalling to send a pre-recorded voice message enabling your whereabouts or status to be determined immediately by the receiving person, lone worker protection offering security and safety for individuals who work remotely where the radio enters emergency mode if the user does not respond to the warning signal, external alarm that activates the vehicle horn and / or lights on receipt of an incoming call and status calls that send pre-defined text messages without needing to talk.

GM340 specifications;Frequency: 136-470MHzPower output: 1-25WOperating temperature: -30°C to +60°C

RNA06 (GM360)DNA01 (GM340)

PRISONER CABIN INTERCOM

Internal cabin communication system

Intercom system allows two-way communication from the driver cabin to the prisoner cabin and a microphone to listen for disturbances in the prisoner cabin. The intercom features a control unit with speaker securely mounted inside the prisoner cabin under a protective steel cover.

Image shows protective steel cover removed

RNA02

REAR CABIN HEATER

Prisoner cabin heating system

The prisoner cabin heating system provides warm air heated by an internal combustion dieselheater. The heating system features four air outlets for even heat distribution throughout theprisoner cabin. At maximum heat output, the system consumes only 0.51 liters of diesel per hour.Heating system controls are located in the front passenger cabin.

RNA02

GM360 specifications;Frequency: 30-470MHzPower output: 1-60WOperating temperature: -30°C to 60°C

TOWBAR ELECTRICS

Trailer towbar electrical connection

7-pin, 12 volt electrical connection provides electrical support for a vehicle trailer. Allows trailer signal lights to be connected with the vehicle lights for maximum visibility and safety. Electrics comply with ARD 62, UNECE 55/01 and SABS 1505 regulations.

Always fitted in conjunction with towbar.

TOWBAR

Trailer towbar with choice of coupling

Heavy duty rear towbar manufactured from high strength steel and is directly attached to the vehicle chassis. Towbar capacity is 3.35 tons and complies with ADR 62, UNECE 55/01 and SAB 1505 regulations. Choice of three coupling types to meet trailer requirements;

Ball type (50mm diameter) Pintle hook Ball & Pintle hook

40

TOWBAR WITH REAR STEP & SIDE PROTECTION

Trailer towbar with integrated rear step.Trailer towbar with integrated rear step and side body protection.

Heavy duty rear towbar with integrated rear step allows easy access into the pickup box. The towbar and rear step is constructed from high strength tubular steel with powder coating and steel checkerplate providing a non-slip surface. Vehicle body protection is available from the additional steel side protection bar that protect the rear vehicle corners from damage when reversing.

Available with a choice of towbar coupling (see ‘Towbar’ for further information).

OPERATIONAL

REA01 / REA04 / REA07

REA01 / REA04 / REA07

REA02 / REA05 / REA08 / REA03 / REA06 /REA09

PORTABLE VHF / UHF 2-WAY RADIO

Motorola CP040 2-way VHF / UHF portable radio communication system Motorola CP040 has four communication channels for either group or one-to-one communication. The portable unit has robust construction with textured buttons, rotary channel & volume selectors, tricolor charge indicator and programmable buttons for ease of use. The portable radio unit has high / low power setting that allows users to extend battery life for up to 19 hours from a single battery charge.

Key specifications;Frequency: 146-495MHzPower output: 1-5WOperating temperature: -30°C to +60°C

DNA05

BATTERY ISOLATOR SWITCH

Engine bay mounted battery isolator switch with lockable cover

The battery isolator switch connects to the positive terminal of the main vehicle battery and features a heavy duty, manually operated on/off switch which can be used to disconnect the vehicle's 12v power supply. This power isolation helps prevent vehicle theft by cutting power to the vehicle and reduces the risk of battery drain from auxiliary features. The isolator switch features a lockable steel cover preventing unauthorized activation.

TOOLBOX

Steel toolbox with security lock

Steel toolbox bolted into the pickup bed to provide secure, weatherproof storage for tools and equipment. The toolbox is fitted with a security lock and is powder coated for durability and corrosion protection. Not compatible with the second spare wheel.

