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The Heart of Your Process
Sales Program
Sulzer Pumps
Sulzer PumpsSulzer Pumps has been designing and building pumps since 1834. Today the company is recognized worldwide for the quality and reliability of its products.
With a global network of strategically located modern facilities (including two foundries), Sulzer Pumps combines the advan tages of being a global company with the ability to be your local partner. Control of the entire manufacturing pro-cess allows us to maintain the high est quality standards.
Our centrally administered quality pro-g ram ensures that, regardless of where the individual component is produced, Sulzer Pumps quality is consistently excellent. The ability to transfer manu-facturing of either parts or complete pumps bet ween plants guarantees the most efficient utilization of our facilities.
The result of this approach is that the users of our products benefit from class leading levels of performance and reli-ability no matter what the appli cation. Industries ranging from offshore oil prod -uction to paper manufacturing depend on the reliable operation of Sulzer Pumps products to keep their facilities running smoothly.
Global Manufacturing
Our detailed process and application knowledge has allowed us to develop innovative pumping solutions for our focus segments including custom de-signed systems if required. Our active research and development supports this customer oriented approach.
Sulzer Pumps has sales and service facilities in all the major markets of the world to provide fast and flexible re sponse and support.
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Pump Segment Matrix
Product Types Oil & GasHydrocarbon Processing
Pulp & Paper
Power Generation
WaterGeneral Industry
Single Stage Pumps
AHLSTAR A Series • • • • •
AHLSTAR N Series • • •
AHLSTAR W Series • • • •
AHLSTAR E Series • • • •
CPT • • • • •
ZE/ZF • • • • • •
OHH/OHHL • •
BBS • •
HZB •
ZAP •
Two Stage Pumps
BBT/BBT-D • • •
LSP/LST •
Barrel Pumps
GSG • • • •
HPT •
HPcp/HPcpV •
CP • • •
MPP •
Ring Section Pumps
MBN • • • • •
MC/MD/ME • • • • •
Axial Split Pumps
MSD • • • •
SM/SMD/SMN/SMH • • • • • •
HSB • •
ZPP • •
HPDM • •
Vertical Pumps
NVP/NVT • • • • •
NKP/T,WKP/T • •
OHV/OHVL • •
JTS • • •
SJT • • • • • •
SJM • • • • • •
SJD • • • • • •
SJP • • • • • •
SJS • • • • • •
JVCR • •
APV/NPV •
MC® Products
MC® Pumping System •
Chemical Mixer •
MC® Discharge Scraper
•
MC® Discharger •
Agitators
SALOMIX® SL/ST • •
SALOMIX® L Series • •
SALOMIX® TES, VULCA
•
Service Service products available for all segments.
3
Focus MarketsAn essential part of Sulzer Pumps' suc-cess is our focus on a number of chosen markets. We design and manufacture our products to meet operators' spe-cific needs within these industries. This specialization has allowed us to build a deep understanding of the processes our pumps are used in, leading to more efficient and reliable products.
Common to all our segments is the value our customers place on the performance of their pumping systems. By choosing a Sulzer pump, our customers place us at the heart of their process.
Oil & GasCrude oil production and transportation are an essential part of the global energy mix. With production from older fields now running down as they become ever more depleted the discovery and devel-opment of new reserves is an urgent and ongoing process. These new reserves are often in challenging locations such as deep water or in remote and unde-veloped regions of the world. Producers demand ever higher pressures, flows and levels of reliability. World record breaking products coupled with our unique packaging and testing abilities makes Sulzer Pumps the number one choice for critical upstream pumping and transcontinental pipeline applications.
HPIRefining crude oil and the production of base chemicals convert natural re-sources into the wide range of fuels, chemicals and material products with-out which modern lifestyles would be impossible. As our understanding of the environmental impact of mankind’s activities has improved, new processes and environmental operating standards have been introduced. High tempera-ture, potentially hazardous liquids must
be pumped safely, reliably and efficiently. Sulzer Pumps has the most up-to-date range of ISO 13709 (API 610) process pumps on the market. Each range is designed to deliver class leading per-formance with the minimum impact on the environment through energy use, leakage and consumption of external services.
Pulp & PaperThe production of pulp and paper prod-ucts is intensive in its use of centrifugal pumps. The pumps need to operate in a wide range of demanding applications within the process and need specific so-lutions to a number of critical operating requirements. Abrasion and corrosion resistance, an ability to pump liquid with gas entrapped within it, the require-ment to eliminate external services, the need to minimize energy consumption and have interchangeable spare parts combine to challenge pump designers to provide economic products that fulfill their diverse needs. As market leader and with the successful introduction of the all new AHLSTAR range that takes pump performance to the next level, Sulzer Pumps is the choice of paper manufacturers worldwide.
