SAVE THE EARTH FOR GENERATIONS TO FOLLOW… data/Ozone Profile 2016.pdf · MACHINERIES AND EQUIPMENTS Air Compressor Oxygen Generator, Water Chiller Nitrogen Generator, Molecular

Ozone Research & Applications (India) Pvt. Ltd.

Nagpur, Maharashtra

SAVE THE EARTH FOR GENERATIONS TO FOLLOW…M/s. KAUFMANN UMWELTTECHNIK

GERMANY(Tech Partner)

WHO ARE WE?

• We started in 1996 with the manufacturing and trading of water treatment

chemical – Sodium Hypochlorite

• Ozone came into the picture in 1998 and the company was established as “M/s

Ozone India”

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Ozone India”

• In 2002, Ozone Research and Applications India Private Limited (ORAIPL)

announced itself in the country as the ORIGINAL EQUIPMENT MANUFACTURERS

OF OZONE GENERATORS with the aim of providing environmental solutions to the

world with ozone and has never looked back since…

“ When the well is dry, we learn the worth of water.”

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SERVICES OFFERED

• Laboratory Testing

• Treatability Studies with all AOP combinations

• Bench Scale Experiment

• Setups Up to 15-20 Liters

• Pilot Testing

• AOP Reactors (60 -1000 Liters) • AOP Reactors (60 -1000 Liters)

• Process Testing On Site

• Engineering Support

• Design and Integration

• Application Consulting

• Process Selection

• Equipment Servicing

• After Sales

ORAIPL Group Of Companies

WHERE ARE WE LOCATED?

H.O.: 902, ‘Ozone House’, Khare Town, Dharampeth,

Nagpur-440010

Ph. No. 0712-2551055

Works: C-75, MIDC Industrial Area, Hingna, Nagpur-440028

Ph. No. 07104-235783

“By means of water, we give life to everything.”ORAIPL Group Of Companies

GROUP COMPANIES

• Ozone Research & Applications (I) Pvt. Ltd. – ORAIPL (Parent Company)

• Omniscient Treatment Technologies Pvt. Ltd. – OTTPL (Sister Firm)

• Green Agro Biosolids India Pvt. Ltd. – GABIPL (Sister Firm)


MANAGEMENT PROFILE• Mr. Vishal Waindeskar: Director

• He qualified as a B.Tech in Chemical Engineering; one of the founders of ORAIPL with 20 years of experience in

water and wastewater treatment specializing in ozone technology. His curiosity and perseverance to look for

innovative solutions has brought the company to where it stands today.

• Mr. Rajesh Admane: Director

• He is an expert in Petrochemical Engineering and is one of the visionaries behind the emergence ORAIPL. With an

experience of 20 years in water treatment field, he forms a pillar of the ORAIPL group.

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experience of 20 years in water treatment field, he forms a pillar of the ORAIPL group.

• Mr. Vaibhav Gupte: Executive Director

• He is B.E in Electronics Engineering and has been leading the technical think-tank of our product and operations

since the beginning.

• Mr. Shailesh Gaidhane: Executive Director

• Mechanical Engineer with expertise in designing and commissioning of ozonisation systems since 15 years.

• Dr. Hemchandra Wasnik: Technical Advisor

• Served Maharashtra Power Generation Corporation for 37 years in the Environmental Department and Retired as a

Superintendent Chemist. He continues to guide us in all our projects related to power or any other industry.

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OUR VISION

•To achieve constant growth, operational excellence and

customer satisfaction

•To develop new and innovative solutions for our

customers

•To pursue market share and revenue growth through

strategic tie ups that expand our product offering and

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strategic tie ups that expand our product offering and

enhance competitiveness

•To cater to all environment related problems and

provide our best in strategizing a scheme to save the

earth.

“Filthy water cannot be washed.”

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OUR STRENGTHS • ORAIPL has been manufacturing ozone generators in

technical collaboration with M/s. Kaufmann

Umwelttechnik.

• M/s. Kaufmann Umwelttechnik, located in Germany was

established in 1982 and has operations worldwide.