HEAVY DUTY BATTERY

Heavy duty vehicle battery

Replacing the standard OE vehicle battery, the heavy duty battery features calcium lead construction for minimal fluid loss (10% less than standard batteries) reducing maintenance requirements. The internal construction uses calcium alloy grids and low resistance envelope separators means that the battery has 20% improved charging capability when compared to a standard battery, particularly in cold climate conditions. Calcium alloy grids provide rapid engine cranking even after long periods of standing, prevent corrosion and extend the life of the battery reducing replacement costs.

SPARE WHEEL MOUNT

Second spare wheel & tire mounting inside pickup bed

Full size spare wheel & tire mounting located inside the pickup bed in addition to the underbody mounted OE spare wheel & tire. This ensures vehicle mobility in the event of a second tire puncture in remote locations where tire replacement is not possible. Spare wheel mounting is available with a choice of 16” steel spare wheels and tires to suit the main vehicle tires.

Not compatible with the toolbox.

41

REAR BUMPER PROTECTION

Rear step with side body protection

Heavy duty rear bumper protection constructed from high strength tubular steel with powdercoating and steel checker plate providing a non-slip surface. The rear bumper protection protectsthe rear vehicle corners from damage when reversing.

Not compatible with towbar.

REA13

RDA15

RDA12

RMA01

RMA06

DEEP CYCLE SECONDARY BATTERY

Deep cycle secondary battery for high electrical load applications

The deep cycle battery can be regularly discharged, using most of its capacity, to voltages lower than 10.5v without losing performance in subsequent cycles. Standard starter batteries that are designed to deliver short high-current peaks for engine cranking, cannot sustain such cycles. Deep cycle batteries represent an efficient way to power instruments and supplementary equipment without affecting the state of charge of main vehicle starter battery, providing a more consistent power output and faster recharging.

Selected security modifications are fitted with a compact-style deep cycle battery featuring an internal construction which uses an absorbent, non-spill glass mat (AGM) to hold electrolyte solution instead of the liquid electrolyte found in normal batteries. This spillproof design means that the battery can be mounted in virtually any position, optimizing location and load space within a vehicle and remains operational even when cracked or damaged.

COOLANT BLOCK HEATER

Engine coolant heater with timer system

Allows pre-warming of the engine to assist with cold weather, starting and pre-heating of the vehicle cabin. Recommended for vehicles operating in ambient temperatures of -20°C/-4°F or below. The coolant block heater warms the engine by integrating a heating element into the engine cooling system. The heating element is supplied with fuel from the vehicle's fuel tank which is burned inside the coolant block heater system. The thermal energy is then distributed through the vehicle's engine cooling system, heating both the engine and the cabin through the air vents. A timer system can be set to automatically start and stop the system at a pre-determined time of day.

LONG RANGE FUEL TANK

High capacity fuel tank for increased vehicle driving range

The 115/120 litre long range fuel tank provides increased fuel capacity enabling longer distances to be driven between refueling intervals. The steel long range fuel tank replaces the standard plastic vehicle fuel tank and has been designed to fit within the standard chassis legs without affecting ground clearance or ramp over angle. The standard fuel supply system is retained ensuring that the fuel pump and gauges operate as normal. The tank is manufactured from high strength steel providing improved durability and puncture resistance.

OPERATIONAL

42

RMA05

RLA21 / ENG20525AA

RKA32

SIREN & PUBLIC ADDRESS SYSTEM

External public announcement speaker & siren system

External loud speaker system allows the vehicle occupants to communicate one-way with people outside the vehicle without needing to stop or get out of the vehicle. It includes an emergency siren function to alert other road users and pedestrians. The system provides a safe and rapid way to relay information without risking personnel safety.

RPA18 / RPA08

Ford Ranger long range fuel tank 115L

Ford Everest long range fuel tank 120L

TINTED WINDOW FILM

Dark window tinting for all vehicle glass

Provides additional privacy and comfort to vehicle passengers. Window tinting protects the car interior from direct sunlight, reducing solar temperature gain inside the cabin, creating a more comfortable environment and allowing the air conditioning system to operate more efficiently. Driving is safer due to reduced glare from bright sunlight. Discoloring of interior trim materials is minimized due to reduced UV exposure. The window tint features a non-metallic film that provides zero interference to mobile phones, GPS devices and radio reception. Window tint is available in either 40% or 60% tint.

