SCM-CBP 30 - scomiequipment.com 30...Figure 4‐3: SCM‐CBP 30 Control System PLC Enclosure Box..... 4‐14 Figure 4‐4: SCM‐CBP 30 System Rig‐Up ... Cuttings are transferred

CONTAINMENT AND HANDLING

DRILLING WASTE MANAGEMENT

Scomi Equipment Inc

SCM-CBP 30 CUTTINGS BLOWING PUMP

Installation, Operation,

and Maintenance Manual

October 2014

SCM-CBP 30 CUTTINGS BLOWING PUMP

1

Table of Contents

1 INTRODUCTION .......................................................................................................................... 1‐4

1.1 OVERVIEW ............................................................................................................................................... 1‐5

1.2 SYSTEM DESCRIPTIONS ............................................................................................................................ 1‐6

1.3 TECHNICAL SPECIFICATIONS .................................................................................................................... 1‐7

2 SAFETY ........................................................................................................................................ 2‐9

2.1 WARNING ............................................................................................................................................... 2‐9

2.2 INSTALLATION, OPERATION AND MAINTENANCE ............................................................................... 2‐10

3 TRANSPORTATION AND STORAGE ............................................................................................ 3‐12

3.1 PREPARATION FOR SHIPMENT .............................................................................................................. 3‐12

3.2 GUIDELINES FOR LONG TERM STORAGE ............................................................................................... 3‐12

3.3 STORAGE MAINTENANCE ...................................................................................................................... 3‐12

4 SYSTEM OPERATION ................................................................................................................. 4‐13

4.1 FEED AND DISCHARGE ARRANGEMENT ................................................................................................ 4‐13

4.2 CONTROL SYSTEM DESCRIPTIONS ......................................................................................................... 4‐14

4.3 INITIAL INSTALLATION ........................................................................................................................... 4‐15

4.4 OPERATING SEQUENCES ........................................................................................................................ 4‐16

5 MAINTAINANCE ........................................................................................................................ 5‐17

5.1 GENERAL ................................................................................................................................................ 5‐17

5.2 INSPECTION PROCEDURES ..................................................................................................................... 5‐17

6 TROUBLESHOOTING .................................................................................................................. 6‐19

7 SPARES LIST .............................................................................................................................. 7‐20

8 DRAWINGS ............................................................................................................................... 8‐21

9 APPENDIX ................................................................................................................................. 9‐26

2

Table of Figures

Figure 1‐1: Scomi Equipment Inc Model CBP 30 Cuttings Blowing Pump System. .............................. 1‐6

Figure 4‐1: SCM‐CBP 30 System with Integrated Feed Hopper ........................................................ 4‐13

Figure 4‐2: SCM‐CBP 30 System Discharge System .......................................................................... 4‐13

Figure 4‐3: SCM‐CBP 30 Control System PLC Enclosure Box ............................................................. 4‐14

Figure 4‐4: SCM‐CBP 30 System Rig‐Up with a Screw Conveyor ...................................................... 4‐16

Figure 8‐1: SCM‐CBP 30 – General Assembly .................................................................................. 8‐22

Figure 8‐2: SCM‐CBP 30 with Control Box ....................................................................................... 8‐23

Figure 8‐3: SCM‐CBP 30 – P & ID Basic Flow .................................................................................... 8‐24

Figure 8‐4: SCM‐CBP 30 System Pneumatic Schematics .................................................................. 8‐25

3

Table of Tables

Table 1‐1: SCM‐CBP 30 System Technical Specifications ................................................................... 1‐7

Table 7‐1: SCM‐CBP 30 ‐ One Year Recommended Spare Parts List ................................................. 7‐20

1-4

1 INTRODUCTION

This manual provides instructions for the installation, operation and maintenance of the Scomi Equipment Inc SCM‐CBP 30 Cuttings Blowing Pump. The manual is divided into several sections to assist the user and it is recommended that all personnel responsible for the installation, operation and maintenance of this equipment thoroughly read and understand this manual.

For the safety of personnel and to ensure the optimum performance of the equipment, no modifications should be made to this equipment without approval from Scomi Equipment Inc.

NOTE: BEFORE PUTTING MACHINE INTO OPERATION, THE FOLLOWING POINTS SHOULD BE OBSERVED.

1.1 Scomi Equipment Inc recommends that before attempting to start a new machine, a Service Engineer be called in to check the installation and to train operating and maintenance personnel. At least one week’s notice should be given in order to schedule the start‐up.

1.2 Read carefully the installation and operating instructions enclosed.

1.3 After stopping the unit, remove any process material from the tank as well as from the solids discharge chamber.

1.4 Once the machine has been put into operation, it is good policy to make daily visual inspections to check for loose or broken parts. It is good practice for personnel to get acquainted with the sounds of a normal operating machine. Making such observations and following a scheduled preventative‐maintenance program can save many downtime hours and costly repairs.

1.5 Scomi Equipment Inc CBP 30 Cuttings Blowing Pump is backed by a warranty. A staff of Service Engineers is ready to help you get the most from your equipment.

1.6 Prior to shipment, warning labels are affixed on the unit. These warning labels must remain in clear view on the machine at all times. If after installation and operation, the supplied labels are damaged or rendered illegible, Scomi Equipment Inc will provide additional labels for the safe operation of the machine.

NOTE: ONE COPY OF THESE INSTRUCTIONS SHOULD BE DISPLAYED AT THE UNIT LOCATION.

1-5

1.1 OVERVIEW

This manual provides instructions for the installation, operation and maintenance of the Scomi Equipment Inc (SEI) Cuttings Blowing Pump (CBP) 30 System. The manual is divided into several sections to assist the user and it is recommended that all personnel responsible for the installation, operation and maintenance of this equipment thoroughly read and understand this manual.

The equipment is well used offshore and results well documented. Scomi has successfully installed and utilized the CBP 30 on several offshore installations. Should there be any desire to view the unit first hand, it can be arranged in Houston, TX, USA. For the safety of personnel and to ensure the optimum performance of the equipment, no modifications should be made to this equipment without approval from Scomi Equipment Inc.

1.1.1 PrincipalofOperation

The Scomi Equipment Inc CBP 30 System is a high capacity and performance cuttings blowing pump, with a small footprint. It is designed to offer a safe and efficient means of containment of all drill cuttings waste from both onshore and offshore drilling operations. The cuttings are transported to the Cuttings Blowing Pump (CBP) 30 by Screw Conveyor (other transportation options are available). Cuttings are transferred through a 10” knife valve into the 40 L chamber. The unit is timer operated. Once timer activates, the knife valve closes and the chamber is pressurized. The air pressure will force the cuttings into the sludge, ready for transport to the dense phase through 4” lines to a designated location (Bulk Storage Tanks, Drilling Waste Containers, Drill Cuttings Injection Package, Cuttings Dryer or overboard to a vessel). This process is then repeated as frequently as it is required to match the cuttings feed rate from the Shakers.