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PowerModern electricity generating plants, be they fossil fuelled, nuclear or combined cycle, rely on pumps as a core part of the generating process. Boiler feed pumps, condensate extraction pumps and cool-ing water pumps are at the heart of the heat cycle most widely used for power generation. From industrial generating plants through to the latest generation of super critical power stations, Sulzer Pumps' technology is selected the world over, both by private and national power generating companies. Sulzer Pumps is also active in the equally important fields of FGD treatment plants and nu-clear safety systems. Another important field is the retrofitting of existing plants to increase life and performance while improving reliability. WaterA ready supply of clean water is one of the basic necessities of life. Supplying water to ever growing city populations or producing drinking water from the sea are both growing activities in response to population demands. With installations ranging from bulk water transportation supporting some of the largest cities in the world to ground breaking reverse
osmosis plants delivering large volumes of water at previously uneconomic price levels, Sulzer Pumps' technology makes these schemes possible. Pumping water demands the highest possible levels of efficiency; this exceptional performance must be maintained over extended periods of time as the bulk of the cost associated with water supply schemes comes from driving pumps. Specifically matching the pump hydraulics to system demands and the engineering knowl-edge associated with delivering long operating life are key to Sulzer Pumps' success in this challenging market.
General IndustryProcesses as diverse as metal produc-tion, sugar refining, fertilizer manufacture and ethanol refining all have a common link. They contain processes that are highly erosive, corrosive or have other particular demands that compromise the life and reliability of traditional process pumps. Sulzer Pumps' unique knowl-edge of these challenges gained over years of experience in manufacturing process pumps has led to the develop-ment of a modular range of pumps able to be configured to process operating demands. Hard wearing alloys, corrosion
resistant materials, unique sealing solu-tions and modular bearing assemblies allow operators to specify the right pump for each process while reducing spares and maintenance costs through the use of interchangeable sub assemblies. No matter how extreme the service, Sulzer Pumps has a process pump solution perfectly suited to meet the customers' requirements.
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The Best Production and Test Facilities in the WorldWherever you are, Sulzer Pumps is close-by to bring the latest pumping technology to your unique process. We constantly seek to strengthen our manufacturing base by increasing the efficiency of all our facilities, including our foundry operations in Finland and Brazil. Examples include the use of global sup-ply partners to ensure both raw materials and factored items are supplied to the highest quality standards and invest-ment in state-of-the-art machine tools, packaging and test facilities. These con-tinuous improvements will benefit you as we develop an ever more advanced manufacturing philosophy. This work is at the heart of the value we give you.
New FacilitiesSulzer Pumps recently completed and successfully commissioned two com-pletely new manufacturing plants. Our existing facilities in Brazil and China had, for various reasons, reached their limit for development and expansion investments. The decision was made to move off the existing sites and build new plants in more favorable locations while still retaining the existing employees. This allowed us the dual benefits of custom designed pump factories staffed by our highly skilled workforce. This combina-tion meant the new plants were brought on stream with a minimum of disruption to work in progress.
InvestmentsAs well as building new facilities, Sulzer Pumps has also invested heavily in exist-ing locations. Examples include the com-plete re-configuration of our US plants in Portland and Houston. Using lean prin-ciples, the buildings and machine tool layouts were updated and arranged to optimize workflow. The result has been improved productivity and capacity at both locations. In Mexico, investments in machine tools and improvements in plant layout have increased capacity, particularly for products used in refinery applications. In the UK, a fourth test bed was installed at the Leeds plant and the main test bed upgraded with an inverter drive for variable speed motors of up to 15 MW.
Demand for products from our Indian factory resulted in investments to in-crease the factory size and improve productivity using lean principles. Active markets and improved manufacturing capacity put an increasing load on our engineering activities. Dedicated engi-neering centers have been established in the UK and India to support plant based engineering teams.
6
The Best Production and Test Facilities in the WorldAs well as investment in the facilities themselves, the information systems used are also being upgraded. In North America, a project to migrate all manu-facturing plants to SAP has been suc-cessfully completed. We are currently repeating the exercise in Europe and the Middle East. This rolling project will result in harmonized systems across our manufacturing locations improving efficiency, speed of communication and management of the supply chain.
Manufacturing locations are only part of the story though, our global network of service centers has undergone lean assessment and update. The exercise has released substantial extra capacity and improved process efficiencies. The ongoing lean working practices and as-sessments mean improvements which are maintained and further advances will be made over time.
Test FacilitiesPump performance testing, be it for hydraulic assessment or full string test-ing to prove package integrity is a core strength of Sulzer Pumps. We operate a range of test beds around the world, each dedicated to the needs of specific products and markets.
