Saft Intensium® Flex & Evolion - primax-e.com · Flex & Evolion Lithium-Ion batteries for UPS, Switchgear and Telecom applications ... Integrated supervision (state-of-charge/health,

Saft Intensium®

Flex & Evolion

Lithium-Ion batteries for UPS,

Switchgear and Telecom applications

Saft America Inc. – Industrial Standby Division – 2016

Agenda

1. Li-Ion Technology

2. Saft Intensum ® Flex System

3. Evolion

4. Saft Li-Ion into Standby applications Already in the Field….

Saft

Intensium

Flex for UPS

applications

2 Saft proprietary information – Confidential

LITHIUM-ION TECHNOLOGY

Saft

Intensium

Flex for UPS

applications


1

Li-Ion Basics - History

The future of batteries – Lithium-ion

– 1991: Sony introduced the first Li-ion cell (18650 format)

– 1992: Saft introduced its commercially

available Li-ion cell

– 1976: Exxon researcher – Whittingham

described lithium-ion concept in Science

publication entitled “Electrical Energy

Storage and Intercalation Chemistry”

– Saft Large format cells in 2004.

1792 1802 1836 1859 1868 1888 1899 1901 1932 1947 1960 1970 1990

Saft

Intensium

Flex for UPS

applications


Li-Ion Chemistries

– Positive (cathode)

• LiCoO2 (LCO)

• LiNiCoAlO2 (NCA)

• LiNiMnCoO2 (NMC)

• LiMn2O4 (LMO)

• LiFePO4 (LFP)

– Negative (anode)

• Graphite

– Emerging anodes

• Lithium titanate

• Silicon-based

195 Ah/kg 145 Ah/kg

125 Ah/kg

162 Ah/kg

3,00

3,20

3,40

3,60

3,80

4,00

4,20

4,40

0,00 50,00 100,00 150,00

CAPACITY (Ah/kg)

200,00 250,00

VO

LT

AG

E (V

)

LiNiO2

LiCoO2

LiMn2O4

LiFePO4

Saft

Intensium

Flex for UPS

applications


Major Lithium Ion Chemistries

Tradeoffs among the four principal lithium ion battery technologies

The furthered colored shape extends along a given axis, the better the performance along that dimension

Source: Battcon Paper J.McDowall

Saft

Intensium

Flex for UPS

applications


Li Ion Cell Construction

Prismatic Cylindrical

Saft

Intensium

Flex for UPS

applications


Cathode

Based on the

application and

battery usage

Anode

Others

Current

interruption

Venting

Thermal

Mgmt

Electronics

Software

Mechanical

Architecture Ma

teria

ls a

nd

Pro

ce

ss C

on

tro

l

Ch

oic

e o

f C

he

mis

try

Sy

ste

m D

esi

gn

Ce

ll D

esi

gn

Particle contamination of incoming materials

Particle and humidity

control

Process

validation/ control

LIB Safety - A System design Approach

– Four critical pillars of safety

Saft

Intensium

Flex for UPS

applications


C/100

1

C/10

C

10C

100C

10

100

160 180 200

Po

we

r

[W/k

g]

1000 Medium Power Li-ion (VLM)

10 000

100 000

0 20 40 60 80 100

Energy [Wh/kg] 120 140

Super capacitor

Ni-MH

Ni-Cd

High Power Li-ion (VLP)

High energy Li-ion (VLE)

Very-high power Li-ion (VLV)

AgO-Zn

Ultra-high power (VLU)

Li-Ion Flexibility

Ragone diagram

Standard Lead-Acid

Main energy

storage options

Saft

Intensium

Flex for UPS

applications


Saft proprietary information – Confidential

Lithium-ion vs Traditional Chemistries

2 0a fIntensium Flex for UPS applications

Lead has derating from +35°C and below -10°C

– Better energy dentisty: lower footprint compared to lead

– High cycling life and calendar life

4000

10-40

40-60

INTENSIUM ® FLEX

PRODUCT RANGE For Industrial UPS, Switchgear

Saft

Intensium

Flex for UPS

applications


2

Saft Intensium® Flex – The Li-ion flexibility for your Mission Critical

Intensium Flex is a complete lithium-ion battery system from Cells, to Electronic

Management, through system design, hardware/software and cabinets. This

integrates those 3 main building blocs:

– Li-ion module (Synerion® range)

• 48V: 48P, 48M, 48E

• 24V: 24P, 24M, 24E

• Cells only + electronic (cell balancing, sensors,.;)

• Module selection based on discharge profile

– BMM (Battery Management Module)

• 300A continuous

• Electronics: management of the string, communication,..

– MBMM (Master Battery Management Module)

•Electronic inside: management of the parallelism, communication,..

