Safety Through Measurement

8/10/2019 Safety Through Measurement

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PSSR OHSAS 18001

ISO 14001


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PROCESS SHEET

CONTRACTORS SAFETY ADHERANCE FORMAT

SITE: ____________________ DATE OF INSPECTION: _________________

Site In-charge Name: _______________________ Customer: ___________________

Name of the Safety Auditor: __________________________ TOTAL SCORE

INDICATOR: A-EXCELLENT, B-VERY GOOD, C-SATISFACTORY,D-UNSATISFACTORY,E-POOR,X-NOT APPLICABLE

HSE COORDINATOR SAFETY AUDITOR SITE INCHARGE

NOTEMax marks for each topic is 10, Max total mark is 100(by adding individual obtained marks)Fields marked with "A" carry 10marks, B carry 7Marks, Ccarry 5Marks, Dcarry 3marks & ECarry 0marks.

1.SAFETY MEETING /10 5.ENVIRONMENTAL SAFETY /10

Tool box/ pep talk conducted & documented.Material safety data sheet (MSDS) to be recorded andsubmitted. / Asbestos containing materials not to beused.

Site &contractor - in -charge to attend monthly meeting. Provision of drinking water.

Preparation and submission of safety records & documents. Provision of Toilet & urinal facility.

Contractor Safety Plan / Site Safety Plan/ Emergency Plan. Provision of rest room/shed.

2.GENERAL SAFETY /10 Oil/LPG/Oxygen/Acetylene use/Store as per standard.

Safety Posters at Vantage Location to be displayed. 6.MATERIAL & EQUIPMENTS HANDLING /10

Preventive Maintenance to all T&Ps to be carried out andrecorded.

Usage of guide rope.

Third party License to be obtained for allVehicles/Cranes/Hydra etc. Approved written plan on w/load capacities.

Maintenance & Fitness Schedule of all Mobile Cranes &Equipments.

Usage of appropriate slings & Dshackle.

Illumination to be Adequate. 7.WELDING & CUTTING SAFETY /10

Provision of Anchor Point for Lifeline of adequate capacity. Gas welder & cutter to be present with ID.

PPEs usage to be ensured.Oxygen/Acetylene/LPG torch units to have flash backarrestors.

House Keeping to be neat & orderly.Oxygen/Acetylene/LPG cylinders not in use to havecaps in place.

Work//Height//Blasting/Electrical Isolation Permit etc. to beensured.

8.OCCUPATIONAL HEALTH SAFETY /10

Floor/Grill Openings to be covered or guarded. Pre-employment medical check up to be done.

3.SCAFFOLDING SAFETY /10 Periodical medical check up to be carried out.

Scaffolding pipes & fixtures(clamps) as per statutoryrequirements (For Insulation work etc).

First AID kit & ambulance available to be made at worksite.

Life line according to capacity to be fixed(steel rope). Availability of organised First AID centre.

Safety Net(Nylon fire proof).Medical fitness for height workers/craneoperators/drivers to be ensured.

Railing around staircases & platforms to be ensured. 9.CIVIL SAFETY /10

Suitable platform(chequered plate) / Jhoola.Barricading provided for excavated area as perrequirement.

Use of ladder/fall arrestor to be followed as per standard. Jhoola arrangement followed as per BHEL standard.

4.ELECTRICAL SAFETY /10Painters & cement workers to be well protected byproper PPES.

Electrical Booth constructed as per Std/Specification. Sloping & shoring provided as per requirement.

Usage of Metal clad top.Precautions & control measures to be followed fordeeper excavations.

Conditions of electrical booth. 10.FIRE SAFETY /10

All cable joints properly insulated.Installation of Portable Fire Extinguisher as perrequirement.

Provision of ELCBs and proper extension boards.Portable Fire Extinguishers to be replenished from timeto time & Expiry Date to be explicitly displayed.

Conditions of power & welding cables. Conducting of mock drills.

Proper earthing of equipments & boards.Earthing is to be inGood condition.

Display of caution board with appropriate sign & safetyposters.

