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Curriculum Document
Curriculum Code Curriculum Title [insert image here]
653202000 Aircraft Structures Technician
Name Email Phone Logo
Development Quality Partner
Transport Education and Training Authority (TETA)
[email protected] 011 5777017 [insert image here]
______________________ ______________________
Learner QDF Signature Date
______________________ ______________________
QDF Signature Date
______________________ ______________________
DQP Representative Signature Date
653202000 - Aircraft Structures Technician Page 1 of 88
Table of content
SECTION 1: CURRICULUM SUMMARY..........................................................................................
1. Occupational Information..............................................................................................................
1.1 Associated Occupation...........................................................................................................
1.2 Occupation or Specialisation Addressed by this Curriculum.............................................
1.3 Alternative Titles used by Industry.........................................................................................
2. Curriculum Information..................................................................................................................
2.1 Curriculum Structure................................................................................................................
2.2 Entry Requirements.................................................................................................................
3. Assessment Quality Partner Information....................................................................................
4. Part Qualification Curriculum Structure......................................................................................
SECTION 2: OCCUPATIONAL PROFILE........................................................................................
1. Occupational Purpose...................................................................................................................
2. Occupational Tasks.......................................................................................................................
3. Occupational Task Details............................................................................................................
3.1. Oversee aircraft safety and perform routine maintenance checks (NQF Level 4)........
3.2. Dismantle, modify, assemble and manufacture structural components of an aircraft (NQF Level 4)............................................................................................................................................
3.3. Inspect, examine, repair and replace aircraft materials and damaged structural components (NQF Level 4)..........................................................................................................
SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS....................................................
SECTION 3A: KNOWLEDGE MODULE SPECIFICATIONS.......................................................
List of Knowledge Modules for which Specifications are included..................................................
1. 653202000-KM-01, The principles of mathematics related to aircrafts, NQF Level 4, Credits 5........................................................................................................................................................
2. 653202000-KM-02, Aircraft materials and hardware, NQF Level 5, Credits 25................
3. 653202000-KM-03, Aircraft safety, NQF Level 3, Credits 10...............................................
4. 653202000-KM-04, Basic hand and workshop tools, NQF Level 3, Credits 10................
5. 653202000-KM-05, Aerodynamics and the theory of flight, NQF Level 4, Credits 4........
6. 653202000-KM-06, Human factors , NQF Level 3, Credits 3..............................................
653202000 - Aircraft Structures Technician Page 2 of 88
7. 653202000-KM-07, Aviation legislation, NQF Level 3, Credits 4........................................
8. 653202000-KM-08, Manufacture, repair and assembly of aircraft structures, NQF Level 5, Credits 32........................................................................................................................................
9. 653202000-KM-09, Aircraft aerodynamics, structures and systems, NQF Level 4, Credits 10..........................................................................................................................................................
10. 653202000-KM-10, Inspection and maintenance of aircraft structures, NQF Level 5, Credits 30........................................................................................................................................
SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS...............................................
List of Practical Skill Module Specifications.......................................................................................
1. 653202000-PM-01, Perform safety precautions on an aircraft and in the workshop, NQF Level 3, Credits 16.........................................................................................................................
2. 653202000-PM-02, Identify and inspect flight components on an aircraft , NQF Level 4, Credits 8..........................................................................................................................................
3. 653202000-PM-03, Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs, NQF Level 3, Credits 40................................................................
4. 653202000-PM-04, Mix and apply protective coatings, NQF Level 3, Credits 8...............
5. 653202000-PM-05, Manufacture structural components for aircrafts, NQF Level 4, Credits 50......................................................................................................................................................
6. 653202000-PM-06, Dismantle and assemble, aircraft structural components, NQF Level 4, Credits 26........................................................................................................................................
7. 653202000-PM-07, Identify, inspect and repair different aircraft materials, NQF Level 3, Credits 12........................................................................................................................................
8. 653202000-PM-08, Identify, inspect and repair corroded structural components, NQF Level 3, Credits 8......................................................................................................................................
9. 653202000-PM-09, Detect and repair cracks, dents, fatigue, and other damages, NQF Level 4, Credits 12....................................................................................................................................
SECTION 3C: WORK EXPERIENCE MODULE SPECIFICATIONS..........................................
List of Work Experience Module Specifications.................................................................................
1. 653202000-WM-01, Aviation safety process and procedures of aircraft structures, NQF Level 3, Credits 24.........................................................................................................................
2. 653202000-WM-02, Aircraft dismantle and reassembly process and procedures, NQF Level 4, Credits 103..................................................................................................................................
3. 653202000-WM-03, Processes for inspecting, examining and repairing structural components of the aircraft, NQF Level 4, Credits 106..............................................................
SECTION 4: STATEMENT OF WORK EXPERIENCE....................................................................
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653202000 - Aircraft Structures Technician Page 4 of 88
SECTION 1: CURRICULUM SUMMARY
1. Occupational Information
1.1 Associated Occupation
653202: Aircraft Structures Worker
1.2 Occupation or Specialisation Addressed by this Curriculum
653202000: Aircraft Structures Technician
1.3 Alternative Titles used by Industry
Aircraft Structures Mechanic
2. Curriculum Information
2.1 Curriculum Structure
This qualification is made up of the following compulsory Knowledge and Practical Skill Modules:
Knowledge Modules:
653202000-KM-01, The principles of mathematics related to aircrafts, NQF Level 4, Credits 5
653202000-KM-02, Aircraft materials and hardware, NQF Level 5, Credits 25
653202000-KM-03, Aircraft safety, NQF Level 3, Credits 10
653202000-KM-04, Basic hand and workshop tools, NQF Level 3, Credits 10
653202000-KM-05, Aerodynamics and the theory of flight, NQF Level 4, Credits 4
653202000-KM-06, Human factors , NQF Level 3, Credits 3
653202000-KM-07, Aviation legislation, NQF Level 3, Credits 4
653202000-KM-08, Manufacture, repair and assembly of aircraft structures, NQF Level 5, Credits 32
653202000-KM-09, Aircraft aerodynamics, structures and systems, NQF Level 4, Credits 10
653202000-KM-10, Inspection and maintenance of aircraft structures, NQF Level 5, Credits 30
Total number of credits for Knowledge Modules: 133
Practical Skill Modules:
653202000-PM-01, Perform safety precautions on an aircraft and in the workshop, NQF Level 3, Credits 16
653202000-PM-02, Identify and inspect flight components on an aircraft , NQF Level 4, Credits 8
653202000-PM-03, Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs, NQF Level 3, Credits 40
653202000-PM-04, Mix and apply protective coatings, NQF Level 3, Credits 8
653202000-PM-05, Manufacture structural components for aircrafts, NQF Level 4, Credits 50
653202000 - Aircraft Structures Technician Page 5 of 88
653202000-PM-06, Dismantle and assemble, aircraft structural components, NQF Level 4, Credits 26
653202000-PM-07, Identify, inspect and repair different aircraft materials, NQF Level 3, Credits 12
653202000-PM-08, Identify, inspect and repair corroded structural components, NQF Level 3, Credits 8
653202000-PM-09, Detect and repair cracks, dents, fatigue, and other damages, NQF Level 4, Credits 12
Total number of credits for Practical Skill Modules: 180
This qualification also requires the following Work Experience Modules:
653202000-WM-01, Aviation safety process and procedures of aircraft structures, NQF Level 3, Credits 24
653202000-WM-02, Aircraft dismantle and reassembly process and procedures, NQF Level 4, Credits 103
653202000-WM-03, Processes for inspecting, examining and repairing structural components of the aircraft, NQF Level 4, Credits 106
Total number of credits for Work Experience Modules: 233
2.2 Entry Requirements
NSC at NQF Level 4 with a pass rate in Mathematics and Science
3. Assessment Quality Partner Information
Name of body: National Artisan Moderation Body (NAMB)
Address of body: Old Pretoria / Kempton Park Road, Olifantsfontein, 1665
Contact person name: Gerrie Van Staden
Contact person work telephone number: 011 206 1123
4. Part Qualification Curriculum Structure
653202000 - Aircraft Structures Technician Page 6 of 88
SECTION 2: OCCUPATIONAL PROFILE
1. Occupational Purpose
An Aircraft Structures Technician manufactures, inspects, modifies, dismantles, assembles, repairs and replaces the components of aircraft structures using metal and carbon fibre composite materials.
2. Occupational Tasks
Oversee aircraft safety and perform routine maintenance checks (NQF Level 4)
Dismantle, modify, assemble and manufacture structural components of an aircraft (NQF Level 4)
Inspect, examine, repair and replace aircraft materials and damaged structural components (NQF Level 4)
3. Occupational Task Details
3.1. Oversee aircraft safety and perform routine maintenance checks (NQF Level 4)
Unique Product or Service:
Safe worksite and environment
Occupational Responsibilities:
Perform safety precautions on an aircraft and in the workshop
Check all flight components on an aircraft
Occupational Contexts:
Aviation safety process and procedures of aircraft structures
3.2. Dismantle, modify, assemble and manufacture structural components of an aircraft (NQF Level 4)
Unique Product or Service:
Manufactured aircraft structural components
Occupational Responsibilities:
Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs
Mix and apply protective coatings
Manufacture structural components for aircrafts
Dismantle and assemble, aircraft structural components
Occupational Contexts:
Aircraft dismantle and reassembly process and procedures
3.3. Inspect, examine, repair and replace aircraft materials and damaged structural components (NQF Level 4)653202000 - Aircraft Structures Technician Page 7 of 88
Unique Product or Service:
Working structural components of an aircraft
Occupational Responsibilities:
Identify, inspect and repair different aircraft materials
Identify, inspect and repair corroded structural components
Detect and repair cracks, dents, fatigue, and other damages
Occupational Contexts:
Processes for inspecting, examining and repairing structural components of the aircraft
653202000 - Aircraft Structures Technician Page 8 of 88
SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS
SECTION 3A: KNOWLEDGE MODULE SPECIFICATIONS
List of Knowledge Modules for which Specifications are included
653202000-KM-01, The principles of mathematics related to aircrafts, NQF Level 4, Credits 5
653202000-KM-02, Aircraft materials and hardware, NQF Level 5, Credits 25
653202000-KM-03, Aircraft safety, NQF Level 3, Credits 10
653202000-KM-04, Basic hand and workshop tools, NQF Level 3, Credits 10
653202000-KM-05, Aerodynamics and the theory of flight, NQF Level 4, Credits 4
653202000-KM-06, Human factors , NQF Level 3, Credits 3
653202000-KM-07, Aviation legislation, NQF Level 3, Credits 4
653202000-KM-08, Manufacture, repair and assembly of aircraft structures, NQF Level 5, Credits 32
653202000-KM-09, Aircraft aerodynamics, structures and systems, NQF Level 4, Credits 10
653202000-KM-10, Inspection and maintenance of aircraft structures, NQF Level 5, Credits 30
653202000 - Aircraft Structures Technician Page 9 of 88
1. 653202000-KM-01, The principles of mathematics related to aircrafts, NQF Level 4, Credits 5
1.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the principals, fundamentals and techniques of using arithmetic symbols, terminology, fractions, decimal operations, weight and measurement conversions, ratio, capacity and geometry related to the operation of an aircraft
The learning will enable learners to demonstrate an understanding of:
KM-01-KT01: Principles of arithmetic symbols and terminology (10%)
KM-01-KT02 : The principles and techniques of fractions (10%)
KM-01-KT03: Techniques for decimal operations and formulae (20%)
KM-01-KT04 : Principles of weights measures and conversions (10%)
KM-01-KT05: Ratio and proportion (20%)
KM-01-KT06: Principles of volume, capacity and square roots (10%)
KM-01-KT07: Algebra and graphs of equation (10%)
KM-01-KT08: Geometry and trigonometry (10%)
1.2 Guidelines for Topics
1.2.1. KM-01-KT01: Principles of arithmetic symbols and terminology (10%)
Topic elements to be covered include:
KT0101 Fundamentals of arithmetic terms and definitions
KT0102 The concept of arithmetic operations sequencing
Internal Assessment Criteria and Weight
IAC0101 Discuss and explain some arithmetic definitions
IAC0102 Discuss and explain factors and multiples
IAC0103 Identify and explain the concept of Lowest common Multiples (L.C.M) and the Highest Common Multiples (H.C.M)
IAC0104 Discuss the sequencing of arithmetic operations
IAC0105 Identify the concept of power numbers and explain arithmetic sequences
(Weight 10%)
1.2.2. KM-01-KT02 : The principles and techniques of fractions (10%)
Topic elements to be covered include:
KT2 01 Concepts of fractions
KT2 02 The concept of multiplication and cancelling
