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screw pump technology - EPIC · PDF fileTROUGHS With us there are several choices of Screw Pump troughs. Conventional, classic concrete, custom grouted by the Screw Pump

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Page 1: screw pump technology - EPIC  · PDF fileTROUGHS With us there are several choices of Screw Pump troughs. Conventional, classic concrete, custom grouted by the Screw Pump
Page 2: screw pump technology - EPIC  · PDF fileTROUGHS With us there are several choices of Screw Pump troughs. Conventional, classic concrete, custom grouted by the Screw Pump
Page 3: screw pump technology - EPIC  · PDF fileTROUGHS With us there are several choices of Screw Pump troughs. Conventional, classic concrete, custom grouted by the Screw Pump

LANDY SCREW PUMPS BECAUSE...

In addition to the general characteristics andadvantages of screw pumps, the Landy screwpumps are distinguished by:

A first class product with

screw pump technology

Nearly 100 years experience

Efficient design - - usually 2 flights- Limited deflection- Limited occuring tension- High efficiency- Alternate flight pitchOngoing R&DFinite Element Analysis standardon all new designs.Full in-house integrated manufacturing

Totally reliable manufacturing schedules

and delivery times

Endplates- Fully watertight with internal caps

over threads of connection bolts- Precisely parallel and centric manufacture

using special lathes- Special ST-44 material

Reinforced leading edges of flights

Manufactured with permanent lifting eyesand balancing weights

Fully qualified welders- X-ray or ultrasonic- Welding Shop Approval- AWS/DIN standards

Surface Preparation. Shot blasting toSP-10 standards.

Coating. All required coatings areprofessionally applied, and can beformulated for extreme environments.- Please contact us for severe abrasion,

chloride, pH or H2S applications.

Stainless Steel Screw Pumps available.

Flanged shafts are monolithically castnodular cast iron.

Use of fully self-aligning bearings

World-wide service with local support

Superb after-sales service

We can offer full supervision of

installation.

STATE-OF-THE-ART

Page 4: screw pump technology - EPIC  · PDF fileTROUGHS With us there are several choices of Screw Pump troughs. Conventional, classic concrete, custom grouted by the Screw Pump

Completely enclosed unit

LOWER BEARINGS

Landustrie Screw Pumps are available with fourdifferent Lower Bearing designs. The newest andmost exciting of which is the permanentlylubricated, completely self-contained, and fullyself-aligning in all 3 axes, Landy Eco-Friendlysystem as detailed below.

All our Lower Bearing types carry the radial thrustforces while also accommodating longitudinalexpansion and contraction brought about bytemperature changes. The special merits of all fourLandustrie Lower Bearing designs are convenientlyoutlined in the Table on the opposite page.

No maintenance and no grease costs

3-dimensional self-aligning

Corrosion-freecast iron housing

Lower investment

No spare parts required

Exchangeable with existing

bearings

No grease pump and grease lines

requiredEasier to install

Eco-Friendly lubricated for lifetime of the bearing

High-performance seal

L A N D Y S C R E W P U M P S

ECO-FRIENDLY LOWER BEARING

Page 5: screw pump technology - EPIC  · PDF fileTROUGHS With us there are several choices of Screw Pump troughs. Conventional, classic concrete, custom grouted by the Screw Pump

LOWER BEARING SELECTION TABLE

Eco-friendly Conventional Medium Heavy Duty

Lubrication Lifetime Grease Medium Grease

Grease filling ● ●

Grease return line NA On request NA ●

Maintenance required

3D-self-aligning ● ●

Water quality low low high low

Installation time low average low low

Heavy duty ●

Exchangeability with existing bearings ● ● ●

Investment low medium low high

Operational costs low medium low medium

Lifetime long long long longest

UPPER BEARINGS

For the upper bearing EPIC can offer the choicebetween two different versions; a wall-mountedor a foot-mounted upper bearing. The benefits ofthe wall-mounted upper bearing are that theforces on the civil construction will be betterabsorbed, and also that an odor-tight separationis created between the screw pump and theroom in which the drive-unit is installed.

wall-mounted bearing

foot-mounted bearing

Page 6: screw pump technology - EPIC  · PDF fileTROUGHS With us there are several choices of Screw Pump troughs. Conventional, classic concrete, custom grouted by the Screw Pump

TROUGHS

With us there are several choices of Screw Pumptroughs.