PSSR

SAFETY DEPT

OHSAS 18001

ISO 14001


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PSSR OHSAS 18001SAFETY SAVES ISO 14001

Management Control

Eliminate UnsafeCondition Discovering causes Elimination of UnsafeAction

By Means of By Means of By Means of

Safe guarding allMachines, Equipments

Rectifying or PreventingDefective conditions

Suitable ,Safe Design andConstruction

Ventilationsuitable &Adequate

Illumination suitable &adequate

Safe dress and personalprotective equipment

Job Safety Analysis

Investigation ofAccidents

Inspection of Plant andEquipments

Recording andTabulation of data

Personal Adjustment

Safety Education andTraining

Supervision

Discipline


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Identify Participants and EstablishCommunications

Evaluate Risks Offsite

Review Existing Plans & Identify Weaknesses

Task Identification

Match Tasks and Resources

Integrate individual plan into overall plan andreach agreement

Prepare Final Plan and Obtain approvals

Training Testing, Review and Updating

Public Education

Evaluate Risks


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Etc.12

LEG SLEEVES11

HAND SLEEVES10

GUM BOOTS09

NOSE MASK08

WELDING HELMETS07

SAFETY FACESHILED

06

SAFETY SHOES05

HAND GLOVES04

SFAETY GOGLES03

SAFETY BELTS (FullBody harness)

02

SAFETY HELMETS01

ISSUEDPPEsS.No

ELECTRICAL

BOOTH

ELCB

GRINDING M/C.W/H WHEEL

GUARD

GRINDING M/C.W/O WHEEL

GUARD

WELDING M/C

DRILING M/C

CUTTING M/C

BRUSHING M/C

POWER CABLES

W/H METAL

CLAD PLUGTOPS

FIRST AID BOX


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PENALTY FOR NON CONFORMANCE OF SAFETY NORMS

Clause No. Amount (Rs.)

1 Not wearing Safety Helmet 50

2 Not wearing Safety Belt while working at heights 100

3 Grinding without googles 50

4 Not using 24 Volt Supply for lighting in confined Space 500

5 Improper earthing of welding and other electrical machines 500

6 Electrical plugs not used for hand machines 100

7 200

8 200

9 Using frayed / broken welding cables 200

10 Non removal of scraps for platforms 200

11 Lifting cylinders without cage 500

12 Gas cutting without proper precautions or not using sheet below 200

13 Not maintaining electrical winches properly 500

14 Shorting of fuse links by thick wire 500

15 Not wearing safety shoes 50

16 Grinding without hand gloves, spectacles and apron 50

17 100

18 Using slings without proper clamping 200

19 Improper maintenance of electrical booth 500

20 Gas cutting without flashback arrestor 500

21 Not providing fire extinguisher and fire buckets for electrical booth and stores 200

22 Over speeding vehicles within site premises (Not more than 20 Km) 200

23 Removal/ Display of damaged safety boards 200

24 Not providing proper barricading/ caution boards 20025 Handling of structural material without Hand gloves 50

26 Helper driving the vehicle/doing the welding job 500

27 Invalid/No driving licence for the driver 500

28 Invalid/No driving licence of the vehicle used at site 500

29 Date of test/safe working load not displayed on the T & Ps 200

30 Sub contractors not attending the safety meeting 1000

31 Sub contractors not displaying BHEL safety and HSE policy 1000

32 Supervisor/ Engineer responsible for violation of safety norms 100

33 Improper Ladder arrangement for climbing up 500

34 Improper scffolding arrangement 500

35 Engaging child labour for construciton works 1000

36 Persons/Vehicle entering into hazardous or No entry zone 200

37 Usage of domestic LPG cylinder for gas cutting 500

38 Improper storage of Gas cylinder 50039 Not having/ improper maintenance of First Aid Box 100

40 Smoking in hazardous work place 500

41 Cleanliness not maintained by the agency at canteen in site 200

42 Sub contractors toilets not maintained properly 100

43 Improper disposall of waste/ toxic materials 200

44 Urinating in work/ public places at site 200

Description

Not slinging properly

Not providing life line

Using damaged slings


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SAFETY INSPECTION REPORT

Ref :Format No:QMS/SR/12-F20/00

Agency & Area: DATE:

SITE: REPORT NO:

S.No

Observation of Non-Conformance

Corrective ActionProposed

SectionHead

Responsible

Target Dateof

Completion

CompletionDate &

Signatureof SafetyIncharge

1

2

3

4

5

Distribution:

Section Head concerned through Site In Charge

HSE Co-ordinator


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WEEKLY SAFETY INSPECTION(To be submitted by Agency on every Monday)

Site:

Location / Area Inspected by: Area. ---------------

Agency: --------------------

Date: _________________________ Time: __________________Hrs.

Sr.No. Description Remark

1 Use of PPE:Head / Foot / Eye / Hearing / Hand /Harness.

2

Excavation below scaffold:Any excavation below existingscaffold started by other contractor?What action do you expect to take?

3

Electrical:Overall Housekeeping /Terminal Box Closed / ELCB /Earthing / Sign & Warning / Elect.

Generator fitted with spark arrestor?