In Finland, the test loop is set up to allow the rapid testing of end suction pumps of all sizes for the pulp and paper, food, metal and fertilizer industries. The high production volume for these segments demands a rapid set up/break down process. This is achieved with modular pump interface piping that can quickly be rotated into position using two cus-tom-built rotating assemblies holding the required range of suction and discharge pipe sizes.
At the other end of the scale, the UK test bed is able to accommodate gas turbine
driven pumps of up to 30 MW. The building is equipped with all the required systems to run gas turbines, large diesel engines and high voltage electric motors. There is sufficient space to allow several skids to be installed at once maximizing the facilities flexibility.
Specialist vertical pump test beds are located in Houston, France and South Africa. Testing for pumps installed in nuclear power plants can be accom-modated in Canada and our new plant in Brazil has the largest pump test facility in the Southern hemisphere.
Whatever the pump you purchase from Sulzer, we have the test capability to fully test it before shipping to prove performance and ensure problem free commissioning on site.
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Network of Locations Divisional Headquarters
Manufacturing Facility
Customer Support Service Center (CSS)
Sales Office
Representatives in over 140 countries
Performance Through PeopleIf pumps and rotating equipment are critical to your operations, you seek specific qualities when selecting external service support:• A service partner you can trust• Reliability• Responsiveness• Rapid turn around • Innovative solutionsOur service professionals deliver these qualities and more to customers from all industry sectors around the globe. With services ranging from spare parts to trouble shooting, we can maintain your rotating equipment and improve your processes.
Service PartnerOur goal is to be your business partner who delivers customized service solu-tions that improve your operations. Our measure of success is the loyalty of our customers year after year, decade after decade.
ReliabilityReliability depends on the longevity of re-placement parts and the quality of repair of damaged or worn equipment. You can count on our expertise to deliver and on our commitment to do the job right first time, every time.
Our teams are known in the industry for their extreme dedication. You can rely on us to stand by you if unexpected problems occur.
ResponsivenessYou have specific needs, expectations and priorities – we are responsive to them and define with you the best pos-sible solutions for your business. You need us urgently? We are present 24/7, 365 days per year.
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Rapid Turn AroundYou expect to receive quotations quickly and have your equipment repaired rap-idly to minimize disruption and costs. We aim to exceed your expectations through our continuous investment in more effective shopfloor and administra-tive processes.
Innovative Solutions Sulzer Pumps is renowned in the in-dustry for its innovative technology and application know-how. We are able to make the best diagnostic of your instal-lation and optimize its performance. We can achieve increased throughput, lift efficiency and improve reliability in most pumps by replacing existing hydraulics with state-of-the-art Sulzer Pumps designs.
Global ReachWith over 60 service facilities around the world, we operate one of the largest service networks in the industry and are close to your operations. Each facility is staffed with specialists dedicated to sup-porting customers and their equipment.
Service centers are equipped with ma-chine tools, balancing equipment and inspection facilities. Naturally, all service centers have access to the drawings of all Sulzer manufactured pumps for seamless parts delivery.
Quality, Health and SafetyOur globally recognized Quality Man-agement System complies with national and international standards using ISO 9001:2000 as its basis. It covers our internal service operations as well as our relationship with customers.
We monitor health and safety in all service locations and are committed to continuous improvement.
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Single Stage PumpsAHLSTAR W SeriesAHLSTAR W pumps are intended for corrosive and abrasive applications where durability is essential. The special hydraulic design reduces erosion while careful selection of parts materials to make them compatible with corrosive conditions, gives ex tended working life and reliability. Gas removal construction is also offered.
AHLSTAR A SeriesAHLSTAR A pumps are designed for pumping clean, abrasive or corrosive liquids as well as stocks of various kinds. If the liquid contains gas or air the pump can be modified with either internal or external gas removal construction which stabilizes the oper ation. The Sulzer Dynamic Seal is spe cially designed for difficult liquids offering reliable operation and low total sealing costs.
AHLSTAR N SeriesAHLSTAR N pumps are designed for pumping abrasive or corrosive liquids, sludges and slurries containing large particles or long fibers. Special hydraulic design prevents plugging and lets big particles pass. Gas removal sys tems broaden the scope of appli cations to include those containing air or gas.
Performance Range Performance Range Performance Range
Pressure 16 bar / 230 psi
Temperature 180 °C / 355 °F
Pressure 16 bar / 230 psi
Temperature 180 °C / 355 °F
Pressure 16 bar / 230 psi
Temperature 180 °C / 355 °F
Q (US gpm)200 600
30
100 200 500 2000
1000 10000
10
100
2
H (m) H (ft)300
Q (m³/h)
H (ft)
300
30
1Q (m³/h) 200 500 2000100
100
H (m)
10
1
Q (US gpm) 1000 10000 Q (US gpm)120
30
1004010 200 500 2000
1000500200100 10000
20
80
5
H (m)
H (ft)300
200
100
Q (m³/h)
10
AHLSTAR E SeriesAHLSTAR E pumps provide con tin uous operation in industrial pro cesses. Typical applications include the pump ing of hot clean, abrasive or corrosive liquids and liquors. These pumps are part ic ularly effective where system pressure is high and pressure/temper ature shocks occur.