1-6

1.2 SYSTEM DESCRIPTIONS

Figure 1-1: Scomi Equipment Inc Model CBP 30 Cuttings Blowing Pump System.

The main components are described below.

Component Function

Cuttings Blowing Pump Enables the co‐ordination of containment into various Scomi Equipment Inc Drilling Waste Containers

10” Pneumatic Knife Gate Valve

Provide complete opened/closed on the discharge flow into the vessel.

1 ½” Blowing Valve Provide pressures to push the cutting out of the vessel.

Pneumatic Junction Box Explosion Proof Enclosure Equipment for use in Class I Hazardous Locations.

Integrated Hopper (Optional) Provides excellent shearing and dispersion of cuttings into the vessel below. (Will not be provided by SCOMI)

1-7

1.3 TECHNICAL SPECIFICATIONS

Table 1‐1: SCM‐CBP 30 System Technical Specifications

General

Model SCM‐CBP 30

Tank Capacity 40 L

Transfer Capacity (20 meter per length)

14.5 m3/hr

Inlet Flange 10” (254 mm) 150# Ansi

Outlet Flange 4” (102 mm) 150# Ansi

Design Pressure 145 psi (10 bar)

Working Pressure 43.5‐116 psi (3‐8 bar)

Weight

Gross weight 551.2 lbs (250 kg)

Dimension

Length 50.24” (1,276 mm)

Width 14.17” (360 mm)

Height 41.65” (1,058 mm)

Utility Requirements

Air 10 m3/min @ 3‐8 bar

1-8

1.4 APPLICATIONS

Abrasive and corrosive slurries

Hazardous Waste

Drilled cuttings

Raw effluent

Agricultural Product and Waste Transfer

1.5 FEATURES

Provided below are some of the features of CBP 30 system;

40 L capacity

Pneumatic Control

No moving parts in contact with product

Fully portable

Intrinsically safe

Fully automatic

Robust construction and low wear characteristics

Discharge in excess of 90.4 ft (30 m) horizontally and 9 ft (3 m) vertically

High solids content (80%+) transfer

Handle true solids up to 50 mm

Easy Installation

Intrinsically Safe

2-9

2 SAFETY

2.1 WARNING

1. IT IS THE RESPONSIBILITY OF EVERY PERSON OPERATING THIS EQUIPMENT TO FULLY UNDERTAND THE INSTRUCTION MANUAL AND ANY MANUFACTURER / PRODUCERS’ WRITTEN INSTRUCTIONS. FAILURE TO DO SO COULD RESULT IN PERSONAL INJURY, DAMAGE TO THE EQUIPMENT, AND DAMAGE TO PROPERTY.

2. SCOMI (WHICH INCLUDES ALL THE PARENT COMPANY AND ALL COMPANIES AND ENTITIES UNDER THE SCOMI GROUP) EXPRESSLY DISCLAIMS ANY LIABILITY FOR:

2.1 DAMAGE DUE TO MISUSE OF THE EQUIPMENT OR ANY PARTS SUPPLIED WITH IT ;

2.2 USER’S FAILURE TO PROPERLY INSTALL, START, INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT;

2.3 PERSONAL INJURY OR DAMAGE RESULTING FROM IMPROPER INSTALLATION, START UP, INSPECTION, MAINTAINANCE; AND IMPROPER USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS IN THE MANUALS.

2.4 USERS MUST FAMIARLIZE THEMSELVES WITH THE FOLLOWING ACCEPTED INDUSTRY STANDARD FOR OPERATION / USE OF THE EQUIPMENT:

2.4 (I) Observe all safety rules given herein along with owner and Government standards and regulations.

2.4 (II) Know and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI) z244.1‐1982,

2.4 (III) American National Standard for Personnel Protection ‐ Lockout/Tagout of Energy Sources ‐ Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout).

2-10

2.2 INSTALLATION, OPERATION AND MAINTENANCE

FAILURE TO FOLLOW THE SAFETY PROCEDURES SHOWN BELOW MAY RESULT IN SEVERE PERSONAL INJURY OR PROPERTY DAMAGE.

General

Read all manuals and instructions before attempting to install or operate equipment, and follow all recommendations.

If nameplates are lost, damaged, or removed, replace them. They have been affixed to the equipment to provide warnings, instructions, etc., for the maintenance and operating personnel.

NEVER attempt to use the CBP unit for any application other than the original intent at time of purchase without consulting authorized SCOMI personnel.

ALWAYS use trained and qualified personnel to operate the unit and perform repairs.

Use the appropriate tools for all maintenance and repair tasks.

Never operate the unit using worn out parts that may be a safety hazard or may harm the machine.

Make periodic checks for loose bolts on hopper, expansion joints, the supporting structure, valves, guards, and piping connections.

Never operate equipment with parts that have not been manufactured or approved by the original equipment manufacturer.

Handling

Safe practices for lifting and handling equipment should be followed. Hoists and slings should be of adequate capacity, inspected regularly, and in good repair.

Always use extra caution when lifting, moving, or holding worn parts, since these may be sharp, slippery, or weakened. Never place hands, feet or head at possible pinch points.

Always provide a sufficiently large cleared area around the equipment during maintenance.

Shut Air Supply before working on the unit.

NEVER use an arc welder on the CPB unit without a good LOCAL ground lead directly from the part being welded.

All persons responsible for the installation, operation and maintenance of this equipment must read and understand all the information for the safe operation of the Equipment & parts.

Hot / Cold Products

When working with very hot or very cold processes or products, extreme caution should be used to avoid personal injury.

2-11

Chemicals

If corrosive and/or toxic chemicals or solvents are used as part of the process or as cleaning materials: become thoroughly familiar with the properties of the products and their hazards, the precautions necessary to handle the product safely, and follow all manufacturer recommendations for the type of product being handled.

Use in well ventilated area and keep employee exposure below permissible limits.

If flammable, take care to prevent fire or explosion.

Avoid contact with the skin and eyes – wear goggles, gloves, shields, etc., as required by the nature of the solvent or chemical.

If in doubt whether a product is dangerous or not – Assume It Is. Take all necessary precautions to avoid personal injury.

Leakage and Spillage

Any leakage in the system should be quickly corrected.

Any type of spillage (oil, water, etc.) should be quickly cleaned off floors, walls, equipment, lines, etc., and the entire operating area kept clean.