• Well known organizations around the globe trust

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Kaufmann system with respect to ozone technology.

• ORAIPL also has a strategic alliance with Toshiba ,Japan.

• With a total workforce of 100 + employees, we have the

potential to execute any volume of project with ease.

• Registered in Govt. Organizations viz MAHAGENCO, BHEL,

Indian Railways , Ordnance Factories, Ministry Of Health,

CPWD, BARC, etc.

“Thousands have lived without love, not one without water.”

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TECHNICAL STRENGTHS

Design & Engineering Department – 5

Engineers


TECHNICAL STRENGTHS

Production Department – 5 Engineers, 10

Technicians


TECHNICAL STRENGTHS

Research & Development Department –

3 Chemists•Ozone Research and Applications (I) Pvt. Ltd. has

an in-house R & D wing at its disposal headed by

the company’s Director himself Mr. Vishal

Waindeskar.

The Lab facility is well equipped with all the•The Lab facility is well equipped with all the

instruments and chemicals needed to carry out

treatability studies in various effluents.

•The Research Team comprises of Post Graduates

in Chemistry, Environmental Sciences etc.

•The R & D team is on a constant pursuit to come

up with innovative and cost effective solutions for

treating all sorts of wastewaters.


TECHNICAL STRENGTHS

Purchase & Stores Department – 4


TECHNICAL STRENGTHS

Operation & Maintenance Department– 9

Engineers & 15 Technicians


MACHINERIES AND EQUIPMENTS

Air Compressor

Oxygen Generator, Water Chiller

Nitrogen Generator, Molecular Sieves Regeneration System

Welding Sets (2 Nos.)

Drawing & Designing Facility with Licensed SoftwareDrawing & Designing Facility with Licensed Software

Contact Vessels, Hydraulic Crane (1.5 Tons)

Analyzers (Water/Gas Side), Hydraulic Pump (10 bar)

Testing Facilities for Ozone Generator & Accessories

Electrical & Electronics Equipments for Manufacturing & Testing of Control

Panels and Power Supply UnitsORAIPL Group Of Companies

PIPING & INSTRUMENTATION DRAWING


DOCUMENT LIST FOR AN IDEAL OZONE

GENERATION PLANT1. PIPING & INSTRUMENTATION DIAGRAM

2. PROCESS DESIGN BASIS AN SIZING CALCULATION

3. EQUIPMENT LAYOUT

4. SUB VENDOR LIST & INSPECTION CRITERIA

5. CONTROL PHILOSOPHY WITH PLC SYSTEM CONFIGURATION DIAGRAM

6. CIVIL ASSIGNMENT DRAWING

7. ELECTRICAL LOAD LIST

16. QAP FOR COMPRESSORS MOTOR

17. DATA SHEET FOR INSTRUMENTS AND ANALYSER ALONG WITH INSTRUMENT HOOK UP DRAWING

18. DATASHEET & GA OF OZONE GENERATOR MODULE

19. QAP OF OZONE GENERATOR MODULE

20. GA OF ATMOSPHERIC TANKS

21. GA OF PRESSURE VESSELS

DIAGRAM, PLC CONTROL SCHEMES (BLOCK LOGIC), CONTROL DESK LAYOUT / GA DRAWING, PLC HEAT DISSIPATION DATA ALONG WITH PROCESS GRAPHIC MANUSCRIPTS, PANEL & ELECTRONIC EARTHING REQUIREMENT, PLC CATALOGUE, PLC OWS/PRINTER FURNITURE BOM

29. QAP AND FAT PROCEDURE FOR PLC

30. CABLE TRAY LAYOUT

31. DESIGN CALCULATION AND DATASHEET OF 7. ELECTRICAL LOAD LIST

8. PIPING LAYOUT

9. DATASHEET & SLD FOR UPS, UPS SIZING CALCULATIONS, BATTERY SIZING CALCULATIONS

10. TECHNICAL DATA SHEET OF HORIZONTAL PUMPS

11. TECHNICAL DATA SHEET OF COMPRESSORS

12. GA & DATA SHEET OF MOTORS

13. QAP FOR HORIZONTAL PUMPS WITH MOTOR

14. QAP FOR PUMP MOTOR

15. QAP FOR COMPRESSORS WITH MOTOR

21. GA OF PRESSURE VESSELS

22. MECHANICAL DATASHEET WITH THICKNESS CALCULATION FOR AIR DRIER, OXYGEN GENERATOR, AIR RECEIVER, OXYGEN RECEIVER, MOISTURE SEPERATOR AND VENTURI INJECTOR

