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OPERATOR MANUAL SAW SERIES SAW 1000 SAW 1250 www.kolarc.com

SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

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Page 1: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

OPERATOR MANUAL

SAW SERIESSAW 1000SAW 1250

www.kolarc.com

Page 2: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

CONTENTS

WARRANTY CERTIFICATE 1

CE DECLARATION OF CONFORMITY 3

SAFETY WARNINGS 4

INSTALLATION AND OPERATOR INSTRUCTIONS 7

WORK CYCLE AND OVERHEATING 8

TECHNICAL DATA LABEL 9

APPLICATION 10

CONTROL PANEL 12

POWER UNIT 13

DIAGRAM 14

SERVICE AND MAINTENANCE 15

Page 3: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

1

GARANTİ BELGESİ T.C. GÜMRÜK VE TİCARET BAKANLIĞI

TÜKETİCİNİN KORUNMASI VE PİYASA GÖZETİMİ GENEL MÜDÜRLÜGÜ İMALATÇI & İTHALATÇI FİRMA Ünvanı :Center Dış Ticaret Makina San. ve Paz. A.Ş. Adres :Hamidiye Mah. Atatürk Cad. No :292/A Sultanbeyli/ İSTANBUL Tel/Faks :02164871010 / 02164871819 Yetkili İmza-Kaşe

MALIN Cinsi : MMA KAYNAK MAKİNESİ

Markası : TECH

Modeli : S 400

Fatura Numarası

Fatura Tarihi :

Bandrol/Seri No :

Bu garan� belgesinin kullanılmasında 7/11/2013 tarihli ve 6502 sayılı Tüke�cinin Korunması Hakkında

Kanunun 56’ncı ve 84 üncü maddelerine dayanılarak hazırlanmış�r.

Azami Tamir Süresi : 20 İş Günü

Garan� Süresi : 2 Yıl

MÜŞTERİNİN

Adı Soyadı:.........................................................İr�batTelefonu:......................................... ...........................

SATICI FİRMANIN

Unvanı :...................................................................................................................

Adresi : ..................................................................................................................

Telefon/Faks : ..................................................................................................................

Teslim Tarihi – Yeri : .............................................................................................. ....................

İmza-Kaşe : ..................................................................................................................

WARRANT CERTIFICATES T. C. CUSTOMS AND TRADE MINISTRY

GENERAL DIRECTORATE OF CONSUMER PROTECTION AND MARKET SURVEILLANCE

MANUFACTURER & IMPORTERS COMPANY

Name : Kolarc Makine İmalat Sanayi ve Ticaret A.Ş

Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA

Tel/Fax : 0 (264) 502 24 20 / 0 (264) 502 24 21

Authorized Signature & Stamp

PRODUCT

Type :

: SAW WELDING MACHINE

Brand : KOLARC

Model : SAW 1000 - SAW 1250

Invoice Number :

Invoice Date :

Serie No :

This warranty has been prepared in accordance with the provisions of Ar�cles 56 and 84 of the Consumer

Protec�on Law No. 6502 of 7/11/2013.

Maximum Repair period : 20 working days

Warranty Period : 2 Years

CUSTOMER

Name & Surname:.........................................................Contact Tel:................................................ ....................

DEALER COMPANY

Name :....................................................................................... ............................

Address : ..................................................................................................................

Telephon/Fax : ..................................................................................................................

Delivery date – Place : .......................................................... ........................................................

Signature & Stamp : ..................................................................................................................

Page 4: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

2

WARRANTY TERMS! 1-) The warranty period starts from the delivery date of the goods and is 2 years. 2-) The goods including all parts are covered by KOLARC warranty. 3-) In case of malfunc�on of the goods within the warranty period, the �me spent in repair is added to the warranty period. 4-) The repair period of the goods may not exceed 20 working days. 5-) The consumer may no�fy the failure by telephone, fax, e-mail, registered le�er of return or similar. However, in case of dispute, the burden of proof rests with the consumer. 6-) In the event that the goods fail within the warranty period due to both material and workmanship and assembly errors, there will be no charge, under the cost of labor, replacement part cost or any other name. 7-) Malfunc�ons arising from the use of the goods contrary to the points stated in the instruc�on manual are not covered by the warranty.

