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Sampling Solutions

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Sampling solutions

Series 27s

Series 27iSeries 27h

Series 27f

Series 27fside-mounted

Series 27f side-mountedwith Series 26k

Series 27d/27ewith adapter

Series 27a/27c

Bottle holder

Series 27f/27phorizontal

Series 27fvertical

Series 27d/27e

Series 27g

Series 27fside-mounted

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Sampling solutions 2 Sampling products 3 General 4 Purpose of sampling, fi elds of application, requirements, main factors to be observed, sampling methods, optimal confi guration

Sampling ball valves 6 Series 27a-IPHH: inline sampling ball valve for horizontal installation Series 27g-IPHV: inline sampling ball valve for vertical installation Series 27h-EPHB: end-of-line sampling ball valve for mounting on bottom of a tank Series 22-EBHP: end-of-line tank drain ball valve Series 27i-EPHV: end-of-line sampling ball valve for vertical installation

Sampling valves 8 Series 27f-IPVH: inline sampling valve for horizontal installation Series 27f-IPVV: inline sampling valve for vertical installation Series 27f-IPVK: end-of-line sampling valve, short design, for horizontal installation Series 27f-EPVL: end-of-line sampling valve for side mounting Series 27f-IPVF: inline sampling valve for horizontal installation with metal bellows seal

Lined sampling ball valves 10 Series 27d-IPHH: inline sampling ball valve for horizontal installation Series 27m-EPHV: end-of-line sampling ball valve for vertical installation

Lined sampling valves 11 Series 27p-IPVH: inline sampling valve for horizontal installation Series 27p-IPVK: inline sampling valve, short design, for horizontal installation

Quick-lock fi tting to connect accessories 12 Multi-functional bayonet fi tting and threaded adapter for type B mounting

Sampling accessories 13 Laboratory bottles, spout, bottle heat guard and bottle holder

Controls for sampling ball valves 14 Lever, dead man’s handle, spindle extension and rotary actuator

Controls for sampling valves 15 Dead man’s handwheel, dead man’s handle, spindle extension and pneumatic actuator

Accessories for sampling 16 Safety cabinet, type B adapter for safety cabinet and bottle support

External automation units 17 Automation unit, automation unit with counter and automation unit with timer

System solutions 18 Sampling system for use with highly critical media

System solutions 19 Sampling system for use with highly viscous media

Form 20 Sampling system

Sampling products

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Purpose of sampling

Quality assurance

Quality monitoring

Process control

Fields of application

Incoming inspection of raw materials

Continuous inspection and monitoring of processes

Reference samples

Requirements

Smooth integration of sampling systems into the safety concept of process plants

Compliance with technical and legal requirements

Main factors to be observed

Degree of safety Operator safety and environmental protection

Circumstances of installation What kind of sampling system can be integrated into the plant (standard or customized solution)

Process medium Material and type of sealing system

Operating conditions Physical state of the medium, pressure conditions in the plant

Degree of automation (economic viability) Automated sampling

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Sampling methods

Continuous sampling systems Sampling volume as required by manually varying the opening time manually

Discontinuous sampling systems Defi ned sampling volume per sampling cycle

Open sampling (for harmless media and applications) Samples collected in open bottles

Closed sampling (for critical media and applications) Sealed container system without emissions. Samples collected through a needle inserted into the laboratory bottle sealed with septum in a safety cabinet with fume hood

To confi gure the best sampling system from the wide variety of possible designs available, we work closely together with the following sectors:

Operators on site

Operational support

Laboratories responsible for quality control

Work safety

The following factors must be considered:

Special media properties

Toxicity

Physical state of the medium during sampling

Sampling equipment

Sampling volume

Handling

Optimal configuration

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Sampling ball valves

Series 27a-IPHHInline sampling ball valve for horizontal installation

Series 22-EBHPEnd-of-line tank drain ball valve

Series 27g-IPHVInline sampling ball valve for vertical installation

Series 27i-EPHVEnd-of-line sampling ball valve for vertical mounting

Series 27h-EPHBEnd-of-line sampling ball valve for mounting on bottom of a tank

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Series 27a-IPHH 27g-IPHV 27h-EPHB 22-EBHP 27i-EPHVValve size DN 25 to 100 25 to 50 50 to 150 50 to 150 25 to 80

NPS 1 to 4 1 to 2 2 to 6 2 to 6 1 to 3Pressure

ratingPN 16 and 40 16 16 16 16 and 40

Class 150 150 150 150 150 and 300Temperatures –20 to +200 °C –20 to +200 °C –20 to +200 °C –20 to +200 °C –20 to +200 °C

FTF DIN EN 558, Series 1 230 mm Special face-to-face dimensionsData sheet TB 27a TB 27g TB 27h TB 27h TB 27i

Sampling ball valves

Series 27a-IPHH 27g-IPHV 27h-EPHB 22-EBHP 27i-EPHVVolume for

discontinuous sampling 1 to 25 ml 1 to 25 ml 1 to 50 ml 1 to 50 ml* 1 to 200 ml*

* Sampling volume may vary depending on the valve size

● Oher volumes on request

Discontinuous and continuous samplingAll sampling ball valves in this series are available in versions for discontinuous and continuous sampling.