CPTThe CPT chemical process pump is designed for continuous operation in process industries for pumping clean, abrasive or corrosive liquids. This pump is designed to exceed ANSI (ASME B73.1M) pump standards.
Performance Range Performance Range
Pressure 25 bar / 360 psi
Temperature 210 °C / 410 °F
Pressure 16 bar / 230 psi
Temperature 180 °C / 355 °F
ZE/ZFThe ZE/ZF end suction industrial pro-cess pumps use modular construction to provide maximum interchangeability of spares. Manufactured in two casing pressure ranges with over 50 sizes and six bearing frames, ZE/ZF pumps are ideal for arduous applications in a wide range of industrial processes including desalination applications.
Performance Range
Pressure 150 bar / 2,175 psi
Temperature 450 °C / 840 °F
Q (m³/h)
Q (US gpm)200
100
H (m) H (ft)
600
30
300
200 500 2000100
1000 10000
10
1
Q (US gpm)
Q (m³/h)
10
100
300
H (m)
30
300
H (ft)900
500 1000 10000
100 200 500 100050 Q (m³/h)
Q (US gpm)1000
H (m) H (ft)
3500
350
35
100 100010
450 450045
10000
45000
10
100
11
11
OHH/OHHLThe OHH horizontal overhung process pump is designed for use in heavy duty refinery services, petrochemical plants, and offshore services. It is designed ac-cording to ISO 13709 (API 610) and ISO 21049 (API 682). The OHHL is the same rugged design with low flow hydraulics for improved hydraulic fit – even at low flow conditions.
Pressure 51 bar / 740 psi
Temperature 425 °C / 800 °F
BBS/CDBBS / CD ISO 13709 (API 610) pumps are primarily used in process applica-tions in refineries and petrochemical plants. The broad pressure and tem-perature capab ilities of this design al-low it to be used in the most arduous applications while still providing long and trouble free service. The double entry impeller is particularly suited to low NPSHA appli cations.
Performance Range
Pressure 51 bar / 740 psi
Temperature 425 °C / 800 °F
Performance Range
Q (m³/h)
Q (US gpm)1000
H (m) H (ft)
3500
100
450 4500
100001000
45000
100
1010
45
350
35
Q (m‡/h)
Q (US gpm)1000 3300
100 330
10 33
H (m) H (ft)
10
45
100
450
1000
4500
10000
45000
01
12
HZBHZB pumps are designed as hot water boosters for high energy boiler feed pumps in thermal power plants. Their design is optimized for pumping hot water with relatively low NPSH avail able. The rugged design ensures the long term reliable oper ation that is critical in this appli cation.
Performance Range
Pressure 25 bar / 360 psi
Temperature 220 °C / 430 °F
Q (m³/h)
Q (US gpm)1000
H (m) H (ft)
3500
1000
4500
10000
45000
100
10100
450
350
35
ZAPZAP pumps comply with extreme re-quirements on corrosion and wear resist-ance in flue gas desulphurization (FGD) plants. They fulfill the high availability and service requirements the applica-tion demands. Key features include the casing volute profile with a block suction flange and interchangeable wear inserts. The shaft is protected from the pumped liquid and runs in a dry environment.
Performance Range
Pressure 6 bar / 87 psi
Temperature 100 °C / 212 °F
Q (m³/h)
Q (US gpm)120
H (m) H (ft)
390
16
65
2200
500
57200
13000
13200
30005
20
130
30
13
BBT/BBT-DThese API 610 BB2 back-to-back two stage pumps are designed for process applications in refineries and petro-chemical plants. The design features large seal chambers able to accom-modate API 682 seals. Standard options include coke crusher inserts to provide extended service life in abrasive applica-tions and a double suction first stage in the BBT-D.
LSP/LSTThese low speed high pressure pumps are especially designed for continuous digester feed in the pulp and paper industry. The pump has a two-stage, end suction, horizontally mounted back pull-out design for hot, abrasive and cor-rosive liquids.