CENTRAL SERVICE Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA / TURKEY

Tel: 0 (264) 502 24 20 Faks: 0 (264) 502 24 21- [email protected] A list of other authorized services can be found in the opera�ng instruc�ons and dealers website.

Page 5: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

3

AVRUPA TOPLULUĞU - UYGUNLUK BEYANI EUROPEAN COMMUNITY - DECLARATION OF CONFORMITY

Üre�ci : KOLARC MAKİNE İMALAT SAN. VE TİC. A.Ş Manufacturer : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8

Hendek / SAKARYA / TURKEY Tel : 0 (264) 502 24 20 Fax : 0 (264) 502 24 21

Beyan : Aşağıda belir�len ürünler AT Direk�flerine ve Standartlarına uyumludur. Declara�on : The following products are conforms to EC Direc�ves and Standards. Ürünler : SAW 1000 - SAW 1250 Products : SAW 1000 - SAW 1250 Direk�fler : 2014/30/EC EMC Direk�fi ve 2014/35/EC LVD Direk�fi’ne göre revizyonlar Direc�ves : EMC Direc�ve 2014/30/EC EMC and 2014/35/EC LVD including their

amendments Standartlar : TS EN 60974-1:2013, TS EN 60974-10:2014 Standards : TS EN 60974-1:2013, TS EN 60974-10:2014 01.01.2018 İlker OLUCAK Genel Müdür General Manager

Page 6: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

4

SAFETY WARNINGS:

This machine is designed for arc welding and Li� TIG with covered electrodes. It cannot be used for any other purpose.

This machine must only be operated by authorized and weld experienced personnel. Ensure that all connec�ons, opera�ons, maintenance and repair procedures are performed by authorized persons. Be sure to read this manual before opera�ng the machine. Failure to follow the instruc�ons in this manual may result in serious injury, loss of life, and damage to the machine. Please read the warnings against the symbols listed below. Kolarc Makine İmalat San. ve Tic. Inc. is not responsible, due to improper connec�ons, storage condi�ons and damage caused by use,

WARNING: This symbol indicates that the instruc�ons in this manual must be observed to avoid possible serious injury, loss of life, or damage to the machine. Protect yourself and other people around you. READ AND UNDERSTAND INSTRUCTIONS CAREFULLY: Be sure to read and understand the opera�ng instruc�ons before using the machine. Failure to follow the instruc�ons in this manual may result in serious injury, loss of life, and equipment damage. Welding should not be carried out while careless, pensive, �red and sleepless. Arc welding is a safe applica�on when adequate precau�ons are taken to protect the welder from poten�al hazards. If these precau�ons are overlooked or neglected, hazards such as electric shock, excessive smoke and gas exposure, arc radia�on, fire and explosion may result, which can result in serious or even death.

Note: Read the ANSI Z49.1 standard for detailed informa�on on safety on welding.

Protec�ve Equipment: Welding operators should wear clothing that protects them from the risk of burning. Welding burns are a very common risk that can result from splashing welding sparks on bare skin. Clothing worn during welding may vary according to the welding method applied, but generally the garment should provide

ease of movement and the welder's body should be covered to protect it from splashing, sparks and arc radia�on. Wool clothes should be preferred because of its flame resistance. Synthe�c clothing should never be worn as it will melt when exposed to heat. Protec�ve clothing must be protected from grease and oil. Such substances may ignite and burn uncontrolled in an oxygenated environment. Shirt sleeves and trousers should not be folded. This is because sparks and molten metals can enter folds. Trousers should be kept out of work shoes, should not be inserted into. Otherwise, molten metals and sparks can get inside the shoe. Other protec�ve clothing used in hazardous situa�ons are as follows; • Flame resistant clothing • Leggings • Aprons • Leather cuffs and shoulder cloaks • Hat worn under the welding maskGloves made of flame resistant material such as leather should be worn to protect hands from burns, cuts and scratches. In addi�on, the gloves made of flame resistant material such as leather should be sturdy and dry to provide some insula�on against electric shock.