Conventional, classic concrete, custom grouted bythe Screw PumpConventional, classic concrete with removablesteel grout casting moldsPermanently Cast-In steel or stainless steel troughlinersPre-Fabricated, fully self-supporting ‘U’ steeltroughPre-Fabricated Screw Pump in an enclosed360o tube

RESEARCH AND DEVELOPMENT

For many generations Landustrie has been actively conductingresearch to continuously improve Screw Pump performance,efficiency and longevity.

The newest development in the most recent 10 years of our testingprogram is the permanently lubricated, fully 3-dimensionally self-aligning, and completely self-contained Eco-Friendly LowerBearing. In addition, Landustrie now conducts Finite ElementAnalysis on all our new Screw Pump designs.

cast-in trough

concrete trough

tube screw pump

pre-fabricated screw pump

EPIC “FLIGHT DEK” COVERS

On request we can cover the installation withmodular, light weight, maintenance free, pultrudedFRP covers. Advantages are:

protection of the screw pump against thermalexpansioncreats a safe working environmentreduces the levels of noise production

Dublin, Ireland

Page 7: screw pump technology - EPIC  · PDF fileTROUGHS With us there are several choices of Screw Pump troughs. Conventional, classic concrete, custom grouted by the Screw Pump
Page 8: screw pump technology - EPIC  · PDF fileTROUGHS With us there are several choices of Screw Pump troughs. Conventional, classic concrete, custom grouted by the Screw Pump

Special Features of EPIC Screw PumpsISO 9001 certifiedFull penetration welding according to AWS, DIN, ASTM, or API standardsInternal Bulkheads provide additional watertight fail safe sealing of the Torque TubeEndplates are watertight welded with threaded holes for the shaft connectionsFully self-aligning Upper and Lower Bearing AssembliesMonolithic Cast ShaftsMinimum of two (2) Seals in Lower BearingsSeparate radial thrust and axial thrust Upper Bearing AssembliesPermanent Lifting Eyes built inScreed Bar tack welded to tip of flights for screedingShot blasting to SA 2.5 (SSPC-SP10) standardsPrime coating is standard for all parts above and below water levelFull factory coating under environmentally controlled conditions is recommendedReinforced leading edges of the Flights

Additional Services & Optional TestingUltrasonic Liquid Level Sequential Control System X-Ray Weld TestingFull Submerged Arc Welding Ultrasonic Weld TestingLeft Hand and Right Hand Flights Torque Tube Air Pressure TestingDouble Lift Finite Element Analysis

Partial Installation List (USA)Mobridge, SD Mineral Wells, TX N. Charleston, SC Sauget, ILAppomattox, VA Fallbrook, CA Henderson, NV USAF, Shaw A.F.B, SCChelsea, MI Emporia, VA Lubbock, TX Elkhart, INSpringfield, OH Des Plains, IL Mt. Washington, KY CA Dept. of CorrectionsEnglewood, TN Barceloneta, PR Passaic Valley, NJ Van Buren, ARHope Mills, NC Salt Lake City, UT St. George, UT Dallas Center, IASanta Rosa, CA Williamston, MI Pittsburgh, KS Newnan, GAOyster Bay, NY Wauseon, OH Monett, MO Mesquite, NVLeRoy, NY York, PA American Fork, UT Carthage, MOIndianapolis, IN Gloucester, MA Henrico County, VA Logan, UTSecaucus, NJ Teterboro, NJ HRSD-Newport News, VA Ocean County Utilities, NJCoachella, CA Meridian, ID Caldwell, ID Mountain Home, IDU.S. Army, Ft. Carson, CO Perryville, MD Gilbert, AZ Fulton, NY

EPIC INTERNATIONAL10993 Richardson RoadAshland, Virginia 23005 USAPhone (804) 798-3939Fax (804) 798-9175Email: [email protected] visit us at our website: www.epicintl.com

11/05

Other Fine EPIC Products• “Flight Dek” Screw Pump Covers• St-Steel Direct Drive Floating Aerators• St-Steel Direct Drive Down Pumping

Floating Mixers

Environmental Products for Innovative ConservationPrinted on Recycled Paper