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  • Internationaler Automobilkongress AKJ

    April 2014

    SEAT Logistik-Baukasten

    Ricard Soto Supply chain SEAT

  • SEAT S.A.

    LOGISTIC PROCESS

    01

    02

    03

    INDEX

    2

    LOGISTICS: VISION & STRATEGY

  • SEAT S.A.

    LOGISTIC PROCESS

    01

    02

    03

    INDEX

    3

    LOGISTICS: VISION & STRATEGY

  • 507.500

    13

    14.000

    Workforce

    Sales revenues

    Production (Cars)

    Models

    Deliveries

    +10%

    +12%

    *Quelle: Informe Anual SEAT S.A 2014 (18.03.2015)

    01 SEAT, S.A Facts and figures

    4

  • BRATISLAVA BRATISLAVA

    MLAD BOLESLAV MLAD BOLESLAV

    SEAT COMPONENTES SEAT MARTORELL SEAT BARCELONA

    PALMELA PALMELA

    Leon Altea Audi Q3 Ibiza

    Toledo

    Mii

    Alhambra

    / 6 Production centers for SEAT models

    / 6 models - 13 Derivate

    01 SEAT, S.A Car production centers

    5

  • Products: Gearboxes for SEAT and VW Group

    Capacity: 3.200 gearboxes/day

    Workforce: 1.000

    SEAT Componentes

    Products: Press and Bodyshop parts for SEAT and Grupo VW

    Capacity: 206.000 parts/day

    Workforce: 1.100

    SEAT Barcelona

    SEAT Martorell

    Products: / SEAT IBIZA, LEON, ALTEA / Audi Q3

    Capacity: 2.300 cars/day

    Workforce: 7.000

    01 SEAT, S.A 3 production centers in Spain

    6

  • SEAT Models in Martorell

    PQ-25

    A Seat Models Martorell Factory

    A0 Serie

    711

    units/day Ibiza Ibiza SC Ibiza ST

    MQB

    PQ-35

    Leon

    Altea Altea XL Altea Freetrack

    Leon SC Leon ST A Serie

    850

    units/day

    01 SEAT S.A.

    7

  • C Seat Models - Produced in other VW Group Factories

    MPV

    Alhambra

    A0 A00

    Mii Toledo

    B VW Group models- Martorell factory

    SUV

    550

    units/day

    AU-316

    Audi Q3

    01 SEAT, S.A

    8

    SEAT Models abroad and AUDI Models

  • 01 SEAT, S.A Production centers of SEAT Models: mixes

    9

  • 191 161 145

    123

    99 136

    20

    11 5

    20 107 104

    0

    50

    100

    150

    200

    250

    300

    350

    400

    450

    500

    550

    2011 2012 2013 2014

    357 377

    [Tsd. Cars/year]

    390

    515 515 515 515

    IBIZA

    LEON / ALTEA

    EXEO

    Q3 +4% +6%

    Productions figures, Martorell Factory

    Capacity 2.300 cars/day

    *

    441

    +12%

    112

    176

    153

    *

    01 SEAT, S.A

    10

  • 01 SEAT, S.A

    11

    Productions figures, Martorell Factory

    Trend 2015

  • SEAT S.A.

    LOGISTIC PROCESS

    01

    02

    03

    INDEX

    12

    LOGISTICS: VISION & STRATEGY

  • Innovation Design and

    Development Production Selling process

    Customer

    Value added chain

    02 Logistic process

    13

    http://www.seat-mediacenter.com/controller-es-HQ/fbi/32467

  • Aftersales service

    Factory

    Corporate Building

    SEAT Sport

    Spare parts

    center

    Technical developement center

    14

    SEAT Martorell layout

    02 Logistic process

  • Assembly

    Paintshop

    Bodyshop

    Pressshop

    Production layout

    15

    02 Logistic process

  • LKW - Control

    JIT/JIS Deliveries

    Logistic facilities layout

    Assembly warehouse

    Railway

    station

    Distribution yards

    Bodyshop warehouse

    16

    02 Logistic process

  • Outbound Inbound Inhouse

    990 Trucks/day

    110 Bodyshop

    190 Assembly

    690 JiT/JiS

    + 24 Waggons

    42.900 m3 per day

    35.000 m3 JiT/JiS CAT

    3.200 m3 Spain

    2.600 m3 Germany

    1.900 m3 Rest Europa

    200 m3 Rest World

    Product complexity

    36.000 Parts

    40 JiT/JiS deliveries

    Line feeding parameters

    18.000 m2 Supermarket

    440.000 Picks per day

    5.175 Routes per day

    76 Countries

    60 % EU 6

    29 % Rest Europe

    11 % Rest World

    Transport mix

    7% Train

    41% Trucks

    52% Ship

    (100% Shuttle train to BCN

    port)

    Facts & Figures

    02 Logistic Process

    17

  • SEAT S.A.

    LOGISTIC PROCESS

    01

    02

    03

    INDEX

    18

    LOGISTICS: VISION & STRATEGY

  • 19

    / Our Vision: Lean Logistic 2025

    04 Logistics: Vision & Strategy

    Building together the Logistic excellence

    / Standard process customer to customer

    / Full development of Lean tools

    / Innovative solutions

    / Create a Logistic network inside the Group

    / Fullfilment Logistic concepts

    / IT development inside the Group as a competitive leverage

  • 2025

    20

    04 Logistics: Vision & Strategy

  • 2025

    21

    04 Logistics: Vision & Strategy

    2025

  • 22