Page 7: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

5

Noise: Ear muffs should be worn to protect the ear from sparks and molten metals and to prevent hearing loss from the arc welding machine noise. When the noise in the working environment reaches a level that is disturbing and causing headaches, an auditory problem may occur. In this case, your ear muffs should be worn immediately. Hearing loss may not be no�ced un�l the test is performed and it may be too late for treatment. Importance and Cleanliness of the Work Environment: The order and cleanliness of the working environment are as important as servicing the welding machine. In fact, the degree of damage can be mul�plied by the number of people in the environment. Although any warnings on the machine have been read and the necessary precau�ons have been taken, any of the people in the vicinity may be caught in the work area, causing a risk of electric shock, hot metal contact, or falling.

All equipment, cables, hoses and gas cylinders must be kept away from moving environments such as doors, corridors and staircases. Efforts should be made to keep the environment �dy and the work environment should be cleaned when welding is finished. In this way, besides working safety, working efficiency will increase. In addi�on, other workers in the vicinity of the welding zone may be intrusively pushed into the welding bath, so a protec�ve screen must be pulled around during welding. GAS TUBE CAN EXPLODE: Use only compressed gas cylinders containing protec�ve gas produced for welding. Make sure that the regulators suitable for the gas and cylinder pressure used are correctly installed in the cylinder.

The tubes must be kept in an upright posi�on and secured to a fixed place with the safety chain. Never move the tubes without closing the protec�ve caps. Make sure that electrodes, electrode pliers, earth pliers and any parts under tension do not come into contact with the gas cylinder. Store tubes away from the so-called risky areas that produce heat and sparks.

WELDED MATERIAL CAN BURN: A high amount of heat may be released during welding. Hot surfaces and materials can cause severe burns. Gloves must be worn when touching and handling such materials.

ELECTRIC SHOCK CAN CAUSE DEATH: The risk of electric shock is the most serious risk that the welding operator can o�en encounter. Contact with electrically live parts can result in injury, death or electric shock and sudden reflex fall. Do not touch the electrode, the ground connec�on, or the live workpiece connected to the machine while the machine is in opera�on. Insulate yourself against the electrode, the ground connec�on or the workpiece. Do not touch the metal ends of the plug immediately a�er unplugging the machine, as there may be a risk of electric shock.

The risk of electric shock associated with the welding machine is divided into two categories: • Primary voltage shock (example 230 - 460 V) • Secondary voltage shock (example 20 - 100 V DC) Primary electric shock is very dangerous as it is much higher than the welding voltage. You may experience a primary electric shock when the power to the machine is on, your body is in contact with the ground, or you touch a live spot in the machine. Note that turning off the ON-OFF switch on the machine alone may not be a sufficient solu�on. For complete safety, the ON-OFF switch must be disconnected and the cable must be disconnected from the connec�on point a�er the fuse has been switched off. Never remove the side covers of the machine and have it checked and repaired by an authorized technician in case of malfunc�on. Be sure to ground the machine and the workpiece. Do not use uninsulated cables and pliers, replace them with new ones. Never immerse the electrode in water to cool. Do not touch the electrode cables connected to two separate welding machines, as the voltage may be the sum of the open circuit voltage of the two machines. Always wear a seat belt to prevent falling from electric shock when working high above the ground.

Page 8: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

6

SMOKE AND GASES MAY BE DANGEROUS: Welding may cause fumes and gases to be released. Adequate ven�la�on must be provided or fumes and gases must be vented out of the breathing zone to protect users from this hazard. In general, welding applica�ons; Depending on the dura�on of exposure to smoke and the amount of smoke, temporary transient effects such as burning of the face and skin, dizziness, nausea and fever may occur. Prolonged exposure to smoke may cause iron build-up in the lungs and impaired func�on. Bronchi�s and lung fibrosis are among the main effects encountered. Some electrodes may contain

alloys that require special ven�la�on. The labels of these products that require special ven�la�on should not be ignored and the “Product Safety Data Sheet” reports should be read carefully. When welding such materials, it may be necessary to wear a gas mask. Keeping the head out of the smoke cloud is the easiest way to protect against dangerous fumes and gases. Do not breathe fumes and gases, use air circula�on or mechanical ven�la�on equipment and wear a gas mask if adequate ven�la�on is not provided..