653202000 - Aircraft Structures Technician Page 10 of 88
Internal Assessment Criteria and Weight
IAC2 01 Discuss types of fractions and explain the concept of vulgar fractions and the theory of reducing a fraction to its lowest terms
IAC2 02 Discuss and explain the concept of the lowest common denominator
IAC2 03 Discuss the techniques of the addition and subtraction of fractions
IAC2 04 Discuss and explain combined addition and subtraction and the concept of multiplication and cancelling
IAC2 05 Discuss the operations with fractions and explain the division of fractions
(Weight 10%)
1.2.3. KM-01-KT03: Techniques for decimal operations and formulae (20%)
Topic elements to be covered include:
KT0301 Processes for the decimal system
KT0302 Concept of significant figures
Internal Assessment Criteria and Weight
IAC0301 Discuss and explain the decimal system and the multiplication and division of decimals
IAC0302 Explain the concept of long multiplication and long division
IAC0303 Discuss and the function of decimal places and explain the concept of significant figures
IAC0304 Explain the importance of rough checks for calculations
IAC0305 Discuss and explain fraction to decimal conversions and decimal to fractions conversion
IAC0306 Discuss and explain the evaluating and transposing of various formulae
(Weight 20%)
1.2.4. KM-01-KT04 : Principles of weights measures and conversions (10%)
Topic elements to be covered include:
KT4 01 Concepts of SI (Standard International) base units
KT4 02 The concept of conversions
Internal Assessment Criteria and Weight
IAC4 01 Discuss and explain the international system of units
IAC4 02 Discuss and explain the concepts of SI Base units and expressing them
IAC4 03 Discuss and explain the factors of multiples and sub multiples
IAC4 04 Explain the impact of space and time with regards to weights measurements and conversions
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IAC4 05 Discuss and explain mechanics and heat with regards to weights measurements and conversions
IAC4 06 Identify and explain conversion factors
(Weight 10%)
1.2.5. KM-01-KT05: Ratio and proportion (20%)
Topic elements to be covered include:
KT0501 Fundamentals of ratio and proportion
KT0502 Importance of averages, percentages and area
Internal Assessment Criteria and Weight
IAC0501 Discuss and explain the fundamentals of proportion
IAC0502 Discuss proportion in relation to proportional parts, direct proportion and inverse proportion
IAC0503 Discuss and explain the importance of average speed
IAC0504 Explain the characteristics of percentage of a quantity
IAC0505 Discuss and explain the characteristics of area
(Weight 20%)
1.2.6. KM-01-KT06: Principles of volume, capacity and square roots (10%)
Topic elements to be covered include:
KT0601 Concept of volume
KT0602 Fundamentals of capacity
Internal Assessment Criteria and Weight
IAC0601 Discuss and explain the unit of volume
IAC0602 Discuss and explain the relevance of volumes and surface areas
IAC0603 Discuss and explain the calculations related to square numbers and roots
IAC0604 Discuss and explain the calculations related to cubed numbers and roots
(Weight 10%)
1.2.7. KM-01-KT07: Algebra and graphs of equation (10%)
Topic elements to be covered include:
KT0701 Concepts of adding and subtracting of algebraic terms
KT0702 The laws and principles of indices, powers and binary systems653202000 - Aircraft Structures Technician Page 12 of 88
KT0703 Concepts and laws of Indices and Logarithms
Internal Assessment Criteria and Weight
IAC0701 Explain the use of algebraic symbols and discuss the concepts of substitution and powers in algebra
IAC0702 Discuss the addition of algebraic terms and explain the multiplication and division of algebraic quantities
IAC0703 Discuss the use of brackets in algebra, and explain the addition and subtraction functions of algebraic fractions
IAC0704 Explain the meaning of M&C in the equation of a straight line
IAC0705 Discuss the laws of indices; multiplication, powers, negative indices, fractional indices and zero index
IAC0706 Discuss the concept of other number scales and explain octal binary systems and a hexadecimal
IAC0707 Discuss the concept of simultaneous equations and explain the elimination methods in solving simultaneous equations
IAC0708 Discuss the law of indices and explain logarithms in relation to multiplication and division
IAC0709 Discuss negative and fractional indices and explain a zero index and numbers in standard form
IAC0710 Explain the functions of logarithms and anti-logarithms and define the rules for the use of logarithms multiplication
(Weight 10%)
1.2.8. KM-01-KT08: Geometry and trigonometry (10%)
Topic elements to be covered include:
KT0801 The fundamentals of radians and angles
KT0802 Characteristics of graphs and graphics
KT0803 Principles of physics in aircraft mechanics
Internal Assessment Criteria and Weight
IAC0801 Discuss radian measures and the relation between radians and degrees
IAC0802 Discuss the various types of angles and explain the properties of angles and straight lines
IAC0803 Discuss and explain the graphical representation in geometry and trigonometry
IAC0804 Discuss the use of graphs and explain nomograms, the notation for a right-angled triangle, trigonometrical ratios and the sine of an angle
IAC0805 Discuss the cosine of an angle , and explain the tangent of an angle
IAC0806 Discuss the fundamentals of trigonometry, trigonometrical ratios between 0 and 306 degrees, and explain the concept of polar co-ordinates
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IAC0807 Discuss the nature and concept of matter and explain the chemical compounds of matter
IAC0808 Discuss the various states of matter and explain the changes between states of matter
(Weight 10%)
1.3 Provider Programme Accreditation Criteria
Physical Requirements:
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to mathematics in aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
1.4 Exemptions
None
653202000 - Aircraft Structures Technician Page 14 of 88
2. 653202000-KM-02, Aircraft materials and hardware, NQF Level 5, Credits 25
2.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the use of aircraft materials and hardware under different circumstances such as corrosion, and to understand the use and functions of the various types of hardware
The learning will enable learners to demonstrate an understanding of:
KM-02-KT01: Introduction to aircraft materials (30%)
KM-02-KT02: Corrosion (40%)
KM-02-KT03: Categories of aircraft hardware (30%)
2.2 Guidelines for Topics
2.2.1. KM-02-KT01: Introduction to aircraft materials (30%)
Topic elements to be covered include:
KT0101 The properties of aircraft material - ferrous
KT0102 The properties of aircraft materials - non ferrous
KT0103 Heat treatment on aircraft materials
KT0104 The importance of composite and non-metallic materials
KT0105 Managing damage and repairs on composite materials
Internal Assessment Criteria and Weight
IAC0101 Discuss the standards and properties of ferrous metals and explain the process of steel manufacturing
IAC0102 Discuss alloy steel standards and explain the various alloying agents
IAC0103 Discuss corrosion-resistant (stainless) steel and explain the heat treatment of steel using; annealing, normalising, hardening, tempering and case hardening processes
IAC0104 Discuss and explain the testing of ferrous materials with reference to Brunel, Rockwell and Vickers hardness systems
IAC0105 Discuss tensile and fatigue strength tests and explain the use of impact resistance tests
IAC0106 Discuss the properties and application process of aluminium as a raw material
IAC0107 Discuss the use of special alloys such as monel metal, magnesium and titanium
IAC0108 Discuss the process of the non-ferrous metal heat treatment of aluminium alloys and explain aluminium alloy temper designations
IAC0109 Discuss and explain the heat treatment of metals and explain the process of determining heat treatment requirements
IAC0110 Discuss the process of preparing metals for the heat treatment and describe the procedures for reporting problems, changes and/or malfunctions
IAC0111 Discuss the process of the non-ferrous metal heat treatment of aluminium alloys653202000 - Aircraft Structures Technician Page 15 of 88
IAC0112 Discuss and explain the heat treatment of steel using; annealing. normalising, hardening, tempering and case hardening processes
IAC0113 Discuss and explain the importance of ceramics and the use of plastics
IAC0114 Discuss and explain the use of composite materials, thermosetting resins and reinforcing materials
IAC0115 Explain the various woven products and the use of the chopped strand material
IAC0116 Discuss roving based products and explain the use of curing systems
IAC0117 Discuss the damage that can be done to sandwich structures and explain the visual inspection process
IAC0118 Discuss and explain the use of the coin tap test and the non-destructive testing (NDT)
IAC0119 Discuss the repair process of composite structures when cutting and sanding composite materials, vacuum bagging, and repairing honeycomb structures
IAC0120 Explain the water break test procedure and discuss the drying of composite panels and safety around composites
IAC0121 Discuss the various types of sealants and explain the identification of seals and seal installation and the importance of sealant compounds
(Weight 30%)
2.2.2. KM-02-KT02: Corrosion (40%)
Topic elements to be covered include:
KT0201 Chemical fundamentals and chemical corrosion
KT0202 Types of corrosion and corrosion control
KT0203 Methods for corrosion prevention
Internal Assessment Criteria and Weight
IAC0201 Discuss and explain electro chemical corrosion
IAC0202 Discuss the formation of corrosion and the effects of galvanic action, microbiological and stress on it
IAC0203 Discuss the effects and causes of corrosion on metals and describe the factors which influence metal corrosion
IAC0204 Discuss the various types of corrosion and explain methods of corrosion controls and anti-corrosion treatment
IAC0205 Discuss the susceptibility to corrosion and the locations that are susceptible to corrosion
IAC0206 Discuss corrosion prevention procedures the methods for carrying out the removal and/or repair to corroded steel and aluminium
IAC0207 Discuss the corrosion prevention control program (CPCP) and explain the rules of CPCP and the purpose of periodical review
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IAC0208 Define for the various levels of corrosion and explain the process of corrosion removal techniques
IAC0209 Explain the process of determining rework limits and material thickness reducing
IAC0210 Discuss the protective treatment areas and explain the types of corrosion protection procedures
(Weight 40%)
2.2.3. KM-02-KT03: Categories of aircraft hardware (30%)
Topic elements to be covered include:
KT0301 Functions and standards of Screw Threads
KT0302 Functions of bolts, studs and screws
KT0303 Functions of locking devices
KT0304 Functions of aircraft rivets
KT0305 Functions of Pipes and Unions
KT0306 Functions of fluid line fittings
KT0307 Types of flexible pipes
Internal Assessment Criteria and Weight
IAC0301 Discuss the standards for iso-metric and unified inch threads and explain the dimensions and tolerances of thread fit
IAC0302 Discuss the measuring of screw threads and explain screw nomenclature
IAC0303 Discuss the various head types and explain the use of the 12 point head/double hexagon head bolt, the clevis bolt and eye bolt
IAC0304 Discuss the importance of aircraft bolt identification and describe the various nuts used
IAC0305 Differentiate between bolts and screws and describe the machine, structural and self- tapping screw
IAC0306 Discuss washers and explain the functions and use of plain and lock washers
IAC0307 Discuss the function of locking plates and explain the importance of the safe tying of various pins
IAC0308 Discuss safety in relation to wire locking, wiring methods and wire specifications
IAC0309 Discuss the various quick release fasteners and explain the use of circlip fasteners
IAC0310 Discuss the various blind rivets, aircraft solid shank rivets, rivet alloys and explain the methods used to determine the rivet length
IAC0311 Explain the concept of pipes and tubes and explain the use of rigid fluid lines materials, aluminium tubing and corrosion - resistant steel tubing
IAC0312 Discuss the size designations of pipes and tubingâ™s and explain rigid pipe connections �653202000 - Aircraft Structures Technician Page 17 of 88
IAC0313 Discuss and explain all the fluid line fittings and explain the functions of flexible fluid lines
IAC0314 Discuss the identification of flexible fluid line and explain the size designation
IAC0315 Discuss the types of flexible pipes available and explain the construction and materials of flexible hose
IAC0316 Discuss the purpose of a high pressure hose and explain the functions of Teflon hoses
IAC0317 Explain the purpose of fuel lines with reference to fuel system couplings and flexible couplings
IAC0318 Discuss the functions of pneumatic and air system pipes
(Weight 30%)
2.3 Provider Programme Accreditation Criteria
Physical Requirements:
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies in aircraft materials and hardware related to aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
2.4 Exemptions
None
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3. 653202000-KM-03, Aircraft safety, NQF Level 3, Credits 10
3.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the importance of safety on an aircraft, in the workshop, when conducting aircraft installations, doing soldering and bonding, balancing an aircraft, and understanding the processes for aircraft handling and storage
The learning will enable learners to demonstrate an understanding of:
KM-03-KT01: Safety precautions on an aircraft and in the workshop (65%)
KM-03-KT02: Basic fire fighting in the aeronautical industry (35%)
3.2 Guidelines for Topics
3.2.1. KM-03-KT01: Safety precautions on an aircraft and in the workshop (65%)
Topic elements to be covered include:
KT0101 Safety with fuels, oils and chemicals
KT0102 Safety with electrical and compressed gases
Internal Assessment Criteria and Weight
IAC0101 Discuss the safety precautions with tools in a workshop and explain the importance of personal protective clothing and devices
IAC0102 Discuss the safety involved with various aviation fuels, oils and chemicals
IAC0103 Discuss flash point classification and explain the process of fire extinguishing under specially hazardous circumstances
IAC0104 Explain the purpose of electrical safety and the use of extension cords of adequate capacity
IAC0105 Explain the usage and safety of compressed gases
IAC0106 Discuss the purpose of the new colour coding on gas cylinders
IAC0107 Discuss and explain the consequences of spilled oil and grease
IAC0108 Discuss and explain safety with aircraft tyre mounting
IAC0109 Discuss and explain safety when welding
(Weight 65%)
3.2.2. KM-03-KT02: Basic fire fighting in the aeronautical industry (35%)
Topic elements to be covered include:
KT0201 Principles of fire fighting
KT0202 Safe Worksite Practices
KT0203 Abnormal Events
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Internal Assessment Criteria and Weight
IAC0201 Discuss the types of fires its context and explain the appropriate fire-fighting procedures that must be used
IAC0202 Discuss the procedures used for different types of extinguishing equipment and explain the requirements for the appropriate fire-fighting safety equipment
IAC0203 Discuss the process for fighting containable/extinguishable fires and explain the procedures for reporting/recording the status of fire
IAC0204 Explain the importance of fire protection, the classification of fires
IAC0205 Discuss safe working practices the principles of personal and job safety on the worksite
IAC0206 Discuss the importance of adherence and conformance to store procedures and material handling