Two Stage Pumps
Performance Range Performance Range
Pressure 100 bar / 1,480 psi
Temperature 425 °C / 800 °F
Pressure 25 bar / 360 psi
Temperature 180 °C / 355 °F
600
500
Q (m³/h)
400
100 500 10000
160
200
100
Q (US gpm)H (ft)
700
2000 4000 6000240
H (m)
1500Q (m³/h)
Q (US gpm)1000
H (m) H (ft)
3500
350
100
450
1000
4500
10010
45
14
Barrel PumpsGSGGSG API 610 BB5 radially split barrel casing pumps are used in oil prod uction, refining and boiler feed appli cations. Their design is optimized for synchro-nous speed direct drive applications thus avoiding unnecessary and expensive construction features. Their full cartridge design makes the most of the compact Sulzer Twistlock sys tem of barrel closure. A back-to-back option is also available.
Performance Range
Pressure 275 bar / 4,000 psi
Temperature 425 °C / 800 °F
HPTHPT radially split barrel casing pumps are specifically designed for boiler feed applications in thermal power stations. The pumps are optimized to provide high efficiency operation over an extended period of time thus reducing operating and maintenance costs.
Performance Range
Pressure 450 bar / 6,525 psi
Temperature 220 °C / 430 °F
HPcpHPcp API 610 BB5 radially split barrel pumps are used for injection and main oil line services. Using the Sulzer Twist -lock system of barrel closure to minimize weight, these pumps represent the state-of-the-art for high energy pumps. They are available in both horizontal and vertical configuration. The world’s largest onshore, offshore and vertical injection pumps are all HPcp designs.
Performance Range
Pressure 600 bar / 8,700 psi
Temperature 90 °C / 195 °F
Q (m³/h)
Q (US gpm)10000
H (m) H (ft)
35000
100
450
1000
4500
1000
10010
45
3500
350Q (m³/h)
Q (US gpm)10000
H (m) H (ft)
35000
3500
1000
4500
10000
45000
1000100
450
Q (m³/h)
Q (US gpm)10000
H (m) H (ft)
35000
100 1000
450 4500
10000
45000
1000
10010
45
3500
350
15
MPPMPP helico-axial multiphase pumps are spearheading a revolution in oil and gas production. The pumps are able to oper-ate with high gas fractions thus removing the need for separation systems. The world's largest onshore and offshore multiphase installations are Sulzer MPP designs.
Pressure 150 bar / 2,175 psi
Temperature 175 °C / 350 °F
CPCP API 610 BB5 radially split barrel pumps utilize an axially split inner volute casing with opposed impellers for axial balance. They are often preferred for crude oil export, light hydrocarbon and refinery unit charge services. Bolted or twist lock barrel end covers are available.
Performance Range
Pressure 410 bar / 6,000 psi
Temperature 425 °C / 800 °F
Q (m³/h)
Q (US gpm)10000
H (m) H (ft)
35000
3500
350
100
450
1000
4500
1000
10010
45
Q (m³/h)
Q (bpd)100
(bar) (psi)
1450
660
100000 1000000
70
10000
145
15
10
16600
Diff
eren
tial p
ress
ure
Performance Range
16
Ring Section Pumps MBNCovering the performance range below the MC, the MBN ring section multistage pump is the ideal choice for medium pressure pumping applications. The pump is offered in a wide range of ma-terials including duplex stainless steel grades. The pump utilizes integrated diffusers and a product lubricated NDE bearing to simplify construction, mini-mize dimensions and reduce cost.
Performance Range
Pressure 100 bar / 1,450 psi
Temperature 180 °C / 355 °F
H (ft)
1600
320
650
H (m)
100
500
200
Q (m³/h) 36 72 180 360
Q (US gpm)3200
160 320 800 16001000
MC/MDThe MC/MD ranges are commonly used for boiler feed, reverse osmosis and other industrial high pressure ap-plications. Their modular design uses many common components. Standard options include various hydraulics, bear-ing and seal arrangements as well as a variety of materials of construction. The MC/MD are rated at 180 and 270 bar respectively.
MEME pumps are designed for boiler feedapplications in industrial and thermal power plants. Suitable for high speed operation, the modular construction al-lows the pump to be easily optimized for individual applications. The generously dimensioned shaft is supported by plain bearings with axial thrust being compen-sated by a balance piston. Shaft sealing is by mechanical seals.
Performance Range
Pressure 270 bar / 3,900 psi
Temperature 210 °C / 410 °F
H (m)
1500 5000
500 1600
2500 8200
Q (m³/h) 200 400 600 8000
Q (US gpm) 1300 2200 3100 4000
H (ft)
Performance Range
Pressure 350 bar / 5,075 psi
Temperature 210 °C / 410 °F
Q (US gpm) 3500 53008804000
H (m)
2000
3000
1000Q (m³/h) 800 12000 200
H (ft)
13120
9850
6500
3250
17
Axially Split PumpsMSDMSD API 610 BB3 multistage pumps are widely used in refineries, petrochemical plants, pipelines, water injection and power generation appli cations. The broad range of standard hydraulics and mechanical design op tions ensures optimum fit to cus tomers' duty require-ments, using proven pre-engineered solutions.
