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Doble Training
2-1
Knowledge Is PowerSM Apparatus Maintenance and Power Management
for Energy Delivery
Doble Testing
Basic Theory
2
Why Do We Test?
Doble Training
2-2
3
Purpose Of Tests: To Detect…
• Overall Power Factor: Detect Moisture and
contamination in oil and deeper in cellulose
• Bushing C1: Contamination in the main body
• Bushing C2: Contamination in the oil and tap
area
• Exciting Current: Core defects, bad connections,
shorted turns; especially useful for LTC’s
• Turns Ratio: Shorted turns
• Leakage Reactance: Winding movement
4
How To Pinpoint A Problem
Doble Training
2-3
5
Core Form Transformer Winding Details
mA
Some currents we want to
measure…
…and some we do not.
Unmeasured current returns to
Guard without being measured.
Some currents we want to
measure…
…and some we do not.
Unmeasured current returns to
Guard without being measured.
Core Form Transformer Winding Details
mA
Some currents we want to
measure…
…and some we do not.
Unmeasured current returns to
Guard without being measured.
Core Form Transformer Winding Details
mA
Some currents we want to
measure…
…and some we do not.
Unmeasured current returns to
Guard without being measured.
Core Form Transformer Winding Details
mA
6
What We’re Measuring
mA
CHL
CH
CL
HV
LV
IT IC
IR E
O
IC IT
From the
components of
our test current,
we measure
current (IT),
capacitance (IC),
and watts (IR).
Doble Training
2-4
7
IT IC
IR E
IC IT
IR
Relationship Between mA, pF, Watts, And
Percent Power Factor
See the relationship
clearly (Fig 1) but more
realistically (Fig 2)
Fig 1 Fig 2
We apply a voltage
across our insulation,
and measure the
current that flows (IT)
in mA. We measure the
capacitive component
(IC in pF) and the
resistive component (IR
in Watts) Cos =
PF = IR/IT
8
Relationship Between Current and
Capacitance
This relationship applies when the resistive component is very
small.
Doble Training
2-5
9
Why We Measure Capacitance
C = Capacitance
A = Area (size of capacitor)
= dielectric constant
d = Distance between plates
•All of these variables are Physical
Parameters
A d
C= A
4 d
10
The Transformer As A Capacitor
Lower Plate: (the
grounded
transformer tank)
Dielectric: (oil,
porcelain, paper
products)
Upper Plate: (High Voltage Winding)
A Representation of Transformer CH Insulation: A Capacitor
A d
CHL
CH
CL
AT
BT
Doble Training
2-6
11
Original Winding Capacitances Based on
Normal Distances
12
Distances Changed Due To Winding
Distortions, Changing Capacitances
Doble Training
2-7
13
Resistive component
of current in Watts
The measured Watts represent the energy-
dissipating tendency of the insulating material
(i.e., the Dielectric Loss portion of the insulating
material). This component of the measured
current is created by foreign materials not part of
the insulation system. Examples:
Why We Measure Watts (Loss)
•Moisture
•Arcing Byproducts
•Metallic Particles from forced oil
motors
•Airborne Particles
14
What The Watts Measurement Means
IR
Surface leakage on a bushing with contaminated porcelain can
be highly resistive because of moisture and particles of
contamination. Since the inside of the bushing is clean and
free of moisture, the C1 current measured on the inside should
be highly capacitive.
IC
Doble Training
2-8
15
Note that the current is
negative only when
referenced to VT; when
referenced to V2, it is
positive. So there really is
no such thing as negative
Watts.
A Word About Negative Watts...
The test set sees VT as the voltage, but
only I2 as the current. I2 referenced to
V2 would give us a positive watts
reading, but I2 referenced to VT does
not. The current IG and Resistance RG
determine the degree to which the
watts go negative.
16
Watts As It Relates To VT Or V2
Without RG
With RG
The angular difference
between VT and V2 is caused
by the element
Doble Training
2-9
17
How To Calculate Power Factor
To express power factor in percent (% PF), multiply by 100:
10 kV equivalent values Power
Factor Is:
18
Know These Relationships
• % Power Factor = (Watts X 10)/mA
• Capacitance (pF) = Current (mA) X 265
Doble Training
2-10
19
You Can Check Your Data
1. Watts X 10 =1.91
2. Divided by 9.077mA=.21%
3. %PF Measured
4. Capacitance=
9.077 mA X 265=2405 pF
EX: Line 2
20
Tip-Up = Power Factor at Line-to-ground voltage -
Power Factor at 25% Line-to-ground voltage
25% L-G L-G
E
%PF
%PF @ 25% L-G
%PF @ L-G
Tip-up occurs mostly in dry-type insulation specimens such as Dry Type
Transformer, rotating machinery, and cables, but can occur in oil filled
transformers when the insulation is contaminated.