Dangerous Material Applications

Scomi Equipment Inc makes both standard equipment and equipment furnished with certain explosion‐proof accessories (motor, controls, etc.), as specified by the purchaser. Standard equipment not furnished with explosion‐proof accessories must never be used with explosive, chemically unstable, or flammable materials of any kind. Severe personal injury or property damage could result. When we supply equipment furnished with explosion‐proof accessories, whether we are the manufacturer or not, we warrant that the particular accessories we describe as explosion‐proof comply with accepted industry standards for that term. However, this does not mean, and we cannot and do not guarantee, that one of our machines furnished with explosion‐proof accessories is safe for use with explosive, chemically unstable, or flammable materials under ALL conditions.

In some instances, it may be necessary for the user to equip the machine with safety devices not ordinarily placed on equipment of this type. In other cases, the application may be so hazardous that the only prudent operating procedure is to isolate the equipment in an expendable building and operate it by remote control from a safe distance. Because Scomi Equipment Inc has no control over these potential dangerous operating conditions, we do not guarantee that equipment made by us can be safely used with explosive, chemically unstable, or flammable materials, regardless of whether we installed industry accepted explosion‐proof accessories. The user has the responsibility for insuring that all precautions required by his particular method of operation have been taken.

Repairs

Do not make any repairs until dangerous vapors and gases are replaced with clean air.

Scomi Equipment Inc should be consulted before attempting to make major repairs to any of the equipment we manufacture. Under no circumstances should weld repair or other alterations be made to major components without the full knowledge and assistance of qualified Manufacturer personnel. Failure to obtain this assistance may result in rupture of parts involved with possible injury to personnel or damage to equipment.

3-12

3 TRANSPORTATION AND STORAGE

Below are the recommended indoor storage and rust prevention procedures for the SCM‐CBP 30 unit (long‐term storage implies periods in excess of three (3) months idle time.)

It is the responsibility of the owner to protect and maintain the equipment after shipment from SCOMI EQUIPMENT INC.

If the unit is not to be installed immediately after shipment, the unit should be left in the original factory packaging.

3.1 PREPARATION FOR SHIPMENT

All accessible openings are closed with tape, overwrap, plugs, etc., for protection.

Nameplates are covered with tape.

3.2 GUIDELINES FOR LONG TERM STORAGE

The SEI CBP 30 unit should be stored in a building with a minimum temperature of 50 F. (10 C.). The storage area should be a clean, dry place free from excessive vibration, high humidity, dust, or corrosive fumes.

The unit should be tagged with instructions for startup after an extended period of storage.

Any loose parts should be boxed with rust inhibitor paper. No paper should be placed on the base of the box and machined unpainted surfaces should be coated with a rust preventive product.

A protective waterproof shroud should cover the entire unit, top and four (4) sides.

3.3 STORAGE MAINTENANCE

Leave the sealed openings on the equipment closed.

Touch‐up any damaged paint surfaces.

Do not paint threaded surfaces.

4-13

4 SYSTEM OPERATION

4.1 FEED AND DISCHARGE ARRANGEMENT

Reference: See Figure 8‐10 P & ID Basic Flow Diagram

The feed and discharge arrangement to the SCM‐CBP 30 System must be either connected to the unit by a flexible member, like expansion joint or hose.

On the feed side, 10” Knight Gate Valve are already in place attached to the feed inlets on the tanks just below the knife gate valves. To feed the CBP unit through the knife gates a dual feed or two outlet hopper must be used to supply the cuttings of waste to be moved. (See Figure 4‐1below) This auger can be gravity feed or feed with an auger. The size of the feed hopper will vary depending on the rig up and the amount of product to be moved.

Figure 4‐1: SCM‐CBP 30 System with Integrated Feed Hopper

Figure 4‐2: SCM‐CBP 30 System Discharge System

10” Knife Gate Valve Feed Hopper

4” Discharge Flange

4-14

The discharge flange of the CBP 30 unit can be hooked up with a hose, and that will provide the flex joint. If hard pipe is used for the discharge line, then a 4” expansion joint will be required after the discharge knife gate valve.

4.2 CONTROL SYSTEM DESCRIPTIONS

The CBP‐30 Control System consists mainly by the Pneumatic Control Enclosure.

4.2.1 ThePneumaticControlEnclosure

Located on the CBP unit.

Required supply / hook‐up to be performed during unit rig‐up:

o Filling Timer

o Blowing Timer

o Sequence Counter

o Starting Switch

Figure 4‐3: SCM‐CBP 30 Control System PLC Enclosure Box

Filling Timer

Blowing Timer

Starting Switch

Sequence Counter

4-15

4.3 INITIAL INSTALLATION

1) Ensure unit serial number is clearly legible.

2) Inspect air regulator for instrument air for valve inside of box.

3) Check for any visual defects on the unit/components/piping, pneumatic tubing and fittings.

4) Check the inside of the tank for foreign objects.

5) Check that all bolts and nuts are properly fastened on all threads.

6) Open the valve for instrument and air.

7) Listen for any leakages in the instrument air tubing and fittings.

8) Start the unit and visually check that all valves open and close physically.

9) Again listen for any leakages in the instrument air system.

10) Make sure the valves on the cuttings lines are routed to the correct bulk station without any bulk hoses hooked on to it and that the ball valves on the bulk station are closed. Make sure that the area around the bulk station is secured and that there is no personnel in the area around the bulk station.

11) IMPORTANT: Never open bulk air into the vessel on the CBP 30, when 10"knife valve on the CBP30 is opened.

12) Open 1½" ball valve for bulk air into vessel and start compressor (introducing pressure to the vessel and the 4" discharge line).

13) Start CBP30 in automatic timer mode with the preset times, and let it run for 10 cycles before stopping it.

14) Start the compressors with bulk air lined up to the CBP30 bulk air manifold and let the unit run for another 10 cycles, blowing air through the bulk station in the secured area before stopping the CBP30 and compressors.

4-16

4.4 OPERATING SEQUENCES

4.4.1 Sequencedescriptions

A. Filling:

The first step in the Filling sequence is to start filling. 10” Knife Gate Valve is opened to start filling the vessel. The filling valve is kept open until the desired time has expired. The selection mode are to run by an adjustable timer or until a given weight has been reached.

B. Discharge & Transport:

Before entering transportation mode, the Pneumatic Control automatically closed the 10” Knife Gate Valve. The 1 ½” Blowing Valve is opened for the desired time as set on the Control Box, allowing the cuttings to be discharged from the CBP‐30 vessel and to the desired location.

The cuttings are transported to the Cuttings Blowing Pump (CBP) by Screw Conveyor as showed in Figure 4‐4 below. (Other transportation options available)

Figure 4-4: SCM-CBP 30 System Rig-Up with a Screw Conveyor

Once the CBP is filled, the 10” Knife Gate Valve closed and the 1 ½” Valve is opened, then the positive air pressure conveys the cuttings along the discharge line to its destination (Bulk Storage Tanks, Drilling Waste Containers, Cuttings Re‐Injection Package, Cuttings Dryer or overboard to a vessel).

