SAIC-J- 6806 -Rev 0

Embed Size (px)

Citation preview

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    1/12

    A. General Requirements and Prerequisites to Pre commiss ioning

    A2 Confirm that environmental and utility requirements are met as requiredfor the system power, building air temperature/air conditioning, air

    contaminates.

    34-SAMSS-830,

    Sec. 6B1

    The PLC shall be self-checking, i.e., have automatic internal checking

    capability (so-called 'self-diagnostics) to detect a failure. When a failure

    occurs, an alarm shall be initiated.

    A1

    Vendor to provide Manufacturer's standard Programming, Installation,

    Maintenance/Troubleshooting Manuals, and Processor, Power Supply,

    Communications, I/O module specification sheets

    34-SAMSS-830

    Sec. 10 (g)

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.

    SAUDI ARAMCO INSPECTION LEVEL

    LAYOUT DRAWING NUMBER

    PLANT NO.EQUIPMENT ID NUMBER(S)

    MH's SPENTSCHEDULED INSPECTION DATE & TIME TRAVEL TIMQUANTITY INSP.

    WORK PERMIT REQUI

    ACTUAL INSPECTION DATE & TIME

    SAUDI ARAMCO USE ONLY

    RE-INSP DAITEM

    No.ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A

    EC / PMCC / MCC NO.REV. NO. PURCHASE ORDER NUMBER

    CONTRACTOR INSPECTION LEVEL

    SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER

    34-SAMSS-830

    Sec 1.0 and23-SAMSS-010,

    Sec. 6.3

    G.I. 400.001

    SEC.6.1.3.4

    A3

    Confirm that all applicable punch-list items have been addressed as

    required in the Pre commissioning phase of the project as per General

    Instructions Manual.

    G.I. 400.001

    SEC.6.1.3.4

    A5

    Confirm that consumable items such as printer paper, ink/toner,

    backup/storage media that are associated with the system to be tested

    are available in a convenient location.

    G.I. 400.001

    SEC.6.1.3.4

    A4Confirm that all cabinets, consoles, cables etc. are present and installed

    in the system to be tested.

    A6

    Confirm that all final project documentation is available on site and that

    any specifically required documents pertaining to the system to be tested

    are conveniently locate for ready reference.

    G.I. 400.001

    SEC.6.1.3.4

    A7 Vendor to provide various test procedures during SAT.34-SAMSS-830

    Sec. 10 (h)

    A8

    Document to prove that the following test has been conducted: The

    radiated electromagnetic disturbance test shall be conducted in

    accordance with IEC 60255-22-3, Test Method 'C', Severity Class -'II' or

    IEC 61000-4-3, Level 3 (10 volts/meter).

    34-SAMSS-830

    Sec. 11.2.2

    A10Nonmaterial Requirements: The supplier shall provide nonmaterial items

    as shown on Form NMR-7907.

    34-SAMSS-830

    Sec 12.2

    B. Installation Requirements

    B2

    Unless otherwise stated on Form ISS 8020-830-ENG, PLC system

    components shall be listed, labeled, or designed to conform to UL, FM,

    CSA, or CENELEC guidelines.

    34-SAMSS-830,

    Sec. 5

    A9

    Ensure that Items manufactured to this Specification(34-SAMSS-830)

    are subject to the minimum Inspection Requirements as specified in

    Saudi Aramco Inspection Requirement Form 175-344000.

    34-SAMSS-830

    Sec 12.2

    Page 1 of 12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    2/12

    B14

    Communications driver software/firmware shall continuously monitor and

    check the status of communication links and associated I/O.

    Communication status indication shall be provided on the face plate of

    each associated module.

    34-SAMSS-830,

    Sec. 6.3.2

    If remote I/O is selected, Vendor shall confirm, in writing, that the

    selected communications cable (s) meet the communications driver

    specification.

    34-SAMSS-830,

    Sec. 6.3

    C3

    The PLC system shall be designed such that all rack power supplies

    (e.g., main, expansion rack) are separate and distinct, connected via

    cabling or internal bus structure. Each power supply shall be sized to

    provide 100% of the ampacity requirements (at rated voltage and

    maximum design temperature) for the specified configuration of I/O

    cards, CPU, etc., including 25% spare modules, with all modules and

    outputs energized and carrying their maximum connected load.