WELDING ARC CAN BURN: When welding or monitoring, suitable masks, filters and protec�ve glasses should be used to protect the eyes from splashes and rays emi�ed by the welding arc. Skin should be protected with clothes made of flame resistant material. Persons in the immediate vicinity should be protected with suitable folding screens made of non-combus�ble materials and warned not to look at the welding arc and not to expose themselves to the arc beam. UV exposure to the eyes, even for a short �me, can cause eye burns. Welding may not be no�ced un�l hours a�er exposure, but it is very disturbing and can even cause temporary blindness. Normally welding is a temporary condi�on, but

prolonged and frequent exposure to UV rays can cause permanent eye damage. As a protec�on measure, it is necessary not to look at the arc light but to use a protec�ve welding goggles with an appropriate filter. The following table can be used for the selec�on of suitable filters for arc welding with covered electrode.

Protec�ve Filter Selec�on Table Welding Method Electrode

Diameter (mm) Current Range

(Ampere) Protec�ve Filter

(lower limit) Protec�ve Filter

(suggested) Covered

Electrode Arc

Supply

< 2.4 2.5 - 4.0 4.0 - 6.4

> 6.4

< 60 60 - 160

160 - 250 250 – 550

7 8

10 11

- 10 12 14

Obtained from ANSI Z49.1-2005. As a rule, welding should be started with a dark protec�ve filter, then the work should be con�nued with a lighter filter that can adequately show the welded area, provided that it does not fall below the minimum level. Welding masks protect the head, face, ears and neck from the risk of electric shock, heat, sparks and fire.

WELDING SPARKS CAN CAUSE FIRE AND EXPLOSION: Keep flammable materials away from the welded area and place the fire ex�nguisher within easy reach. Sparks and hot materials that may form during the welding process can easily splash through thin cracks and even the �ghtest openings. Do not weld on drums, barrels, tanks or materials without making sure that measures are taken to completely remove flammable and toxic gases. Never operate the machine in the presence of flammable gases, vapors or liquid fuels. Always consider the risk of fire as high temperatures may occur in the arc

welding. The temperature of the welding arc can reach 5000 ° C, but generally this heat alone is not the cause of fire. The risk of fire may consist of sparks or molten metals splashing around. These metals can bounce ten meters away. Therefore, keep flammable materials away from the welding environment. Also, make sure that your workpiece does not come into contact with any material that may ignite when heated. Materials that can

Page 9: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

7

be ignited by contact; liquids (gasoline, oil, paint, thinner and the like), solids (wood, cardboard, paper and the like) and gases (acetylene, hydrogen and the like). Observe the welded medium. If there are systems opera�ng with petrol or hydraulic oil in the vicinity and you are unable to move the welding medium or the system, put a fire-resistant screen in between. If you are welding high or on a ladder, make sure that there is no flammable or explosive material below. Also keep in mind that slag and sparks can spill over people nearby. Special precau�ons must be taken when welding in dusty environments. Dust par�cles can burn and cause a sudden fire or explosion. Do not start welding or cu�ng unless you are familiar with the flammability and vola�lity of dust in the environment and have been examined and approved by a qualified and authorized person. Before star�ng welding, check the surface of your workpiece for flammable or flammable coa�ng. When welding is interrupted, make sure that the electrode holder does not touch the ground or the workpiece. If you are welding within ten meters of flammable materials, keep an observer with you. This observer should observe where the sparks and splashes are going and should have easy access to fire ex�nguishers when necessary. A�er the welding is finished, check with the observer for half an hour a�er the welding for any fumes. As in other emergency situa�ons, the first rule is not to panic in case of welding accidents. Depending on the size of the fire, set the fire alarm to alert others, no�fy the fire department, turn off the welding machine and e xit the fire exits as quickly as possible.