23. MECHANICAL DATASHEET FOR CHILLER

24. MECHANICAL DATASHEET & GA FOR STRAINERS & VALVES

25. QAP FOR VALVES

26. INSTRUMENT SCHEDULE

27. VALVE SCHEDULE

28. PLC DOCUMENTS , GA & WIRING DETAILS OF PLC PANEL, I/O LIST, BOM, MIMIC

31. DESIGN CALCULATION AND DATASHEET OF VENTILATION FANS.

32. CABLE SCHEDULE, SUBMISSION OF CABLE INTERCONNECTION DIAGRAM ALONG WITH FIELD JUNCTION BOX TERMINATIONS

33. PAINTING SCHEDULE

34. ENGINEERING BOQ

35. PG TEST PROCEDURE


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“Don’t throw away the old bucket until you know whether the new one

holds water.”

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• ORAIPL has a considerable amount experience in executing large scale ozonation

projects in India. Some of these projects are first of their kind in India.

• Most Competitors in India generally import the whole system whereas ORAIPL imports

only the electrode and rest power supply unit and engineering is done in-house.

• Although, importing the whole system often looks like an alluring option, but the

maintenance required after the commissioning of the ozonation plant becomes

difficult.

• ORAIPL takes ozonation projects from start to end which involves in- house designing

,manufacturing, erection, commissioning , after sales service and annual maintenance ,manufacturing, erection, commissioning , after sales service and annual maintenance

via AMCs.

• Since the assembling, programming of PLC , electronic and wiring of the ozone

generators are done in-house; operational issues and breakdown of the machine can be

addressed within 24 hours of intimation by our experienced staff with ease.

• Govt Organizations like BARC, BHEL, MAHAGENCO etc have proposed ORAIPL make

ozonators in numerous projects.


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“We have the ability to provide clean water for every man, woman and child on the

Earth. What has been lacking is the collective will to accomplish this. What are we

waiting for? This is the commitment we need to make to the world, now.” » Jean-Michel

Cousteau

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COOLING TOWERS AND POWER SECTOR

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{Water is} the one substance from which the earth can conceal nothing; it

sucks out its innermost secrets and brings them to our very lips.

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In Thermal Power Plants (Coal or Nuclear Based) where water is used as a working fluid; the low

pressure and low temperature steam is converted into liquid state for further operation. The condenser

which is basically a heat exchanger requires cooling water to condense the incoming steam. Hence, a

cooling tower becomes an auxiliary which circulates cooling water in the condenser. Due to the

continuous recirculation of water in the condenser, the following problems are observed:

• Corrosion of Pipes and Heat Exchanger Units

• Scaling in Condenser Pipes

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• Due to scaling and biofilm formation, heat transfer rates are affected.

• Due to continuous deterioration of cooling water, more make up water is

required and blow downs are increased; subsequently reducing the Cycles

of Concentration (CoC).

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BENEFITS OF USING OZONE

Typical Problems

•Reduction in blow down rates due to improvement in the quality of the water under

recirculation.

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recirculation.

•Since ozone oxidizes the biofilm which serves as a binding agent adhering scale to heat

exchanger units; scale buildup is reduced and higher heat transfer rates are achieved.

•Due to lesser blow down rates, make up water requirement is reduced which leads to

financial savings.

•Requirement of chemicals for anti scaling and bio-fouling control are either reduced or

eliminated after a few months.