4

Lifting Tackles & cranes:Certified / General Condition / colourcoding Storage / operator license /crane with Reverse Alarm / properflag man for road closure?

5Any hazards found in work area. ifyes, what is your action plan?

6

Work Permit:

Appropriate Permits

Deviation from PermitConditions observed

7 Working At Height:Supervision / Proper Erection /Approved Scaffolds. Use of safetyHarness by employees? No personwalks on pipes or I beams.


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8 Compressed Gas:Proper Storage/ Cylinder Secured/Hose Condition / Gauges / Valve / FBArresters / Caps / Trolley.

9 HousekeepingWalkway Clear / Material Stacking /Trash Boxes / Lay Down Area /Timber / cables / cables scrap

10 Fire Prevention / Protection:Flammable Material Storage /Warning & Signs / ExtinguisherLocated, Accessible, Maintained,

Inspection sticker

11Welfare:Facility - Drinking water containers?

Please give Nos:--

12 Scaffolds at your site are withproper access? If no give details.

13 PEP talk details14 Tool Box meeting details

15 How frequently you inspect crane?Any defect observed? Please writedetails.

( If space is not sufficient ,please attach a separate copy )

Comments on areas of concern:

Sign:Inspected By: __________________


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PROJECT SITE ---

1.1 Name of the Contractor

1.2

2.1

2.2 Name and desigination

of Contractor package in charge

2.3

3.1 Date & Time of Accident 3.3 Date Resumed

3.2 Number of workdays lost by vctim Number of Man-Hours lost by others

(If duty not resumed, give

estimated figure)

4.0 Weather Condition fog High wind Rain Fine

5.0

5.1 Name Name of material/Equipment/Property

5.2 Occupation

5.3 Age

5.4 Sex

5.5 Married/Single Nature of Damage

5.6 Employmenty Period

5.7 Nationality

5.8

5.8.1

5.9 Insurance Details.

1) Policy number --2) Expiry date --

3) Insurance company --

MULTIPLE

Nature of Injury

6.0 Agency (Object/Equipment/Substance) most responsible for causing Accident/Injury/damage

3.4

CRUSH

FRACTURE

Part of Body Injured Types of injury

Instructions

Head

Eyes

Ears

face

Neck

Shoulder

5.8 Address of the victim

DD / MM / YY

Activity Area

Scope of work

Name of Site

Extra heat/humid

DISLOCATION

SEVERE

ABRASSION

BRUISE

SPRAIN / STRAIN

ELECTRIC SHOCK

LACERATION

PUNCTURED WOUND

BURN

CONTRACTOR'S ACCIDENT REPORT

This report is to be sent with in 24 hours to BHEL, safety Department, in respect of all accidents/Incidents in

addition to immediate telegraphic intimation of facilities and major damages including fires.

Personal Details of Injured and or details of Material/Equipment/Property Damaged


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7.0

8.0 DESCRIBE CLEARLY HOW THE ACCIDENT OCCURRED ( If space is insufficient use a seprate

9.0

10.0

11.0

Witness (1) :-

Witness (2) :-

13.013.1

13.213.4

13.513.613.7

14.0

DESIGNATION

Submitted to:

12.0

SIGNATURE

NAME

causing Accident/Injury/DamagePerson (Name & Designation) with most Control Over Agency( Object/Equipment/substance)

sheet & attach)

WHAT ACTS & / OR CONDITIONS CONTRIBUTED MOST DIRECTLY TO THIS ACCIDENT?

WHAT ARE BASIC REASONS FOR THE EXISTENCE OF THESE ACTS AND / OR CONDITIONS?

WHAT CORRECTIVE ACTIONS HAVE BEEN TAKEN TO PREVENT ACCIDENT RECURRENCE?

Statement of witnesses ( Attach separate copy if space is not sufficient )

Others relevant to incident ( Specify)

COMMENTS OF SITE INCHARGE OF CONTRACTOR

DETAIL OF DOCUMENTS ATTACHED ( Where ever applicable )Medical Reports

Photographs,Diagrams,Maps,SketchesInvestigation reports

Maintenance reports,Daily checklists / Logs / T & P CertificatesPolice report


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10. Steel wire rope slings


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While Lifting Materials While Driving a Vehicle

While Pushing a Car While Washing face

While Sitting and watching While tying shoe lace


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Name of Contractor

Date of Inspection

Sr

no

Description Remarks

1.0 Name of Equipment

2.0 Basic information of equipment

2.1 Specification

2.2 Sr no of equipment

2.3 Mark

2.4 Year of manufacture

3.0 Major Repairs / Overhauls(Furnish details of work carriedout)

Date(s) of major repair /

overhaul

3.1

3.2

Repairs carried out at site3.3

4.0 Any performance test conducted Yes / No

5.0 Document Submitted Yes / No

6.0 Manufacturers test / Guaranteecertificate

Available / Not available

7.0 Performance test Done / Not Done

8.0 Acceptance norms

9.0 Committee observations

10.0 Date of next review (if accepted)

SITE FE ENGR SAFETY ENGR FQA ENGR ERECTION ENGR

NAME & SIGN OF AGENCY SAFETY SUPERVISOR:..