ELECTRICAL EQUIPMENT: Switch off the power using the switch on the fuse box before working on the machine. Make the electrical connec�ons in accordance with the regula�ons in force. EARTHING: For your safety and trouble-free opera�on of the machine, the power supply cables must be connected to a properly earthed socket. ELECTRICAL EQUIPMENT: Check the condi�on of the electrode cables, supply cables and cables connected to the machine regularly. Replace any problema�c parts with new ones in case of any inconvenience. To avoid any risk of arc flash and fire, do not place the electrode holder directly on the welding table or on a surface that is in contact with the work clamp. ELECTRICAL AND MAGNETIC FIELD CAN BE HARMFUL TO HUMAN HEALTH: Electricity flowing through conductors creates an electromagne�c field. This electromagne�c field can be effec�ve on devices such as pacemakers. Welders using pacemakers should consult a physiotherapist before opera�ng the machine. Electrical and magne�c fields can also cause other unknown health problems. MOVING PARTS CAN COMPRESS YOUR HANDS: Do not place your hands near the fan and moving parts on the machine.

INSTALLATION AND OPERATOR INSTRUCTIONS Loca�on and Environment (Read this sec�on carefully before installing or opera�ng the machine): In order to ensure long life and reliable opera�on of this machine, it is useful to take some simple preven�ve measures men�oned below. 1. Do not place or operate the machine on a surface with an inclina�on of more than 15 °. 2. The machine must be operated in an environment with fresh air flow, and there should be no obstruc�on in the loca�on of the machine or stop the air flow. The machine should not be covered with paper, cloth or similar objects during opera�on. 3. Dust and dirt can enter the machine. This should be minimized as much as possible. Do not work in heavily dusty environments and in atmospheres with water, paint and oil par�cles, grinding dust and corrosive gases.

Page 10: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

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4. This machine is IP21S class protected. Keep the machine as dry as possible and do not place it on a wet or puddle. 5. The welding machine should be used in bright places with good ambient ligh�ng and should not be used in darkness. It is also designed for indoor use and is not suitable for use in sunlight, rain and snow. The welding machine may not be used for pipe mel�ng opera�ons. 6. Place the machine away from radio-controlled devices. Normal opera�on of the machine may adversely affect the opera�on of such devices in the vicinity, resul�ng in injury or equipment failure. Read “Electromagne�c Compa�bility”sec�on in this manual. 7. Do not operate this machine in an environment where the ambient temperature is less than –10 ° C and more than + 40 ° C and the humidity level is higher than 70%. Warm-up experiments were performed at ambient temperature and the opera�ng cycle was determined by simula�on at 40 ° C. 8. It is dangerous for people who are not authorized for electrical equipment to open and operate the machine's chassis cover. Those who act otherwise are deemed to have accepted the nega�ve consequences in advance. 9. A descending characteris�c welding machine designed for light welding work to burn rod weldi ng electrodes of ru�le and basic character with a diameter of 2.50 and 3.25 mm. 10. The welding machine has been checked for any errors before leaving the factory. Therefore, unauthorized persons should not be allowed to tamper with the machine. 11. Repairs may only be carried out by Kolarc Makine İmalat San. ve Tic. Inc. “Authorized Technical Services en. 12. In order to protect small parts, the pressure of the air used during cleaning should be considered. 13. No water should be trapped inside the welding machine for cleaning. 14. The welding machine must not be cleaned with vola�le or synthe�c chemicals, but a damp, soapy cloth should be used during the cleaning of the outer surface. Note; During cleaning, the power must be cut off. 15. Care must be taken with great care. Bending or incorrect connec�on of any cable can be very dangerous to the user. 16. Water and steam must be prevented from entering the welding machine. If the machine is affected by moisture, the inside of the machine should be dried and its insula�on checked. 17. The welding machine should not be thrown randomly while li�ing or transpor�ng it and should be protected from impacts. 18. If the welding machine is not to be used for a long �me, it should be placed in its own box and st ored in a dry environment.