IAC0207 Discuss the effects of lighting strike on the aircraft structure and systems
IAC0208 Discuss zoning in relation to lightening and explain the indirect and direct effects of lightening
IAC0209 Discuss the inspection requirements resulting from lightening
IAC0210 Discuss the procedures for mitigation of damage to airplane systems
IAC0211 Define and explain hard and overweight landing
IAC0212 Explain the impact of a mercury spillage and a bird strike
(Weight 35%)
3.3 Provider Programme Accreditation Criteria
Physical Requirements:
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies in aircraft safety related to aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
3.4 Exemptions
None
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4. 653202000-KM-04, Basic hand and workshop tools, NQF Level 3, Credits 10
4.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the care and control in the use of basic hand and workshop tools including the procedures and techniques for using power, hand and measuring tools
The learning will enable learners to demonstrate an understanding of:
KM-04-KT01: Hand tools (50%)
KM-04-KT02: Power tools (25%)
KM-04-KT03: Measuring tools (25%)
4.2 Guidelines for Topics
4.2.1. KM-04-KT01: Hand tools (50%)
Topic elements to be covered include:
KT0101 Care and control in the use of hand tools
KT0102 Importance of using hand tools safely
Internal Assessment Criteria and Weight
IAC0101 Discuss torque wrenches and explain the process of checking and handling of torque wrenches and chisels
IAC0102 Discuss the basic concepts of leverage, force and torque and explain the fundamental principles involved in shaping and cutting
IAC0103 Identify the names and explain the functions of all the various types of hand tools and accessories
IAC0104 Explain the process of selecting the correct engineering hand tools
IAC0105 Explain the fundamental principles involved in shaping and cutting
IAC0106 Discuss the potential hazards associated with the use of hand tools and explain the functions of all the relevant Personal Protective Equipment (PPE)
IAC0107 Discuss and explain the need to properly clean and care for hand tools
IAC0108 Identify and explain the consequences of using defective hand tools
IAC0109 Discuss and explain how the incorrect use of hand tools can cause injuries and damages to materials and tools
(Weight 50%)
4.2.2. KM-04-KT02: Power tools (25%)
Topic elements to be covered include:
KT0201 Importance of using power tools safely
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KT0202 The fundamentals for the use of power tools
Internal Assessment Criteria and Weight
IAC0201 Discuss and explain the importance of working safely with due care
IAC0202 Explain the importance of the power supply connections to equipment
IAC0203 Discuss and explain the care for and maintenance of engineering power tools
IAC0204 Discuss some drilling hints and the required safety for the use of a guillotine in the work environment
IAC0205 Discuss the use of power tools and explain the use drills in the workshop
IAC0206 Explain the operations of work clamping and drill press clamping
IAC0207 Discuss the purpose of hand-held drill motors and explain using it with the flat offset drilling head and the drill press
IAC0208 Discuss the operations of drill grinding and point thinning and explain the procedures for operating and monitoring a drilling machine
IAC0209 Explain the procedures for cutting, drilling and punching material using power machinery
IAC0210 Discuss the functions of countersinking, standard countersink / plain counter and back countersinking
IAC0211 Identify the names and explain the functions of all the power tools and accessories use pneumatic pressure
(Weight 25%)
4.2.3. KM-04-KT03: Measuring tools (25%)
Topic elements to be covered include:
KT0301 The principles of measurement
KT0302 Principles of safety while measuring
KT0303 Functions of the various engineering measuring equipment
Internal Assessment Criteria and Weight
IAC0301 Explain the use of measuring instruments and the purpose of Vernier calliper readings, micrometre readings and micrometre handling
IAC0302 Explain the functions of the measurement dial indicator and discuss the depth measurement of small blend outs
IAC0303 Discuss and explain the radius gage, protractor and the thickness (feeler) gage
IAC0304 Discuss and explain the marking out tools and using dividers and the scriber
IAC0305 Discuss the implications related to using incorrect /accurate measuring units and symbols
IAC0306 Discuss and explain the safe use and care of measuring instruments and equipment
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IAC0307 Discuss the difference between measuring and inspecting and explain why we prepare for measuring and what the implications of not preparing before measuring aref
IAC0308 Discuss the concepts of density, mass, circumference, leverage, torque, pressure, force and related symbols with relation to measuring
IAC0309 Discuss and explain safety and the possibly faults / malfunctions on measuring equipment
IAC0310 Discuss the materials and various measuring systems and explain the methods of unit conversion
IAC0311 Explain the methods of tolerances and general tolerances
IAC0312 Discuss calibration and explain the graduation of measuring instruments, the calibrating of micrometres and Verniers and weighing scales
(Weight 25%)
4.3 Provider Programme Accreditation Criteria
Physical Requirements:
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies in basic hand and workshop tools related to aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
4.4 Exemptions
None
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5. 653202000-KM-05, Aerodynamics and the theory of flight, NQF Level 4, Credits 4
5.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the physics of the atmosphere and its effect on aerodynamics, the forces acting on the aircraft in flight and the concepts of operations of the primary and secondary systems on an aircraft
The learning will enable learners to demonstrate an understanding of:
KM-05-KT01: Physics of the atmosphere (25%)
KM-05-KT02: Aerodynamic forces (25%)
KM-05-KT03: Theory of flight (25%)
KM-05-KT04: Flight stability (25%)
5.2 Guidelines for Topics
5.2.1. KM-05-KT01: Physics of the atmosphere (25%)
Topic elements to be covered include:
KT0101 Arrangement of the atmosphere and atmospheric conditions
KT0102 The standard atmosphere
Internal Assessment Criteria and Weight
IAC0101 Discuss the arrangement of the atmosphere relating to the troposphere, tropopause and stratosphere
IAC0102 Discuss pressure, density of air, air temperature, viscosity and humidity as atmospheric conditions
IAC0103 Discuss and explain air density and aircraft operations
IAC0104 Discuss pressure altitude and density altitude and explain the variations from standard days
(Weight 25%)
5.2.2. KM-05-KT02: Aerodynamic forces (25%)
Topic elements to be covered include:
KT0201 Fundamentals of air flow
KT0202 Airfoil contamination
Internal Assessment Criteria and Weight
IAC0201 Discuss Bernoulli's principle of free stream flow and airflow around a body the boundary layer and relative air flow
IAC0202 Discuss the history of air foils and explain the concept of lift in relation to air foil sections
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IAC0203 Discuss the concept of aerodynamic forces such as; lift and drag and explain the development of lift and drag
IAC0204 Discuss and explain the process of lift calculation
IAC0205 Discuss and explain wing sections, area and lift, aspect ratio and washout of the wing
IAC0206 Discuss air foil contamination and explain contamination effects and ice accumulation
IAC0207 Discuss and explain the properties of air that affect aircraft control (atmosphere)
IAC0208 Discuss the concept of pressure and explain density and humidity
IAC0209 Discuss the characteristics , theories and operational application of aero foil
(Weight 25%)
5.2.3. KM-05-KT03: Theory of flight (25%)
Topic elements to be covered include:
KT0301 Forces acting on the aircraft in flight
KT0302 The phases of flight
Internal Assessment Criteria and Weight
IAC0301 Discuss the forces acting on the aircraft in flight and explain balancing the four forces
IAC0302 Discuss and explain the axes of rotation in relation to the
IAC0303 Discuss and explain the forces in a glide, glide ratio and the glide angle
IAC0304 Discuss and explain the various flight phases and explain the process of flight turns
IAC0305 Explain the effect of weight (Wing Loading) on the stall and discuss the load factor
IAC0306 Discuss and explain the effect of slats, flap on the stalling angle, and flap on the lift / drag ratio in relation to lift augmentation (high-lift devices)
(Weight 25%)
5.2.4. KM-05-KT04: Flight stability (25%)
Topic elements to be covered include:
Internal Assessment Criteria and Weight
IAC0401 Discuss the basic forces acting on an aircraft and explain flight stability relating to static, active, dynamic, longitudinal and lateral flight stability
IAC0402 Differentiate between the dihedral angle, the keel effect and high wings
IAC0403 Explain the terms and definitions used when discussing the mechanics and principles of flight
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IAC0404 Discuss flight controls (low and high speed) and explain the impact of ice and rain on flight control systems
IAC0405 Discuss the operations of various flight control tabs, explain flight control around the vertical and lateral axis of an aircraft and describe the major stresses related to flight controls
(Weight 25%)
5.3 Provider Programme Accreditation Criteria
Physical Requirements:
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies in the aerodynamics of flight and the theory of flight related to aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
5.4 Exemptions
None
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6. 653202000-KM-06, Human factors , NQF Level 3, Credits 3
6.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the physics of the atmosphere and its effect on aerodynamics, the forces acting on the aircraft in flight and the concepts of operations of the primary and secondary systems on an aircraft
The learning will enable learners to demonstrate an understanding of:
6.2 Guidelines for Topics
6.3 Provider Programme Accreditation Criteria
Physical Requirements:
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies in the human factors, human error and hazards in the workplace related to aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
6.4 Exemptions
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7. 653202000-KM-07, Aviation legislation, NQF Level 3, Credits 4
7.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the physics of the atmosphere and its effect on aerodynamics, the forces acting on the aircraft in flight and the concepts of operations of the primary and secondary systems on an aircraft
The learning will enable learners to demonstrate an understanding of:
7.2 Guidelines for Topics
7.3 Provider Programme Accreditation Criteria
Physical Requirements:
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies in aviation legislation related to aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
7.4 Exemptions
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8. 653202000-KM-08, Manufacture, repair and assembly of aircraft structures, NQF Level 5, Credits 32
8.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the process and procedures of the manufacture, dismantle and reassembly of the structural components of an aircraft and the principles to mechanically cut, drill and punch fabrication materials
The learning will enable learners to demonstrate an understanding of:
KM-08-KT01: Fundamentals of the mechanical components on an aircraft (30%)
KM-08-KT02: Sheet metal work (30%)
KM-08-KT03: Welding, brazing, soldering and bonding (10%)
KM-08-KT04: Assembly and reassembly of aircraft structures (30%)
8.2 Guidelines for Topics
8.2.1. KM-08-KT01: Fundamentals of the mechanical components on an aircraft (30%)
Topic elements to be covered include:
KT0101 Process and procedures of the manufacture of structural components of an aircraft
KT0102 Engineering Drawings
KT0103 Standard practice in aviation transport
KT0104 The purpose of riveting
KT0105 Pipes and hoses
Internal Assessment Criteria and Weight
IAC0101 Discuss the manufacture of the structural components on an aircraft and explain the procedures for a mark off , cutting out of projects, drilling and bending materials
IAC0102 Discuss and explain how to roll and form materials
IAC0103 Discuss the process to finish and quality assure the cold working of holes in aeronautical aluminium alloys
IAC0104 Discuss aircraft production drawings and explain the importance of scale in drawings and the aircraft drawings dimensioning system
IAC0105 Explain the various types of aircraft drawings and discuss the methods of illustration
IAC0106 Discuss the various drawing practices and explain the general symbols used in drawings
IAC0107 Discuss the air transport association (ATA) and explain the importance of standards used in transport aviation
IAC0108 Discuss and explain the purpose of engineering/technical drawings and technical drawing conventions
IAC0109 Discuss the process of reading and interpreting basic engineering drawings and explain the procedure of producing a simple engineering drawing
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IAC0110 Discuss and explain the reporting process when problems are identified on drawings
IAC0111 Discuss the purpose of the rivet layout and explain the rivet joint
IAC0112 Discuss the purpose of edge distance and explain pitch and gauge or transverse pitch
IAC0113 Discuss the process of hole preparation and drilling requirements for flush rivets
IAC0114 Discuss the selection of the proper rivet in relation to bearing and shear strength and determining the total length of a rivet
IAC0115 Explain the process of rivet installation and the stacking of sheets for flush riveting
IAC0116 Discuss the various tube fittings and explain the fabricating of rigid tubing, tube cutting, tube bending and the methods of joining rigid tubing
IAC0117 Discus and explain the purpose of inspections in reference to damage limitations and duct damages
IAC0118 Explain the purpose of clearances and the torquing procedure
IAC0119 Discuss flexible hose end fittings and explain the removal and installation of tubing and hoses
IAC0120 Explain the purpose of the V-band clamp couplings and the Janitrol T-bolt clamp
(Weight 30%)
8.2.2. KM-08-KT02: Sheet metal work (30%)
Topic elements to be covered include:
KT0201 Layout and forming of sheet metal
KT0202 Form aeronautical sheet metal by cutting
Internal Assessment Criteria and Weight
IAC0201 Define sheet metal terminology and explain the process for making the layout of a sheet-metal channel and making the bends
IAC0202 Discuss and explain the inspection process of sheet metal work
IAC0203 Explain the process of forming compound curves, bumping, joggling, shrinking and stretching
IAC0204 Discuss the importance of reparability of the sheet metal structure
IAC0205 Discuss the repair of negligible damage and explain the process for the assessment of damage
IAC0206 Discuss the process of preparation to form the aeronautical sheet metal by cutting
IAC0207 Discuss the assembly of aeronautical sheet metal using the folding process
IAC0208 Discuss and explain deburring and the special deburring tools used
(Weight 30%)
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8.2.3. KM-08-KT03: Welding, brazing, soldering and bonding (10%)
Topic elements to be covered include:
KT0301 Types of welding
KT0302 Welding inspections
Internal Assessment Criteria and Weight
IAC0301 Discuss the types of welding and explain gas welding and fuel gases
IAC0302 Discuss the importance of gas storage cylinders and explain the use of pressure regulators, hoses, lighting and adjusting torches and the filler rod