    34-SAMSS-830,

    Sec. 6.4.1

    C2 Incoming power to the PLC system will be from Saudi Aramco supplied120 VAC power sources, which are over-current protected.

    34-SAMSS-830,Sec. 6.4

    B7

    All discrete I/O modules shall include local status indicators to monitor

    the status of each input and output. All analog modules shall include a

    local status indicator to monitor the status of the module.

    34-SAMSS-830,

    Sec. 6.2.4

    B8

    All discrete I/O circuits shall be isolated from logic or processor circuitry.

    Transient voltage isolation for discrete I/O shall be a minimum of 1000

    Volts RMS, common-mode.

    34-SAMSS-830,

    Sec. 6.2.5

    All input and output points shall be individually fused, or employ current

    limiting circuitry, e.g., in the case of module 'self powered' I/O. Fuses

    shall be located on an external termination panel, fused terminal strip, or

    in a location readily accessible for maintenance. Removal of I/O modules

    shall not be necessary to accomplish fuse replacement.

    34-SAMSS-830,

    Sec. 6.2.7

    B11Fuse ampacity ratings must be sized for the maximum expected load atthe maximum operating temperature of the system, but not to exceed the

    I/O module rating.

    34-SAMSS-830,

    Sec. 6.2.7

    It shall be possible to mix all types of I/O modules in any given rack,

    irrespective of their voltage levels.

    34-SAMSS-830,

    Sec. 6.2.3

    B12

    B9

    All I/O circuits shall be designed so that accidental normal-mode

    connection of 1000 VAC/DC to discrete I/O field terminals for an

    unlimited time shall not destroy any devices in I/O circuits other than the

    circuit to which the voltage was applied.

    34-SAMSS-830,

    Sec. 6.2.6

    B10

    N/A RE-INSP DA

    CONTRACTOR / SUBCONTRACTOR

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    PROJECT TITLE WBS / BI / JO NUMBER

    PASS FAILITEM

    No.ACCEPTANCE CRITERIA REFERENCE

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    C1 Remote I/O cabinets shall incorporate their own power supply.34-SAMSS-830,

    Sec. 6.3.3

    B6

    B5

    I/O modules shall be capable of being inserted into or removed from their

    rack without disturbing external wiring. Field I/O wiring shall be

    connected to the I/O rack, via integral screw type terminals.

    34-SAMSS-830,

    Sec. 6.2.2

    34-SAMSS-830,

    Sec. 6.1.4B3

    Unless otherwise specified, laminated plastic quick-reference charts shallbe permanently attached to the inside of the PLCs front door. The charts

    shall clarify proper module or PCB placement, and assist in the

    interpretation of the status indicators.

    B4I/O module types, quantities, and respective signal levels shall be as

    indicated on attached ISS sheet.

    34-SAMSS-830,

    Sec. 6.2.1

    C. Power Supplies, protectio n, fluctuations-Requirements

    Page 2 of 12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    3/12

    N/A RE-INSP DA

    CONTRACTOR / SUBCONTRACTOR

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    PROJECT TITLE WBS / BI / JO NUMBER

    PASS FAILITEM

    No.ACCEPTANCE CRITERIA REFERENCE

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    D2

    If power supply units are mounted in the same enclosure as the

    processor unit, they shall never be mounted below the CPU and always

    in the upper section or rack (s) of the cabinet.

    34-SAMSS-830,

    Sec. 9.2.2

    D1

    Electrical Power:Redundant power modules shall be equipped to

    receive a two separate electric circuits of 120 VAC / 60Hz. These circuits

    shall be clearly labeled. Power cords from the redundant modules shall

    be clearly labeled indicating to which circuit they are connected.

    23-SAMSS-010,

    Sec. 7.1

    C10

    Assemb ly and Mount ing: PLC system modules (or cards) shall be

    mounted so that they are oriented in the vertical plane. Card/rack

    installation shall facilitate quick replacement of failed components.