WORK CYCLE AND OVERHEATING: The working efficiency of the machine is a percentage of the �me the welder can weld at the given welding current of the machine for 10 minutes without overhea�ng and without interrup�ng the welding. The machine is protected against overhea�ng due to its thermal protec�on. When this protec�on is ac�vated, the warning lamp on the front panel lights up. When the safe opera�ng temperature is restored, the lamp goes off and the welding is con�nued. Input Cable Connec�on / Controls and Usage Features: Check the input voltage, phases and frequency before opera�ng the machine. The input voltage values to be used are specified in the “Technical Specifica�ons” sec�on of the manual and on the plate on the machine. Make sure that the cables connec�ng the machine to the mains power are properly grounded and that sufficient current is available for normal opera�on of the machine. The welding machine can only be connected to the mains with a 16-amp delayed fuse with the plug on it.

1- KOLARC 400 AC; It must be connected to a three-phase, 380 V (AC) and 50-60 Hz network with 3 Phase and Ground lines.

Page 11: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

9

2- It must be connected by a qualified electrician to the network with a healthy protec�ve earth connec�on approved by the competent authori�es.3 Improper connec�on will cause damage to the machine and damage caused by such connec�ons is not covered by the warranty.

Improper connec�on will damage the machine and damage caused by such connec�ons is not covered by the warranty.

TECHNICAL DATA LABEL:

1- KOLARC SAW ; It must be connected to a three phase, 380 V (AC) and 50 -60 Hz network with 3 Phase and Ground lines.

Page 12: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

1

2

3

4

6

5

7

8

1 Tractor Communica�on 2 Tractor (+) Terminal 6

5

78

Tractor (-) Terminal 3 Tractor (+) Terminal Current Se�ng Encoder 4 Tractor (-) Terminal Cooling Vent

Voltage Measurement Terminal

10

APPLICATION

Page 13: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

1 Current Display Screen 11 2 Current Se�ng ON 12 Wire Pull-Down 3 Voltage Display Screen 13 Automa�c Mode* 4 Voltage Se�ng ON 14 5 Tractor Speed Display 15 Stop Bu�on 6 Speed Display ON 16 Start Bu�on 7 Tractor Speed Encoder 17 Menu 8 Wire Thickness 18 Current Se�ng Encoder 9 CV/CV+CC 19 Voltage Se�ng Encoder

10 Wire Pull-up

Tractor Direc�on

Tractor Direc�on

* When Auto Mode off, the tractor can be controlled manually

AP t

% %

V

VAt

2.4

3.2

CVCV+CC

≥ 4.0

Menu

Auto

Start

SAW Control

H17

03

Stop

1 2 3 4 5 6

7

8

9

101112131415

16

17

18

19

11

CONTROL PANEL

Page 14: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

1 Arc Force Led 2 Hot Start Led 3 Display Screen 4 Current Led 5 A Panel - A/V Remote Selec�on 6 Amperage Selec�on Bu�on 7 Current Encoder 8 Func�on Bu�on 9 Remote Connec�on

10 Fuse

FuseRemote

Amper

Arc Force

Hot Start

Amper

F A

H16

72

SAW

1 2 3 4

5

678

9

10

12

POWER UNIT

Page 15: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

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DIAGRAM

Page 16: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

Six Month Maintenance Clean the machine with air that is not too high pressure. Do not open the machine covers during cleaning. Contact the authorized service for annual maintenance. During the annual maintenance, con�nuity of the grounding and insula�on control of the machine is required.

PROBLEM POSSIBLE ERROR SOLUTION

Arc is not stable, Welding cannot be done properly .

Pole connec�ons are wrong or weak.

Change polarity to correct and �ghten connec�ons.

The voltage value is not suitable. Is the mains voltage 220 V? Are extension cables of inappropriate length and cross sec�on used? Check it. Fix it if necessary.

No Voltage on output

There is a problem in the machine Contact the service.

No Current on output

Welding cables are loose or disconnected.

Make sure all cables are connected correctly.

T-1 warning light is on.

Excessive hea�ng due to the use of high welding current or working for too long.

Reduce the welding current or shorten the working �me by interrup�ng the welding process.

