Sandpiper Containment Duty Pumps 9 13spr

AIR OPERATED DOUBLE DIAPHRAGM PUMPSW W W . S A N D P I P E R P U M P . C O MW W W . S A N D P I P E R P U M P . C O M

Springer Pumps, LLC Telford, PA 18969

Tel: 866-777-6060 / Int'l: 215-949-2900 Fax: 866-777-6383 / Int'l: 215-721-1296

www.springerpumps.com [email protected]

A WARREN RUPP, INC. BRAND

ESADS+Plus® - Performance Guaranteed - In-line Serviceable Air Valve SystemBolted Construction • Safe • Reliable • Easy Maintenance

Durable • Single-Purpose • Corrosion Resistant • Guaranteed Diaphragm Connecting Rod Top Discharge Porting - Eliminates Entrained Air

Metallic and Non-Metallic Materials of ConstructionBall Check Valves - Light Weight - Portable

90° - 180° Manifold Connection Rotation

Containment Chamber with Leak Detection Hydraulically Balanced/Coupled Pumping and Driver Diaphragm Assemblies Solids Range +1/4" (6mm) to 3/4" (18mm) Solids Range +1/8" (3mm) to 1/2" (12.7mm) Dry Primes up to 18 Feet of Water Dry Primes up to 20 Feet of Water Free Standing Support Base

Containment DutyMetallic & Non-Metallic

Standard DutyMetallic & Non-Metallic

FEATURES - BENEFITS


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LEAK DETECTION OPERATING PRINCIPLELEAK DETECTION OPERATING PRINCIPLE

MECHANICAL LEAK DETECTOR: When a leak chemically attacks an internal o-ring on this detector, it actuates a plunger. This opens an air valve, which in turn activates a customer-supplied solenoid (or similar device) to trigger a signal.

VISUAL LEAK DETECTOR: A sight tube style leak detector is installed on each driver chamber. If a pumping diaphragm break occurs, liquid in the sight tube changes color.

ELECTRONIC LEAK DETECTOR: Working on the principle of conductance, this monitor can be wired for visual, audible or pump shut-down response. The electronic leak detector is an optional accessory which can be installed on all models.

How visual leak detection works.At a point the pumping diaphragm fails, pumped liquid enters the spill chamber, displacing driver fl uid. The exchange of pumpage and driver fl uid displays a color change in the sight tube, giving a visible signal. Driver fl uid should be chemically compatible with the pumped fl uid, with an obvious difference in color. In the event a leak occurs, pumpage is contained in the spill chamber. The pump will continue to work, and in many cases, repairs can be done when the batch is completed. The air valve and work environment are protected.

Visual Leak Detection

How electronic leak detection works.At a point the pumping diaphragm fails, pumped liquid enters the spill chamber displacing driver fl uid. The leak detector, working on the principle of conductance, senses the conductivity change. This activates a warning light on the control box. The device can also be wired into the pump user’s existing system, for an audible or visual alarm, or pump shut-down response. It is important to specify an appropriate drive fl uid which is both chemically compatible with the pumped fl uid and displays the opposite conductance properties. Polarity of the leak detector can be set to sense conductive or non-conductive fl uid. If a leak occurs, pumpage is contained in the spill chamber. The pump will continue to work, and in many cases, repairs can be done when the batch is completed. The air valve and work environment are protected.

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A WARREN RUPP, INC. BRAND...WITH MORE WAYS THAN ONE

CONTAINMENT DUTY BALLCONTAINMENT DUTY BALL

PUMPMODELS

A B C D E

ConnectionStyle

PipeSize

DisplacementPer Stroke

MaxFlow

Per Minute

MaxSolids

Handling

MaxDischargePressureHeight Width Depth Bottom of Base to Center Line of:

Suction Discharge

inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter inch

(mm) psi (bar)

ST1/ST25 14 13/32 (366) 14 17/32 (369) 14 9/32 (363) 5 1/4 (133) 13 (330) 1" NPT/BSP 1 (25) .09 (.34) 42 (159) .25 (6) 125 (8.6)

ST1½/ST40 17 1/2 (445) 16 1/2 (419) 18 5/8 (473) 5 9/32 (134) 15 15/64 (387) 1½" NPT/BSP 1.5 (40) .30 (1.14) 90 (340) .25 (6) 125 (8.6)

S1F 20 3/4 (527) 21 3/4 (553) 12 1/16 (306) 2 1/2 (64) 20 3/4 (527) 1" 125# ANSI 1 (25) .17 (64) 45 (170) .25 (6) 100 (6.9)

S15 28 11/16 (729) 28 5/8 (728) 15 1/4 (387) 3 1/2 (89) 28 11/16 (729) 1½" 125# ANSI 1.5 (40) .36 (1.36) 100 (378) .47 (12) 100 (6.9)