Saft

Intensium

Flex for UPS

applications


Synerion architecture

SMU board: conducts information (V,A,T°) to

BMM

Lithium ion cylindrical cells: Saft

technology

Saft

Intensium

Flex for UPS

applications


BMM 300A

– Ensures communication and operation in the designed voltage, current and temperature ranges

– Operating voltage 190V to 960V

– 300A (400A peak 10 sec)

– Pre-charge, self power and HMI as standard

– Manual disconnect (2 poles) on front face

– 3U height

Saft

Intensium

Flex for UPS

applications


MBMM Characteristics

– Manages the parallelism and communications when system configuration involves more than 1 string

– Manual disconnect on front face

Saft

Intensium

Flex for UPS

applications


Intensium® Flex, example:

120V, SYN24E or M, 360Ah / ~43.2kWh

Racks and

cabinets

Containers

Components

Saft

Intensium

Flex for UPS

applications


MBMM

Charger

DC Panel


Intensium® Flex, example:

480V, SYN48P, capable of ~500kW for 5 min

17 Saft Intensium

Flex for UPS

applications

Saft Intensium® Flex vs High Power VRLA

Saft

Intensium

Flex for UPS

applications


375kW / 3 Minutes

VRLA SafT Intensium

Flex

Delta Related Benefits

kWh installed 280 130 ‐53.57% Energy savings : less energy consumptions in floating mode and charge

Footprint (sq Ft) 21 10 ‐52.38% Improve TCO : lower real estate cost, other equipement can be installed

Weight (lbs) 10000 2000 ‐80.00% Improve TCO : lower infrastruture cost, easy and quicker to maitain

Calendar

Life 25degC

5 to 7 20 2.5 to 3

times less

Improve TCO : less replacement over 20 years

Eficiency 83 to 87% 96 to 99% Energy savings & Improve TCO : less energy consumptions in floating

mode and charge, les power/energy installed

Optimal

Operating

temperature

range

20 to 30 DegC 15 to 45DegC HVAC consumptions savings & Improve TCO : extend the operating

temperature of the battery room and save HVAC consumptions and

related costs

Recharging time 5 to 7hrs 1.5hr 3 to 5

times

better

Improve System availability

Communication To be added Included Improve Predictive Maintenance and System availability :SOC, SOH,

Alarms and custonized battery information alaready avaialble

Electrochemistry L/A Li‐Ion Improve System availability : No sudden death

Improve Environemental footprint : CO2 reduction

(~40%) Improve TCO : less maintenance

Saft Intensium® Flex vs High Power VRLA

Saft

Intensium

Flex for UPS

applications


here below a analyze we did for a Customer within a particular case which describe Maintenance Task and compare VLA and Li-ion

Uninterruptible Power Supplies (UPS)

>8x lighter installed weight compared to lead-acid

>4x smaller Installed footprint: compared to VRLA

>95% roundtrip efficiency

>5x faster recharge than lead-acid types

>3000 cycles to 80% Depth-of-Discharge (DoD)

>17 years life duration at room temperature

Modular system integrating cells, balancing and supervision

Integrated supervision (state-of-charge/health, alarms, etc.)

Significantly lower environment impact than lead-acid

Optimised performance for different applications (HP/MP/E)

21

Benefits

Industrial Lithium-ion

Saft Intensium Flex for UPS applications


Saft’s support and commitment to reach the Li-ion battery for UPS

breakthrough

Warranty : 10 years full on the battery (Modules, Chemistry) / 5

years full on the overall system.

Integration Guidelines : overview of how to integrate the Saft

Intensium® Flex lithium ion battery system in a standby

application.

General Safety Recommendations - Saft Intensium® Flex (Lithium‐ion) Batteries for UPS Applications in Indoor

Environments The purpose of this document is to inform our customers about

particular safety recommendations in order to properly install

and operate our lithium‐ion batteries.

22 Saft Intensium Flex for UPS applications


Saft’s support and commitment to reach the Li-ion battery for UPS

breakthrough

NFPA Saft Safety Recommendations for Li-ion Battery

Systems :

: This document contains Saft safety recommendations for the use of lithium‐ion chemistries, following the guidelines of

the National Fire Protection Association (NFPA).

UL-listed Lithium-Ion Batteries for UPS Applications : Saft is

pleased to announce this update for our lithium-ion

battery systems for the UPS market related to UL

qualification.

Saft Li-ion Recycling Policy : Saft’s position and

commitment regarding Li-ion battery recycle

23 Saft Intensium Flex for UPS applications


Evolion

Saft

Intensium

Flex for UPS

applications


3

EVOLION : main features overview

25

VL80E cell (Li-ion, NCA)

77 Ah (C8), 3.9 kWh

48V

4,857 Wh/ft3

66lb

59 Wh/lb

Paralleling Only

BMS built in (BMST)

RS485/MODBUS communication

Standard accessory kit :power & communication wires, fuse

Produced in Jacksonville, FL, since 2013

10.24 inch.

8.50 inch. 15.90 inch.


25 Saft proprietary information –

Confidential

Certification & conformance status

26 26



Massive Paralleling configuration : from 1 to 80 Modules

27

83.9 inch.

20.5 inch.

16.15 inch.