Performance Range
Pressure 310 bar / 4,500 psi
Temperature 200 °C / 400 °F
Performance Range
Pressure 30 bar / 435 psi
Temperature 160 °C / 320 °F
HSBHSB API 610 BB1 double suction axial split pumps are designed for use in both pipeline and general refinery applica-tions. Their heavy duty design is suitable for both synchronous and high speed operation.
Performance Range
Pressure 125 bar / 1,800 psi
Temperature 205 °C / 400 °F
Q (m³/h)
Q (US gpm)10000
H (m) H (ft)
35000
3500
100 1000
450 4500
10000
45000
1000
10010
45
350
Q (m³/h)
Q (US gpm)1000
H (m) H (ft)
3500
350
35
1000
4500
10000
45000
100
10
1100
450
Q (m³/h)
Q (US gpm)1000
H (m) H (ft)
3500
1000
4500
10000
45000
100
10100
450
350
35
SM/SMD/SMN/SMHThe SM family of single stage, double suction pumps include the SMD, Sul-zer's latest generation. They are used across a broad range of industries like municipal water supply, desalination plants, plant cooling, water pipelines, and even crude oil tank farm boosting. Configured and pre-engineered versions include both horizontal and vertical shaft. The SMH is built to API 610.
18
ZPPZPP double suction pumps are espec-ially designed for today’s high speed paper machines requiring low pulsation and high efficiencies. Other applications include cooling and circulating water pumping.
Performance Range
Pressure 10 bar / 150 psi
Temperature 120 °C / 250 °F
HPDMHPDM multistage axially split pumps are designed for high volume, high pressure water transport applications. HPDM pumps are individually desig ned to provide class leading efficiency and are used to supply water for many major cities throughout the world.
Performance Range
Pressure 150 bar / 2,200 psi
Temperature 90 °C / 195 °F
Q (m³/h)
Q (US gpm)1000
H (m) H (ft)
3500
350
1000 10000
4500 45000
100000
450000
10010
45Q (US gpm) 10000 40000 100000
60
30
100
160H (m)
Q (m³/h) 2000500 5000 10000 20000
20
200
100
300
H (ft)
50
19
Vertical PumpsNVP/NVTNVP/NVT non-clogging vertical pumps are intended for all kinds of hard app-li cations with waste water, slurries or waste stock. Non-clogging pumps are available with closed or vortex im pellers to meet the requirements of different applications.
NKP/NKT, WKP/WKTNon-clogging (NKP/NKT) and wear resistant (WKP/WKT) vertical canti lever pumps are used in applications with liq-uids containing solids or abr asive slurries and where support bearings are not per-mitted in the pumped liquid. Cantilever pumps are available with closed, open or vortex impellers to meet the require-ments of different appli cations.
Performance RangePerformance Range
Pressure 10 bar / 150 psi
Temperature 95 °C / 205 °F
Pressure 10 bar / 150 psi
Temperature 95 °C / 205 °F
Q (m³/h)
Q (US gpm)100
H (m) H (ft)
300
30
10 100 300 500
1000100
10
1
1000 10000100
H (ft)
30
1005010 500 1000 3000
300
H (m)
10
Q (US gpm)200100
Q (m³/h)1
OHV/OHVLThe OHV ISO 13709/API 610 OH3 range is used in refineries, oil and gas production, pipeline boosting and off-shore applications where space is con-fined. The pump makes extensive use of common parts with other OH prod-ucts.The OHVL is a low flow, high head de-sign using the same hydraulics as the OHHL but in a vertical configuration.
Pressure 51 bar / 740 psi
Temperature 230 °C / 450 °F
Performance Range
Q (m³/h)
Q (US gpm)1000
100
H (m) H (ft)
33000
10 100 1000
45 4500450
1000010
133
330
20
JTSThe JTS range of vertical turbine pumps is specifically designed for higher dif-ferential head water applications. It can be used in municipal and industrial plant water supply, drainage, flood control, pipeline and high pressure pumping. It can be easily modified for changing hydraulic conditions.
Performance Range
Pressure 36 bar / 524 psi
Temperature 85 °C / 185 °F
SJMSJM mixed flow pumps are ruggedly designed for years of trouble free op-eration in a wide variety of applications. The basic components of head, column pipe and bowl assembly are combined and customized to perfectly match indi-vidual duty needs. In addition, the stan-dard range of material options ensures the materials of construction can be matched to individual installation needs.