S20 32 1/16 (814) 29 3/8 (746) 15 1/4 (387) 3 13/16 (96) 32 1/16 (814) 2" 125# ANSI 2 (50) .36 (1.36) 160 (605) .66 (17) 100 (6.9)

S30 40 5/8 (1032) 37 15/16 (964) 19 5/8 (498) 4 7/8 (124) 40 5/8 (1032) 3" 125# ANSI 3 (80) .9 (3.41) 238 (901) .71 (18) 100 (6.9)

Containment Duty Metallic and Non-Metallic Pumps are ideal for highly corrosive and hazardous chemical fl uid requirements. All CD duty pumps are exclusively designed with containment chambers, hydraulically balanced/coupled pumping diaphragm and driver diaphragm assemblies. All containment chambers are designed to accommodate visual, mechanical and low voltage leak detection devices. CD pumps are constructed of Aluminum, Cast Iron, Stainless Steel, Alloy C, Polypropylene and PVDF with TPE (thermal plastic elastomers), PTFE options in diaphragms and check valves.

Containment Duty Pumps additional FEATURES and BENEFITS

S20

S1F

S30

S15

ST1½

ST1

Spill Containment • Safe pumping of aggressive, unpredictable, hazardous or toxic liquids. • Chambers keep accidental spills from entering the air valve, protecting plant environment and personnel. • Allows the pump to complete the batch or operation in progress, before repair has to be done.

Hydraulically Balanced/Coupled Diaphragms • Pumping diaphragms are balanced on suction and discharge stroke. • Evenly distributed pressure over the surface of the diaphragm gives longer fl ex life.

Save Money and Downtime • Protects air valve parts from contamination, meaning fewer service parts and less maintenance time. • Longer fl ex life of the diaphragm means less frequent routine servicing.

Leak Detection - See page 43

All Dimensions +/- 1/8 (3)

E

C

90o - 180o rotation

A

D

B

ATEX 95aCertifi ed


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Free StandingSupport Base

SANDPIPER Signature Features - in BLUE

Containment Chamber with Leak

Detection

ESADS+Plus®

(Externally ServiceableAir Distribution System)

Lube Free

Hydraulically Balanced/ Coupled Pumping and Driver Diaphragm Assemblies

All BoltedConstruction

Durable Diaphragm Connecting Rod

90°-180° Manifold Connection Rotation All Bolted

Construction


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CONFIGURATION FEATURESCONFIGURATION FEATURES

FEATURES: • CONTAINMENT DUTY BALL • ESADS+Plus®

• All Bolted Construction • Containment Chamber with Leak Detection • Top Discharge • Ball Check Valves • Light Weight - Portable • Durable Diaphragm Connecting Rod • 90° - 180° Manifold Connection Rotation • Solids Range +¼" (6mm) to ¾" (18mm) • Dry Primes up to 18 Feet of Water • Free Standing Support Base

Water (base reference)

Suspended Solids

Non-Suspended Solids

Line Size Solids

Sludge / Slurry

High Viscosity (Flowable Fluids)

HighModerate

Low Corrosion

Permanent

Portable

Containment / Prevention

Flooded Suction

Suction Lift

Submerged

Intermittent / On-Demand

Continuous

Erosion / Abrasive Fluids

Dut

yD

uty

Inst

alla

tion

Containment DutyTop Discharge

A = Best Type C = Caution (Limitations) B = Suitable X = Unsuitable

B

X X

X X

B C

B B

B CB C

BB

B B

B B

B B

B C

B B

Metallic Non-Metallic

A A

A

A

A A

A A

A A

A

Flui

d C

hara

cter

istic

s

CHARACTERISTICSCHART:

CURVES :

VAR

IAB

LE H

EAD

S - P

SI

VARIABLE FLOWS - GPM

VAR

IAB

LEH

EAD

SPS

I

0 20 60 100 140 180 220 260

VAR

IAB

LEH

EAD

S-P

SIVA

RIA

BLE

HEA

DS

-PSI

CD 1"CD 1"

CD 1CD 11/21/2""

CD 2"CD 2"

CD 3"CD 3"

100 PSI


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MODEL ST1½-A / ST40APERFORMANCE CURVE100

90

10(17)20(34)

30(51) 40(68)50(85)

60(102)

70(119)

80(136)

80

70

6050

4030

20

10

00 10 20 30 40 50 60 70 80 90

100 PSI

20 PSI Air Inlet Pressure

40 PSI

60 PSI

80 PSI

90(152.9)