27



SAFT LI-ION INTO STANDBY

Saft

Intensium

Flex for UPS

applications


4

Critical Power center for Southern Company/Crim, Utility Company – 120 VDC

Market Segment : Industrial/Utility – backup for substation

equipments

Application requirements Critical Power Center – 2hrs backup time @ 55A

+ 30s @150A 120VDC – 160Ah to 820Ah, from 20kWh to

100kWh 20 years life time

Systems in the field : 30 since 2013. large deployment on going

Lithium-ion L&L


Critical Power center for Southern Company/Crim, Utility Company – 120 VDC

Lithium-ion L&L

Li-Ion benefits expected and Market trends

NERC and FERC Regulations to log and track critical systems information (Batteries)

Large deployment expected within Utility Company

Saft Li-Ion offer

Iflex batteries in a system kit from 2 to 10 strings in parallel of 5 Modules 24M in series 120VDC – from 20kWh to 100kWh

Why Saft

Strong capabilities in US, customize and active support Active is IEEE, UL comitee


Primax/Broselco , Primax/Manitoba Hydro , FDA Lab, Switchgears – 120VDC

Market segment: Industrial – backup for electrical equipement

Application requirements > Switchgear applications – ex. 8hrs

backup time @ 5A + 1min @60A – 120 VDC

Li-Ion benefits expected > Foot print savings, > TCO approach, > Low maintenance > 20 years lifetime

Systems in the field : 5 since 2015

Lithium-ion L&L


FDA Lab & Primax/Broselco - Switchgears – 120VDC

Saft Li-Ion offer

• IFlex batteries in a system or in kit from 2 to 10

strings in parallel of 5 Modules 24M or 24E in series

• 120VDC – from 10kWh to 100kWh

Current business market and Trends

• 5 systems in the field with Honeywell, Primax, Jacobs

Eng.

• More systems expected mainly driven by Utilties

and Industrial companies

Why Saft

• Flexible and customized LIB solutions, local and

active support

Lithium-ion L&L


Backup for PV Systems – CAT, HCI Energy

Market segment: Off grid PV backup

Application requirements > Mining or Supervision Utilizes 48Volt bus, Evolion batteries - 560Ah

battery, for UPS load. 10kW for 8hrs with APC Schneider or CAT PV inverter

Li-Ion benefits expected > TCO approach (20years ife , No Maintenance), Footprint and weight savings,

Systems in the field : 1 + 10 to 20 additional systems quoted

Saft Li-Ion offer > From 1 to 50 Evolions in parallel as a system kit or turnkey system in

racks, incl Saft recommandation for electrical architecture (safety perspective)

> Current business market and Trends

> PV system growth required backup

Why Saft > Strong capabilities in US, customize and active support > Large experience : More than 50,000 Evolions in the filed since 2012

Lithium-ion L&L


FCB : UPS Data Center – 50kW/15min backup time

Market segment: UPS Data Center

Application requirements Replace VRLA batteries, with existing Eaton’s UPS – 432 VDC nominal 50kW, 15min backup time – UPS Data Center located at FCB headquarter

Li-Ion benefits expected Maintenance cost reduction, weight savings, TCO approach, introduce innovation

and improve environmental image.

Systems in the field : 1

Saft Li-Ion offer 1 strings of 9 modules Syn48MFe in series

market and Trends Since this system is approved, opportunity to scale to large FCB Data Centers Recurrent business expected : from 10 to 50 systems/year

Why Saft Strong capabilities in US, Customize turnkey system and active support Li-ion power performances

Lithium-ion L&L


Filmwerk : UPS Trailer– 160kW/5min backup time

Market segment: Large UPS/Modular or containerized UPS for Data Center

Application requirements Replace VRLA batteries, with existing Eaton’s UPS9390 – 480 VDC nominal 1600kW, 5min backup time – UPS located into a trailer

Li-Ion benefits expected Maintenance cost reduction, weight savings, TCO approach, introduce innovation and improve environmental image.

Systems in the field : 1 Work in progress +4 expected in 2016

Saft Li-Ion offer 2 strings of 10 modules Syn48PFe in series

market and Trends Interesitng trend of Modular/containerized UPS for industrial or Data Center applications

Recurrent business expected : from 2 to 10 systems/year

Why Saft Strong capabilities in US, Good Industrial Image, Li-Ion power performances Customize turnkey system and active support

Lithium-ion L&L


AVL – ECO-H – Peak shaving for O&G Driling

Market segment : O&G – Drilling Application requirements

> Fuel saving > High cycling & power application, Hybrid Power Management system – battery

allows immediate on demand power and the levelling of power usage peaks for rigs,

Li-Ion benefits expected > High power efficiency at discharge and charge level to reduce fuel

consumption, fuel emissions and operating expenses > TCO approach Systems in the field : 1 + 2 under discussion

Lithium-ion L&L


Saft Li-ion end-to-end capability

– Technology

• More than 15 years experience

• Criteria : Performance, Safety and Service Life

– Manufacturing

• Process control is key for life and reliability

• Cell manufacturing and System assembly

• 4 production sites (France and U.S.)

– System Capability

• System Design, development, qualification

• Mechanical, Electrical, Qualification and Testing

• Pre-project & project management

Saft

Intensium

Flex for UPS

applications


Documents

Saft Intensium® Flex & Evolion - primax-e.com · Flex & Evolion Lithium-Ion batteries for UPS, Switchgear and Telecom applications ... Integrated supervision (state-of-charge/health,