Power Factor Vs. Test Voltage
As test voltage is increased, the power factor will increase depending
on the void density.
Doble Training
2-11
21
Power Factor Tip-UP
22
Tipup Tests: Which Contaminants?
These will cause tipup:
– Metallic particles from pump bearings in the insulation
– Copper Sulfide
– Carbon in the insulation
These will not cause tipup:
– Water
– Normal ageing byproducts
– Corrosive Sulfur in the oil
– Carbon or metallic particles in the oil
Doble Training
2-12
23
Transformers And The Tipup Test
EXAMPLES OF WHEN TO USE A TIPUP TEST
1. There is a bushing failure and you do a clean up. Check the
main insulation power factor including tip-up to see how
much conductive material might be trapped in the
insulation.
2. The oil shows a high particle metal content and we know
the bearing went on one of the pumps. Check for tip up to
see if the metal particles have gotten into the main
insulation
3. When a high power factor is measured, perform a tipup
test to see if the source of high power factor is water and/
or normal aging (no tip-up), or some other contaminant.
24
Power Factor
Summary
Current (mA)
Capacitance (pF)
A-C dielectric Loss (Watts)
Percent Power Factor
Power Factor Tip-Up
Doble Training
2-13
25
Basic Insulation & Power Factor Theory
Test Current I
Possible Red
Return Blue
Leads: Ground
How does test current return to its source?
Guard
26
Basic Insulation & Power Factor Theory
Test Current I
Current returned through measuring circuit (IB) does.
Whick test currents get measured?
Current returned directly to guard (IA) does not get measured.
Guard
IA
IB
THUS WE CAN CONTROL WHICH CURRENTS TO MEASURE.
Doble Training
2-14
27
Test Circuits
• GST means Grounded Specimen Test. At least
part of the test current is measured through the
ground lead; the rest is measured through the
LV leads, if used and not guarded.
• UST means Ungrounded Specimen Test. The
ground lead is not used for measurement. Only
the selected LV leads are measured. No
currents to ground can be measured.
28
Circuits Used To Measure CH, CHL, and CL Insulation
Guard Guard
GST Test Circuit:
Currents to Ground
are measured
UST Test Circuit:
Currents to Ground
are not measured;
Ground is Guard!
Test Set Measured
Ground Lead: Not Measured
(Set automatically)
Doble Training
2-15
29
Location Of Ground Relative To Guard:
What Is Measured
Test Current I Test Current I
Guard
Guard
GST-Ground
GST-Guard
Guarded and Ungrounded
cables not measured
Guarded and Grounded
cables not measured
UST
30
Grounded Specimen Test
GST-Ground
Energize a bushing
mA
Current to ground is
measured using ground
lead
60 Hz Electrostatic
Interference IE
(returns to ground) 57/63 Hz
Doble Test
Current
(returns to
Guard)
Doble Training
2-16
31
GST
UST
GROUNDED
SPECIMENT
TEST
UNGROUNDED
SPECIMENT
TEST
GND - RB
GAR - RB
GAR - R
GAR - B
UST - RB
UST - R
UST - B
Measure Red, Blue, & Ground
Measure Only Ground
Measure Only Blue & Ground
Measure Only Red & Ground
Measure Only Red and Blue
Measure Only Red
Measure Only Blue
32
Controlling Measured Current On Ch Measurement
mA
HV LV
Without being
guarded, the LV
winding influences the
HV winding
measurement to
ground; get a mixed
measurement.
CH
CHL
Doble Training
2-17
33
mA
HV LV
With the LV lead
connecting the LV
winding to guard, the
influence of the LV
winding is eliminated.
Get a pure
measurement.
Controlling Measured Current On Ch
Measurement
CH
CHL
34
Controlling Measured Current
mA
A
B
Section A will influence the section
B measurement if not guarded. Get
a mixed measurement.
Doble Training
2-18
35
Controlling Measured Current
mA
A
B
With Section A
guarded, the influence
of A is redirected via
the LV lead to Guard,
and doesn’t get
measured. Get a pure
measurement.
36
The End