SciFi multipurpose jigs and tooling

SciFi multipurpose jigs and toolingDesign drawings from M. Wlochal – v2 – 27.11.2015

Drawing Comment01 Fiber Mat 2424 mpj-15-

3019 2 General mat view, item indication3019 2 stkl Itemlist: 1 mat, 2+2 endpieces, 2 foils3020 Kapton foil and Endpices (Gen. view)3021a Detailed views & dimensions

02 Foil Casting

3020a 1 Lower foil3020a 1 stkl Itemlist: 6 items3020a 2 Upper foil

03 Glueing 1st Endpiece (Lower)

3018 Glueing Lower endpieces, item indication (incl. jig and clamps)3018 stkl Itemlist: 15 items3018 1 Mat without jig

04 Glueing 2nd Endpiece (Upper)

3019 Glueing Upper endpieces, item indication (incl. clamps)3019 stkl Itemlist: 9 items3019 1 Step1: glue SiPM side3019 2 Step2: glue mirror side (Step 1.5: glue the foil?)

05 Milling Jig

3028 Cutting to length, item indication (incl. jig and clamps)3028 stkl Itemlist: 11 items

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Drawing Comment06 Measurement Machine mpj-15-

3022 Metrology machine? Item indication (incl. jig and clamps)3022 stkl Itemlist: 11 items

07 90Sr Test stand

3000 Probe wagon, item indication3000 stkl Itemlist: 9 items3001 Frame / support, item indication3001 stkl Itemlist: 11 items3017 Global setup view, item indication3017 stkl Itemlist: 8 items (some are given above)3017 1 Zoom on the jig clamps3017 1 stkl Itemlist: 11 items3023 SiPM holder, item indication3023 stkl Itemlist: 16 items3026 Shielding for probe, item indication3026 stkl Itemlist: 10 items

08 Scan table

3027Transverse / optical scan base profile and clamps, itemindication. Table design not specified

3027 stkl Itemlist: 13 items09 Production Drawings

Matrix1 Jigs – Drawings for the parts to be machinedMatrix2 Jigs – Parts to be orderedMatrix3 Sr90 setup – Drawings for the parts to be machinedMatrix4 Sr90 setup – Parts to be ordered (not ready yet)

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Jigs – Parts to be machined

PRODUCTION STEP lhcb-15-3001b

lhcb-15-3002

lhcb-15-3003

lhcb-15-3004a

lhcb-15-3005

lhcb-15-3006a

lhcb-15-3006a 1

lhcb-15-3006a 2

mpj-15-3029

mpj-15-3030

01 Fiber Mat 2424

02 Foil Casting +2 +1 +1+1

03 Glueing 1stEndpiece (Lower) +2 +1 +1 +1 +1 +2 +2

04 Glueing 2ndEndpiece (Upper) +1 +1 +1 +1

05 Milling Jig +2 +1 +1 +1 +1 +4

06 MeasurementMachine +2 +1 +1 +1 +1 +4

08 Scan table +2 +1 +1 +1 +1 +4

SUM 8 5 5 5 5 2 2 14 1 2

Material Al 7022/ 7075

Al 7022/ 7075

Al 7022/ 7075

Al 7022/ 7075

Al 7022/ 7075 PVC Al 7075 PVC PVC PVC

• The row “SUM” indicates the number of items needed per Winding Center

• Endpieces

– Not given in this table (not a “production tool”)

– The 4 drawing IDs can be seen in file 01 Fiber Mat 2424/mpj-15-3019 2 stkl.pdf

– Number needed of each type per Winding Center: ∼300 (one per mat)