SAFETY KIT

Safety kit with warning triangle and first aid kit

Hazard warning triangle and first aid kit provide essential emergency equipment for vehicles involved in an incident or brakedown.

WHEEL CHOCKS

Wheel Chocks

Heavy duty wheel chocks provide secure vehicle location when performing maintenance on a vehicle. Vehicle movement is stopped by eliminating wheel rotation, ensuring that the vehicle will not move.

MAGNETIC WORKLIGHT

External body mounted 12v magnetic worklight

Magnetic, swiveling LED worklights allows multiple mounting locations on the vehicle body. The bright white LED worklight provides a clean and crisp light output for easier and safer working at night or in dark environments. Powered by 12 volt sockets located inside the side and rear roller shutter doors on the maintenance body for weather protection and flexible positioning. The worklight has a coiled cable to reduce cable entanglement and provide an extendable working area.

43

RUA60 / RUA47

CLEAR WINDOW FILM

Clear safety window film for vehicle glass

Clear window film helps to protect the passengers and equipment inside the vehicle, preventingside & rear windows from shattering if struck by an object. The film holds shattered glass together, increasing the amount of time and effort it takes an assailant or thief to enter the vehicle, providing a powerful deterrent to smash and grab theft. The film also prevents windowglass from shattering if accidentally struck by a rock, animal or foliage when driving offroad. Does not provide any tinting or protection from light & heat.

RUA18

ZWA28

ZZA11

RWA20

HYDRAULIC BOTTLE JACK

Hydraulic 5 ton bottle jack

Hydraulic bottle jack gives reliable and easy lifting of vehicles, machinery or equipment. The robust construction features a cast iron base with high quality polished steel ram for smooth operation and minimum maintenance. Automatic overload protection ensures maximum safety.

Maximum load: 5,000kg (11,023lbs)Minimum height: 200mmMaximum height: 390mmJack weight: 4.6kg (10lbs)

BATTERY CHARGER

12 Volt automatic battery charger

Suitable for charging vented lead acid and sealed lead acid batteries. The charger will start charging with a semi-constant voltage and when the battery reaches full charged state, the current will taper down and automatically shut off. Requires 220-240V (50-60 Hz) power source and is suitable for charging battery sizes from 40Ah - 120Ah.

Dimensions: Width 257mm x Depth 178mm x Height 182mmWeight: 5.5kg

AXLE STANDS

Twin 6 ton axle stands

Twin axle stands support for the vehicle body or axles, providing safety when carrying out maintenance underneath or around the vehicle. The axle stands feature 4 legs with an adjustable ratchet arms with secure locking under load and V-shaped support for maximum stability.

Maximum load: 6,000kg (13,227lbs)Minimum height: 395mmMaximum height: 620mmStand weight: 12kg (27lbs) each

HI-LIFT JACK

Hi-Lift all-cast vehicle jack

Suitable for vehicle lifting, winching and general vehicle recovery on all driving surfaces and where the OEM jack is unsuitable. The Hi-Lift vehicle jack features a high quality, powder coated finish with zinc-plated hardware for maximum durability. The two piece handle & socket with ratchet mechanism offers maximum reliability and includes a shear bolt to prevent overloading. A top winch connector clamp ensures secure attachment for recovery ropes and cables. The Hi-Lift jack is discreetly mounted on the rear bulkhead behind the passenger seats or inside the maintenance vehicle body.

Jack length: 122cm / 48”Jacking height range: 12cm – 98cmMaximum tested load: 7,000lb (3,175kg)Maximum rated load: 4,660lb (2,113kg)Jack weight: 28lb (13kg)International standards compliance: ASME/ANSI B30.1 2004, AU/NZS 2693:2007

OPERATIONAL

44

ZWA42

RWA04

ZWA43

ZWA48

Tow rope

Tow rope

100% polyester high-tensile tow rope.