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OUR PROMINENT INSTALLATIONS:

• Khaparkheda Thermal Power Station : 6 kg/hr Ozonisation System (YOI: 2006)

• Paras Thermal Power Station: 8kg/hr Ozonisation System( YOI: 2008)

• Paras Thermal Power Station (Raw Water): 2 kg/hr Ozonisation System (YOI: 2008)

• Khaparkheda Thermal Power Station (Raw Water): 2 kg/hr Ozonisation System (YOI: 2008)

• Parli Thermal Power Station: 12 kg/hr Ozonisation System (YOI: 2009)

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• Parli Thermal Power Station: 12 kg/hr Ozonisation System (YOI: 2009)

• Parli Thermal Power Station (Raw Water): 1.1 kg/hr Ozonisation System (YOI: 2009)

• Parli Thermal Power Station Unit II: 12 kg/hr Ozonisation System (YOI: 2010)

• Paras Thermal Power Station Unit II: 8 kg/hr Ozonisation System (YOI: 2013)

• Khaparkheda Thermal Power Station Unit II: 13kg/hr Ozonisation System (YOI: 2015)

• AIIMS, Bhubhaneshwar: 800 g/hr Ozonisation System (YOI:2015)

• Karnataka Power Corporation Limited (in association with BHEL), Bellary: 18 kg/hr Ozonisation Plant (Under Execution)

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SCADA OPERATED INSTALLATIONS AT

KHAPARKHEDA & PARAS THERMAL POWER

PLANTS

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DRINKING WATER

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Between earth and earth's atmosphere, the amount of water remains

constant; there is never a drop more, never a drop less. This is a story of

circular infinity, of a planet birthing itself.

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WHO estimates that, in India, about 38 million people are affected by waterborne diseases each year, of which

over 75% are children; 780,000 deaths are attributable to contaminated water and more than 400,000 can be

attributed to diarrhea alone. India ranks a dismal low 120th out of 122 nations for its water quality and 133rd

out of 180 nations for its water availability. Keeping in mind the above points; following problems are commonly

faced by our current drinking water facilities:

• Traces of inorganic contaminants(As, Cr, Mn, Fe, etc)

• DBP formation due to Chlorine (THM, HAA, etc)

• Traces of organic contaminants

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• Traces of organic contaminants

• Endocrine disruptors ( DDT, Oxybenzone, Atrazine, etc)

• Tastes and odours

• Improper Disinfection( Presence of E. Coli, Cryptosporidium, Salmonella,

Streptococci etc)

• Color

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BENEFITS OF OZONE IN DRINKING WATER

• Pre-Treatment using Ozone does the following:-

• Remove pathogens thus reducing challenges at final

disinfection especially Cryptosporidium which is highly

resistant to chlorination

• Make the water more responsive to final disinfection by

reducing chlorine demand and removing constituents of TOC-

turbidity, color, DOC, endocrine disruptors.

• Reduce the probability of THM by-product formation by

removing precursors to its formation in the initial stage itself.


OUR PROMINENT INSTALLATIONS• Khaparkheda Thermal Power Staion: 150g/hr and 40 g/hr Ozonisation System (YOI: 1999)

• Manikgadh Cement: 120 g/hr Ozonisation System (YOI: 1999)

• Maharashtra Industrial Development Corporation, Jalgaon: 1600 g/hr Ozonisation System (YOI:

2002)

• MIDC, Kherdi Chiplun: 120 g/hr Ozonisation System (YOI: 2000)

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• MIDC, Kherdi Chiplun: 120 g/hr Ozonisation System (YOI: 2000)

• CPWD (Navegaon, Aurangabad, Amravati, Washim, Silchur): 10 g/hr Ozonsation Systems

• Chandrapur Thermal Power Station : 650 g/hr Ozonisation System (YOI: 2005)

• Ordnance Factory, Bhandara: 2 kg/hr Ozonisation System (YOI: 2015)

• Thavkar Aqua, Kingfisher, Bhartia Aqua (Packaged Drinking Water) e.t.c: Different Variants &

many more.

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OZONATION PLANT AT ORDNANCE

FACTORY, BHANDARA

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LAKE REMEDIATION AND RIVER

DISINFECTION

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Wetlands have a poor public image. . . Yet they are among the earth's

greatest natural assets. . . mankind's waterlogged wealth.