US Gallons per minute

Liters per minuteCAPACITY

HE

AD

0 50 100 150 200 250 300 350

0

1

2

3

4

5

6

7

AIR CONSUMPTION SCFM (M3/hr)P

SI

BA

R

ST1 MetallicPerformance Curve

MODEL ST1-A / ST25APERFORMANCE CURVE100 10(17)

15(25.4)20(34)

25(42.5)30(51)

35(59.5)

40(68)

90

80

70

6050

40

30

2010

00 4 8 12 16 20 24 28 32 36 40

20 PSI Air Inlet Pressure

40 PSI

60 PSI

80 PSI

100 PSI

45(76.5)

50(85)

US Gallons per minute

Liters per minuteCAPACITY

HE

AD

0 20 40 60 80 100 120 140 150

0

1

2

3

4

5

6

7

AIR CONSUMPTION SCFM (M3/hr)P

SI

BA

R

ST1½ MetallicPerformance Curve

S1F Non-MetallicPerformance Curve

MODEL S1F Non-Metallic Performance CurvePerformance based on water at ambient temperature.5 (8.5)

10 (17)

30 (51)

15 (25.5)

25 (42.5)

35 (59.5)

40 (68)

35 40 45 50 55302520151050

CAPACITY

U.S. Gallons per minute

Liters per minute

100

100 110 120 130 140 150 160 170 180 190 200

90

90

80

80

70

70

60

60

50

50

40

40

30

30

20

20

10

10

0

0

BAR

PSI

HEA

D

1

2

3

4

5

6

7

0

30

2025

1015

5

9.7

67.6

34.5

1.5

NPS

HR

FEET

MET

ERS

100 PSI (6.8 Bar)

60 PSI (4.08 Bar)

80 PSI (5.44 Bar)

40 PSI (2.72 Bar)

Air Inlet Pressure

20 PSI (1.36 Bar)

20 (34)

45 (76.5)


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SI5 Non-MetallicPerformance Curve

20 (34)

40 (68)

0 20 40 60 80 100 120 140 160

600500400300200100

CAPACITY


Liters per minute

100

80

60

40

20

0

BAR

PSI

HEA

D

1

2

3

4

5

6

7

0

30

20

10

10

6

8

2

4

00

NP

SH

RFE

ET

ME

TER

S

60 (102)

80 (136)

100 PSI (6.8 Bar)80 PSI (5.44 Bar)60 PSI (4.08 Bar)40 PSI (2.72 Bar)

20 PSI (1.36 Bar)Air Inlet Pressure

S30 Non-MetallicPerformance Curve

S20 Non-MetallicPerformance Curve

CAPACITY


Liters per minute

100

80

60

40

20

0

BAR

PSI

HEA

D

1

2

3

4

5

6

7

0

NP

SH

RFE

ET

ME

TER

S

30

20

10

10

6

8

2

4

000 10 3020 40 50 60 80 9070 100

0 10020 150 200 250 350300

20 (34)

10 (17)

30 (51)

40 PSI (2.72 Bar)

40 (68)

50 (85)

20 PSI (1.36 Bar)Air Inlet Pressure

100 PSI (6.8 Bar)80 PSI (5.44 Bar)60 PSI (4.08 Bar)

Metallic containment duty pumps and tranquilizers installed in a chemical processing plant.

MODEL S30 Metallic Performance CurvePerformance based on water at ambient temperature.

CAPACITYLiters per minute

BAR

PSI

HEA

D

10020(34) 40(68)

60(102)80(136)

100(170)

80

60

40

20

00

1

2

3

4

5

6

7

0 20 40 60 80 100 120 140 160 180 200

9008007006005004003002001000

220 240U.S. Gallons per minute

120(204)

140(238)

100 PSI (6.8 Bar)

80 PSI (5.44 Bar)

60 PSI (4.08 Bar)

20 PSI (1.36 Bar) Air Inlet Pressure

40 PSI (2.72 Bar) 30

2025

1015

5

9.1

67.6

34.5

1.5

NPS

HR

MET

ERS

FEET


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SIGNATURE DESIGN PLATFORMSIGNATURE DESIGN PLATFORM

FEATURES: Independent of the pilot valve position, the cross-drilled pressure ports in the main directional air valve spool provide a pneumatic bias of the spool at either end of travel. This is accomplished by directing (inner) chamber pressure to the end of the spool, boosting and sustaining pilot pressure until point-of-shift of the pilot valve.

BENEFITS: Eliminates spool from drifting due to vibration and/or unbalanced pressure or system conditions. • Process Reliability • Consistent restarts • Complete IN-LINE serviceability • Lube Free

■

■

GUARANTEED not to yield under: • Tension • Compression • Bending • Pump Operation

ESADS+Plus® (Externally Serviceable Air Distribution System)

ON-OFF-ON... Reliability - GUARANTEED!Primary system components = main directional air valve

(with PATENTED cross-drilled pressure ports) & pilot valve

Connecting Rod Guarantee

Durable, corrosion resistant 416 (Martensitic) and/or 316 (Austenitic)Stainless Steel diaphragm connecting rod - GUARANTEED!