Length: 10m Width: 50mm Maximum working load: 5,000kg

RECOVERY PACK

Recovery pack for roadside breakdown

Provides essential equipment to assist with a vehicle breakdown, accident, self-repair or recovery.

Pack contents:Jump start cables (450A rating)First aid kit (DIN13146)Accident/breakdown reflector Tire pressure gauge

PREMIUM RECOVERY PACK

Premium recovery pack for roadside breakdown, rescue and repair

Provides comprehensive equipment to assist with a vehicle breakdown, accident, self-repair or recovery.

Pack contents:Jump start cables (450A)First aid kit (DIN13146)Tire pressure gaugeU-shackles (x2) (5/8")Tow strap

Accident/Breakdown reflector Fuel funnelWheel chocks (x2)Screwdriver setSocket set

Quick fix tire repair kitAdjustable spanner Hammer ShovelAccessory storage bag

U-shackles (x2) (5/8")Towing strapQuick fix tire repair kitFuel funnel

Wheel chocks (x2)Accessory storage bag

45

ZWA24

ZWA21

ZWA26

BODYSTYLE

POWERTRAIN

TRANSMISSION

CHASSIS

EXTERIOR DIMENSIONS

PICKUP BOX DIMENSIONS

APPROACH / DEPARTURE ANGLES

WEIGHTS [kg]

Ford Ranger: Base Vehicle SpecificationSelected RMA security modifications are available on the Ford Ranger (PX) compact pickup. To demonstrate the base vehicle specification to which themodified features are fitted, the table below shows the vehicle specification for the Ford Ranger (PX) platform. After modification, many of the standard features, dimensions and weights will change.

BodystyleDoors

Pickup boxSeats

EnginesCapacities

PowerTorqueType

EmissionsFuel tankGearbox

DriveTransfer case

Rear differentialWheels

TyresFront suspensionRear suspension

Front brakesRear brakes

SteeringWheelbase

LengthHeightWidth

Track (front/rear)Ground clearance

Max. wading depthBox length (internal)Box height (internal)Box width (internal)

Box width (between wheelarches)Box volume

Approach angleDeparture angleBreakover angle

Kerb weightPayload

Gross vehicle mass (GVM)Gross train mass (GTM)

Axle weights (front/rear)Towing weight (unbraked trailer)

Towing weight (braked trailer)

Please consult your market representative for specific model information and country applicability.

Single Cab (SC), Super (RAP) Cab or Double Cab (DC) pickup2-4 cabin doors depending on bodystyle

Steel, double skinned with tailgate2-5 seats depending on bodystyle

2.2 litre TDCi Diesel (High)2,198cc / 4-cyl150PS / 110kW

375NmTurbocharged common rail diesel

Market & vehicle dependent80 liters

6 speed manual4x2 (Rear Wheel Drive) or 4x4 (Four Wheel Drive)

Dual range (2H/4H/4L) with electronic-shift-on-the-flyLimited slip differential

16" steel255/70 R16

Independent double wishbone coilover struts with anti-roll barLeaf springs

Ventilated discDrum

Hydraulic power assisted3,220mm5359mm

1,703mm (SC), 1,706mm (RAP), 1,815mm (DC)1,850mm

1,590mm (4x2), 1,560mm (4x4)201mm (4x2), 232mm (4x4)

800mm2,317mm (SC), 1,847mm (RAP), 1,549mm (DC)

511mm1,560mm1,139mm

1.8m³ (SC), 1.42m³ (RAP), 1.18m³ (DC)28°26°24°

1,740kg - 2,180kg (bodystyle & powertrain dependant)860kg - 1,405kg (bodystyle & powertrain dependant)

2,925kg - 3,200kg (bodystyle & powertrain dependant)4,125kg - 5,950kg (bodystyle & powertrain dependant)

1,325kg-1,480kg / 1,755kg-1,850kg (bodystyle & powertrain dependant)750kg

1,600kg - 3,500kg (bodystyle & powertrain dependant)

2.2 litre TDCi Diesel (Low)2,198cc / 4-cyl120PS / 88kW

285Nm

5 speed manual

3.2 litre TDCi Diesel3,198cc / 5-cyl200PS / 147kW

470Nm

6 speed manual

BASE VEHICLE SPECIFICATION

46

Please consult your market representative for specific model information and country applicability.