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Jigs – Parts to be ordered

washer washer Foil 150 x3000 mm Allen bolt Allen bolt Allen bolt Allen bolt Allen bolt Profile 240 x 40

x 2420 mm

PRODUCTION STEPDIN

125-1 - B3.2

DIN125-1 - B

6.4

KaptonFoil

ISO 4762- M3 X 12

ISO 4762- M6 X 25

ISO 4762- M6 X 30

ISO 4762- M6 X 45

ISO 4762- M8 X 12 Item 0.0.473.84

01 Fiber Mat 2424

02 Foil Casting +2 +1

03 Glueing 1stEndpiece (Lower) +4 +12 +4 +2 +2 +8 +1

04 Glueing 2ndEndpiece (Upper) +4 +4 +2 +2

05 Milling Jig +8 +8 +8 +1

06 MeasurementMachine +12 +8 +8 +1

08 Scan table +12 +2 +2 +8 +8 +1

SUM 8 44 2 8 6 6 32 24 5

Step “08 Scan table” requires additional Item profiles for the table structure

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Sr90 setup – Parts to be machined

PRODUCTION STEP lhcb-15-3001b

lhcb-15-3002 1

lhcb-15-3003

lhcb-15-3004a

lhcb-15-3005

mpj-15-3002

mpj-15-3003

mpj-15-3004

mpj-15-3005

mpj-15-3006

mpj-15-3007

07 Sr90 Test stand(PART 1) 2 1 1 1 1 1 1 4 6 2 1

Material Al 7022/ 7075

Al 7022/ 7075

Al 7022/ 7075

Al 7022/ 7075

Al 7022/ 7075 Ms Al Al Al Al Al 7075

PRODUCTION STEP mpj-15-3008

mpj-15-3009

mpj-15-3010

mpj-15-3011

mpj-15-3012

mpj-15-3013

mpj-15-3014

mpj-15-3015/mpj-15-3016

mpj-15-3024

mpj-15-3025

07 Sr90 Test stand(PART 2) 1 1 1 6 4 2 2 3 1 1

Material Al Al Al Al /PVC Al PVC PVC Al 7075

The indicated number of items are per Winding Center

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Sr90 setup – Parts to be ordered

Table not produced. About 30 part types are needed.

See the stkl files in folder 07 SR90 TestStand.