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Lakes are suffering from different stress factors and need to be restored using different approaches. The eutrophication

remains as the main water quality management problem for inland waters: both lakes and reservoirs. The way to curb

the degradation is to stop the nutrient sources and to accelerate the restoration with help of in-lake technologies.

Especially lakes with a long retention time need (eco-) technological help to decrease the nutrient content in the free

water. The microbial and other organic matter from sewage and other autochthonous biomasses causes oxygen

depletion, which has many adverse effects. In less developed countries big reservoirs function as sewage treatment

plants. Natural aeration solves problems only partly and many pollutants tend to accumulate in the sediments. Problems

that arise at urban lakes:

• Increased pH levels due to the photosynthesis carried out by algae.

• Greenish Appearance due to algal bloom

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• Greenish Appearance due to algal bloom

• Reduced Dissolved Oxygen Levels with subsequent increase in BOD

• High Values of COD due to inflows of untreated sewage

• High Nutrient loading leading to algal bloom

• Presence of Total Coliform

• Unaesthetic Appearance

• Odor Issues

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REVIVAL JOBS TAKEN BY US:

• Ozonisation of the Holy Sarovar at Golden Temple Amritsar: 1.6 kg/hr Ozonisation System

(YOI:2005)

• Ozonisation of Holy Shivganga Pond at Deoghar: 3 kg/hr Ozonisation System (Under

Execution)

• River Disinfection at Simhastha Ujjain2016 (Containerized Ozone System)

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MEDIA ATTENTION



FIRST OF ITS KIND


PRIME MINISTER TWEETS


WASTE WATER TREATMENT (ETPS & STPS)

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Water is the most critical resource issue of our lifetime and our children's

lifetime.

The health of our waters is the principal measure of how we live on the

land.

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Industrial wastewater from different processing industries contains toxic

chemicals which may lead to reduction in the number of aquatic species or

complete destruction of aquatic life in extreme cases. Some chemicals also lead

to bioaccumulation, i.e. they become more concentrated as they move up the

food chain, posing toxicity problems even at very low concentrations. The effects

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food chain, posing toxicity problems even at very low concentrations. The effects

of some of the chemicals on human health include increased risk of cancer,

neurological or reproductive effects and even mortality. Same is the case with

sewage discharge which contain many toxic chemicals and medicinal waste today;

and are contaminating our water bodies.

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Key Industries addressed via ozone are Textile, Pulp and Paper, Pharmaceutical, Dye, Cosmetics, Sugar, Tannery, Chemical, Oil,

Polymer, CETPs and many more. Ozone can help in addressing the following issues at all ETPs and STPs:

• Color Removal

• Recalcitrant COD removal

• Improvement of Biological Index (BOD/COD ratio) prior to biological treatment

• Cyanide and Phenol Oxidation/Destruction

• Ammonia and Nitrite Oxidation

• Sludge Reduction

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• Sludge Reduction

• Heavy Metal Removal

• Disinfection

• Odor Removal

• Sewage Reuse

• Hydrogen Sulphide Removal

• STP Exhaust

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OUR LATEST INSTALLATION AT FOREST

COUNTY, PUNE

• 400 KLD STP Reuse Plant At

Kharadi, Pune


Kharadi, Pune

• 160 g/hr * 2 Ozone

Generator System for

disinfection and odor

removal.

ORAIPL’S RESEARCH ON VARIOUS

EFFLUENTS

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The R & D Department headed by Mr. Vishal Waindeskar is on a constant

pursuit to give efficient and economical solutions to our clients.

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SWIMMING POOLS

The water in public swimming pools

contains microorganisms and unwanted substances,

which come from the skin and excretion products of

swimmers. Swimmers cause many pollutants to enter

the pool water, such as bacteria from saliva, excretion

products, pollution from swimwear, skin tissue, sebum,

sweat, nose and throat saliva, hairs, cosmetics

and ammonia (NH ). Aiming for clean swimming pool

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and ammonia (NH3). Aiming for clean swimming pool

water through constant refreshment is often too

expensive. Also, this does not solve the problem of

pollutants that remain on swimming pool walls. The

water is recycled, causing pollutant and pathogen

concentrations to increase. Microorganisms will

multiply and this increases the risks of contagious

diseases.