BODYSTYLE

POWERTRAIN

TRANSMISSION

CHASSIS

EXTERIOR DIMENSIONS

APPROACH / DEPARTURE ANGLES

BodystyleDoors

Pickup boxSeats

EnginesCapacities

PowerTorqueType

EmissionsFuel tankGearbox

DriveTransfer case

Rear differentialWheels

TyresFront suspensionRear suspension

Front brakesRear brakes

SteeringWheelbase

LengthHeightWidth

Track (front/rear)Ground clearance

Max. wading depthApproach angleDeparture angle

Kerb weight

SUV5 cabin doors

N/A5-7 seats3.0L TDCi

2,935 cc / 4-cyl156PS / 115kW

380NmTurbocharged common rail diesel

Market & vehicle dependant71 liters

5 speed auto4x4 (Four Wheel Drive)

Dual range (2H/4H/4L) with electronic shift-on-the-flyLimited slip diffential

16" alloy245/70 R16

Independent double wishbone with torsion barLeaf springs, anti-rollbar

Ventilated discDrum

Hydraulic power assisted2,860mm5,062mm1,826mm1,788mm

1,575/1,570mm207mm

n/a32°26°

2,026kg

47

Ford Everest: Base Vehicle SpecificationSelected RMA security modifications are available on the Ford Everest SUV. To demonstrate the base vehicle specification to which the modified features are fitted, the table below shows the vehicle specification for the Ford Everest SUV. After modification, many of the standard features, dimensions and weights will change.

BODYSTYLE

POWERTRAIN

TRANSMISSION

CHASSIS

EXTERIOR DIMENSIONS

APPROACH / DEPARTURE ANGLES

WEIGHTS [kg]

BodystyleDoors

Pickup boxSeats

EnginesCapacities

PowerTorqueType

EmissionsFuel tankGearbox

DriveTransfer case

Rear differentialWheels

TyresFront suspensionRear suspension

Front brakesRear brakes

SteeringWheelbase

LengthHeightWidth

Track (front/rear)Ground clearance

Max. wading depthApproach angleDeparture angleBreakover angle

Kerb weightPayload

Gross vehicle mass (GVM)Gross train mass (GTM)

Axle weights (front/rear)Towing weight (unbraked trailer)

Towing weight (braked trailer)

Defender 110 Station Wagon (SUV)5 cabin doors, side-hinged rear door

N/A5-7 seats depending on model

2.2 litre diesel2,198 cc / 4-cyl122PS / 90 kW

360NmTurbocharged

EU2/EU4/EU5 (market dependant)75 liters

6 speed manual4x4 (Four Wheel Drive)Dual range (2H/4H/4L)

Open differential16" steel

235/85 R16Live beam axle, coil springs, anti-roll barLive beam axle, coil springs, anti-roll bar

Ventilated discDisc

Hydraulic power assisted2,794mm4,785mm

2,000-2,182mm1,790mm

1,486/1,486mm250mm500mm

49°35°

153°2,064kg925kg

3,050kg6,550kg

1,250/1,980kg750kg

3,500kg

Defender 130 Single Cab Chassis2 cabin doors

N/A2 seats

2.2 litre diesel2,198 cc / 4-cyl122PS / 90 kW

360NmTurbocharged

EU2/EU4/EU5 (market dependant)75 liters

6 speed manual4x4 (Four Wheel Drive)Dual range (2H/4H/4L)

Open differential16" steel

235/85 R16Live beam axle, coil springs, anti-roll barLive beam axle, coil springs, anti-roll bar

Ventilated discDisc

Hydraulic power assisted3,226mm

TBD2,000-2,182mm

1,790mm1,511/1,511mm

250mm500mm

49°35°

153°1,862kg1,638kg3,500kg7,000kg

1,580/2,200kg750kg

3,500kg

Land Rover Defender: Base Vehicle SpecificationSelected RMA security modifications are available on the Land Rover Defender. To demonstrate the base vehicle specification to which the modified features are fitted, the table below shows the vehicle specification for the Land Rover Defender SUV platform used for Armor and Chassis Cab platform used for Cash-in-Transit. After modification, many of the standard features, dimensions and weights will change.