This process is then repeated as frequently as is required to match the cuttings feed rate from the Shakers.

5-17

5 MAINTAINANCE

5.1 GENERAL

Like any valuable piece of processing equipment the SCM‐CBP 30 System deserves regular inspection and careful maintenance. The frequency and inspection required varies widely with the type of material being used and the service conditions. Whenever repairs become necessary, we strongly recommend consulting with Scomi.

As previously mentioned, the Scomi Equipment Inc Model CBP 30 Cuttings Blowing Pump should be inspected at regular intervals. The actual inspection interval required is best developed from the particular process and operating conditions. It is suggested that the vessel be inspected initially at one month intervals. As experience is gained, the inspection interval may be increased. Machines on non‐abrasive service will often run for long periods of time without attention. Nevertheless, the tank should be inspected at least once a year.

5.2 INSPECTION PROCEDURES

Carefully examine all visible parts for signs of wear, cracking, or corrosion. Any defects that are found must be repaired before the machine is returned to service.

Machines on abrasive service need to be completely disassembled.

It is Scomi Equipment Inc recommendation that a Scomi Equipment Inc Service Engineer be present for the first inspection of the machine after start up. His assistance will prove invaluable in evaluating the condition of the machine and in recommending the future maintenance program.

5.2.1 DailyInspections

Check that all striker pins mounted on Knife gate valves are not loose & tighten if required

Check that all pneumatic fittings are not leaking air when unit is operating if found replace or clean‐up tubing as required

Turn each system on individually and ensure that both the 10” and 1 1/2 ” are actuating and sealing during each mode of operation. If they aren’t it will affect the efficiency of each cycle if so replace if required

Visual check all flanges etc for possible gasket damage and replace as required

5-18

5.2.2 MonthlyInspections

i. Knife Gate Valves

Check that all knife gate valves to flange bolts are secure and check that gaskets are intact, replace and tighten as required

Check that all the nuts / bolts on actuators and mounts are secure tighten as required

Check bolts securing actuators to knife gate valves are secure tighten/replace as required

Check all pneumatic fittings are secure and not damaged, tighten/replace as required.

Check seals and packing in knife gate valves for wear so a time frame for replacement can be determined

Check that all striker pins mounted on Knife gate valves are not loose & tighten if required

ii. Ball Valves

Remove pneumatic line and inspected ball valves and replace as required

Check all nuts bolts etc on each valve tighten as required

Check all pneumatic fittings are secure and not damaged, tighten/replace as required

iii. Vessel

Visually inspect vessel for wear or damage

Monitor wear to delivery flange

6-19

6 TROUBLESHOOTING

FAULTS CAUSES SOLUTIONS

Knife Gates not working Closed air supply Open air Supply

Less Air Pressure Have buffer storage in place

Air leakage Check airlines and the fittings and replace if required

Knife Valve Damaged Lubricate. Replace if required

Inappropriate timing of 10” Valve as compared to Discharge

Timers not adjusted Adjust the Inlet and Discharge Timers

Unable to obtain the required Discharge Pressure

Knife Valve not working properly

Check Knife valve and replace if required

Adjust the timer

Insufficient air pressure Check Rig Air and place a buffer storage if required

Insufficient cuttings to build required pressure

Drilling is too slow. Adjust the timer as per the current ROP

Abnormal Leakage Air Leakage Trace and replace the damaged air line

Replace the gaskets and make sure that bolts are properly tensioned at the installed flanges

Spillage Check the storage tank and do the weld if required

Improper Cycle Record Counter Not Working Adjust the filling and discharge timers

Replace counter if required necessary

7-20

7 SPARES LIST

Table 7‐1: SCM‐CBP 30 ‐ One Year Recommended Spare Parts List

Qty Description Part #

1 SEI 1 1/2" 88‐TX‐150/2R3D‐XX, DXP‐L21GNEB162A ‐24 VDC F1062E0008

1 SEI 1 1/2" 88‐TX‐150/21GNEB162 ‐ 24VDC F1062E0009

1 SEI 10" 20‐3636 R(V) 10.0, SST‐DA, BB, DXP‐L21GSEB162A ‐ 24VDC F1062E0010

8-21

8 DRAWINGS

8-22

Figure 8‐1: SCM‐CBP 30 – General Assembly

8-23

Figure 8‐2: SCM‐CBP 30 with Control Box

8-24

Figure 8‐3: SCM‐CBP 30‐ P&ID

9-26

9 APPENDIX

1Flow and check valves ► Supplementary products

Shuttle valve (OR)► Qn = 80 - 6100 l/min ► pipe connection ► Compressed air connection input: M5 - G 1 ► compressed air connection output: M5 - G 1

Supplementary products Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed informa-tion Pneumatics catalog, online PDF, as of 2014-08-29, ©AVENTICS S.a.r.l., subject to change

00108480

Version Poppet valveLogic function Shuttle valve (OR)Sealing principle Soft sealingWorking pressure min./max. 1 bar / 10 barAmbient temperature min./max. +0°C / +80°CMedium temperature min./max. +0°C / +80°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 1 mg/m³

Materials:Housing See table belowSeals Acrylonitrile Butadiene RubberThreaded bushing See table below

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from AVENTICS, see chapter „Technical information“.

Compressed air connection Qn Weight Fig. Note Part No.Input Output

[l/min] [kg]M5 M5 80 0.011 Fig. 1 1); 3) 0821000004

G 1/8 G 1/8 640 0.038 Fig. 2 2); 4) 0821000002G 1/4 G 1/4 1550 0.12 Fig. 2 2); 4) 0821000003G 3/8 G 3/8 2150 0.4 Fig. 3 2); 5) 0821000010G 1/2 G 1/2 2300 0.36 Fig. 3 2); 5) 0821000011G 3/4 G 3/4 4800 0.51 Fig. 4 2); 5) 0821000014

G 1 G 1 6100 0.46 Fig. 4 2); 5) 0821000015

1) Housing material: Polyamide2) Housing material: Aluminum3) Material Threaded bushing: Brass4) Material Threaded bushing: Aluminum; Steel5) Material Threaded bushing: AluminumNominal flow Qn at 6 bar and Δp = 1 bar

HNguyen

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HNguyen

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Fig. 1

L3

R1

B2

B1 L2

L1

H3

H2

H1

2

1

D1

1

00109111

Part No. R1 D1 L1 L2 L3 L4 H1 H2 H3 B1 SW *0821000004 M5 4.3 26 16 15 – 26 13 5 14 – 5