Performance Range
Pressure 17 bar / 250 psi
Temperature 135 °C / 275 °F
SJTThe SJT vertical turbine range offers incredible flexibility due to an extensive range of standard features. These in-clude oil, grease, product or flushed bearing lubrication, sealing plans for all liquids, above or below ground dis-charge and a wide range of materials of construction. In addition, SJT pumps can be supplied to conform with ASME, ANSI, NRC and API standards.
Performance Range
Pressure 40 bar / 600 psi
Temperature 230 °C / 450 °F
Q (m³/h)
Q (US gpm)300
30
H (m) H (ft)
1000
23 230 2300
1000 10000
3
100
100
10Q (m³/h)
Q (US gpm)300
30
H (m) H (ft)
100010000 100000
2000
1000000
3200
1000
100
2200002200010
Q (m³/h)
Q (US gpm)100
10
H (m) H (ft)
300
10000
45000
100000
400000
11000
4500
1
30
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SJPThe SJP range of axial flow (propeller) pumps is specifically designed for high flow low head duties. Widely used in irrigation, flood control, drainage and condenser circulation applications, SJP pumps are designed for continuous service for extended periods of time. The pumps are available in a range of metallurgies to match individual applica-tion needs.
SJSThe SJS submersible pumps utilize a submersible motor to drive the Sulzer vertical pump bowl assembly. The nor-mal verti cal turbine lineshaft and bear-ings are thus eliminated. Power levels to 2 MW (2,700 hp).
Performance Range Performance Range
Pressure 2 bar / 30 psi
Temperature 50 °C / 122 °F
Pressure 64 bar / 923 psi
Temperature 50 °C / 122 °F
Q (m³/h)
Q (US gpm)10
5
H (m) H (ft)
30
10000
45000
100000
450000
11000
4500
3
15
SJDSJD (CEP) and SJD (API) pumps are used wherever limited NPSH is available. Typical uses include condensate extrac-tion pumps in power generation plants, pumping liquefied gases as well as gen-eral refining and industrial applications.The design ensures reliable suction per-formance is maintained no matter how marginal the process conditions may be. SJD-API is built to API 610.
Performance Range
Pressure 150 bar / 2,200 psi
Temperature 230 °C / 450 °F
Q (m³/h)
Q (US gpm)
300
200
100
H (m)H (ft)
300 550 800
2600 70004500
0400
950
1500
Q (US gpm)1000
1000
100
100
100
1000 10000 100000
1000001000 10000
10
100
H (m) H (ft)
Q (m³/h)
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JVCRThese API 610 VS6 vertical can pumps are designed for cryogenic LNG applica-tions down to -170 °C. The Sulzer J-Unit allows use of standard mechanical seals at cryogenic pumpage temperature.
Performance Range
Pressure 150 bar / 2,175 psi
Temperature 205 °C / 400 °F
Q (m³/h)
Q (US gpm)10000
H (m) H (ft)
35000
3500
350
35
10 100
45045
1000
4500
1000
100
101
APV/NPVAPV/NPV vertical volute pumps are pri-marily used in water transport and cool-ing water applications. Design var iants are also available for pumping untreated sewage and other effluents.
Performance Range
Pressure 16 bar / 230 psi
Temperature 80 °C / 175 °F
Q (m³/h)
Q (US gpm)1000
H (m) H (ft)
3500
35
350
1000 10000
4500 45000
100000
450000
100
10
1100
450
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MC® ProductsMC® Pumping SystemMCE™ medium consistency pumps are designed for pumping stocks at up to 18% consistency. The most common application of MC® pumping is to pump stock from washers, thickeners and filters.
The MCE™ pump can be provided with a separate external degassing sys tem or with a built-in degassing sys tem. Both alternatives incorporate the same benefits of Sulzer Pumps’ 3rd generation centrifugal MC® Pumps.
Performance Range
LCE™ Pumping SystemHighly efficient LCE™ pumping technol-ogy is typically used in mechanical pulp and in recycled fiber processes.
KCE™ Pumping SystemThe most recent and highly efficient KCE™ pumping technology is typically used in the pulp and paper industry to pump stock to washers and other equip-ment in the Semi-MC™ range when high capacities are required.
H (m)
100
200
300
Q (l/s)
C=12% (admt/d)
200
2000 4000 6000
400 6000
0
0
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MC® Dischargeris designed for dividing and controlling high consistency stock flow and for dis-charging towers and bleaching reactors.
The Discharger operates so that the stock entering the chamber of the dis-charger is fluidized by the rotor. The out-lets are constructed directly to this same chamber. The discharger itself does not generate pressure, so an MCE™ pump is required in the pro cess to pump the stock through the discharger.
Chemical Mixeris a medium consistency (MC®) mixer for mixing both gaseous and liquid bleach-ing chemicals and also steam into paper stock.