48

BASE VEHICLE SPECIFICATION

Please consult your market representative for specific model information and country applicability.

49

FORD RANGERPOLICE

FORD RANGERARMORED

1875

2585

21635274

28.5o29.2o

5720 2163

2005

30o 16o

21635473

18.5o31.8o

FORD RANGERPRISONER TRANSPORT

MODIFICATION DIMENSIONS

50

FORD EVERESTARMORED & CASH IN TRANSIT

LAND ROVER DEFENDER 110 ARMORED

LAND ROVER DEFENDER 130 CASH IN TRANSIT

1850

21055060

29o34o

2000

17904625

33.7o50.4o

2260

17905210

Cash Box Security GuardCabin

17.2o49.4o

MODIFICATION DIMENSIONS

Ford Ranger: Modification SpecificationS = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab

Prisoner transport bodyPrisoner cabin seating (6 outward facing)Personnel carrier frame & canvas cover (DC)Personnel flip-up seatBullbarElectric front winchRear mounting frameRear mounting frame with weapon mountBedliner (overrail)Bedliner (underrail)Rubberised bedlinerToolbox (pickup mount)Pickup canopy (DC, low roof, side windows)Pickup canopy (DC, low roof, no side windows)Pickup canopy (SC, high roof, no side windows)Pickup load rest (OE)Rear window protector (mounting frame-AS4034)Rear window protector (mounting frame)Prisoner cabin protectionTowbar (ball-12v plug)Towbar (pintle hook-12v plug)Towbar (ball-pintle hook-12v plug)Towbar & rear step (ball-12v plug)Towbar & rear step (pintle hook-12v plug)Towbar & rear step (ball-pintle hook-12v plug)Towbar & rear step & protector (ball-12v plug)Towbar & rear step & protector (pintle-12v plug)Towbar & rear step & protector (ball-pintle-12v)Rear access stepRear bumper protection Rear bumper beam (Pickup)Rear swing arm assembly (spare wheel)Rear swing arm assembly (jerry can)Underbody skid plateUnderbody rubberisedLight guards (front & rear)Light guards (front)Windscreen window protectorMesh light protectorsSide stepsHeavy duty side steps (DC)Heavy duty side steps (SC)Heavy duty side railsCabin floor anti-corrosion protection Vehicle decals (Police)Rollover protection systemRoof ventilation fansArmored cabin (B6 rating)Armored cabin windows (B6 rating)Armored fuel tank protection (V50 rating)Armored radiator protection (B6 rating)Reflective seatbelt coversRear cabin heaterWeapons rack (cabin mount)Canvas seat covers (DC)Canvas seat covers (SC)Canvas seat covers (DC), airbag compatibleVinyl cabin floor Rubber cabin floor mats Tinted window film (60% tint)Tinted window film (40% tint)

BODY

INTERIOR

RAA03ZDA57RDA27RDA44/RDA48RBA01RBA21RDA01RDA09RDA02RDA03RDA13RDA12RDA20RDA23RDA65RDA30RDA32RDA33RTA85REA01REA04REA07REA02REA05REA08REA03REA06REA09REA11REA13REA15REA52REA51RFA02RFA11RFA06RFA07RFA44RFA46RFA13RFA15RFA16RFA17RTA12RUA22RZA11ZNA81RGA60RGA61RGA06RGA12RZA30RHA01RSA51RTA01RTA02RTA04RTA14RTA16RUA60RUA47