* = depth of thread

Fig. 2

00109112

Part No. R1 D1 L1 L2 L3 L4 H1 H2 H3 B1 SW *0821000002 G 1/8 4.3 42 32 25 3.5 25 21 8.5 16 14 80821000003 G 1/4 5.5 67.5 55 38 8.5 36.2 30.2 13.2 25 22 12

* = depth of thread

HNguyen

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Fig. 3

00109113

Part No. R1 R2 D1 D2 L1 L2 L3 H1 H2 H3 B1 B20821000010 G 3/8 G 3/8 34 4.5 72 44 18 72 30 15 35 17.50821000011 G 1/2 G 1/2 34 4.5 72 44 18 72 30 15 35 17.5

Fig. 4

00109116

Part No. R1 R2 D1 D2 L1 L2 L3 H1 H2 H3 B1 B30821000014 G 3/4 G 3/4 44 – 100 51 – 107 41 20.5 50 250821000015 G 1 G 1 44 – 100 51 – 107 41 20.5 50 25

1Valve systems ► Standardized valve systems

5/2-directional valve, Series 581, size 4► Qn = 6000 l/min ► plate connection ► compressed air connection output: Base plate ISO 5599-1 ► Can be assembled into blocks ► Single air pilot ► suitable for ATEX


00133543

Standards ISO 5599-1ATEX 2G Ex mb II T42D Ex tD A21 T130°CVersion Spool valveSealing principle Soft sealingBlocking principle Single base plate principleWorking pressure min./max. -0.95 bar / 16 barAmbient temperature min./max. -20°C / +70°CMedium temperature min./max. -20°C / +70°CMedium Compressed airMax. particle size 50 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Pneumatic ports Base plate ISO 5599-1Mounting screw with hexagon socketmounting screw tightening torque 10 Nm

Materials:Housing AluminumSeals Acrylonitrile Butadiene Rubber

Technical Remarks■ The min. control pressure must be adhered to, since otherwise faulty switching and valve failure may result!■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from AVENTICS, see chapter „Technical information“.

Flow conduc-tance

Qn Control pres-sure

min./max.

Weight Note Part No.

C[l/(s*bar)] [l/min] [bar] [kg]

24.5 6000 3 / 16 1.28 - 5814130000

24.5 6000 3 / 16 1.28 1) 5814131000

1) with throttleConnection 12 must be connected with atmospheresNominal flow Qn at 6 bar and Δp = 1 bar

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5/2-directional valve, Series 581, size 4► Qn = 6000 l/min ► plate connection ► compressed air connection output: Base plate ISO 5599-1 ► Can be assembled into blocks ► Single air pilot ► suitable for ATEX


Dimensions

15

7562

1441082

Ø15

00132652

1Valve systems ► Supplementary products

Single subbase, ports on side► standard: ISO 5599-1 ► Frame size: ISO 1 - ISO 4 ► compressed air connection output: G 1/8 - G 1/2


5810-491

Ambient temperature min./max. -20°C / +70°CMedium temperature min./max. -20°C / +70°CMedium Compressed airWorking pressure min./max. -1 bar / 16 barNumber of valve positions 1Surface paintedDirection of pneumatic port (1) On the sideDirection of pneumatic port (3,5) On the sideDirection of pneumatic port (2,4) On the sideDirection of pneumatic port (14) On the sideExhaust (3,5) With directional exhaust (3/5)

Ports separated

Materials:Base plate Die-cast aluminum, black painted


Frame size Compressed air connection Weight Part No.Input Output Exhaust Pilot connection

[1] [2 / 4] [3 / 5] [14] [kg]

ISO 1

G 1/8 G 1/8 G 1/8 G 1/8 0.11 5801710000G 1/4 G 1/4 G 1/4 G 1/8 0.17 5801740000

Ø 6 Ø 6 Ø 6 Ø 4 0.13 5801810000Ø 8 Ø 8 Ø 8 Ø 6 0.22 5801770000

ISO 2G 1/4 G 1/4 G 1/4 G 1/8 0.19 5802710000G 3/8 G 3/8 G 3/8 G 1/8 0.32 5802740000

Ø 8 Ø 8 Ø 8 Ø 6 0.21 5802810000ISO 3 G 3/8 G 3/8 G 3/8 G 1/8 0.39 5803710000ISO 4 G 1/2 G 1/2 G 1/2 G 1/8 0.63 5804710000

Dimensions

D581_029

Part No. A *) B *) C D E F G H K L M5801710000 ISO 1 G 1/8 G 1/8 70 40 20 8 26.5 9 18 2 845801740000 ISO 1 G 1/4 G 1/8 70 40 23 11 31.5 11.5 23 2 965801810000 ISO 1 Ø 6 Ø 4 70 40 20 8 26.5 9 18 2 845801770000 ISO 1 Ø 8 Ø 6 70 40 23 10 31.5 11.5 23 2 96

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2Valve systems ► Supplementary products

Single subbase, ports on side► standard: ISO 5599-1 ► Frame size: ISO 1 - ISO 4 ► compressed air connection output: G 1/8 - G 1/2


Part No. A *) B *) C D E F G H K L M5802710000 ISO 2 G 1/4 G 1/8 86 52 23 8 34 12 24 2 1025802740000 ISO 2 G 3/8 G 1/8 86 50 30 13 39 15 30 2 1115802810000 ISO 2 Ø 8 Ø 6 86 52 23 8 34 12 24 2 1025803710000 ISO 3 G 3/8 G 1/8 118 65 32 10 45 16 32 2 1385804710000 ISO 4 G 1/2 G 1/8 142 76 37 10 55.5 20 40 2 175

Part No. N R S T U V5801710000 96 5.4 40 – – 105801740000 110 5.4 46 64 21 125801810000 96 5.4 40 – – 105801770000 110 5.4 46 64 21 125802710000 115 6.4 52 – – 11.55802740000 124 6.4 56 80 27 165802810000 115 6.4 52 – – 11.55803710000 153 8.4 65 – – 17.55804710000 190 8.4 76 – – 21

*) Ports

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1Directional valves ► Pneumatically operated

3/2-directional valve, Series CD04► Qn = 900 l/min ► pipe connection ► compressed air connection output: G 1/8

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2014-05-13, ©AVENTICS S.a.r.l., subject to change

00134137

Version Spool valve, zero overlapSealing principle Soft sealingWorking pressure min./max. -0.95 bar / 10 barControl pressure min./max.

3.5 bar / 10 bar

Ambient temperature min./max. -15°C / +65°CMedium temperature min./max. -15°C / +65°CMedium Compressed airMax. particle size 50 µmOil content of compressed air 0 mg/m³ - 1 mg/m³Compressed air connection according to ISO 228-1

Materials:Housing Die cast zinc; Polyamide, fiber-glass reinforcedSeals Acrylonitrile Butadiene Rubber


Compressed air connection Flow rate valueInput Output Exhaust Pilot con-

nectionQn Qn

1▶2Qn

2▶3Weight Part No.