IAC0303 Discuss the safety of compressed gas and explain the process of setting up and connecting the equipment
IAC0303 Discuss and explain welding positions and explain the process for shutting down the equipment
IAC0304 Discuss the control of expansion and contraction and the characteristics of a good weld
IAC0305 Discuss electric arc welding, shielding gases and the regulator and flowmeter
IAC0306 Explain the inspection process of the weld and discuss electrical resistance welding, spot and seam welding
IAC0307 Discuss the metal to metal bonding process and explain the process of brazing, soldering silver soldering and soft soldering
(Weight 10%)
8.2.4. KM-08-KT04: Assembly and reassembly of aircraft structures (30%)
Topic elements to be covered include:
KT0401 Processes and procedures to dismantle and reassembly an aircraft structure components
KT0402 Principles to mechanically cut, drill and punch fabrication materials
Internal Assessment Criteria and Weight
IAC0401 Discuss the general repair methods and explain the disassembly and reassembly techniques
IAC0402 Discuss the structural repair manual (SRM) and explain the manual overview and the procedure for manual usage
IAC0403 Discuss the concept of the aging aircraft and the aging aircraft structure and systems
IAC0404 Discuss the process of non-destructive testing inspection (NDT) and explain the inspection methods used when doing ; visual inspection, tap test, liquid penetrate inspection, magnetic particle inspection, eddy current inspection, ultrasonic inspection and x-ray inspection
IAC0405 Discuss and explain the purpose of mechanically cutting, drilling and punching fabrication materials in a production environment
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IAC0406 Identify and state the parts and functions of hand and foot operated power punching machinery and explain the purpose of power drilling tools and machinery used in fabrication
IAC0407 Explain the reasons for conducting safety and maintenance checks before operating machinery
IAC0408 Discuss not planning and preparing the job and explain the implications of using damaged or un-maintained tools and machinery
IAC0409 Discuss the preparation involved for an integrated job/work piece which comprises cutting, drilling and punching according to specified criteria
IAC0410 Discuss the purpose of spot facing and explain the rules for countersinking
IAC0411 Discuss the process of dimpling and explain the use of dimpling tools
(Weight 30%)
8.3 Provider Programme Accreditation Criteria
Physical Requirements:
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies in manufacture repair and assembly of aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
8.4 Exemptions
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9. 653202000-KM-09, Aircraft aerodynamics, structures and systems, NQF Level 4, Credits 10
9.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the general concepts of airframe structures, the fundamentals of automatic flight and the principals of helicopter aerodynamics
The learning will enable learners to demonstrate an understanding of:
KM-09-KT01: Airframe structures, general concepts (50%)
KM-09-KT02: Autoflight (ATA 22) (20%)
KM-09-KT03: Principals of helicopter aerodynamics (30%)
9.2 Guidelines for Topics
9.2.1. KM-09-KT01: Airframe structures, general concepts (50%)
Topic elements to be covered include:
KT0101 The airframe structural classification
KT0102 Importance of dimensions and locations
Internal Assessment Criteria and Weight
IAC0101 Discuss and explain the structural classification of airframe structures
IAC0102 Discuss and explain the importance of lightning strike protection
IAC0103 Discuss and explain electrical bonding in airframe structures
IAC0104 Discuss dimensions and locations related to station and zonal identification systems
IAC0105 Describe the construction methods of aeroplanes and discuss the evolution of aeroplane structures
IAC0106 Describe and explain the stressed skin construction method
(Weight 50%)
9.2.2. KM-09-KT02: Autoflight (ATA 22) (20%)
Topic elements to be covered include:
KT0201 Automatic flight fundamentals
KT0202 The role of the Flight Director (FD)
KT0203 The purpose of auto throttle/thrust
Internal Assessment Criteria and Weight
IAC0201 Discuss the fundamentals of automatic flight and the difference between integrating and differentiating in auto flight
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IAC0202 Discuss the feedback controls and explain the synchronisation and the operations principles of flight controls
IAC0203 Discuss and explain the systems related to fail safe, fail passive and fail operational systems
IAC0204 Discuss operational modes and explain the concepts of take-off, landing, go-around, heading hold, heading select , altitude hold, altitude select, level change, vertical speed select, lateral and profile navigation
IAC0205 Discuss pitch trim and explain the function and the automatic stabilizer trim system
IAC0206 Discuss the purpose of auto throttle/thrust and explain the role of auto throttle and discuss thrust limit
IAC0207 Discuss the warnings that are given in auto flight related to a stall warning, stall prevention, altitude alert and wind shear
IAC0208 Explain the process of fault isolation and test, build in test the AFS maintenance panel and the role of the fault isolation detection system
(Weight 20%)
9.2.3. KM-09-KT03: Principals of helicopter aerodynamics (30%)
Topic elements to be covered include:
KT0301 The concepts of powered flight and hovering flight
KT0302 Transverse flow effect
Internal Assessment Criteria and Weight
IAC0301 Discuss the concepts of powered flight and hovering flight and explain the process of translating tendency or drift
IAC0302 Discuss pendula action and explain coning
IAC0303 Explain the Coriolis effect (law of conservation of angular momentum)
IAC0304 Discuss and explain ground effect and gyroscopic precession
IAC0305 Discuss translational lift and explain vertical flight and forward flight
IAC0306 Discuss induced flow and explain transverse flow effect
IAC0307 Discuss the dissymmetry of lift and explain the effects of sideward flight, rearward flight and turning flight
IAC0308 Discuss autorotation and explain autorotation (vertical flight) and autorotation (forward flight)
(Weight 30%)
9.3 Provider Programme Accreditation Criteria
Physical Requirements:653202000 - Aircraft Structures Technician Page 34 of 88
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies in aircraft aerodynamics, structures and systems related to aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
9.4 Exemptions
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10. 653202000-KM-10, Inspection and maintenance of aircraft structures, NQF Level 5, Credits 30
10.1 Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the procedures for the inspection and repair of aircraft materials, the process of aircraft maintenance and the principles of airworthiness in aircrafts
The learning will enable learners to demonstrate an understanding of:
KM-10-KT01: Aircraft inspections (50%)
KM-10-KT02: Aircraft maintenance (50%)
10.2 Guidelines for Topics
10.2.1. KM-10-KT01: Aircraft inspections (50%)
Topic elements to be covered include:
KT0101 Procedures for the inspection and repair of aircraft materials
KT0102 Procedures for the repair of structural components
Internal Assessment Criteria and Weight
IAC0101 Explain the reasons for unscheduled inspections and discuss inspection coverage and the sequence used
IAC0102 Discuss edge dimensions and explain, spacing and installing aircraft rivets and fasteners
IAC0103 Discuss aircraft maintenance inspections and techniques
IAC0104 Define the ATA inspection tasks codes and explain the procedures of an inspection
IAC0105 Discuss fault finding and diagnostics on aircraft structures
IAC0106 Discuss the examination of the damage process and explain the damage categories and classification
IAC0107 Discuss and explain airframe drainage
(Weight 50%)
10.2.2. KM-10-KT02: Aircraft maintenance (50%)
Topic elements to be covered include:
KT0201 Quality in the workplace
KT0202 Aircraft maintenance procedures
KT0203 Principles of airworthiness and certification
Internal Assessment Criteria and Weight
IAC0201 Explain the quality assurance system and procedures and discuss quality objectives, standards and elements in the work area
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IAC0202 Explain the importance of the handle and care for instruments and gauges related to the quality processes
IAC0203 Discuss the procedure for identifying and reporting non-conformances on quality problems in the work area
IAC0204 Discuss and explain the emergence of MSG and the MSG-3 document
IAC0205 Discuss the importance aircraft maintenance management procedures and explain the development of a scheduled maintenance programme and maintenance task development
IAC0206 Discuss the maintenance review board procedures and explain the importance of a reliability program and check intervals
IAC0207 Discuss additional maintenance procedures such as ETOPS maintenance and Reduced Vertical Separation Minimum â“ RVSM�
IAC0208 Discuss the control of life/safe limited parts plus hours and cycles control
IAC0209 Discuss stores documentation and explain the basic rules for stores procedures, housing and facilities
IAC0210 Discuss the purpose of airworthiness approval tags and explain the purpose of the re-certification of parts
IAC0211 Discuss the use of bogus parts and explain the importance of certification of the airline and aircraft and the airworthiness certificate
IAC0212 Explain the purpose of post type certification activities/modifications, airworthiness directives (AD) and service bulletins (SB)
IAC0213 Discuss the certification of airline personnel and the maintenance technicians
IAC0214 Discuss the importance of the certification of maintenance, release to service and the certification of components
(Weight 50%)
10.3 Provider Programme Accreditation Criteria
Physical Requirements:
Hand-outs, learning materials and resources
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes inspection and maintenance of aircraft structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
None
10.4 Exemptions
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SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS
List of Practical Skill Module Specifications
653202000-PM-01, Perform safety precautions on an aircraft and in the workshop, NQF Level 3, Credits 16
653202000-PM-02, Identify and inspect flight components on an aircraft , NQF Level 4, Credits 8
653202000-PM-03, Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs, NQF Level 3, Credits 40
653202000-PM-04, Mix and apply protective coatings, NQF Level 3, Credits 8
653202000-PM-05, Manufacture structural components for aircrafts, NQF Level 4, Credits 50
653202000-PM-06, Dismantle and assemble, aircraft structural components, NQF Level 4, Credits 26
653202000-PM-07, Identify, inspect and repair different aircraft materials, NQF Level 3, Credits 12
653202000-PM-08, Identify, inspect and repair corroded structural components, NQF Level 3, Credits 8
653202000-PM-09, Detect and repair cracks, dents, fatigue, and other damages, NQF Level 4, Credits 12
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1. 653202000-PM-01, Perform safety precautions on an aircraft and in the workshop, NQF Level 3, Credits 16
1.1 Purpose of the Practical Skill Modules
The focus of the learning in this module is on providing the learner an opportunity to perform safety practices and assess the nature of risks when coming into contact with potential hazardous fires and risky power sources. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 20 days.
The learner will be required to:
PM-01-PS01: Work safely
PM-01-PS02: Assess potential fire hazards
PM-01-PS03: Prepare fire-fighting and safety equipment
1.2 Guidelines for Practical Skills
1.2.1. PM-01-PS01: Work safely
Scope of Practical Skill
Given bad connections, damaged air, hydraulic hoses, damaged electrical cables, cracked discs and worn or damaged blades, materials and appropriate personal protective equipment for a safe working environment, the learner must be able to:
PA0101 Identify and use personal protective equipment
PA0102 Identify risks and hazards related to the various power supply sources
PA0103 Identify risks and hazards related to leverage, force, pressure and torque
PA0104 Identify power supply problems, faulty and unsafe power tools
Applied Knowledge
AK0101 Safe working practises and operating procedures (SHEQ)
AK0102 Relevant section of the safety manual
Internal Assessment Criteria
IAC0101 Appropriate personal protective equipment is selected and used in accordance with safety standards
IAC0102 All relevant safety hazards related to power supply sources are identified in accordance with legal and specified safety requirements
IAC0103 The basic concepts of leverage, force, pressure and torque and the use of use of science and technology are adequately explained
IAC0104 Power supply is checked against following safety procedures
1.2.2. PM-01-PS02: Assess potential fire hazards
Scope of Practical Skill
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Given organic materials/fibre materials, flammable liquids and gases, live electrical equipment, combustible metal fires, the control of combustible materials and temperatures, compressed containers, electrical equipment, structure and the layout, the learner must be able to:
PA0201 Assess the types of fire
PA0202 Apply fire-fighting procedures
PA0203 Assess the fire context
PA0204 Determine the methods of fire transmission
PA0205 Identify combustible hazards
Applied Knowledge
AK0201 Fire-fighting procedures
AK0202 Handover procedures
AK0203 Retreat procedures for the types of fires at the fire sit
Internal Assessment Criteria
IAC0201 The assessment of various fires are conducted according to fire-fighting procedures
IAC0202 Adjacent hazards, structural materials and combustible hazards are identified according to fire-fighting procedures
IAC0203 The chemistry of fire and fire transmission processes, conducting, inducting and radiation of fire is identified in accordance with fire-fighting procedures
1.2.3. PM-01-PS03: Prepare fire-fighting and safety equipment
Scope of Practical Skill
Given fire-fighting safety equipment, breathing apparatus, and handover procedures, the learner must be able to:
PA0301 Check fire-fighting equipment
PA0302 Check the safety equipment
PA0303 Report fire outbreaks
Applied Knowledge
AK0301 Fire-fighting safety equipment standards
AK0302 Fire-fighting process and procedures
Internal Assessment Criteria
IAC0301 Fire-fighting equipment (including breathing apparatus, fire blankets, protective clothing for fire fights and heat shields) is checked following the fire-fighting safety equipment procedures
IAC0302 Communication and reporting of fire outbreak procedures are explained according to fire-fighting procedures and information
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1.3 Provider Programme Accreditation Criteria
Physical Requirements:
The provider must have all the required fire-fighting and safety equipment to perform safety precautions on an aircraft and in the workshop environment
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to safety in a workshop environment
Facilitator/learner ratio 1 to 15
Legal Requirements:
Certificate of compliance to Health and Safety requirements
Compliant to SANS requirements
1.4 Exemptions
None
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2. 653202000-PM-02, Identify and inspect flight components on an aircraft , NQF Level 4, Credits 8
2.1 Purpose of the Practical Skill Modules
The focus of the learning in this module is on providing the learner an opportunity to check the components on an aircraft, inspect for water entrapment, hinges and defects on the aircraft. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 10 days.