--OOOOOOOOOSOOOOOO-OOOOOOOOO-OOOOOOS-OOOO-OOSO-----O-OO-OOOOO

SS--OO------------SOOO------S----OO-OO---OOOOOS----OO--O-O-O-

------OOOOOOOO-OOO-OOOOOOOOO--OOOOOO-OOO---OO--SSOOO-OO--OOOO

ARMOREDFEATURE FEATURE CODE POLICE PRISONERTRANSPORT

51

MODIFICATION SPECIFICATION

Ford Ranger: Modification SpecificationS = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab

Clear safety window film (DC)Clear safety window film (SC)Bullbar suspensionDynamic suspension (High Speed)High load suspensionHigh performance brake discs & pads (front)Spare Wheel (16" steel, Highway tyre)Wheels (16" steel, Dunlop Grandtrek AT3 tyres)Wheels (16" alloy, Dunlop Grandtrek AT3 tyres)Wheels (16" steel, Deestone R405 mud tyres)Wheels (16" alloy, Deestone R405 mud tyres)Wheels (16" steel, Yokohama Geolandar MT-S tyres)Spare wheel mounting (pickup)Wheel nut indicatorsLocking wheelnutsTyre retention system (18" wheels)Speed limiterGPS navigation systemBattery isolator switchDeep cycle battery (split charge)Deep cycle battery (premium, override function)Heavy duty batteryArmored battery protection plate (B6 rating)Vehicle battery relocation (armored)Prisoner cabin intercom2-way radio (Motorola GM360)Codan radioRear view camera (Ford badge mount)Rear view camera (licence plate mount)Additional spare key (key fob)Amber beacon light (roof mount)Amber beacon light (OE load rest)Amber beacon (mounting frame)LED emergency lightbar (DC roof mount)LED driving lights (LED lightbar mount)LED rear work lights (LED lightbar mount)LED side alley lights (LED lightbar mount)Halogen search light (LED lightbar mount)Public address system (siren & speaker), VISIONPublic address system (siren & speaker)Headlight on system Front foglightRear foglight Centre high mount stop light Reversing alarm (HISS, OE load rest mount)Reversing alarm (BEEP, OE load rest mount)Reversing alarm (BEEP, LED lightbar)12V auxiliary power socket (centre console)Electrical system integrationVehicle preparation, armoredRain sensor wiper system update (armored glass)External intercom systemAuxiliary battery connector (Anderson plug)Rear parking sensorsAirbag deactivation (side & curtain airbags)Airbag deactivation (curtain airbags)Airbag deactivation (side airbags)Coolant level alarm (2.2 & 3.2L engine)Coolant block heaterAir intake snorkelAir intake snorkel with pre-cleaner

INTERIOR

CHASSIS

ELECTRICAL

ENGINE

RUA18RUA19RJA02RJA03RJA04RJA13RJA21RJA22RJA27RJA23RJA28RJA35RDA15RJA41RJA43RJA31RKAXXZNA92RMA01RMA03RMA05RMA06RGA35RMA07RNA02RNA06RNA08RNA20RNA21RNA26RPA39RPA38RPA40RPA62ZPA21ZPA22ZPAXXRPA41RPA18RPA08RPA10RPA28RPA29RPA31RPA35RPA36ZPA36RNA33RYA03RYA09RNA95RNA03RMA11RPA47RZA90RZA91RZA92RKA32RKA01RKA11RKA13

S-OS-SOOOOOOOOO-OOOOOO---OO-OOOOOSOOOOOSOOOOOOOO----OOO-OOOOO

-O--SO-OOOOO-OO-OOO--O--OOO-OOO---O-OOOOOOO----OS----O---OOOO

O---SOOOOOOOOOOS-OO--OOO-O-O-O---OOOOOO-OOOOOOOO-S

O/SO-O-S-OOOO

ARMOREDFEATURE FEATURE CODE POLICE PRISONERTRANSPORT

52

MODIFICATION SPECIFICATION

Ford Ranger: Modification SpecificationS = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab

Enhanced fuel filtration system (warm climate)Enhanced fuel filtration system (cold climate)Water-in-fuel audible alarmLong range fuel tank (115L)Recovery packPremium recovery pack Wheel chocksJerry can (single can with pickup mount)Claw hammerFire extinguisher (1kg, cabin mount)Fire extinguisher (2.5kg, cabin mount)Fire extinguisher (2.5kg, pickup mount)Hi-Lift jack (cabin mount)Tow ropeMagnetic worklights Safety kit (warning triangle & first aid kit)Heavy duty gloves (latex)

ENGINE

EQUIPMENT

RLA01RLA02RLA09RLA21ZWA21ZWA26ZWA20RDA11RWA22RZA01RZA02RZA52RWA04ZWA24ZWA28ZZA11ZWA75

SOOOOOOOOSOOOOOSO

SOOOOOO--SO-OO-SO

SOO-OOO--SOOOO-SO

ARMOREDFEATURE FEATURE CODE POLICE PRISONERTRANSPORT

Ford Everest Armored: Modification Specification

Complete armored cabin Armored fuel tank protection Accessories kit High load suspensionHigh performance front brake upgrade (disc & pads)Intercooler system upgrade17" alloy wheel & tyre & Tyre retention system12 volt auxiliary socket (rear center console)Heavy duty clutch and flywheel (for manual transmission)Engine performance ECU calibration upgradeEnhanced fuel filtration systemWheel lock nut2-way radio communication systemFront emergency lights

STANDARD

OPTIONS

EGA60FUEL_TANKACCESSORIESEJA04KTENG2005ABINTERCOOLER_TDCIEJA31ENA31PTENG7002AAEKA22FUEL_445SENG1033AAENA16EPA43

FEATURE FEATURE CODE

Ford Cash-In-Transit: Modification Specification

Cash-in-Transit box

Cash-in-Transit box lock system

High load suspensionCash-in-Transit panic alarm Safety kit & fire extinguisher (1kg)Enhanced fuel filtration systemExtension breather setLong range fuel tank (120L)High performance front brake disc & pads

STANDARD

OPTIONS

CIT_BOXCIT_BURGLARCIT_ALARM_LOCKSSORV_CITPANIC_ALARM_CITACCESSORIES_CITFUEL_445SBREATHER_SET KTENG20525AABRAKE_SYS_UPGRADE

FEATURE FEATURE CODE

53

Land Rover Defender Armored: Modification Specification

Armored vehicle cabin & windowsArmored battery protection plateEnhanced fuel filtration system and Fuel filtration protectionHigh load suspensionArmored gearbox protection Safety kitFire extinguisher 1kgTyre retention system (16” wheels)External intercom systemFlashing lights front Flashing lights rear Heavy duty side stepsCenter console (Cubby box)Tail pipe protectionThird row seats (with seat belt)

STANDARD

OPTIONS

DGA60DGA35DLA03DJA91ENG14295AAZZA11DZA01ATA227A80005ENG10931AADPA43DPA42DFA10DSA31DKA31DSA14

FEATURE FEATURE CODE

Land Rover Defender Cash In Transit: Modification Specification

Armored vehicle cabin & windows with gunportsArmored cash-in-transit cabinAnti-phishing drop safeCash-in-transit cabin air conditioningCash-in-transit cabin seatingCash-in-transit cabin intercomRear access stepAutomatic door locksRear view cameraDeep cycle secondary battery Underbody skid plate Integrated VHF/UHF 2-way radioPortable VHF/UHF 2-way radioSpare wheelHigh load suspension ATM shelving

STANDARD DGA40 & DGA62DGA44DSA42DHA02DSA47DNA02DEA11DSA21DNA21DMA03DFA02DNA01DNA05DCA02DJA01DSA41

FEATURE FEATURE CODE

54

MODIFICATION SPECIFICATION

55

Every effort has been made to ensure that the contents of this publication were up-to-date at the time of going to press. RMA Group reserves the right to alter vehicle and modification specifications and withdraw products from sale without notice. Pictures may show cars fitted with optional specification.

ISSUE 1, APRIL 2014

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