Discontinuous sampling ● Defi ned sampling volume ● Sampling under high pressures or vacuum possible

Continuous sampling ● Variable sampling volume ● Dead man's control

General features ● Pressureless sampling of liquids ● Sampling under vacuum and at overpressure ● Representative sampling thanks to installation directly in the pipeline ● No unnecessary medium withdrawal before or after sampling ● Defi ned sampling quantity ● No risk of overfi lling ● Simple to operate ● Sealing liners for sampling free of dead spaces ● No direct exposure to the environment ● No reduction of the cross section ● Venting or test connection ● Modular design ● Material according to customer specifi cation

Special features ● Compliance with TA Luft requirements ● Horizontal or vertical mounting position ● Heating or cooling jacket

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Sampling valves

Series 27f-IPVHInline sampling valve for horizontal installation

Series 27f-IPVVInline sampling valve for vertical installation

Series 27f-IPVKInline sampling valve, short design, for horizontal installation

Series 27f-IPVFInline sampling valve for horizontal installation with metal bellows seal

Series 27f-EPVLEnd-of-line sampling valve for side mounting

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Series 27f-IPVH 27f-IPVV 27f-IPVK 27f-EPVL 27f-IPVF

Valve size DN 15 to 100 25 to 100 25 to 100 15 to 100 25 to 100NPS 1 to 4 1 to 4 1 to 4 ½ to 4 1 to 4

Pressure rating

PN 10 and 16 10 and 16 10 and 16 10 and 16 10 and 16Class 150 150 150 150 150

Temperatures –20 to +200 °C –20 to +200 °C –20 to +200 °C –20 to +200 °C –20 to +200 °CFTF DIN EN 558, Series 1 60 mm Special FTF dim.

Data sheet TB 27f

Shaft seal at the packing

Spindles

Shaft seal ● V-ring packing ● Double V-ring packing ● Test connection ● Metal bellows seal ● PTFE bellows seal

Spindles ● Outlet: 4 mm 10 mm 16 mm

● Metal-to-metal 4 mm 10 mm

General features ● Sampling of liquids ● Materials to meet customer specifi cations ● Sampling at overpressure ● Representative sampling thanks to installation directly in the pipeline ● Fine dosage of the sampling volume ● Simple to operate ● No direct exposure to the environment ● Venting or test connection ● Free of dead spaces ● Modular design

Special features ● Compliance with TA Luft requirements ● Horizontal or vertical mounting position ● Heating or cooling jacket

Sampling valves

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Lined sampling ball valves

Series 27m-EPHVEnd-of-line sampling ball valve for vertical installation

Series 27d-IPHHInline sampling ball valve for horizontal installation

Series 27d-IPHH 27m-EPHV

Valve size DN 25 to 100 25 to 50NPS 1 to 4 1 to 2

Pressure rating

PN 16 10 and 16Class 150 150

Temperatures –10 to +200 °C –10 to +200 °CFTF DIN EN 558, Series 1 Special face-to-face dimensions

Data sheet TB 27d TB 27l

Series 27d-IPHH 27m-EPHVVolume for

discontinuous sampling 1 to 13 ml 1 to 13 ml

Discontinuous and continuous samplingAll sampling ball valves in this series are available in versions for discontinuous and continuous sampling.

Discontinuous sampling ● Defi ned sampling volume ● Sample possible at high pressures and under vacuum

Continuous sampling ● Variable sampling volume ● Dead man’s control

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Lined sampling valves

Series 27p-IPVKInline sampling valve, short design, for horizontal installation

Series 27p-IPVHInline sampling valve for horizontal installation

Series 27p-IPVH 27p-IPVK

Valve size DN 25 to 100 25 to 100NPS 1 to 4 1 to 4

Pressure rating

PN 16 16Class 150 150

Temperatures –10 to +180 °C –10 to +180 °CFTF DIN EN 558, Series 1 60 mm

Data sheet TB 27f TB 27f

Linings ● PFA (3 to 5 mm thick) ● Conductive linings

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Quick-lock fitting to connect accessories

Multi-functional bayonet fi tting ● The multi-functional bayonet fi tting for type B mounting allows various accessories to be quickly mounted on or removed from the valve without the need for any tools.