The learner will be required to:
PM-02-PS01: Identify the symbols for rivets and bolts
PM-02-PS02: Inspect all joints on aircraft structure
PM-02-PS03: Inspect all water entrapment areas
PM-02-PS04: Inspect all quick release fasteners and all hinged components
PM-02-PS05: inspection instructions, and the structural repair manual (SRM),
2.2 Guidelines for Practical Skills
2.2.1. PM-02-PS01: Identify the symbols for rivets and bolts
Scope of Practical Skill
Given holes, rivets, bolts (HSFG on-site and off-site) includeincluding: nNot countersunk (c/sunk), c/sunk near side, c/sunk far-side, the symbols and fire checking procedures, the learner must be able to:
PA0101 Identify riveting and bolt symbols
PA0102 Check for smoking rings around rivets
PA0103 Inspect rivet heads and buck tails
PA0104 Inspect all rivet joints
PA0104 Inspect all rivet joints
PA0105 Complete inspection and service reports
Applied Knowledge
AK0101 Rivet standards requirements manual
AK0102 Aircraft inspection and repair procedures
AK0103 Illustrated Parts Catalogue (IPC)
AK0104 Sensory cues for damage or wear
AK0105 Inspection, testing, and cleaning techniques
AK0106 Reporting procedures
Internal Assessment Criteria
IAC0101 The application, standardisation, specifications and symbols for rivets and bolts are identified according to the rivet standards requirements manual
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IAC0102 All rivets are checked for smoking and buck tails according to aircraft inspection and repair procedures
IAC0103 All relevant documentation for inspection and service reports are accurately completed
2.2.2. PM-02-PS02: Inspect all joints on aircraft structure
Scope of Practical Skill
Given maintenance programme and inspection and checks procedures, the learner must be able to:
PA0201 Check both mating surfaces for flushness
PA0202 Check that there is no erosion of sealant
PA0203 Check that there is no accumulation of grime between parts
PA0204 Check for damage on protective coatings
PA0205 Complete inspection and service reports
Applied Knowledge
AK0201 Inspection Procedure Manual (IPM)
AK0202 Illustrated Parts Catalogue (IPC)
AK0203 Reporting procedures
Internal Assessment Criteria
IAC0201 Inspections on the aircraft joint surfaces, sealants, grime accumulation, and damage are comprehensive in accordance with the IPM procedures
IAC0202 All relevant documentation for inspection and service reports are accurately completed
2.2.3. PM-02-PS03: Inspect all water entrapment areas
Scope of Practical Skill
Given flight inspection instructions and inspection manual, the learner must be able to:
PA0301 Inspect grime deposits or anything similar in nature
PA0302 Inspect draining holes for water entrapment
PA0303 Complete inspection reports
Applied Knowledge
AK0301 Flight inspection procedures manual
AK0302 Flight inspection procedures manual
AK0303 Illustrated Parts Catalogue (IPC)
AK0304 Reporting procedures
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Internal Assessment Criteria
IAC0301 Inspections on the opening and clearing of all water holes from debris and water entrapment is comprehensive in accordance with the Inspection Procedure Manual (IPM)
IAC0302 All relevant documentation for inspection and service reports are accurately completed
2.2.4. PM-02-PS04: Inspect all quick release fasteners and all hinged components
Scope of Practical Skill
Given illustrated parts catalogue and inspection procedure manual, the learner must be able to:
PA0401 Inspect locking functioning
PA0402 Inspect fasteners and hinges
PA0403 Complete inspection reports
Applied Knowledge
AK0401 Flight inspection procedures
AK0402 Inspection Procedure Manual (IPM)
AK0403 Illustrated Parts Catalogue (IPC)
AK0404 Reporting procedures
Internal Assessment Criteria
IAC0401 Inspection of locking devices, fasteners, and hinged components for locking and security is comprehensive in accordance with the illustrated parts catalogue
IAC0402 All relevant documentation for inspection and service reports are accurately completed
2.2.5. PM-02-PS05: inspection instructions, and the structural repair manual (SRM),
Scope of Practical Skill
Given inspection instructions, and structural repair manual (SRM), the learner must be able to:
PA0501 Inspect airframe for oil canning on surface and any deformation
PA0502 Check for any cracks or shaving mating surfaces
PA0503 Check for any cracks or shaving mating surfaces
Applied Knowledge
AK0501 Flight inspection procedures
AK0502 Structural Repair Manual (SRM)
AK0503 Reporting procedures
Internal Assessment Criteria
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IAC0501 Airframe inspections for surface defects are conducted against the procedures of the Structural Repair Manual (SRM)
IAC0502 All relevant documentation for inspection and service reports are accurately completed
2.3 Provider Programme Accreditation Criteria
Physical Requirements:
The provider must have all the required aircraft components, power tools and hand tools for aircraft manufacturing
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to aircraft manufacturing
Facilitator/learner ratio 1 to 15
Legal Requirements:
Certificate of compliance to Health and Safety requirements
Compliant to SANS requirements
2.4 Exemptions
None
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3. 653202000-PM-03, Use hand tools, power tools and workshop machines for aircraft manufacturing and repairs, NQF Level 3, Credits 40
3.1 Purpose of the Practical Skill Modules
The focus of the learning in this module is on providing the learner an opportunity to effectively use power tools, hand tools and measuring tool safely within the working environment, and show a meticulous ability to care for and maintain the engineering equipment. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 50 days.
The learner will be required to:
PM-03-PS01: Clean, service, maintain and store engineering power tools
PM-03-PS02: Conduct safety precautions while using power tools
PM-03-PS03: Care for and maintain engineering hand tools
PM-03-PS04: Conduct safety precautions while using hand tools
PM-03-PS05: Select, use and maintain the engineering measuring equipment
3.2 Guidelines for Practical Skills
3.2.1. PM-03-PS01: Clean, service, maintain and store engineering power tools
Scope of Practical Skill
Given the process and procedures for using engineering power tools, drills (including pedestal drilling machines), grinders (including pedestal grinders), sanders, brushes, buffs, wrenches (including impact type), jacks, nibblers, saws (including power and band saws), and hand tools for aircraft manufacturing and repairs, the learner must be able to:
PA0101 guidelines on safe working procedures, power tools, appropriate equipment ,and the required material and consumables,
PA0102 Check power supply connections to equipment
PA0103 Replace wearing parts and lubricate power tools
PA0104 Clean and maintain power tools in a tidy workplace
PA0105 Lubricate power tools using synthetic and mineral lubricants
PA0106 Lubricate power tools using synthetic and mineral lubricants
Applied Knowledge
AK0101 Process and procedures for using power tools in aircraft manufacturing and repairs
AK0102 Process and procedures for using power tools in aircraft manufacturing and repairs
AK0103 Maintenance processes
AK0104 Quality system procedures and maintenance agreements
Internal Assessment Criteria
IAC0101 The appropriate use and functions of various power tools, their attachments and their names are explained in accordance with the illustrated parts catalogue (IPC)
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IAC0102 Maintenance processes are explained and demonstrated following appropriate procedures in line with manufacturer specifications
IAC0103 All tools are inspected and reported on in accordance with housekeeping standards
IAC0104 Tools are cleaned, maintained and stored according to housekeeping standards and environmental requirements
IAC0105 Faults in power supply equipment in are rectified in accordance with the wiring diagram manual (WDM
3.2.2. PM-03-PS02: Conduct safety precautions while using power tools
Scope of Practical Skill
Given guidelines on safe working procedures, power tools, appropriate equipment, and the required material and consumables, the learner must be able to:
PA0201 Identify and select appropriate PPE
PA0202 Identify and use the appropriate tool and attachment for a particular application
PA0203 Perform safety checks for bad connections, damaged air and hydraulic hoses, damaged electrical cables, cracked discs and worn or damaged blades
PA0204 Identify unsafe/faulty power tools and take corrective action
Applied Knowledge
AK0201 Workshop safety procedures
AK0202 Inspection Procedure Manual (IPM)
Internal Assessment Criteria
IAC0201 Appropriate personal protective equipment (PPE) is identified and used according to safe working procedures
IAC0202 Pneumatic and hydraulic tools, equipment and machinery are used correctly following safe working procedures
IAC0203 Function tests are performed on the tool before use in accordance with standard safety procedures
IAC0204 Equipment and tools are checked for damage and reported on in accordance with housekeeping standards
3.2.3. PM-03-PS03: Care for and maintain engineering hand tools
Scope of Practical Skill
Given the maintenance management procedures and the hand tools materials; hand files, spanners, socket sets, specialised sockets, impact sockets, torque wrench, allen keys, screwdrivers, pliers, clamps, tin snips, hacksaws, chisels, metal shears, hammers, beating files, dollies, spoons, pullers, mallets, bench stakes, files, scrapers, hole punches, anvils and riveters spray guns, sanding blocks, body filler mixing application
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tolls, textile scissors, the hand tools, instructions for selection and the procedures, the learner must be able to:
PA0301 Identify the hand tools
PA0302 Inspect tools for defects
PA0303 Clean, maintain and store hand tools and clean the work area
Applied Knowledge
AK0301 Process and procedures for using hand tools in aircraft manufacturing and repairs
AK0302 Illustrated Parts Catalogue (IPC)
AK0303 Maintenance programme requirements
AK0304 Manufacturers service information
Internal Assessment Criteria
IAC0301 All engineering hand tools and their functions are correctly identified, described and explained
IAC0302 Engineering hand tools and their rectificationare inspected in accordance with the manufacturers service information and non-conformities reported in accordance with workshop procedures
IAC0303 Hand tools are cleaned, maintained, sharpened, de-burred, resetted/calibrated, and free from rust and oil according to the manufacturers service information and stored according to housekeeping standards and environmental requirements
3.2.4. PM-03-PS04: Conduct safety precautions while using hand tools
Scope of Practical Skill
Given safe working procedures guidelines, a range of hand tools, appropriate equipment, the required material and consumables, the learner must be able to:
PA0401 Measuring devices are inspected, not damaged during or after use, cleaned, maintained and stored in accordance with housekeeping standards and environmental requirements
PA0402 Take correct safety precautions while using power tools
PA0403 Select the appropriate attachments for a particular application
PA0404 Perform safety and function tests on the hand tool
Applied Knowledge
AK0401 Safety Health and Environmental (SHE) processes and procedures
AK0402 Inspection Procedure Manual (IPM)
AK0403 PPE processes and procedures
Internal Assessment Criteria
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IAC0401 Tools and appropriate personal protective equipment are selected and used correctly and safely in accordance with the requirements of the given tasks
IAC0402 Function tests are performed before use in accordance with standard safety procedures
IAC0403 Equipment and tools are checked for defects according to safety procedures and reported on in accordance with housekeeping standards
3.2.5. PM-03-PS05: Select, use and maintain the engineering measuring equipment
Scope of Practical Skill
Given verniers, callipers, tapes, rules, combination set, spirit level, plumb bob, micrometers, dial gauges, feeler, gauges, thermometers, scales, go/no go gauges, thread gauges, pressure gauges the basic units of measure, engineering measuring equipment , measuring instructions, deformities, breakages, stickiness, no zeroing and maintenance procedures for using; oiling, setting and calibration, the learner must be able to:
PA0501 Identify the basic units of measure and symbols
PA0502 Use a conversion table
PA0503 Use engineering measuring equipment
PA0504 Identify safety precautions while using measuring equipment
PA0505 Take measurements
PA0506 Maintain measuring equipment
PA0507 Inspect measuring equipment, check for defects and report findings
PA0508 Inspect measuring equipment, check for defects and report findings
Applied Knowledge
AK0501 Manufacturer specifications and service information
AK0502 Maintenance policies and standards
AK0503 Inspection Procedure Manual (IPM)
Internal Assessment Criteria
IAC0501 Basic units of measurements, including; length, mass, temperature, angle and pressure are correctly explained
IAC0502 Basic measurements are accurate, using appropriate measuring equipment and conversion tables according to the manufacturers specifications
IAC0503 The consequences of incorrectly using measuring equipment is explained accurately
IAC0504 The accurate validation of measurements is recorded in accordance with the scale of measuring device
IAC0505 Measuring devices are inspected, not damaged during or after use, cleaned, maintained and stored in accordance with housekeeping standards and environmental requirements
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3.3 Provider Programme Accreditation Criteria
Physical Requirements:
The provider must have all the required aircraft components, power tools and hand tools for aircraft manufacturing
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to aircraft manufacturing
Facilitator/learner ratio 1 to 15
Legal Requirements:
Certificate of compliance to Health and Safety requirements
Compliant to SANS requirements
3.4 Exemptions
None
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4. 653202000-PM-04, Mix and apply protective coatings, NQF Level 3, Credits 8
4.1 Purpose of the Practical Skill Modules
The focus of the learning in this module is on providing the learner an opportunity to learn control of hazardous substances in the working environment especially when working with the heat treatment procedures for metals and applying sealants to surfaces. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 10 days.
The learner will be required to:
PM-04-PS01: Identify and control hazardous substances
PM-04-PS02: Perform heat treatment on engineering metals
PM-04-PS03: Apply sealants
PM-04-PS04: Prepare Alodine surfaces
4.2 Guidelines for Practical Skills
4.2.1. PM-04-PS01: Identify and control hazardous substances
Scope of Practical Skill
Given various hazardous substances associated with protective coating processes, the learner must be able to:
PA0101 Identify hazardous substances
PA0102 Identify risks associated with hazardous substances
PA0103 Control hazardous substances
Applied Knowledge
AK0101 Health and Safety procedures
AK0102 Types and risks of hazardous substance
Internal Assessment Criteria
IAC0101 Hazardous substances are correctly identified, and described and all associated risks explained
IAC0102 Hazardous substances are correctly and safelyy stored in accordance with health and safety procedures whilst using appropriate PPE
4.2.2. PM-04-PS02: Perform heat treatment on engineering metals
Scope of Practical Skill
Given heat treatment equipment, consumables and PPE, the learner must be able to:
PA0201 Determine heat treatment requirements
PA0202 Prepare materials and equipment for the heat treatment process
PA0203 Prepare materials and equipment for the heat treatment process
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Applied Knowledge
AK0201 Health and Safety procedures
AK0202 Inspection Procedure Manual (IPM)
AK0203 Testing and inspection procedures for hardness, fractures, crazing or distortion
Internal Assessment Criteria
IAC0201 Metal components are inspected and tested using appropriate testing equipment correctly and following standard operating procedures
IAC0202 The selection and preparation of heat treatment equipment, the lay out, stacking, suspending or loading for heat treatment is conducted safely and in accordance with workshop procedures
IAC0203 Heat treatment equipment is properly cleaned and stored
4.2.3. PM-04-PS03: Apply sealants
Scope of Practical Skill
Given various types of sealants, application equipment, consumables, cleaners and manufacturers service information the learner must be able to:
PA0301 Identify the type of sealant required
PA0302 Prepare area for sealing
PA0303 Mix sealants
PA0304 Seal and mask area
PA0305 Conduct a brush coat touch up
Applied Knowledge
AK0301 Manufacturers specifications
AK0302 Processes and procedures for application of sealants
AK0303 Different types of sealants
Internal Assessment Criteria
IAC0301 Sealants are applied without any contamination and following the manufacturers service information
IAC0302 Sealants are mixed at The the appropriate temperatures and humidity that sealants are mixed at the appropriate temperatures and humidity as determined by the manufacturers service information
IAC0303 The application, cleaning and smoothing out (Edge Sealant) of sealants is in accordance with the QHB (Quality Handbook) requirements
IAC0304 A touch up is applied as per the QHB system procedures
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IAC0305 The type and application of various types of sealants (including for: weatherproofing, tank sealing, pressure sealing) is applied in accordance with maintenance procedures for the specific sealant application
4.2.4. PM-04-PS04: Prepare Alodine surfaces
Scope of Practical Skill
Given Alodine, application equipment, cleaning equipment and instructions for coating, manufacturer specifications, the learner must be able to:
PA0401 Prepare surface for application of Alodine
PA0402 Apply Alodine to surfaces
PA0403 Touch up/coat reworked areas on material
Applied Knowledge
AK0401 Manufacturers specifications
AK0402 Processes and procedures for preparation of Alodine surfaces
Internal Assessment Criteria
IAC0401 The methods of application of Alodine treatment, final coating and touch up is according to the quality system procedures and maintenance agreements
4.3 Provider Programme Accreditation Criteria
Physical Requirements:
The provider must have all the required protective coatings for the preparation of surfaces and the performance of heat treatment
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to mixing and applying protective coatings on an aircraft
Facilitator/learner ratio 1 to 15
Legal Requirements:
Certificate of compliance to Health and Safety requirements
Compliant to SANS requirements
4.4 Exemptions
None
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5. 653202000-PM-05, Manufacture structural components for aircrafts, NQF Level 4, Credits 50
5.1 Purpose of the Practical Skill Modules
The focus of the learning in this module is on providing the learner an opportunity to interpret engineering drawings mechanically cut, work on cold holes, form and fold sheet metal and assemble fabricated components after manufacturing it. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 62.5 days.