    34-SAMSS-830,

    Sec. 9.2.1

    C11

    A 100 ohm Platinum RTD shall be mounted at the inside top of any

    cabinet containing a PLC CPU (s). The RTD shall be wired into an

    analog input module. This analog input shall initiate a temperature alarm.

    The setpoint for the alarm is 50C. The alarm shall be a dry set of

    contacts wired to a terminal strip in the cabinet. The alarm will be

    connected (by Buyer) to an annunciator or functional equivalent device in

    the main process control room. As an alternative, the alarm may be set

    to annunciate at the control room DCS console via a communications

    link.

    34-SAMSS-830,

    Sec. 9.2.3

    C7

    Power Restoration The PLC system shall be designed such that, no

    incorrect commands are given to the output field devices when power as

    applied or restored to the CPU or I/O modules.

    34-SAMSS-830,

    Sec. 6.4.5

    C9

    Identification: Each type of PLC module shall be uniquely identified by

    a type number, serial number, and a revision or some other production

    lot identification code. In addition, each PLC Module shall clearly indicate

    the designed field signal range, type, and service; e.g., 120 VAC Digital

    Output, etc.

    34-SAMSS-830,

    Sec. 7.2

    C8

    The controller shall support multiple RS-232, RS-422, or RS-485 ports

    for communicating with external devices such as a DCS operator

    interface station, program development workstation, or printer. Specific

    porting requirements and communication protocol will be listed on the

    ISS.

    34-SAMSS-830,

    Sec. 6.5.1

    C6

    Protection: Each power supply shall have its own internal fuse/circuit

    breaker protection on the incoming line side. Fuses or circuit breakers

    shall be capable of being replaced or reset, without removal of the power

    supply or disconnecting any wiring termination's. Output protection shall

    be provided by current-limiting circuitry.

    34-SAMSS-830,

    Sec. 6.4.4

    C5

    Power Fluctuations: The PLC shall be capable of operating without

    malfunction when continuously energized at between 57 and 63 Hertz

    and 90% to 110% of rated voltage.

    C4

    Auxiliary Power Supplies Auxiliary power supplies used to power I/O field

    points shall be sized for 125% of the ampacity requirements (at rated

    voltage and maximum design temperature). Power supply loads shall be

    calculated with all points energized, and all outputs carrying their

    maximum connected load.

    34-SAMSS-830,

    Sec. 6.4.2

    34-SAMSS-830,

    Sec. 6.4.3

    D. Input / Output wiring, Cables, Wire ways- Requirements

    Page 3 of 12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    4/12

    N/A RE-INSP DA

    CONTRACTOR / SUBCONTRACTOR

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    PROJECT TITLE WBS / BI / JO NUMBER

    PASS FAILITEM

    No.ACCEPTANCE CRITERIA REFERENCE

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    D12

    Standoffs for terminal strips are preferred to bring the terminal blocks

    forward to be flush with the top of the plastic wire duct. This wiring

    method assures that all wires can be accessed without interference from

    other wires as the wire duct is filled.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.8.3

    D11

    Terminal strip spacing shall allow ample room for plastic wire ducts and

    permit training and lacing of cables, and fanning of individual wires to

    termination points. Each terminal strip shall be labeled above or below

    with the terminal strip number, as shown on wiring diagrams. Terminals

    for similar (AC or DC) current service shall be grouped together and

    physically separated from terminals for different service by means of

    dividers, separate mounting rails or separate enclosures.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.8.2

    D10

    When screw-type terminals are provided on instruments and other

    electrical devices, solderless crimp/compression connectors shall be

    used for connecting stranded copper conductors. Insulated ring lugs,

    locking-fork or flanged- fork connectors, specifically designed to hold the

    connector on the terminal in the event of loosening of the terminal screw,

    shall be used on all such connections.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.5.3

    D8

    D7

    Cabinets containing electronic equipment with field inputs/outputs (I/O)

    (e.g., field termination assemblies, I/O modules, etc.) shall

    1) have the I/O device pre-wired to intermediate terminal strips within the

    same cabinet shipping section, or;

    2) to intermediate terminals within the same building by the use of

    manufactured multi-conductor cable and plug connectors .