[l/min] [kg]

NO/NC G 1/8 G 1/8 G 1/8 G 1/8 900 900 900 0.29 5710200100

Nominal flow Qn at 6 bar and Δp = 1 bar

Dimensions

D571_020

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1Preparation of compressed air ► Supplementary products

Filter pressure regulator, Series NL4-FRE► G 1/2 - G 3/4 ► filter porosity: 5 µm ► with pressure gauge


00106912

Parts Filter, Pressure controllerNominal flow Qn 3500 l/minMounting orientation verticalWorking pressure min./max. 1.5 bar / 16 barMedium Compressed airMedium temperature min./max. -10°C / +60°CAmbient temperature min./max. -10°C / +60°CRegulator type Diaphragm-type pressure regulatorRegulator function with relieving air exhaustAdjustment range min./max. 0.5 bar / 10 barPressure supply singleFilter reservoir volume 50 cm³Filter element exchangeableCondensate drain See table below

Materials:Housing Die cast zincFront plate Acrylonitrile butadiene styreneSeals Acrylonitrile Butadiene RubberThreaded bushing Die cast zincFilter insert Polyethylene

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ Max. residual oil content acc. to ISO 8573-4 at the outlet: 5 mg/m³




Port Condensate drain Weight Note Part No.[kg]

G 1/2 semi-automatic, open without pressure 1.19 1) 0821300350

G 1/2 semi-automatic, open without pressure 1.282 1); 3) 0821300351


G 1/2 fully automatic, open without pressure 1.256 1) 0821300353

G 1/2 fully automatic, open without pressure 1.346 1); 3) 0821300354



G 3/4 semi-automatic, open without pressure 1.282 1); 3) 0821300381



G 3/4 fully automatic, open without pressure 1.346 1); 3) 0821300384


Nominal flow Qn with secondary pressure 6 bar at Δp = 1 barMetal protective guard can be retrofitted for all polycarbonate reservoirs1) Reservoir: Polycarbonate2) Reservoir: Die cast zinc3) Protective guard: Steel

Pressure characteristics curve

00107135_b

p1 = working pressure; p2 = secondary pressure; q = flow rate

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Flow rate characteristic

00107133_b

p1 = Working pressure p2 = Secondary pressure qn = Nominal flow

Dimensions

N1

N

I

V

CD

E

B1

~40

G

B

H

R

P

S

O

M

L

J

K

T

U

W

T6

A6

W1

T2

A2

A1

21

50 A7

T7

A-A

A

A

00107269

1) Semi-automatic condensate drain 2) fully automatic condensate drain

A1 A2 A6 A7 B B1 C D E G H I JG 1/2 G 1/2 G 1/4 G 1/8 69.6 1.8 98.3 146.5 244.8 M50x1,5 54 5.5 69G 3/4 G 3/4 G 1/4 G 1/8 69.6 1.8 98.3 146.5 244.8 M50x1,5 54 5.5 69

A1 K L M N N1 O P R S T T2 T6 T7G 1/2 54.5 46 3 3 5.5 50 20 6.4 10 13 13 7 8.5G 3/4 54.5 46 3 3 5.5 50 20 6.4 10 13 13 7 8.5

A1 U V W W1G 1/2 24 18 262.8 67G 3/4 24 18 262.8 67

1Rodless cylinders ► Bellow actuator

Bellow actuator, Series BCP► single ► Stroke: 34 - 107 mm

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed informa-tion Pneumatics catalog, online PDF, as of 2014-08-06, ©AVENTICS S.a.r.l., subject to change

00134742

a23

Version Bellow actuator with coverFunctional principle Single-acting, retracted without pressureMax. Angle of tilt 10 °

20 °Working pressure min./max. 0 bar / 8 barAmbient temperature min./max. -40°C / +70°CMedium Compressed airPressure for determining forces 6 bar

Materials:Bellow caoutchouc/butadiene caoutchoucFront cover Steel, galvanizedEnd cover Steel, galvanized

Technical Remarks■ Compliance with the min. height Hmin. (B) and max. stroke (A) must be ensured with end stops.■ Use at operating height ≥ Hmax: only permitted upon approval by AVENTICS■ For information on vibration insulators, see ‘’Technical Information’’■ reduced service life at a temperature greater than: 50 °C

Compressed air connection

G

Stroke Cover diam-eter

Min. installa-tion space

Force min./max. Fig. Part No.

[mm] [mm] [mm] [kN]G 1/8 50 90 160 2.5 - 5.5 Fig. 1 0822419001G 1/4 34 108 165 3.5 - 6.9 Fig. 2 R412010198G 1/4 54 108 180 4.5 - 7.5 Fig. 2 0822419002G 1/4 79 114 225 4.3 - 10.9 Fig. 2 R412010199G 3/4 75 141 230 6.1 - 13.6 Fig. 2 0822419003G 3/4 107 141 250 7 - 14 Fig. 2 R412010197G 3/4 74 161 265 9.3 - 17.3 Fig. 3 0822419004G 3/4 89 228 340 19.4 - 33.3 Fig. 3 1933091000G 3/4 104 287 400 26.1 - 50 Fig. 4 1938091000

bellow type

00133710

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Fig. 1

D

M8x1,25x15

E

C

BA

K

G1)

M8x1,25x15

E

00127836

1) air connection in the mounting hole

Part No. Compressed air connection

G

A[mm]

B[mm]

C[mm]

D[mm]

E ±0,5 [mm]

K[mm]

Return force, min.

[N]0822419001 G 1/8 50 50 145 90 20 160 120




Fig. 2

D

K

M8x1,25x15

E

C

BA

G

E

M8x1,25x15

D190_053_b


G

A[mm]

B[mm]

C[mm]

D[mm]

E ±0,5 [mm]

K[mm]

Return force, min.

[N]R412010198 G 1/4 34 51 150 108 44.5 165 2500822419002 G 1/4 54 51 165 108 44.5 180 200R412010199 G 1/4 79 51 210 114 44.5 225 450822419003 G 3/4 75 50 215 141 70 230 200R412010197 G 3/4 107 51 235 141 70 250 200

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Fig. 3

G M8x1,25x15

DC

BA

F

K

E

M8x1,25x15

E

D190_053_c


G

A[mm]

B[mm]

C[mm]

D[mm]

E ±0,5 [mm]

F ±0,5 [mm]

K[mm]

Return force, min.

