Sales Mgmt - Dabur Case Study.pptx

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    A tale of two ERPs

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    Dabur has implemented two ERP systems:

    a) MFG/PRO: For outbound logistics. It can run in an

    offline mode on independent servers located at

    different locations using local database and is

    network independent.

    b) BaaN: For the manufacturing locations

    It has been able to leverage the benefits of two ERP

    systems by streamlining its primary distribution

    system and outbound logistics

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    Primary Distribution - inventories that are moving

    out from our locations and reaching the stockists.

    Outbound Logistics:

    Goods manufactured in 29 factories are cleared &

    forwarded by 47 C&F (Carrying and forwarding)

    agents and stored in six major warehouses to be

    despatched to various stockists and distributors.

    About 100 truckloads of goods are despatchedeveryday to about 750 distributors nationwide.

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    Strong Brand Image - Dabur is synonymous withnature care for more than hundred years.

    Product portfolio - Products that are always in high

    demand

    Distribution System

    Its products reach 47 stockingpoints, 10,000 stockists and 1.2 million retailers.

    IT Co. aims to leverage IT to make its schemes and

    promotions more effective and profitable.

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    Star topology with six DAMA (Demand Assigned

    Multiple Access) links from HECL (Hughes Escorts

    Communications Limited).

    Around 40-50 TDMA (Time Division Multiple Access)

    VSATs (Very Small Aperture Terminals), which are usedfor connecting the distribution network.

    (Virtual Private Network) connectivity between

    Dabur's offices in Delhi and Mumbai, and the

    corporate office.

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    RF (Radio Frequency) links for connecting the local

    offices within the city.

    IDSN connectivity as a backup for its primaryconnectivity.

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    Revenue is generated by the outbound logistic.

    29factories where different products are

    manufactured and delivered to various parts of the

    country. Finished products are stored in six major warehouses.

    Scale of operations is such that the company

    dispatches 100 truckloads of goods every day from

    the 29 factories. Products reach to more than 750 large distributors all

    over the country through the C&F agents

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    IT systems maintain detailed inventory of each

    location where finished goods are despatched.

    Outbound billing done on the system.

    Distribution forecast planning helps to figure out

    difference between the need and actual inventorystatus and take decision on stocking different

    warehouses.

    Outbound logistics and the entire supply chain are

    incorporated in the information systems.

    Raw material demand generated various locations.

    Imp. to control over inventory & outbound logistics.

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    When Mr. Gopal Shukla (CIO) joined Dabur, the

    company was using BaaN requiring a central server.

    VSAT network required to fit many locations situated

    in small and remote areas.

    Network would be overburdened during month end,since sales would peak during last 4-5 days of the

    month.

    Co. wanted to do away with the criticality of any

    network in the automation of outbound logistics. MFG/PRO is network independent and runs on

    independent servers

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    A core implementation team comprising of end

    users from departments like distribution and

    planning, finance, sales and IT was set up.

    Four-stage deployment

    5 SBUs- Strategic Business Units, each with diverse

    needs of outbound logistics

    family and healthcareproducts, pharmaceutical products, food products

    (perishable products division) and Ayurvedic

    products for both the medicine and home segments.

    Role of the core implementation team was todevelop a common business model, which could

    cater to all segments at the same time

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    Fully integrated ERP (Enterprise Resource Planning)

    solution, which includes manufacturing, distribution,customer service and financial applications

    Action plan integrate marketing strategies with ERP

    solution.

    Helps to create deliverable processes in the outboundlogistics and seamlessly integrate them with strategic

    inventory management, Credit control and sales

    generation.

    The system significantly helps in tracking primary sales

    through an analysis of stock movements online.

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    ERP helps brand building by helping to assess the

    regional performance of brands.

    In areas with low brand penetration, the company

    can use the ERP system to gear up the brandcommunication exercise

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    Thirdware solution ltd has conceptualized this project

    for Dabur.

    Objectives: To reduce the inventory level, ensure the

    right product-mix for promotional schemes and

    enhance visibility at every level of the supply chain. Effective brand leveraging.

    Primarily targeted at optimizing the strategies that

    incorporate product movement, promotions and

    distribution.

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    First stage: For Primary sales From the point of despatch of the

    finished goods from manufacturing plants to thenationwide network of C&F agents.

    Sale and distribution solution implement at Dabur withinthe agreed time due to a strong supply chain edge.

    Second stage: Pilot test conducted to test the product and

    functionalities

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    Third stage:

    Pilot rolled out in a small setup- one C&F agent , one

    warehouse and one factory. Fourth Stage:

    Product rolled out zone by zone across different

    locations.

    Thus, Dabur now has a very tight control on itsdistribution infrastructure.

    Users can now access information from all the

    countrywide locations on receivables, like finances and

    inventories, and the supply chain.

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    Central location -Information on inventories, return ofproducts, collections and despatch orders from

    warehouses now accessible on the intranet.

    Information on the performance of different SKUs

    (Stock Keeping Unit) and the corresponding returnscan be obtained.

    Evaluate the performance of individual stockists.

    Primary distribution system has been streamlined inthe first phase. Streamlining of secondary distribution

    system would be carried out in the second phase.

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    MM-11-05 Samita Ghag

    MM-11-01 Sachin Borase

    MM-09-05

    Ashish Gangolli MM-11-08- Stanely Moras

    MM-11-13- Vivek Samvedi