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.5.1

    D6

    Electronic signal wire shall be stranded copper, minimum size 20 AWG,

    300 V for single conductors or a minimum 22 AWG, 300 V for multicore

    cable. Wire insulation shall be cross-linked polyethylene, PVC, or PTFE,

    with a minimum temperature rating of 75C. Special electronic signal

    wires shall be as described in the Purchase Order.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.4.2

    D5

    General 120 VAC power wiring shall be minimum 14 AWG stranded,

    copper, PVC-insulated or cross-linked polyethylene. Wire insulation shall

    be rated for 600 volts, 75C, minimum.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.4.1

    D4

    Wiring that is required to be segregated shall cross at right angles and

    the spacing shall be maintained as close as practicable to that shown in

    Table 2.(Attachment 2)

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.3.3.2

    D3Electrical Area Classification: DCS equipment designated 'indoors'

    shall be installed in buildings that are rated as electrically unclassified.

    23-SAMSS-010,

    Sec. 7.2

    The following are exempted from the above rule: Wiring for millivolt,

    microamp, pulse and frequency signals under 1 Volt such as

    thermocouples, resistance temperature detectors (RTD), vibrationelements, analyzer elements, thermistor elements and transmitters with

    pulse outputs shall be directly connected to the I/O unless otherwise

    specified in the Purchase Order.

    23-SAMSS-010

    Sec, 7.4.1and 34-SAMSS-

    820, Sec. 8.7

    D9

    Exposed electrical connections with voltages greater than nominal 48

    volts AC/DC, mounted on cabinet doors, shall have exposed

    wiring/terminations shrouded by transparent, removable, insulating

    plastic covers (or equivalent).

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.5.2

    Page 4 of 12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    5/12

    N/A RE-INSP DA

    CONTRACTOR / SUBCONTRACTOR

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    PROJECT TITLE WBS / BI / JO NUMBER

    PASS FAILITEM

    No.ACCEPTANCE CRITERIA REFERENCE

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    D17

    D18In addition to the above, the maximum plastic wire duct fill (including

    spare capacity) shall not exceed 75% of its depth.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 810.3

    The maximum conduit/plastic wire duct fill (including spare capacity)

    shall not exceed the heat requirements of NFPA 70 Section 300 17. ..

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.10.2

    D16

    required to provide a means of routing and organizing wiring. A minimum

    of 50 mm shall be maintained between the duct and terminal strips. Wire

    markers shall be completely presented without being obscured by the

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.10.1

    D15

    Terminals for various types of general wiring (AC or DC), annunciator

    points and signal wiring shall be separately grouped and separated by

    dividers.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.8.6

    D14

    Wiring for a given instrument loop shall be terminated on adjacent

    terminals on the terminal strip in order to organize and group all loop

    wiring. Exception: For digital 48 VDC or 125 VDC wiring, terminations

    may be grouped with all the (+) positive wires adjacent to each other and

    all of the (-) negative wires adjacent.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.8.5

    D13

    Where special cases of mixed ESD / Non-ESD signals occur in one

    cabinet or control panel (e.g., Solid State / Relay Control Cabinets or

    Control Panels with ESD pushbuttons ), terminal strips for Emergency

    Shutdown (ESD) wiring shall be completely separate from all other wiring

    including power, control and instrumentation.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.3.3.2

    D24 Wire ducts for ESD wiring shall not contain any other types of wiring.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.10.9

    D23Vendor-installed cables shall be supported and provided with a strain-

    relief mechanism for cable connectors.

    23-SAMSS-010Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.10.8

    D22Wiring shall not be threaded through undressed access holes. Glands or

    protective grommets shall be used.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.10.7

    D21 Loomed wiring shall not be installed near sharp-edged surfaces.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.10.6

    D20

    Where space limitations preclude the use of plastic wire ducts, wiring

    shall be neatly loomed and secured with plastic spiral wrapping or tie-

    wraps and anchors. Wiring between movable parts such as doors shall

    be installed in flexible hoses..