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Fasermatte 2424

Pos. Anz Name Beschreibung Norm Werkstoff

1 1 HE_LHCB_SCIFI_PAN_008035_D_1 upper_Endpiece_A PC_klar

2 1 cast-14-3012b lower_Endpiece_A PC_Klar

3 1 cast-14-3015 upper_Endpiece_B PC_Klar

4 1 cast-14-3014 lower_Endpiece_B PC_Klar

5 1 Foil Flex ISO HF FI 16040 upper_Foil

6 1 Foil Flex ISO HF FI 16040 lower_Foil

7 1 mpj-15-3021a Fasermatte

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mpj-15-3019 2 stkl.pdf

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Foil_Casting


1 1 Item_0.0.473.84 PROFIL240X40X2420mm

2 1 mpj-15-3030 Unterlage_Fasermatte PVC


4 2 Foil Flex ISO HF FI 16040 150mmX3000mm

5 2 lhcb-15-3006a_2 Unterlage_Fasermatte PVC


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mpj-15-3020a 1 stkl.pdf

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Glueing 1st Endpiece


1 1 Item_0.0.473.84 PROFIL240X40X2420

2 2 lhcb-15-3001b Grundplatte Al 7022 / 7075

3 1 lhcb-15-3002 Adapterplatte_A Al 7022 / 7075

4 1 lhcb-15-3003 Klemmbügel_A Al 7022 / 7075

5 2 lhcb-15-3006a_1 Unterlage_Fasermatte Al 7075

6 1 lhcb-15-3006a Unterlage_Fasermatte PVC

7 1 mpj-15-3019_2 Fasermatte 6lagig_2424

8 1 lhcb-15-3005 Adapterplatte_B Al 7022 / 7075

9 1 lhcb-15-3004a Klemmbügel_B Al 7022 / 7075

10 8 ISO 4762 - M6 X 45 INNENSECHSKANTSCHRAUBE



13 4 DIN 125-1 - B 3.2 SCHEIBE

14 12 DIN 125-1 - B 6.4 SCHEIBE


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mpj-15-3018 stkl.pdf

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Glueing 2nd Endpieces




3 1 mpj-15-3019_2 Fasermatte 6lagig_2424





8 4 DIN 125-1 - B 3.2 SCHEIBE


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Fräs_Jig


1 1 Item_0.0.473.84 PROFIL240X40X2420mm





6 1 Fasermatte 6lagig_2424mm




10 8 DIN 125-1 - B 6.4 SCHEIBE


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Messmaschine


1 1 Item_0.0.473.84 PROFIL240X40X2420mm









10 12 DIN 125-1 - B 6.4 SCHEIBE


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Probenwagen


1 4 item_0.0.026.83 Rolle_8

2 2 ITEM_0.0.452.66 PROFIL_40X40X592

3 4 ITEM_0.0.452.66 PROFIL_40X40X330

4 4 ITEM_0.0.452.66 PROFIL_40X40X60

5 12 ITEM_0.0.411.15 WINKELSATZ_8_40X40

6 4 mpj-15-3012 Rollenplatte Al

7 12 DIN 125-1 - B 6.4 SCHEIBE



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PMT_Führung


1 2 ITEM_7.0.000.15 PROFIL_8_80X16X1150

2 3 ITEM_0.0.452.66 PROFIL_40X40x352

3 8 ITEM_0.0.411.15 Winkelsatz_8_40X40

4 3 mpj-15-3015 /mpj-15-3016 PMT_Halterung EN AW 7075

5 2 ITEM_0.0.452.66 PROFIL_40X40x2420

6 6 mpj-15-3005 Adapter Al

7 6 mpj-15-3011 Distanzhülse Al / PC

8 2 mpj-15-3006 Adapter Al

9 4 ISO 4762 - M8X25 Innensechskantschraube VA

10 6 ISO 4762 - M8 X 35 Innensechskantschraube VA

11 6 ISO 4762 - M8 X 20 Innensechskantschraube VA

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Quellenteststand






5 1 mpj-15-3026 Abschirmung Ms

6 1 mpj-15-3000 Probenwagen

7 1 mpj-15-3001 PMT-Führungsschine_Quellenteststand

8 1 mpj-15-3023 SIPM_Halterung

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Quellenteststand_1


1 1 lhcb-15-3002_1 Adapterplatte_A Al 7022 / 7075





8 8 DIN 125-1 - B 6.4 Scheibe

9 8 ISO 4762 - M6 X 45 Innensechskantschraube


11 1 Item_0.0.473.84 PROFIL240X40X2420mm

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mpj-15-3017 1 stkl.pdf

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SIPM_Halterung


1 1 mpj-15-3009 Adapter_OWIS_Schlitten_150X137X30 Al

2 1 OWIS Linearschlitten

3 1 mpj-15-3008 Adapterplatte_100X95X19 Al

4 1 mpj-15-3007 SIPM_Adapter_130,5X29X20 Al 7075

5 1 mpj-15-3010 Zwischenplatte_Testboard_128X105X6 Al

6 1 El-Board Readout


8 4 DIN 125-1 - B 4.3 SCHEIBE


10 2 DIN 125-1 - B 6.4 SCHEIBE - DIN 125-1 - B 6.4


12 2 DIN 125-1 - B 8.4 SCHEIBE

13 4 ASSEMBLAGE_REV_06AC BGV_FLEX FABRICATION

14 8 855-R30-3001402 Abstandsbolzen M3X24



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Abschirmung


1 1 mpj-15-3003 Grundplatte_Abschirmung 306X250 Al

2 4 mpj-15-3004 Abstandshalter Al

3 1 mpj-15-3002 Abschirmung Ms

4 1 Item 0.0.391.35 Handgriff

5 1 mpj-15-3024 Probenhalterung

6 1 mpj-15-3025 SR90_Probenhalterung


8 2 DIN 125-1 - B 5.3 SCHEIBE

9 3 ISO 4029 - M2X4 GEWINDESTIFT


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Scan_Table


1 1 Item_0.0.473.84 PROFIL240X40X2420mm









10 12 DIN 125-1 - B 6.4 SCHEIBE




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Documents

SciFi multipurpose jigs and tooling