[N]0822419004 G 3/4 74 51 250 161 89 38.1 265 2001933091000 G 3/4 89 51 325 228 157.5 73 340 300




Fig. 4

G M8x1,25x15

D

C

BA

E

K

E

M8x1,25x15

E

E

F

D190_053_d


G

A[mm]

B[mm]

C[mm]

D[mm]

E ±0,5 [mm]

F ±0,5 [mm]

K[mm]

Return force, min.

[N]1938091000 G 3/4 104 51 385 287 158.8 79.4 400 300

force-displacement diagram for simple bellow actuators

00106842_b

max. permissible parallel movement between the covers: 10 mm




force-displacement diagram, 0822419001 force-displacement diagram, R412010198

0,80

0,60

0,40

0,20

0,00

5

6

4

3

2

1

0

7

8

110 100 90 70 60 5080H [mm]

V [l] F [kN]

Hmax =110

H*H**

Hmin =50

1 bar

4 bar

5 bar

6 bar

7 bar

8 bar

3 bar

2 bar

V*

(H** > 100)

00112464_a

0,8

0,6

0,4

0,2

0,0

1,0

6

2

0

1

5

3

4

10

9

7

8

90 707075 60 5080H [mm]

V [l] F [kN]

Hmax =95 Hmin =51

1 bar

4 bar

5 bar

6 bar

7 bar

8 bar

3 bar

2 bar

V*

H*H**

(H** > 85)

00112395_a

V* = volume H* = recommended operating height for vibration insulators H** = use permitted only upon approval by AVENTICS



0,9

0

1

2

4

3

5

6

7

9

1,2 8

1,5 10

0,6

0,3

0,0

11

1,8 12

110 100 90 80 60 5070H [mm]

V [l] F [kN]

Hmax =115 Hmin =51

1 bar

4 bar

5 bar

6 bar

7 bar

8 bar

3 bar

2 bar

V*

H*H**

(H** > 105)

00112396

0,5

0,0

1,5

2,5

3,5

1,0 4

2

0

2,0 8

6

3,0 12

10

4,0 16

14

70 60 5090 80110115 100130 120150 140H [mm]

V [l] F [kN]

Hmax =145 Hmin =51

1 bar

4 bar

5 bar

6 bar

7 bar

8 bar

3 bar

2 bar

V*

H*H**

(H** > 130)

00127762







2,5 20

18

16

12

14

2

0

2,0

4

1,5

6

1,0

0,5

0,0

10

8

130 120 110 100 8090 70 60 50H [mm]

V [l] F [kN]

Hmax =135 Hmin =50

1 bar

4 bar

5 bar

6 bar

7 bar

8 bar

3 bar

2 bar

V*

H*H**

(H** > 125)

00112466_a

3,6 18

16

2,8 14

3,2

12

4,0 20

2,0

1,2

1,6

0,8

8

6

0,0

4

0,4

0

2

2,4

10

90 80 70 60 50130120110 100170160150140H [mm]

V [l] F [kN]

Hmax =170 Hmin =51

1 bar

4 bar

5 bar

6 bar

7 bar

8 bar

3 bar

2 bar

V*

H** H*

(H** > 158)

00112399_a



force-displacement diagram, 0822419004 force-displacement diagram, 1933091000

4

3

2

1

0

6

5

12

16

4

0

8

20

24

130140 110120 90100 70 506080H [mm]

V [l] F [kN]

Hmax =140 Hmin =51

1 bar

4 bar

5 bar

6 bar

7 bar

8 bar

3 bar

2 bar

V*

H** H*

(H** > 125)

00112467

7 38

4 20

2 10

1

0

5

0

3 15

5 25

6 30

8 40

9 45

10 50

140 110 100 90 80 70 60 50120130150H [mm]

V [l] F [kN]

Hmax =150 Hmin =51

1 bar

4 bar

5 bar

6 bar

7 bar

8 bar

3 bar

2 bar

V*

H** H*

(H** > 140)

00127820






force-displacement diagram, 1938091000

20,0

17,5

12,5

7,5

4,0

2,5

0,0

10,0

15,0

70

60

50

40

30

10

0

20

80

170 150145 130 110 90 70 50H [mm]

V [l] F [kN]

Hmax =175 Hmin =51

1 bar

4 bar

5 bar

6 bar

7 bar

8 bar

3 bar

V*

H*H**

2 bar

(H** > 155)

00112469


1Directional valves ► Mechanically operated

5/2-directional valve, Series CD07► Qn= 1200 l/min ► pipe connection ► compressed air connection output: G 1/4 ► suitable for ATEX


00134152

Version Spool valve, zero overlapSealing principle Soft sealingWorking pressure min./max. -0.95 bar / 10 barAmbient temperature min./max. -25°C / +80°CMedium temperature min./max. -25°C / +80°CMedium Compressed airMax. particle size 50 µmOil content of compressed air 0 mg/m³ - 1 mg/m³Compressed air connection according to ISO 228-1

Materials:Seals Acrylonitrile Butadiene Rubber

Actuating element

Compressed air connection Qn Qn1 → 2

Qn2 → 3

Actuating forceMin.

Part No.

Input Output Exhaust Pilot con-nection

[l/min]

[l/min]

[l/min]

[N]

Plunger G 1/4 G 1/4 G 1/4 - 1200 1200 1200 70 5634600100

Roller G 1/4 G 1/4 G 1/4 - 1200 1200 1200 40 5634610100

Hand lever, with detent, without

detentG 1/4 G 1/4 G 1/4 - 1200 1200 1200 20 5634630100

Hand lever G 1/4 G 1/4 G 1/4 - 1200 1200 1200 15 5634640100

Rotary lever, with detent G 1/4 G 1/4 G 1/4 - 1200 1200 1200 15 5634650100

Button G 1/4 G 1/4 G 1/4 - 1200 1200 1200 70 5634660100

Button G 1/4 G 1/4 G 1/4 G 1/8 1200 1200 1200 80 5634669200

Part No. Control pressure min./max.

Material: Housing Material: Actuating control

Weight Fig.

[bar] [kg]

5634600100 - Die cast zinc; Polyamide, fiber-glass reinforced Stainless steel 0.54 Fig. 1

5634610100 - Die cast zinc; Polyamide, fiber-glass reinforced Stainless steel 0.59 Fig. 2

5634630100 - Die cast zinc; Polyamide, fiber-glass reinforced Polyoxymethylene 0.62 Fig. 3




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Part No. Control pressure min./max.

Material: Housing Material: Actuating control

Weight Fig.

[bar] [kg]


5634669200 5 / 10 Die cast zinc Polyoxymethylene 0.54 Fig. 7


Dimensions, Fig. 1

D563_460

1) Stroke 2) OverstrokeDimensions of basic valve apply to all types of actuation.