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.10.5

    23-SAMSS-010

    Sec, 7.4.1and 34-SAMSS-

    820, Sec. 8.10.4

    D19 Plastic wire ducts shall be mounted using screws. Double-sided tape isunacceptable.

    Page 5 of 12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    6/12

    N/A RE-INSP DA

    CONTRACTOR / SUBCONTRACTOR

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    PROJECT TITLE WBS / BI / JO NUMBER

    PASS FAILITEM

    No.ACCEPTANCE CRITERIA REFERENCE

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    E5The disconnect levers for fused terminals and knife-switch terminals

    shall be hinged.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.9.5

    E4

    A fused terminal block shall have a blown-fuse indicator. This may be a

    Light Emitting Diode (LED), visual sight indication through a port, or

    equivalent

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.9.4

    E2

    All terminal blocks shall be channel (rail)-mounted, strip-type, with a

    tubular box clamp connector and compression bar or yoke for wire

    termination. As a minimum, the thickness of the terminals shall be 5 mm

    or higher.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.9.2

    E Indoor PLC Control Cabinets, Terminal Blocks , Termination and Grounding- Requirements

    E1No more than two bare wires shall be connected to each side of a single

    terminal block.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.9.1

    D30

    Spare pairs/triads in multi-pair/triad cables shall be labeled "SPARE" in

    addition to the destination and source terminal numbers. All spares are

    to be terminated.

    23-SAMSS-010Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.12.6

    D29

    Wire tag information shall be permanently marked in block alpha

    numerics or typed on tubular; heat shrinkable, slip-on sleeves. Wrap-

    around, snap-on or self-adhesive markers shall not be used. Where

    shrink fit cable markers cannot be installed over pre-made cable and

    connectors, a suitable tie-wrap or equivalent type permanent marker

    shall be used.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.12.3

    D28

    Identification shall be in accordance with designations shown on

    instrument loop diagrams (ILDs). Where wires terminate on instrument or

    device terminals, the instrument tag number and terminal designation (+)

    or (-) (if applicable) will be used in lieu of terminal strip identification.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.12.2

    D26

    Cables with connector plugs shall be tagged at each end. Each cable tag

    shall have two labels. The first label (closest to the plug connector) shall

    identify the device and socket to which the plug is to be connected. The

    second label shall identify the device and socket to which the opposite

    end of the cable is connected.

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.12.1

    D25

    23-SAMSS-010

    Sec, 7.4.1

    and 34-SAMSS-

    820, Sec. 8.11

    I/O and interconnecting wiring shall be tagged at each end with two

    identification tags (or the two may be combined into one tag with

    sufficient separation between wire numbers). The first tag (closest to theend of the wire) shall identify the terminal number to which the wire is

    physically connected. The second tag shall identify the terminal number

    to which the opposite end of the wire is connected.

    23-SAMSS-010

    Sec, 7.4.1and 34-SAMSS-

    820, Sec. 8.12.2

    D27

    E3 Terminals shall be made of fire retardant, halogen free, high strengthmaterial such as polyamide or equivalent in accordance with UL 94, V0.

    Brittle materials such as melamine shall not be used.

    23-SAMSS-010

    Sec, 7.4.1and 34-SAMSS-

    820, Sec. 8.9.3

    Page 6 of 12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    7/12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    8/12

    N/A RE-INSP DA

    CONTRACTOR / SUBCONTRACTOR

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    PROJECT TITLE WBS / BI / JO NUMBER

    PASS FAILITEM

    No.ACCEPTANCE CRITERIA REFERENCE

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    E20Circuit Boards:It shall not be necessary to remove power or field wiring

    to replace a process control or input/output module.

    23-SAMSS-010

    Sec, 7.6.1

    E21 Each circuit board shall be identified by part or type number.23-SAMSS-010

    Sec, 7.6.2

    E22 Card slots shall be labeled with an identification number or letter.23-SAMSS-010

    Sec, 7.6.3

    E24

    The Contractor to produce the SAT (Site Acceptance Testing)

    documents developed by the Vendor for verification and witnessing the

    testing.