The learner will be required to:
PM-05-PS01: Interpret engineering drawings
PM-05-PS02: Mechanically cut, drill and punch material
PM-05-PS03: Cold work holes in aeronautical aluminium alloys
PM-05-PS04: Form aeronautical sheet metal by folding
PM-05-PS05: Fold aeronautical sheet metal
PM-06-PS03: Assemble aeronautical metal components and/or composites
5.2 Guidelines for Practical Skills
5.2.1. PM-05-PS01: Interpret engineering drawings
Scope of Practical Skill
Given isometric, oblique and first and third angle orthographic projection, and flanges components, dimensions and the required materials for assembly the learner must be able to:
PA0101 Identify components and assemblies
PA0102 Identify components and assemblies
PA0103 Identify components and assemblies
PA0104 Identify and interpret symbols and conventions
PA0105 Identify deviations and incorrect drawing procedures
PA0106 Check for deviations of components and assemblies in relation to the parts list
Applied Knowledge
AK0101 Structural Repair Manual (SRM)
AK0102 Material profiles compliance procedures
AK0103 Calculation of true lengths and formulae
AK0104 Drawing projection techniques
AK0105 Drawing views
AK0106 Drawing views
AK0107 Minimum Equipment List (MEL)
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AK0108 Master Minimum Equipment (MMEL) List
AK0109 Illustrated Parts Catalogue (IPC)
Internal Assessment Criteria
IAC0101 The composition of the material of components in the assembly drawing are correctly determined as per the structural repair manual (SRM)
IAC0102 The transference of dimensions from the drawing/sample to the material and drawing compliance is as per the drawing specifications
IAC0103 The detailed instructions of dimensions for components in an assembly drawing are determined correctly and any deviations identified
IAC0104 Symbols and conventions in technical drawings are interpreted and identified in accordance with the Illustrated Parts Catalogue (IPC)
IAC0105 Components and assembly drawing are checked for deviations in accordance with disassembly and reassembly techniques parts list
5.2.2. PM-05-PS02: Mechanically cut, drill and punch material
Scope of Practical Skill
Given mechanical cutting, drilling and punching machines include guillotines, croppers, cut-off saws, drop saws, punches and notchers, jig saws, band saws, bevellers, nibblers, pedestal drills and punch croppers, power tools and materials and cutting and measuring equipment, the learner must be able to:
PA0201 Prepare work area for activities
PA0202 Determine the basic concepts of leverage, force and torque
PA0203 Prepare materials for shaping, bending and cutting to specific dimensions
PA0204 Perform mechanical cutting, drilling and punching
PA0205 Inspect and measure cut materials for compliance
PA0206 Identify and report non conformances
Applied Knowledge
AK0201 Cutting, drilling and punching techniques and processes
AK0202 levverage and force
AK0203 Manufacturer specifications and service information
Internal Assessment Criteria
IAC0201 Selected tools, equipment and PPE is used safely for cutting drilling and punching material in accordance with standard operating processes and procedures
IAC0202 Components are cut, drilled and punched as per engineering drawings without any dame to equipment or components
IAC0203 Components are cut, drilled and punched as per engineering drawings without any dame to equipment or components
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5.2.3. PM-05-PS03: Cold work holes in aeronautical aluminium alloys
Scope of Practical Skill
Given tools, materials, heat treatment state, equipment, safety equipment, publications calibration equipment and resources for cold work holes the learner must be able to:
PA0301 Identify and report non conformances
PA0302 Calibrate cold working equipment
PA0303 Inspect hole for non-conformities
PA0304 Store work piece
PA0305 Clean and restore the work area and dispose of all waste materials
Applied Knowledge
AK0301 Structural Repair Manual (SRM)
AK0302 Inspection Procedure Manual (IPM)
AK0303 Cold working procedures
Internal Assessment Criteria
IAC0301 Cold working equipment is calibrated following correct procedures
IAC0302 Cold working holes are properly prepared according to aircraft specifications and SRM (Structural Repair Manual) procedures followed
IAC0303 Non conformity tests and inspections are conducted in accordance with the IPM (Inspection Procedure Manual) procedures
IAC0304 Equipment and work piece cleaned and stored according to storage prescripts
5.2.4. PM-05-PS04: Form aeronautical sheet metal by folding
Scope of Practical Skill
Given plate, pipe, structural sections, hydraulic press, bender, crimper, stretcher and slip roller sheet metal, and instructions for forming and shaping and resources which include tools, materials, heat treatment state, equipment, safety equipment and publications, the learner must be able to:
PA0401 Form and shape sheet metal using hand or power operated machines
PA0402 Obtain resources and check for serviceability or status
PA0403 Prepare the material to meet task requirements
Applied Knowledge
AK0401 Aircraft Maintenance Manuals (AMM)
AK0402 Processes and procedures for forming aeronautical sheet metal
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AK0403 Forming techniques and processes
Internal Assessment Criteria
IAC0401 Folded aeronautical sheet metal according tmeets specificationso following the quality system procedures
IAC0402 Fabricated items are checked for conformance following the quality system procedures and maintenance agreements
IAC0403 Machines are properly set up and shut down whilst adhering to all safety requirements
5.2.5. PM-05-PS05: Fold aeronautical sheet metal
Scope of Practical Skill
Given PPE, folders, bend brakes, bend bars, unused items, parts and materials which are categorised as: serviceable, unserviceable, surplus, waste, scrap, hazardous sheet metal and instructions on forming, and documentation including labels, work cards, work orders, release notes and, log books, the learner must be able to:
Applied Knowledge
AK0501 Aircraft Maintenance Manuals (AMM)
AK0502 Inspection Procedure Manual (IPM)
AK0503 Folding tehniques and procedures
Internal Assessment Criteria
IAC0501 Machine is properly and safely set-up for the given task following the AMM (Aircraft Maintenance Manuals) procedures
IAC0502 Non-conformities are identified in accordance with the IPM procedures and sheet metal folded to specifications as per the AMM (Aircraft Maintenance Manuals) procedures
IAC0503 Equipment and work piece cleaned and stored according to storage prescripts
IAC0504 The work area is clean, free from all waste and unused items, parts and materials and meet safety requirements
5.3 Provider Programme Accreditation Criteria
Physical Requirements:
The provider must have all the required the structural components of an aircraft that needs to be manufactured
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to manufacturing an aircraft
Facilitator/learner ratio 1 to 15653202000 - Aircraft Structures Technician Page 57 of 88
Legal Requirements:
Certificate of compliance to Health and Safety requirements
Compliant to SANS requirements
5.4 Exemptions
None
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6. 653202000-PM-06, Dismantle and assemble, aircraft structural components, NQF Level 4, Credits 26
6.1 Purpose of the Practical Skill Modules
The focus of the learning in this module is on providing the learner an opportunity to interpret the procedures for the structural repair of an aircraft, and to be able to dismantle and assemble the aeronautical components. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 32.5 days.
The learner will be required to:
PM-06-PS01: Assemble and disassemble aircraft components
PM-06-PS02: Assemble aircraft metal components using fasteners
6.2 Guidelines for Practical Skills
6.2.1. PM-06-PS01: Assemble and disassemble aircraft components
Scope of Practical Skill
Given rivets and special fasteners and, structural components, the learner must be able to:
Applied Knowledge
AK0101 Structural Repair Manual (SRM)
AK0102 Fastening methods and procedures
AK0103 Inspection Procedure Manual (IPM) Assembling methods
Internal Assessment Criteria
IAC0101 Rivets are removed without enlarging the holes or damage to components using appropriate tools correctly according to the SRM (Structural Repair Manual) instructions
IAC0102 Fasteners are removed without damaging to the hole or any other components around it using appropriate tools correctly according to the SRM (Structural Repair Manual) instructions
IAC0103 Component/skin is removed without damage according to SRM (Structural Repair Manual) instructions
IAC0104 Selected rivets and fasteners are appropriate for the given task and properly secured
IAC0105 Fasteners and rivets are inspected as per the CMM (Component Maintenance Manual)
6.2.2. PM-06-PS02: Assemble aircraft metal components using fasteners
Scope of Practical Skill
Given manufacturers service information, resources which include;; publications, materials, fasteners, heat treatment state, tools, safety equipment, jigs, patterns, fixtures, assembly components , preparation materials including: cleaning, inspection, marking out, alignment the MEL including; drilling, reaming, ensuring clearance, countersinking, deburring, dimpling; surfaces of parts that include: cleaning, chemical conversion and application of jointing compound, procedures that include adjustment to fit, fitting of skin clips and/or alignment rivets:; non-conformities that include: misalignment, deflections, malformation of fasteners
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and stress raising factors; preparation that includes: locking, inhibiting, blanking and packing, the learner must be able to:
Applied Knowledge
AK0201 Aircraft Maintenance Manuals (AMM)
AK0202 Structural Repair Manual (SRM)
AK0203 Inspection Procedure Manual (IPM)
AK0204 Safety procedures
Internal Assessment Criteria
IAC0201 Components are marked according to specifications using various marking-off tools correctly
IAC0202 The serviceability or status of resources are determined and checked against the AMM (Aircraft Maintenance Manuals) for set up in accordance with enterprise procedures
IAC0203 Component parts and fastener holes are cleaned, prepared and checked for assembly in accordance with the manufacturers service information
IAC0204 Component parts are set up, positioned and aligned in accordance with the SRM (Structural Manual Procedures)
IAC0205 Components are assembled and sealed using appropriate tools and equipment correctly and safely
IAC0206 The working area is clean and safe and all unused items, parts and materials (serviceable, unserviceable, surplus, waste, scrap, hazardous) are disposed of according to safety standards
6.3 Provider Programme Accreditation Criteria
Physical Requirements:
The provider must have all the required structural components of an aircraft that needs to be dismantled and assembled
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to manufacturing an aircraft
Facilitator/learner ratio 1 to 15
Legal Requirements:
Certificate of compliance to Health and Safety requirements
Compliant to SANS requirements
6.4 Exemptions
None
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7. 653202000-PM-07, Identify, inspect and repair different aircraft materials, NQF Level 3, Credits 12
7.1 Purpose of the Practical Skill Modules
The focus of the learning in this module is on providing the learner an opportunity to fabricate and mould composite products, identify common engineering fabrication materials and their characteristics and profiles. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 15 days.
The learner will be required to:
PM-07-PS01: Fabricate and prepare mould for a polymer composite product
PM-07-PS02: Identify common engineering fabrication materials
PM-07-PS03: Determine information and characteristics of steel sections and profiles
7.2 Guidelines for Practical Skills
7.2.1. PM-07-PS01: Fabricate and prepare mould for a polymer composite product
Scope of Practical Skill
Given polymer and fabrication materials, consumables and instructions, the learner must be able to:
PA0101 Prepare damaged polymer composite product for repairs
PA0102 Prepare mould for polymer composite fabrication.
Applied Knowledge
AK0101 Polymer properties
AK0102 Polymer moulding preparation techniques and processes
Internal Assessment Criteria
IAC0101 Damaged polymer composite produc is removed without any dame thereto or adjacent components
IAC0102 Mould for fabrication of polymer product is accurate and according to manufacturers service information
7.2.2. PM-07-PS02: Identify common engineering fabrication materials
Scope of Practical Skill
Given fabrication materials, and industry requirements and specifications instructions, the learner must be able to:
PA0201 Identify fabrication materials
PA0202 Select and apply fabrication materials
Applied Knowledge
AK0201 Aircraft Maintenance Manuals (AMM)
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AK0202 Physical properties of engineering fabrication materials
Internal Assessment Criteria
IAC0201 The different types of engineering fabrication is explained accurately in terms of its physical properties and usability
IAC0202 Selected fabrication material is appropriate for the required purpose and in accordance with the AMM (s Aircraft Maintenance Manuals) specifications
7.2.3. PM-07-PS03: Determine information and characteristics of steel sections and profiles
Scope of Practical Skill
Given metals, alloys and non-metals (Stainless-types, aluminium, mild steel, copper, bronze, brass, galvanized or coated), rolled steel sections (RSJ, channel, angle, I and H-beam, etc.), solid and hollow profiles (T-bar, Z-bar, square, round, rectangular-bar/tubing, etc.), types of metal sheet and plate (Flat, checker, etc.) steel sections and profiles used in fabrication , the steel section and profiles that include: back-marks, gauges, drill sizes, drill-pitch, height and breadth, the learner must be able to:
PA0301 Identify steel sections and profiles used in fabrication and welding
PA0302 Interpret information
PA0303 Analyse information
Applied Knowledge
AK0301 Manufacturers Service Information
AK0302 SAE and AISI standards and classification of steels
Internal Assessment Criteria
IAC0101 The classification and uses of different types of steel is correctly explained
IAC0102 Maintenance requirements in terms of the type of steel to be used is correctly interpreted and meets the manufacturer specifications
7.3 Provider Programme Accreditation Criteria
Physical Requirements:
The provider must have all the required fabrication materials for inspecting and repairing and aircraft
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to using fabricated aircraft materials
Facilitator/learner ratio 1 to 15
Legal Requirements:
Certificate of compliance to Health and Safety requirements
Compliant to SANS requirements
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7.4 Exemptions
None
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8. 653202000-PM-08, Identify, inspect and repair corroded structural components, NQF Level 3, Credits 8
8.1 Purpose of the Practical Skill Modules
The focus of the learning in this module is on providing the learner an opportunity to repair and conduct corrosion prevention and treatment on an aircraft. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 10 days.