Dimensions, Fig. 2

D563_461

1) approach angle of rollers max. 30°

Dimensions, Fig. 3

20

4

5

1

14

2

12

3

53,5

44

57 60

130

205,

5

III

0

D563_461_a

Position 0: initial position, position I: with detent; manual return, position II: automatic spring return.




Dimensions, Fig. 4

D563_461_b

Dimensions, Fig. 5

D563_462

1) control panel installation (holes in mounting panel) 2) possible lever positions (basic position of hand lever adjustable in 90° steps after loosening screw “S1”).




Dimensions, Fig. 6

D563_462_a

1) Stroke 2) Overstroke




Dimensions, Fig. 7

14

920

0

20

5,5

1144

94,5

148

38

78

3615 6

17

42

38

M4

G1/

4

2222

2

3

55

G1/8

14

F

42

17 30

5,2

22

3

2

3

4

2

5

1

5

4

21

12

002

536

446

0297

1)

0,1

0,1

00135345

1) Stroke


5/2-directional valve, Series 581, size 2► Qn = 2700 l/min ► plate connection ► compressed air connection output: Base plate ISO 5599-1 ► Can be assembled into blocks ► double air pilot ► suitable for ATEX


00132206

Standards ISO 5599-1ATEX 2G Ex mb II T42D Ex tD A21 T130°CVersion Spool valveSealing principle Soft sealingBlocking principle Single base plate principleWorking pressure min./max. -0.95 bar / 16 barAmbient temperature min./max. -20°C / +70°CMedium temperature min./max. -20°C / +70°CMedium Compressed airMax. particle size 50 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Pneumatic ports Base plate ISO 5599-1Mounting screw with hexagon socketmounting screw tightening torque 3.5 Nm

Materials:Housing AluminumSeals Acrylonitrile Butadiene Rubber


Flow conduc-tance

Qn Control pres-sure

min./max.

Weight Note Part No.

C[l/(s*bar)] [l/min] [bar] [kg]

11.8 2700 1.5 / 16 0.42 - 5812230000

11.8 2700 1.5 / 16 0.42 1) 5812231000

1) with throttleNominal flow Qn at 6 bar and Δp = 1 bar

Dimensions

87

42

5000132613

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Twin pressure valve (AND)► Qn = 80 - 800 l/min ► pipe connection ► Compressed air connection input: M5 - G 1/4 ► compressed air connection output: M5 - G 1/4


00108482

Version Poppet valveLogic function ANDSealing principle Soft sealingWorking pressure min./max. 1 bar / 10 barAmbient temperature min./max. +0°C / +80°CMedium temperature min./max. +0°C / +80°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³

Materials:Housing See table belowSeals Acrylonitrile Butadiene RubberThreaded bushing See table below


Compressed air connection Qn Weight Fig. Note Part No.Input Output

[l/min] [kg]M5 M5 80 0.011 Fig. 1 1); 3) 0821001004

G 1/8 G 1/8 300 0.038 Fig. 2 2); 4) 0821001003G 1/4 G 1/4 800 0.1 Fig. 2 2); 4) 0821001002

1) Housing material: Polyamide2) Housing material: Aluminum3) Material Threaded bushing: Brass4) Material Threaded bushing: AluminumNominal flow Qn at 6 bar and Δp = 1 bar

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Fig. 1

L3

R1

B2

B1 L2

L1

H3

H2

H1

2

1

D1

1

00109120

Part No. R1 B1 B2 D1 H1 H2 H3 L1 L2 *0821001004 M5 14 11 4.3 26 13 5 26 16 5

* = depth of thread

Fig. 2

00109121




Part No. R1 B1 D1 H1 H2 H3 L1 L2 *0821001003 G 1/8 16 4.3 25 21 8.5 40 25 80821001002 G 1/4 25 5.5 32 26 9.5 55 38 12

* = depth of thread

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Pneumatic presetting counter (add)► 5-digit, 3 digits ► Compressed air connection input: M5 - Ø 4 ► compressed air connection output: M5 - Ø 4


B0000208

Logic function Pneumatic/mechanic counter, adding, with fixed pre-selection

Working pressure min./max. 2 bar / 8 barAmbient temperature min./max. +0°C / +60°CMedium temperature min./max. +0°C / +60°CMedium Compressed airMax. particle size 40 µmOil content of compressed air 0 mg/m³ - 1 mg/m³Mounting orientation Any

Materials:Housing See table belowThreaded bushing See table below

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.

Display Return Compressed air connection

Pulse duration Pause duration Weight Fig. Part No.

Input Output Count-ing

Return Count-ing

Return

[kg]5-digit

Pneumatic > 2 bar, Manually

via a button

M5 M5

> 8 ms > 180 ms > 10 ms > 50 ms 0.16

Fig. 1 08213040085-digit Ø 4 Ø 4 Fig. 1 0821304009

3 digits M5 M5 Fig. 2 08213040143 digits Ø 4 Ø 4 Fig. 2 0821304015

5-digitAutomatic,

Manually via a button

M5 M5> 8 ms > 180 ms > 10 ms > 50 ms 0.19 Fig. 3

0821304016

Ø 4 Ø 4 0821304017

NC

Counting frequency

tp

ti1)

tz

t*t*

2)

3)

00136841

1) Counting impulse2) Response pressure - 0.8 bar3) Release pressure - 0.15 barti = min. pulse duration tp = min. pause duration tz = time for counting pulse = ti + tp + 2t* t* = dependent on pressure and pipe length (values must be determined)

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Fig. 1

P A

Z Y

C

51

32,2

51

8,6

6375

60

13

23,3

10

9

9,7

62,5

3

D

00136836

P (1) = compressed air connectionZ = counting signalY = return signalA (2) = output signalC = countersink DIN 74-Af4 D = reset keyIncluded in the delivery contents: 2 oval head countersunk screws DIN 966 St M4 x 16 2 spring rings A4 DIN 124 2 hexagonal nuts M4 DIN 934




Fig. 2

51 51

10

9

9,7

62,5

3

P A

Z Y

32,2

8,6

13

23,36375

60

CD

00136837

P (1) = compressed air connectionZ = counting signalY = return signalA (2) = output signalC = countersink DIN 74-Af4 D = reset keyIncluded in the delivery contents: 2 oval head countersunk screws DIN 966 St M4 x 16 2 spring rings A4 DIN 124 2 hexagonal nuts M4 DIN 934




Fig. 3

Z

P

A

D

86,5

51

10

3

9

9,7

6375

60

23,3

13

32,2

51

00136835

P (1) = compressed air connectionZ = counting signalA (2) = output signalD = reset keyIncluded in the delivery contents: 2 oval head countersunk screws DIN 966 St M4 x 16 2 spring rings A4 DIN 127 2 hexagonal nuts M4 DIN 934

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