    23-SAMSS-010

    Sec, 21.5

    E23

    The type of card in each slot shall be indicated either by labels on the

    card slots or a drawing or table securely attached to the inside of each

    cabinet door.

    F1

    Equipment Mounted Internal to the Outdoor Cabinet shall operate

    continuously under the following humidity conditions. Relative Humidity:

    Minimum 5% Maximum 95% (non-condensing)

    34-SAMSS-821

    Sec, 4.1.1

    F2

    Portions of Equipment that are mounted externally on the Outdoor

    Cabinet shall operate continuously under the conditions sporadic water

    spray such as from rain.

    34-SAMSS-821

    Sec, 4.1.2

    F334-SAMSS-821

    Sec, 4.1.2

    F334-SAMSS-821

    Sec, 4.1.2

    F4

    The vendor to provide certificating that the PLC System meet the typical

    dust (particulate) and gaseous concentration levels in the air as

    specified in 34-SAMSS-821, Sec 4.3 Attachment 1

    34-SAMSS-821

    Sec, 4.1.1

    E19

    The ground bus bars shall be labeled as follows: c) "DC REFERENCEGROUND" (i.e., for all DC analog/digital commons). Interconnections

    between DC common consolidation points and the bus bar shall be

    minimum 18 AWG copper wire, insulation to be green or green with

    yellow tracer.

    23-SAMSS-010

    Sec, 7.5.2.5(c)

    23-SAMSS-010

    Sec, 7.6.4

    F Outdoor PLC Control Cabinet-Requirements

    Page 8 of 12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    9/12

    N/A RE-INSP DA

    CONTRACTOR / SUBCONTRACTOR

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    PROJECT TITLE WBS / BI / JO NUMBER

    PASS FAILITEM

    No.ACCEPTANCE CRITERIA REFERENCE

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    F5

    Offshore and Nearshore Environment Equipment which is not enclosedor hermetically sealed, but is situated offshore or nearshore, shall be

    protected against corrosion and operational failure due to wind-borne sea

    water spray and the accumulation of wetted salt (NaCl). Nearshore is

    defined as any outdoor, onshore location within one kilometer from the

    shoreline of the Arabian Gulf; all of the Ras Tanura Refinery and

    Terminal; and within three kilometers from the shoreline of the Red Sea.

    34-SAMSS-821

    Sec, 4.2

    F6

    Enclosures shall meet the requirements of this Section.

    In outdoor plant areas, within the perimeter of process units,

    enclosures shall be:

    (a) NEMA 250/NEMA ICS 6 Type 4; or

    (b) NEMA Type 3 manufactured copper free cast aluminum (0.4 of 1%

    maximum), or plastic (including fiberglass); or

    (c) IEC 60529 Type IP65 or better.

    34-SAMSS-821

    Sec, 5.1.1

    F7

    Enclosures shall meet the requirements of this Section.

    In outdoor plant areas, outside the perimeterof process units, and

    other industrial areas, enclosures shall be:

    (a) NEMA Type 3 or 4; or

    (b) IEC 60529 Type IP54 or better.

    34-SAMSS-821

    Sec, 5.1.2

    F8

    Enclosures shall meet the requirements of this Section. In outdoor plant

    and other industrial areas located in severe corrosive environments as

    defined in Paragraph 4.2, enclosures shall be:

    (a) NEMA Type 4X (except galvanized and/or painted or coated carbon

    steel sheet metal enclosures are not permitted); or

    (b) NEMA Type 3 or 4, manufactured of copper free cast aluminum (0.4

    of 1% copper maximum), or plastic (including fiberglass); or

    (c) IEC 60529 Type IP65 or better, manufactured of stainless steel (Type

    304 or better), copper free cast aluminum, or plastic (including

    fiberglass). Commentary Note 5.1.3: In outdoor plant and other industrialareas located in severe corrosive 5.1.3 supersedes Paragraphs 5.1.1

    and 5.1.2

    34-SAMSS-821

    Sec, 5.1.3

    F9

    In outdoor non-industrial areas, enclosures shall be:

    (a) NEMA Type 3R, 3 or 4; or

    (b) IEC 60529 Type IP34 or better.