The rotor of the mixer fluidizes the stock together with the casing turbulence gen-erators, thus disrupting the fiber network and resulting in the optimum mixing result. Perpendicular positioning of the rotor and the unique three dimensional turbulence zone prevent the separation of gas.
MC® Discharge Scraperoperates in connection with a medium consistency tower discharge pump. Maximum stock consistency in the tower is 25-30%.
The Discharge Scraper scrapes the stock over the complete bottom area of the tower and leads it into the feeding chute of the MCE™ pump, thus enabling an even discharge and simultaneously preventing channeling of the stock in the tower.
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SALOMIX® ProductsSALOMIX® SL/STSL/ST agitators are side-mounted gear or belt driven propeller agitators specially designed for fibrous stocks in all process conditions. They are characterized by a low power need and high efficiency. By combining an adjustable four-bladed cast propeller with the conical body shape inside the tank, the stock flow to the propeller is streamlined. A rigid design makes these agitators reliable and provides extended operational life. The product range includes propeller diameters from 500 mm to 1,650 mm while the power range is from 11 kW up to 75 kW. These side-mounted agitators are mainly used in the pulp and paper industry.
SALOMIX® L SeriesThe L series covers gear or belt driven agitators mounted either vertically (on the tank top flange or through the tank bottom) or horizontally to the side wall flange of the reactor. The power range covers agitators with 0.5 kW up to 450 kW motors. Versatile impeller op-tions with single or multilevel paddles, propellers, turbines, dissolver discs, anchors etc. make it possible to control many different kinds of agitation opera-tions and process needs in compliance with the rheology of the mixed fluid.
SALOMIX® TES, GLI, VULCATES spreads the stock evenly on the top surface to control the flow in the upper medium or high consistency part of the tower reducing air entrainment into the stock and preventing stagnant zones in the tower. The quality of the discharged stock remains good.
GLI is a special center fillet located at the bottom of the tower. GLI enables trouble-free operation of medium and high consistency storage and bleach-ing towers with a large bottom zone using several agitators. GLI creates a well-controlled mixing/dilution zone at the bottom of the tower ensuring even discharge consistency and good opera-tion of the tower.
VULCA is another type of center fillet pillar also located at the bottom of the tower. The filling and pumping of stock is carried out through VULCA. VULCA helps to save pumping energy, boosts bottom zone mixing and prevents mixing of air into the stock.
TMS – Tower Management SystemSulzer Pumps TMS – Tower Manage-ment System is designed for improving the performance of any kind of tower, regardless of inlet or storage consist-ency, shape or size. The system can be utilized with straight towers such as high consistency bleaching and stor-age towers, reduced bottom medium consistency storage towers, blow tanks, low consistency broke towers and more. Tower Management System equipment covers SALOMIX® TES, GLI and VULCA.
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Quality, Environment, Safety and Occupational HealthProduct Life CycleSulzer considers the total life cycle of its products to reduce cost as well as envi-ronmental impact. This includes the de-sign, manufacturing, marketing, packag-ing, transportation, operation, recycling, and disposal of the products. Similar considerations apply to the provision of services. To identify relevant influences on product life cycle efficiency, Sulzer has implemented a screening tool that focuses on energy consumption during production, material usage, and costs over simplified product life cycle. The tool generates “footprints”, showing costs, energy and material consumption, and environmental impact. It thereby helps
to identify room for improvement, e. g. through a reduction in material used or the energy consumed. The tool has been successfully tested for selected products and will be used continuously to assess relevant Sulzer products.
Sulzer PumpsReliability and availability of pumping systems and equipment depend on the quality of their design, technical com-petency and manufacture. To achieve these goals, a Quality Management System covering all operations is es-sential. This covers not only our internal operations but also our relationship with the customers. Our innovative products
and services create high life cycle value for our customers. We monitor our cus-tomer satisfaction in accordance with a planned procedure, and we utilize the feedback to improve our processes. In manufacturing operations Quality Assur-ance (QA) begins with contract review and continues throughout the process in a planned and controlled way. Our globally recognized Quality Management System complies with national and inter-national standards using ISO 9001:2000 as its basis. All our manufacturing loca-tions are certified in accordance with this international standard.
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Sulzer PumpsSulzer Pumps Ltd.Zürcherstrasse 12P.O.Box 414CH-8401 WinterthurSwitzerlandTel. +41 (0)52 262 11 55Fax +41 (0)52 262 00 40E-mail [email protected] www.sulzer.com
E00543 en (13) 5.2013 (1,000), Copyright © Sulzer PumpsThis brochure is a general product presentation. It does not provide a warranty or guarantee of any kind. Please, contact us for a description of the warranties and guarantees offered with our products. Directions for use and safety will be given separately. All information herein is subject to change without notice.