Overcurrent protec�on is ac�vated as a result of abnormal current generated in the main circuit.

Contact the service.

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SERVICE AND MAINTENANCE

Page 17: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

9.0 EC Declaration of Conformity

Hereby we declare that the machines as stated below

Type:

Conform to the EC Directives:Low Voltage Directive 2014/35/EEC

EMC Directive 2014/35/EECHarmonised European standard: EN/IEC 60974-1

This is to certify that the tested sample is in conformity with all provisions of the above detailed EU directives and product standards.

9.1 RoHS Compliance Declaration

Directive 2011/65/EU of the European ParliamentAmended 2015/863 and 2017/2102

Restriction of use of certain hazardous substances in electrical and electronic equipment

Type:

The above listed products are certified to be compliant with the RoHS directive with all homogeneous component parts being controlled to ensure material contents as per the list below.

Cadmium 0.01% by weightLead 0.1% by weight

Mercury 0.1% by weightHexavalent chromium 0.1% by weight

Polybrominated biphenyl’s (pbbs) 0.1% by weightPolybrominated diphenyl ethers (pbdes) 0.1% by weight

It should be noted that under specific exempted applications, where lead is used as an alloying element the following limits are applied in accordance with the regulations.

Copper and copper alloy parts use less than 4% by weight of each homogeneous component.

Steel and steel alloy parts use less than 4% by weight of each homogeneous component.

Aluminium and aluminium alloy parts use less than 4% by weight of each homogeneous component.

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KOLARC SAW 1000 - SAW 1250

KOLARC SAW 1000 - SAW 1250

Page 18: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

9.2 WEEE Statement

WEEE (Waste Electrical & Electronic Equipment) 2012/19/EU

In relation to implementing the legislation, KOLARC has established relevant recycling and recovery methods. We have been fully compliant against the marking requirements since August 2005. KOLARC is registered in the with the Environment agency. For WEE compliance outside the please contact your supplier/ImporterWhen your equipment reaches the end of its service life you should return it to KOLARC where it will be reconditioned or processed for recycling.

9.3 Statement of WarrantyLimited Warranty: KOLARC Makina Imalat Sanayi ve Ticaret A.Ş , hereafter, “KOLARC ” warrants its customers that its products will be free of defects in workmanship or material. Should any failure to conform to this warranty appear within the time period applicable to the KOLARC products as stated below, KOLARC shall, upon notification thereof and substantiation that the product has been stored, installed, operated, and maintained in accordance with KOLARC ’s specifications, instructions, recommendations and recognized standard industry practice, and not subject to misuse, repair, neglect, alteration, or accident, correct such defects by suitable repair or replacement, at KOLARC ’s sole option, of any components or parts of the product determined by KOLARC to be defective.

KOLARC makes no other warranty, express or implied. This warranty is exclusive and in lieu of all others, including, but not limited to any warranty of merchantability or fitness for any particular purpose.

Limitation of Liability: KOLARC shall not under any circumstances be liable for special, indirect or consequential damages, such as, but not limited to, lost profits and business interruption. The remedies of the purchaser set forth herein are exclusive and the liability of KOLARC with respect to any contract, or anything done in connection therewith such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or furnished by KOLARC whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based. No employee, agent, or representative of KOLARc is authorized to change this warranty in any way or grant any other warranty.

Purchaser’s rights under this warranty are void if replacement parts or accessories are used which in KOLARC ’s sole judgement may impair the safety or performance of any KOLARC product.

Purchaser’s rights under this warranty are void if the product is sold to purchaser by non-authorized persons.

The warranty is effective for the time stated below beginning on the date that the authorized Distributor delivers the products to the purchaser. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one month from the date KOLARC delivered the product to the authorized distributor.

Main Transformers and Rectifiers 2 Years

Other machine parts 2

Page 19: SAW 1000 SAW 1250€¦ · Kolarc Makine İmalat Sanayi ve Ticaret A.Ş Address : Kargalıhanbaba OSB Mh. Organize Sanayi 3. Sk. No:8 Hendek / SAKARYA Tel/Fax : 0 (264) 502 24 20

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www.kolarc.com