● The quick-lock system allows quick and simple connection of adapters and accessories to the latest generation of Pfeiffer ball and sampling valves. The modular design of these parts make them interchangeable. The valve construction and nominal size are irrelevant for connection of these parts.

Multi-functional bayonet fi tting

Threaded adapter for type B mounting ● Mounting position: Horizontal

● Valve connection: Support for bayonet fi tting

● Fitting to hold bottle: Thread for GL 45 Thread for GL 32

● Venting: 2x Ø3 mm

● Material: PFA/1.4313 Metal facing

GL 45GL 32

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Spout ● Material: PTFE Conductive PTFE PTFE/glass PEEK 1.4571

● Thread: GL 45 GL 32

● Length: 100 mm 200 mm 300 mm

Bottle holder for type B mounting ● Material: Stainless steel/PTFE Stainless steel/PEEK Stainless steel/PP

● Valve connection: Bayonet fi tting (for type B mounting)

● Version: Bottle holder with bayonet fi tting Viewing slits and handle

For sampling bottle: Schott DURAN® bottle GL 45, 100 to 250 ml

● Bottle insert: Exchangeable

Sampling accessories

Laboratory bottles ● Material: Glass PFA Metal

● Sampling volume: GL 32 25 ml GL 45 50 ml GL 45 100 ml GL 45 250 ml GL 45 500 ml GL 45 1000 ml

Bottle heat guard ● Material: PTFE ● Valve connection:

● Version: Viewing slits

For sampling bottle: Schott DURAN® bottle GL 45, 100 to 250 ml

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Controls for sampling ball valves

Spindle extension ● Material: 1.4571

● Valve connection: Acc. to DIN ISO 5211

● Length: 100 mm

Rotary actuator ● Model: Type 31a

● Direction of action: Double acting (DAP) Single acting (SRP)

● Opening angle: 90° 180°

● Valve connection: Acc. to DIN ISO 5211

Lever ● Material: 1.4571

● Valve connection: Acc. to DIN ISO 5211

Dead man’s handle ● Version: Limited angle of rotation Automatic closing Easy operation Lockable

● Material: Stainless steel

● Valve connection: Acc. to DIN ISO 5211

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Controls for sampling valves

Spindle extension for Type 27f (type B) ● Material: 1.4571

● Valve connection: Independent of valve size

● Length: 100 mm

Dead man’s handle ● Version: Limited stroke Automatic closing Easy operation Lockable

● Material: Stainless steel housing Plastic housing

● Valve connection: Suitable for all valve sizes

Dead man’s handwheel ● Version: Easily controllable Limited stroke Automatic closing Easy operation Hygienic Lockable

● Material: Stainless steel housing

● Stroke: 10 mm

● Valve connection: Suitable for all valve sizes

Pneumatic actuator ● Model: SAMSON Type 3277

● Travel: Variable

● Fail-safe action: Stem extends

● Valve connection: Independent of valve size

Heat protection cap

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Safety cabinet ● Enclosure: Stainless steel Plastic

● Door: With window

● Door opener: Two rotary knobs

● Drainage: Included

● Dimensions: 350 x 350 x 200 mm (st. steel) 400 x 400 x 200 mm (plastic)

● Flange to connect: According to customer extraction system specifi cations

Accessories for sampling

Bottle support in safety cabinet ● Material: 1.4571

● Bottle size 100 to 500 ml

● Optionally with external operating unit

Bottle support without safety cabinet ● Material: 1.4571

● Bottle size 100 to 500 ml

Type B adapter for safety cabinet ● Version: Type B Adapter in cabinet

● Material: 1.4571/PTFE

● Valve connection: Suitable for all valves with Type B fi tting

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External automation units

Automation unit ● Start button

● Emergency stop button

● Press start button once to activate one entire sampling cycle (repeat until the required sampling volume has been collected).

Automation unit with counter ● Counter Number of cycles adjustable up to max. 999

● Start button

● Emergency stop button

Automation unit with timer ● Start button

● Timer Adjustable time range: 0.3 to 6 seconds 3 to 60 seconds 0.3 to 6 minutes 3 to 60 minutes 0.3 to 6 hours 3 to 60 hours

● Counter Number of cycles adjustable

● Emergency stop button

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Sampling system for use with highly critical media ● Discontinuous sampling

● Partly automated

● Heating or cooling jacket

● BPCS monitoring using sensors

● Redundant setup

● Absolute operator safety

● Version meeting TA Luft requirements

System solutions

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Sampling system for use with highly viscous media ● Continuous sampling

● Operation using a dead man’s handle

● Heating or cooling jacket

● Absolute operator safety

● Version meeting TA Luft requirements

System solutions

Spring return

20Specifi cations subject to change without noticeEdition June 2015

Document DS 27-04_EN

PD

F=12

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