The learner will be required to:
PM-08-PS01: Identify corrosion
PM-08-PS02: Remove corrosion
PM-08-PS03: Prevent corrosion
8.2 Guidelines for Practical Skills
8.2.1. PM-08-PS01: Identify corrosion
Scope of Practical Skill
Given samples of different types of corrosion including; pitting, galvanic action, scaling, electrolytic action, corrosion fatigue, trapped chemicals, moisture trapped during welding, aircraft structure design, salt air and water corrosion and, environmental agents, the learner must be able to:
PA0101 Identify the types of corrosion
PA0102 Identify the cause of corrosion
Applied Knowledge
AK0101 Types of corrosion
AK0102 Corrosion Prevention Control Program (CPCP)
Internal Assessment Criteria
IAC0101 Different types of corrosion is identified and explained, (including effects, cause and appearance) in accordance with the CPCP (Corrosion Prevention Control Program)
8.2.2. PM-08-PS02: Remove corrosion
Scope of Practical Skill
Given corrosion removal materials and equipment the learner must be able to:
PA0201 Identify the severity of the corrosion
PA0202 Remove corrosion
Applied Knowledge
AK0201 Corrosion removal techniques and procedures
AK0202 Levels of corrosion
AK0203 Corrosion Prevention Control Program (CPCP)
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Internal Assessment Criteria
IAC0201 The severity of the corrosion affected area is correctly determined and the removal method is determined in accordance with the CPCP (Corrosion Prevention Control Program)
8.2.3. PM-08-PS03: Prevent corrosion
Scope of Practical Skill
Given attachments, paint brush, drill, sealer, grommets, anti-corrosive fluid, underseal, weld through primer, metal conditioner, anticorrosive and primers the learner must be able to:
PA0301 Use corrosion protective material
PA0302 Apply protective primers, paint coatings, and sealers when repairing
PA0303 Conduct anti corrosion repairs
PA0304 Use corrosion prevention tools
Applied Knowledge
AK0301 Corrosion prevention techniques and procedures
Internal Assessment Criteria
IAC0301 Appropriate corrosion preventive measures and materials identified in accordance with the CPCP (Corrosion Prevention Control Program) criteria
IAC0302 Appropriate protective primers, paint coatings, and sealers used according to specifications
8.3 Provider Programme Accreditation Criteria
Physical Requirements:
The provider must have all the required corrosion prevention materials and tools to be able to repair and conduct corrosion prevention on an aircraft
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to corrosion prevention and treatment on an aircraft
Facilitator/learner ratio 1 to 15
Legal Requirements:
Certificate of compliance to Health and Safety requirements
Compliant to SANS requirements
8.4 Exemptions
None
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9. 653202000-PM-09, Detect and repair cracks, dents, fatigue, and other damages, NQF Level 4, Credits 12
9.1 Purpose of the Practical Skill Modules
The focus of the learning in this module is on providing the learner an opportunity to repair and modify aircraft metal structures. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 15 days.
The learner will be required to:
PM-09-PS01: Detect damage on the aircraft
PM-09-PS02: Repair and modify aircraft metal structures
9.2 Guidelines for Practical Skills
9.2.1. PM-09-PS01: Detect damage on the aircraft
Scope of Practical Skill
Given an aircraft containing dents, fatigue and, cracks, the learner must be able to:
PA0101 Inspect and identify aircraft for damage
PA0102 Classify damages
Applied Knowledge
AK0101 Inspection techniques
AK0102 Structural Repair Manual (SRM) specifications
AK0103 Inspection Procedure Manual (IPM)
Internal Assessment Criteria
IAC0101 Aircraft is inspected for dents, fatigue and cracks in accordance with IPM (Inspection Procedure Manual) and all areas requiring repair is clearly indicated in accordance with the Structural Repair Manual (SRM) specifications
IAC0102 Severity of damages is reported as either minor or major according to the IPM (Inspection Procedure Manual) procedures
9.2.2. PM-09-PS02: Repair and modify aircraft metal structures
Scope of Practical Skill
Given repair requirements and modification instructions, the learner must be able to:
PA0201 Assess the repair requirements
PA0202 Conduct repairs
PA0203 Identify the type of modification
PA0204 Conduct modification on an aircraft
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AK0201 Repair and modification techniques
AK0202 Modification Specifications Manual (MSM)
AK0203 Structural Repair Manual (SRM)
Internal Assessment Criteria
IAC0201 The prepared repair scheme contains all the required is repair and modification specifications requirements as per the Structural Repair Manual (SRM)
IAC0202 All repairs and modifications are executed with precision and in accordance with the Modification Specifications Manual (MSM) and Structural Repair Manual (SRM)
9.3 Provider Programme Accreditation Criteria
Physical Requirements:
The provider must have all the required repairs and modifications equipment and specifications for aircraft metal structures
Human Resource Requirements:
Facilitator should have a qualification or proven experience that includes competencies related to the repairs and modification of aircraft metal structures
Facilitator/learner ratio 1 to 15
Legal Requirements:
Certificate of compliance to Health and Safety requirements
Compliant to SANS requirements
9.4 Exemptions
None
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SECTION 3C: WORK EXPERIENCE MODULE SPECIFICATIONS
List of Work Experience Module Specifications
653202000-WM-01, Aviation safety process and procedures of aircraft structures, NQF Level 3, Credits 24
653202000-WM-02, Aircraft dismantle and reassembly process and procedures, NQF Level 4, Credits 103
653202000-WM-03, Processes for inspecting, examining and repairing structural components of the aircraft, NQF Level 4, Credits 106
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1. 653202000-WM-01, Aviation safety process and procedures of aircraft structures, NQF Level 3, Credits 24
1.1 Purpose of the Work Experience Modules
The focus of the work experience is on providing the learner an opportunity to:
Define the parameters of manufacturers operating procedures related to ensuring that the machine is in working order and to follow the procedures for cleaning it. The learning contract time for this module is 30 days.
The learner will be required to:
WM-01-WE01: Determine daily work safety with workshop machinery and hand tools over a period of 6 weeks and repeating activities up to 5 times a day over the entire on the job training period
WM-01-WE02: Wear the correct PPE daily and observe and rectify potential hazards, repeating it up to 5 times a day over the entire on the job training period
1.2 Guidelines for Work Experiences
1.2.1. WM-01-WE01: Determine daily work safety with workshop machinery and hand tools over a period of 6 weeks and repeating activities up to 5 times a day over the entire on the job training period
Scope of Work Experience
The person will be expected to engage in the following work activities:
WA0101 Determine that the machine guards/emergency stops are in operational working order
WA0102 Clarify that the machine and surroundings are clean
WA0103 Arrange and handle tools with care
WA0104 Verify the safe storage of the tools
WA0105 Determine the requirements for the calibration of tools
WA0106 Verify the correct tool for the correct job instruction
WA0107 Determine the care of hand tools
WA0108 Use the correct hand tools safely
WA0109 Check if tool is calibrated when required
Supporting Evidence
SE0101 A check list on the workshop machinery is signed off by the artisan
SE0102 Record of a competency test on machine safety checking by the artisan
SE0103 A hand tools check list is signed off by the artisan
SE0104 Record of a hand tools competency test by the artisan during the process of using the hand tools
SE0105 Job cards with instructions outlining the scope and confirming the job requirements is signed off by the artisan
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SE0106 A hand tools check list to determine safe use in accordance with manufactures operating safety procedures
SE0107 Record and results of a hand tools competency test
1.2.2. WM-01-WE02: Wear the correct PPE daily and observe and rectify potential hazards, repeating it up to 5 times a day over the entire on the job training period
Scope of Work Experience
The person will be expected to engage in the following work activities:
WA0201 Operate with Personal Protective Equipment (PPE) for ear protection when working with noisy equipment
WA0202 Operate with Personal Protective Equipment (PPE) safety glasses when working with rotating machinery
WA0203 Operate with Personal Protective Equipment (PPE) clothing when trimming composite structures, wear disposable overalls that fit comfortably with no loose hanging clothing
WA0204 Operate with Personal Protective Equipment (PPE) including; safety shoes, and gloves when carrying sharp edged materials
WA0205 Operate with Personal Protective Equipment (PPE) when working with chemicals/sealants by using latex gloves and a respirator
WA0206 Operate with Personal Protective Equipment (PPE) when working in a dusty environment by using a dust mask
WA0207 Confirm that no foreign objects (FOD) are in hanger and on aircraft
WA0208 Clean any oil spills or leaks on aircraft
WA0209 Report any damaged or loose hanging electrical cabling
WA0210 Report all faulty/expired fire-fighting equipment
WA0211 Report any fused lights and roof leakages
Supporting Evidence
SE0201 A Signed PPE acknowledgement form by the supervisor indicating that the appropriate PPE were used
SE0202 A check list on potential hazards signed off by the supervisor for every job card
SE0203 A completed hazard report register
SE0204 A fault report record signed off by the supervisor
1.3 Contextualised Workplace Knowledge
1 Manufacturer operating safety procedures
2 Manufacturer operating process and procedure documents
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3 General and workplace safety policies and procedures (OHS)
4 Aviation maintenance engineering practices
5 Aviation stores procedures
1.4 Criteria for Workplace Approval
Physical Requirements:
PPE (Personal Protective Equipment)
Machine safety guarding and emergency cut off
Access to safe working procedures
Access to safety documentation
Hand tools
Workshop machinery
Machine Guards
Chemicals/sealants
Aircraft hangar access
Fire-fighting equipment
Access to aircraft sites
Human Resource Requirements:
Maximum artisan/leaner ratio of 1:3
A qualified artisan with minimum 3 years relevant industry experience and qualified as an Internal Moderator
Legal Requirements:
Workshop must have a certificate of compliance to Health and Safety requirements
1.5 Additional Assignments to be Assessed Externally
None
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2. 653202000-WM-02, Aircraft dismantle and reassembly process and procedures, NQF Level 4, Credits 103
2.1 Purpose of the Work Experience Modules
The focus of the work experience is on providing the learner an opportunity to:
Remove part/skin on the aircraft using the maintenance manual as a guide including removing fasteners and cleaning the mating surface. The learning contract time for this module is 129 days.
The learner will be required to:
WM-02-WE01: Remove part/skin on the aircraft over a period of 10 weeks
WM-02-WE02: Replace part/skin on the aircraft over a period of 15.8 weeks
2.2 Guidelines for Work Experiences
2.2.1. WM-02-WE01: Remove part/skin on the aircraft over a period of 10 weeks
Scope of Work Experience
The person will be expected to engage in the following work activities:
WA0101 Check the review dates of the maintenance manual
WA0102 Compare and check repair work to be done
WA0103 Remove fasteners
WA0104 Split the part/skin from the aircraft structure
WA0105 Clean the mating surface
Supporting Evidence
SE0101 A workplace work pack signed off by both the artisan and learner
SE0102 Records of the repair work signed off by both the artisan and learner
SE0103 Job card and documentary evidence of the completion of assigned activities signed off by the artisan
2.2.2. WM-02-WE02: Replace part/skin on the aircraft over a period of 15.8 weeks
Scope of Work Experience
The person will be expected to engage in the following work activities:
WA0201 Determine the review dates for maintenance
WA0202 Compare and check the repair work to be done
WA0203 Align part/skin with temporary fasteners, back drill the part/skin to the aircraft and clean the mating surfaces
WA0205 Align part/skin with temporary fasteners, back drill the part/skin to the aircraft and clean the mating surfaces
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WA0206 Permanently assemble the parts with the relevant fasteners
WA0207 Permanently assemble the parts with the relevant fasteners
WA0208 Compare and check the repair work to be done
WA0209 Compare and check the repair work to be done
WA0210 Select the correct sealant for the specific job, mix the sealants as per the required ratio, apply the sealant to the mating surfaces and clean excess sealant on the job
WA0211 Permanently assemble the parts with the relevant fasteners
Supporting Evidence
SE0201 Records of review dates checked for maintenance signed by learner
SE0202 Records of repair work signed by learner and artisan
SE0203 A workplace work pack signed off by both the artisan and learner
SE0204 Job card and documentary evidence of the completion of assigned activities signed off by the artisan
2.3 Contextualised Workplace Knowledge
1 Structural repair manual
2 Material Data Sheet
3 Manufacturer operating procedure
4 Maintenance Manual
2.4 Criteria for Workplace Approval
Physical Requirements:
Workshop and hanger facilities
Hand, workshop and power tools
Measuring equipment
Aircraft
Aircraft jigs
Treatment and painting plant
Drill
Sealants
Solvents
Consumables
Human Resource Requirements:
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Maximum supervisor/worker ratio of 1:3
A qualified artisan with minimum 3 years relevant industry experience and qualified as an Internal Moderator
Legal Requirements:
Workshop must have a certificate of compliance to Health and Safety requirements
2.5 Additional Assignments to be Assessed Externally
None
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3. 653202000-WM-03, Processes for inspecting, examining and repairing structural components of the aircraft, NQF Level 4, Credits 106
3.1 Purpose of the Work Experience Modules
The focus of the work experience is on providing the learner an opportunity to:
Examine, assess, disassemble and manufacture parts of a damaged aircraft and assemble the aircraft with new manufactured parts. The learning contract time for this module is 132.6 days.