Pilot/Boost PressureCross-Drilled Pressure Port

Completely Serviceable, “IN-LINE”

Pilot Valve

Air Valve


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■ Instant alignment • Ease of maintenance

■ Uniform torquing of seal • Improved seal

■ Maintains seal after repeated servicing • Lowers repair costs

■ Withstands 4 times the pressure versus V-band clamps • Eliminates leakage at high pressure and deadheaded conditions

EXCLUSIVE Bottom Discharge Porting

All Bolted Construction

designs Heavy Duty Flap Heavy Duty Ball

• broken diaphragm

plates

• premature diaphragm failure

resulting from non-uniform

wear

• bent rods

• solids settle in bottom of

water chamber

Standard Duty


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GUARANTEED QUALITYGUARANTEED QUALITY

55 - YEAR - YEARLimited Product WarrantyLimited Product Warranty

Diaphragm Connecting RodDiaphragm Connecting RodGuaranteeGuarantee

Non-Stalling Air Valve PerformanceNon-Stalling Air Valve PerformanceGuaranteeGuarantee

Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material

or workmanship within fi ve years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer®.

~ See complete warranty at www. sandpiperpump.com/About/guaranteesandwarranties.html ~

Quality System ISO9001 Certifi edEnvironmental Management Systems ISO14001 Certifi ed

For complete Guarantee conditions, eligibility requirements and liability, visit us atwww. sandpiperpump.com/About/guaranteesandwarranties.html

GUARANTEED - NOT TO YIELD UNDER:Tension • Compression • Bending • Pump Operation

If a Warren Rupp ESADS® (Externally Serviceable Air Distribution System) EVER* fails to operate or restart after shutdown due to “centering” of the main air valve or pilot valve, Warren Rupp will replace the air drive system free

of charge. Having supplied this UPGRADED, FIELD PROVEN, RETROFITABLE, air drive systemsince 1996, the absence of any fi eld failures related to design, gives Warren Rupp the CONFIDENCE to off er the

ONLY WRITTEN AIR VALVE PERFORMANCE GUARANTEE IN THE AODD INDUSTRY!

~ See complete guarantee at www. sandpiperpump.com/About/guaranteesandwarranties.html ~


Tel: 866-777-6060 / Int'l: 215-949-2900 Fax: 866-777-6383 / Int'l: 215-721-1296



REPAIR IT ONCEREPAIR IT ONCE,, REPAIR IT RIGHTREPAIR IT RIGHTUse Complete Kits instead of Partial Repairs

Everything you need in one placeReduce frequency of repairsIncrease service life Increase uptime Save time and money

•• •• •• •• ••

$1,119SAVE

ANNUALLYCOMPLETE KIT VS. COMPLETE KIT VS. PARTIAL REPAIRPARTIAL REPAIR

*Example Data: Repair = 1 hour • Pump model #: S20B1ABBANS000 • Buna wet-end • Repair labor rate fully burdened at $125/hour • Lost product assumes paint

*Example Data: Repair = 1 hour • Pump model #: S20B1ABBANS000 • Buna

COST OF WET END REPAIR Partial Repair

(1 Diaphragm)Complete Repair Kit

Parts $66 $338

Labor, Down-Time, Lost Product: $1,325 $1,325

EstimatedCost Per Repair: $1,391 $1,663

Annual Frequency of Repair 2 1Estimated Annual Cost: $2,782 $1,663

EstimatedAnnual Savings:* $0 $1,119

C l t

GENUINE PARTSGENUINE PARTS


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WITH MORE WITH MORE WAYS THAN ONE...WAYS THAN ONE...

GLOBALLY!GLOBALLY!This brochure available in the languages below

spprodbr-rev0312 ©Copyright 2012 Warren Rupp, Inc. All rights reserved.

ENGLISH CHINESE RUSSIAN PORTUGUESE SPANISH GERMAN JAPANESEENGLISH CHINESE RUSSIAN PORTUGUESE SPANISH GERMAN JAPANESE

• • SAVE TIME• • SAVE MONEY

REPAIR KITSREPAIR KITS

NOWNOWAVAILABLE

• • See page 75 for more details

NEwKIT PACKAGING

GENUINE PARTS, REAL VALUE


Tel: 866-777-6060 / Int'l: 215-949-2900 Fax: 866-777-6383 / Int'l: 215-721-1296


Documents

Sandpiper Containment Duty Pumps 9 13spr