    34-SAMSS-821

    Sec, 5.1.4

    F10

    Enclosures that are rated (a) NEMA Type 3, 4 or 4X, or (b) IEC 60529

    Type IP54, or better, shall have Type 300 Series stainless steel

    hardware. Exception: Aluminum enclosures may have aluminum or

    aluminum alloy hinges.

    34-SAMSS-821

    Sec, 5.1.5

    F11

    The classification of the area in which the panel will be used, shall be

    specified in the Purchase Order. The panel, materials, and equipment

    required for the electrical wiring and installation within the control panel

    shall be suitable for use in the specified area.

    34-SAMSS-821

    Sec, 5.2.1

    F12

    Conduit Entry: The entry (on non-explosion proof cabinets) shall have a

    removable blank gland plate as specified in the Purchase Order for

    Buyer's conduit entry.

    34-SAMSS-821

    Sec, 5.2.3

    F13Elevated outdoor control cabinets shall normally have conduit entry from

    the bottom.

    34-SAMSS-821

    Sec, 5.2.2.2.

    F14 Relays shall be hermetically sealed.34-SAMSS-821

    Sec, 5.2.3

    F15

    Pushbuttons and Lights: Pushbuttons, pilot lights and switches shall be

    heavy duty, oiltight, and shall meet the area classification of the installed

    location.

    34-SAMSS-821

    Sec, 5.2.4

    Page 9 of 12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    10/12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    11/12

    N/A RE-INSP DA

    CONTRACTOR / SUBCONTRACTOR

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    PROJECT TITLE WBS / BI / JO NUMBER

    PASS FAILITEM

    No.ACCEPTANCE CRITERIA REFERENCE

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    8. Saudi Arabian Oil Company General Instructions Manual G.I.400.00107/03/1999.

    3. 34-SAMSS-830. Programmable Logic Controller, 29 January,2003

    1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), July 1993REFERENCE DOCUMENTS:

    2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003

    4. 34-SAMSS-821- Instrument Control Cabinets - Outdoor 29, May 2002

    5. 23-SAMSS-010 Distributed Control Systems, 31 October, 1999.

    6. 34-SAMSS-820- Instrument Control Cabinets - Indoor 29, May 2002

    7. SAES-Z-001 Process Control Systems, 28 January, 2004

    ATTACHMENTS:

    1. Attachment-1 Air -borne dust concentration and contaminant levels 34-SAMSS-821 Sec 4.3

    2. Attachment 2 --Segregation of parallel wiring internal to cabinets

    NOTES:

    1. Approved- Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).

    2. Identified- Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).

    3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products

    or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listin

    that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified

    4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization

    with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the

    indicates compliance with appropriate standards or performance in a specified manner.

    Contractor / Third-Party Saudi AramcoConstruction Representative* PMT Representative

    QC Record Reviewed Work Veri fied

    QC Inspector PID Representative

    Name, Initials and Date:

    Work is Complete and Ready for Inspection:

    Name, Initials and Date:

    T&I Witnessed

    Name, Initials and Date:

    Performed Inspection Work / Rework May Proceed

    Name, Initials and Date:

    T&I Witnessed QC Record Reviewed Work Verified

    *Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FA

    QC Supervisor Proponent and Others

    Name, Sign and Date:

    Quality Record Approved:Name, Organization,

    Initials and Date:

    T&I Witnessed QC Record Reviewed Work Verified

    Page 11 of 12

  • 8/12/2019 SAIC-J- 6806 -Rev 0

    12/12

    Electronic Cont rol Systems -PLC ( Stand-alone as well as

    integrated with DCS)-Installation and Pre-CommissioningSAIC-J-6806 1-Oct-05 INST

    Attachment 2 --Segregation of parallel wir ing internal to cabinets

    1. Attachment 1 -Contaminant levels specif ied in SAES-A-112

    SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

    SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

    Page 12 of 12