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Disadvantages of using Chlorine:

Swimming pool water contains dissolved pollutants, such as urine and sweat and other

excretion products of swimmers. Sweat and urine largely consist of water, ammonia and

urea. The components of sweat and urine are not harmful for human health. However,

when these products react with disinfectants in the water, such as chlorine, unwanted

reaction products can be formed which consist mainly of chloramines. Also chlorine is

ineffective against many bacteria, viruses and parasitic protozoa.

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Benefits of Using Ozone:

• Purification

• No Chemical Buildup

• Clean and Appealing Water

• Constant Shocking Of Pool

• Increased Filter Efficiencies

Ozone Research and Applications (India) Pvt.

Ltd. has had numerous installations in this

sector. ORAIPL was selected in ‘Global Tender’

for swimming pool disinfection at 2012

Commonwealth Games, New Delhi. Our other

esteemed clients include IIT Powai, Mumbai

Cricket Association, Sports Complex Balewadi,

Hotel Radisson Blu and many more.

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OTHER FIELDS OF WORK

• Ozonolysis

• Advanced Oxidation Processes

• Aquaculture and Aquariums

• Fruits and Vegetables Washing (Onion Disinfection at Jain Irrigation Systems, Vegetable Washing at

Dinshaw’s etc )

• Air Treatment (Packaging, Indoor Air Treatment, Exhaust Treatment, Process Air Disinfection etc)

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• Air Treatment (Packaging, Indoor Air Treatment, Exhaust Treatment, Process Air Disinfection etc)

• Process Water (Installations for Mylan, BHEL, NALCO, Western Hill Foods, Godrej etc.)

• Grain Storage

• Clean In Place Systems

• Bleaching Operations

• Desilting of Lakes

• Boom Barriers for Floating Litter

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ORAIPL MAKING STRIDES IN ADVANCED

OXIDATION PROCESSES

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ORAIPL has recently bagged projects of Advanced

Oxidation Processes for CETP, Ankleshwar and Coca-

Cola India Pvt. Ltd.

• In 2006, Omniscient Treatment Technologies Pvt. Ltd. (OTTPL) was born with the

basic objective of developing and providing practical applications of Ozone gas inbasic objective of developing and providing practical applications of Ozone gas in

air purification process.

• OTTPL-VRS Series for IAQ Improvement

• The Entire Ozone system is engineered and manufactured by our company, all

components are produced in a quality-control environment.


ROLE OF OZONE IN IAQ IMPROVEMENT

• Being a very strong oxidant, ozone oxidizes almost all the VOCs and Odor causing

compounds.

• Due to its excellent disinfection property, ozone interferes with the process of cell

metabolism of the fungi, disrupts the process of their multiplication and over time

achieves total fungi elimination.

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achieves total fungi elimination.

• Due to fungi elimination, the requirement for duct cleaning becomes rare.

• Since ozone takes care of the above concerns, the demand for fresh air reduces

dramatically.

• Since fresh air demand has reduced, huge savings in energy consumption and capital

are observed.

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THE DUCT MOUNTED OZONE GENERATOR• Compact Plate Type Ozone Generators which

can be easily mounted in the ducts.

• The generator plates are fabricated out of

material which repel accumulation and

formation of sediments by tar, nicotine and

grease.

• The generator operates effectively with air

flow in any direction.

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flow in any direction.

• Can be electrically interlocked with motor of

the handling unit fan which will prevent start

of the motor unless the fan is energized.

• Variation of production of ozone will be in

accordance with the amount of VOCs

generated inside.

• Interlock with O3 sensor is provided in case

the residual concentration of ozone exceeds

the threshold value.

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We thank you for taking out time to go through our work. For more information,

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Documents

SAVE THE EARTH FOR GENERATIONS TO FOLLOW… data/Ozone Profile 2016.pdf · MACHINERIES AND EQUIPMENTS Air Compressor Oxygen Generator, Water Chiller Nitrogen Generator, Molecular