The learner will be required to:
WM-03-WE01: Examine and assess the damage to the aircraft over a period of 2 weeks
WM-03-WE02: Identify and treat corrosion on an aircraft over a period of 10 weeks
WM-03-WE03: Disassemble damaged/corroded part/area on an aircraft over a period of 8 weeks
WM-03-WE04: Manufacture required components of an aircraft over a period of 10 weeks
WM-03-WE05: Assemble damaged area of an aircraft with new manufactured parts over a period of 10 weeks
3.2 Guidelines for Work Experiences
3.2.1. WM-03-WE01: Examine and assess the damage to the aircraft over a period of 2 weeks
Scope of Work Experience
The person will be expected to engage in the following work activities:
WA0101 Assess and report on the damage on an aircraft
WA0102 Determine the manufacture or purchase of a new part
WA0103 Inspect all aircraft major components for damages
Supporting Evidence
SE0101 Written report on the damage of an aircraft signed off by the supervisor
SE0102 A work pack completed by the leaner signed off by the Artisan
3.2.2. WM-03-WE02: Identify and treat corrosion on an aircraft over a period of 10 weeks
Scope of Work Experience
The person will be expected to engage in the following work activities:
WA0201 Inspect aircraft for corrosion
WA0202 Identify type of corrosion and removal methods
WA0203 Remove corrosion
WA0204 Determine the applicable repair scheme for corrosion beyond repair
WA0205 Surface treat the area to prevent further corrosion
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Supporting Evidence
SE0201 A work pack completed by the leaner signed off by the Artisan
SE0202 Record of corrosion removal by means of mechanical or chemical methods and procedures
SE0203 Records of corroded areas beyond repairable limits, referred to applicable repair scheme for repairs
3.2.3. WM-03-WE03: Disassemble damaged/corroded part/area on an aircraft over a period of 8 weeks
Scope of Work Experience
The person will be expected to engage in the following work activities:
WA0301 Check review dates of the maintenance manual
WA0302 Compare and check repairs done
WA0303 Remove fasteners in accordance with the repair scheme
WA0304 Split part/skin from aircraft structure without damaging any part/skin during the removal process
WA0305 Clean the mating surface
Supporting Evidence
SE0301 A work pack completed by the leaner signed off by the Artisan
SE0302 Records of comparisons and checking of repair work against maintenance manual
3.2.4. WM-03-WE04: Manufacture required components of an aircraft over a period of 10 weeks
Scope of Work Experience
The person will be expected to engage in the following work activities:
WA0401 Select the correct material and mark it out
WA0402 Cut out part as per drawing or as per example and File and deburr the part
WA0403 Cut out part as per drawing or as per example and File and deburr the part
WA0404 Cut out part as per drawing or as per example and File and deburr the part
WA0405 Send part to treatment
WA0406 Check and adjust part to final dimensions
WA0407 Back drill part from aircraft
WA0408 Send part to final surface treatment for corrosion prevention
Supporting Evidence
SE0401 A work pack and job cards completed by the leaner and signed off by the Artisan
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SE0402 Documentation of selected material marked out
SE0403 Completed manufactured component signed off by the supervisor
3.2.5. WM-03-WE05: Assemble damaged area of an aircraft with new manufactured parts over a period of 10 weeks
Scope of Work Experience
The person will be expected to engage in the following work activities:
WA0501 Check review dates of the maintenance manual
WA0502 Compare and check repair work to be done
WA0503 Back drill new manufactured part/skin to aircraft
WA0504 Clean mating surfaces and excess sealant on the job
WA0505 Select correct sealant for the specific job, mix sealants as per the required ratio and apply sealant to the mating surfaces
WA0506 Align part/skin with temporary fasteners
WA0507 Permanently assemble parts with relevant fasteners
Supporting Evidence
SE0501 Assembled piece signed off by the Artisan
SE0502 A work pack completed by the leaner and signed off by the Artisan
3.3 Contextualised Workplace Knowledge
1 Laid-down company and related aircraft procedures
2 Structural repair manual
3 Aircraft Maintenance Manuals (AMM)
1 Illustrated Parts Catalogue (IPC)
3.4 Criteria for Workplace Approval
Physical Requirements:
Workshop and hanger facilities
Hand, workshop and power tools
Measuring equipment
Aircraft
Aircraft jigs
Treatment and painting plant
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Aircraft materials and fasteners
Sealants
Solvents
Consumables
Human Resource Requirements:
Maximum supervisor/worker ratio of 1:3
A qualified artisan with minimum 3 years relevant industry experience and qualified as an Internal Moderator
Legal Requirements:
Workshop must have a certificate of compliance to Health and Safety requirements
3.5 Additional Assignments to be Assessed Externally
None
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SECTION 4: STATEMENT OF WORK EXPERIENCE
Curriculum Number: 653202000
Curriculum Title: Aircraft Structures Technician
Learner Details
Name:
ID Number:
Employer Details
Company Name:
Address:
Supervisor Name:
Work Telephone:
E-Mail:
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653202000-WM-01, Aviation safety process and procedures of aircraft structures, NQF Level 3, Credits 24
WM-01-WE01 Determine daily work safety with workshop machinery and hand tools over a period of 6 weeks and repeating activities up to 5 times a day over the entire on the job training period
Scope Work Experience Date Signature
WA0101 Determine that the machine guards/emergency stops are in operational working order
WA0102 Clarify that the machine and surroundings are clean
WA0103 Arrange and handle tools with care
WA0104 Verify the safe storage of the tools
WA0105 Determine the requirements for the calibration of tools
WA0106 Verify the correct tool for the correct job instruction
WA0107 Determine the care of hand tools
WA0108 Use the correct hand tools safely
WA0109 Check if tool is calibrated when required
Supporting Evidence Date Signature
SE0101 A check list on the workshop machinery is signed off by the artisan
SE0102 Record of a competency test on machine safety checking by the artisan
SE0103 A hand tools check list is signed off by the artisan
SE0104 Record of a hand tools competency test by the artisan during the process of using the hand tools
SE0105 Job cards with instructions outlining the scope and confirming the job requirements is signed off by the artisan
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SE0106 A hand tools check list to determine safe use in accordance with manufactures operating safety procedures
SE0107 Record and results of a hand tools competency test
WM-01-WE02 Wear the correct PPE daily and observe and rectify potential hazards, repeating it up to 5 times a day over the entire on the job training period
Scope Work Experience Date Signature
WA0201 Operate with Personal Protective Equipment (PPE) for ear protection when working with noisy equipment
WA0202 Operate with Personal Protective Equipment (PPE) safety glasses when working with rotating machinery
WA0203 Operate with Personal Protective Equipment (PPE) clothing when trimming composite structures, wear disposable overalls that fit comfortably with no loose hanging clothing
WA0204 Operate with Personal Protective Equipment (PPE) including; safety shoes, and gloves when carrying sharp edged materials
WA0205 Operate with Personal Protective Equipment (PPE) when working with chemicals/sealants by using latex gloves and a respirator
WA0206 Operate with Personal Protective Equipment (PPE) when working in a dusty environment by using a dust mask
WA0207 Confirm that no foreign objects (FOD) are in hanger and on aircraft
WA0208 Clean any oil spills or leaks on aircraft
WA0209 Report any damaged or loose hanging electrical cabling
WA0210 Report all faulty/expired fire-fighting equipment
WA0211 Report any fused lights and roof leakages
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Supporting Evidence Date Signature
SE0201 A Signed PPE acknowledgement form by the supervisor indicating that the appropriate PPE were used
SE0202 A check list on potential hazards signed off by the supervisor for every job card
SE0203 A completed hazard report register
SE0204 A fault report record signed off by the supervisor
Contextualised Workplace Knowledge
Date Signature
1 Manufacturer operating safety procedures
2 Manufacturer operating process and procedure documents
3 General and workplace safety policies and procedures (OHS)
4 Aviation maintenance engineering practices
5 Aviation stores procedures
Additional Assignments to be Assessed Externally
Date Signature
653202000-WM-02, Aircraft dismantle and reassembly process and procedures, NQF Level 4, Credits 103
WM-02-WE01 Remove part/skin on the aircraft over a period of 10
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weeks
Scope Work Experience Date Signature
WA0101 Check the review dates of the maintenance manual
WA0102 Compare and check repair work to be done
WA0103 Remove fasteners
WA0104 Split the part/skin from the aircraft structure
WA0105 Clean the mating surface
Supporting Evidence Date Signature
SE0101 A workplace work pack signed off by both the artisan and learner
SE0102 Records of the repair work signed off by both the artisan and learner
SE0103 Job card and documentary evidence of the completion of assigned activities signed off by the artisan
WM-02-WE02 Replace part/skin on the aircraft over a period of 15.8 weeks
Supporting Evidence Date Signature
SE0201 Records of review dates checked for maintenance signed by learner
SE0202 Records of repair work signed by learner and artisan
SE0203 A workplace work pack signed off by both the artisan and learner
SE0204 Job card and documentary evidence of the completion of assigned activities signed off by the artisan
Scope Work Experience Date Signature
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WA0201 Determine the review dates for maintenance
WA0202 Compare and check the repair work to be done
WA0203 Align part/skin with temporary fasteners, back drill the part/skin to the aircraft and clean the mating surfaces
WA0205 Align part/skin with temporary fasteners, back drill the part/skin to the aircraft and clean the mating surfaces
WA0206 Permanently assemble the parts with the relevant fasteners
WA0207 Permanently assemble the parts with the relevant fasteners
WA0208 Compare and check the repair work to be done
WA0209 Compare and check the repair work to be done
WA0210 Select the correct sealant for the specific job, mix the sealants as per the required ratio, apply the sealant to the mating surfaces and clean excess sealant on the job
WA0211 Permanently assemble the parts with the relevant fasteners
Contextualised Workplace Knowledge
Date Signature
1 Structural repair manual
2 Material Data Sheet
3 Manufacturer operating procedure
4 Maintenance Manual
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Additional Assignments to be Assessed Externally
Date Signature
653202000-WM-03, Processes for inspecting, examining and repairing structural components of the aircraft, NQF Level 4, Credits 106
WM-03-WE02 Identify and treat corrosion on an aircraft over a period of 10 weeks
Scope Work Experience Date Signature
WA0201 Inspect aircraft for corrosion
WA0202 Identify type of corrosion and removal methods
WA0203 Remove corrosion
WA0204 Determine the applicable repair scheme for corrosion beyond repair
WA0205 Surface treat the area to prevent further corrosion
Supporting Evidence Date Signature
SE0201 A work pack completed by the leaner signed off by the Artisan
SE0202 Record of corrosion removal by means of mechanical or chemical methods and procedures
SE0203 Records of corroded areas beyond repairable limits, referred to applicable repair scheme for repairs
WM-03-WE01 Examine and assess the damage to the aircraft over a period of 2 weeks
Scope Work Experience Date Signature
WA0101 Assess and report on the damage on an aircraft
WA0102 Determine the manufacture or purchase of a new part
WA0103 Inspect all aircraft major components for damages
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Supporting Evidence Date Signature
SE0101 Written report on the damage of an aircraft signed off by the supervisor
SE0102 A work pack completed by the leaner signed off by the Artisan
WM-03-WE03 Disassemble damaged/corroded part/area on an aircraft over a period of 8 weeks
Scope Work Experience Date Signature
WA0301 Check review dates of the maintenance manual
WA0302 Compare and check repairs done
WA0303 Remove fasteners in accordance with the repair scheme
WA0304 Split part/skin from aircraft structure without damaging any part/skin during the removal process
WA0305 Clean the mating surface
Supporting Evidence Date Signature
SE0301 A work pack completed by the leaner signed off by the Artisan
SE0302 Records of comparisons and checking of repair work against maintenance manual
WM-03-WE04 Manufacture required components of an aircraft over a period of 10 weeks
Scope Work Experience Date Signature
WA0401 Select the correct material and mark it out
WA0402 Cut out part as per drawing or as per example and File and deburr the part
WA0403 Cut out part as per drawing or as per example and File and deburr the part
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WA0404 Cut out part as per drawing or as per example and File and deburr the part
WA0405 Send part to treatment
WA0406 Check and adjust part to final dimensions
WA0407 Back drill part from aircraft
WA0408 Send part to final surface treatment for corrosion prevention
Supporting Evidence Date Signature
SE0401 A work pack and job cards completed by the leaner and signed off by the Artisan
SE0402 Documentation of selected material marked out
SE0403 Completed manufactured component signed off by the supervisor
WM-03-WE05 Assemble damaged area of an aircraft with new manufactured parts over a period of 10 weeks
Scope Work Experience Date Signature
WA0501 Check review dates of the maintenance manual
WA0502 Compare and check repair work to be done
WA0503 Back drill new manufactured part/skin to aircraft
WA0504 Clean mating surfaces and excess sealant on the job
WA0505 Select correct sealant for the specific job, mix sealants as per the required ratio and apply sealant to the mating surfaces
WA0506 Align part/skin with temporary fasteners
WA0507 Permanently assemble parts with relevant fasteners
Supporting Evidence Date Signature
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SE0501 Assembled piece signed off by the Artisan
SE0502 A work pack completed by the leaner and signed off by the Artisan
Contextualised Workplace Knowledge
Date Signature
1 Laid-down company and related aircraft procedures
2 Structural repair manual
3 Aircraft Maintenance Manuals (AMM)
1 Illustrated Parts Catalogue (IPC)
Additional Assignments to be Assessed Externally
Date Signature
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