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Permit No..

Name of Plant/Site Date

WORK PERMIT(NOT TO BE ISSUED FOR MORE THAN 30 DAYS INCLUDING SUNDAY & HOLIDAY)

01. Name of the Contractor Firm :

02. Name of Engineer / Supervisor Supervising the job :03. Name of the Contractor :

04. Name of Work :05. Give details of job to be taken up :

06. Permit Valid from : Date to

07. Shutdown required or not : YES / NO / NA(If yes Submit the Requisition to

Work attach along with this permit)

A) (Declaration of Contractor) :I accept the responsibility for ensuring that all men under my control shall observe the statutory safety

requirements and follow the safety instructions of the plant.Following Check list points (Yes /No /Not applicable) are to be ensured:

i) Tool Box talk conducted : YES/NO/ NAii) Adequate PPEs provided to all workmen : YES/NO/ NAiii) Fire fighting arrangements available at the site : YES/NO/ NA

iv) All statutory safety requirements are met : YES/NO/NA

v) Combustible material have been removed from site or covered :YES/NO/NA

properly

vi) Experience and trained electrician present at site :YES/NO/NAvii) Emergency vehicle available at site :YES/NO/NA

viii) Proper lighting provided :YES/NO/NA

ix) Road blockage / barication required :YES/NO/NA

x) All the electrical equipment earthed properly and routed :YES/NO/NA

through 30 mA ELCB

xi) First Aid provision kept at site :YES/NO/NA

xii) Flask back arrester & Fire blanket provided :YES/NO/NA

xiii) Checking of workers taking toxic substances :YES/NO/NA

xiv) Full body harness safety belt provided to the height workers :YES/NO/NA

xv) whether height workers are medically fit to working at height :YES/NO/NA

(A copy of medical report mentioning the BP / past

history of individual to be attached along the permit)xvi) Have you submitted valid license of Heavy earth moving equipments / : YES/NO/NA

Vehicles & Drivers valid License?xvii) Have you submitted your safety plan? : YES/NO/NA

xviii) Whether any other job will be carried out by other team at above/below this specified job?

: YES/NO/NA

xix) Are required cautionary signage displayed at proper location? : YES/NO/NA

xx) Have you submitted your T & P certificates? : YES/NO/NA

Signature of Signature of Signature of

Contractor Concerned Engineer Safety Engineer of Contractor Contractor Site Incharge

with name and Designation with name and Designation

.


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B) (Certificate to given by Engineer-in-Charge) BHEL :

Certified that the work described by the contractor is as per planning and the contractor has taken all

necessary safety precautions required to do job safely to best of our knowledge and satisfaction .The job

will be carried out under our Supervision.

Signature of Concerned Engineer Incharge /BHEL Signature of Safety Engineer/BHELWith name and Designation& Date With name, Designation & Date

C) (Certificate to be given by the BHEL, HSE Department where work is to be carried out):

Signature of HSE Coordinator with Name,Designation & Date

D) (Intimation to the Customer Safety Department where work is to be carried out) :Receiving the information on the work described above.

Signature of Customer Safety Dept. withName, Designation & Date

INSTRUCTIONS

i) This permit to be issued for 30 days. Verification to be done daily by concernedengineer of contractor and consultant in a separate sheet attached with the permit.

ii) There will be no renewal after 30 days and fresh permit to be applied.iii) Any violation to be permit condition the permit is liable to be withdrawn.iii) The permit to be retained by immediate engineer / Supervisor at site all the

time.


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AGENCY :

PermitSl. No.

DATE&

TIME

Permit for which work SignatureofEngineerIn charge

BHEL

Signatureof theEngineerIn charge /

Contractor

Remarks (If any )verifying authority to

mention whether permitgranted or Not

.


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&

&


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SITE :

Name of the worker : Age :

Designation : Gate pass No :

Mobile phone No : Blood group :

Language known : Working experience : Years

Working experience at height : Years Previous worked site :

Recent safety training date :

Details of attend safety training:

Workman compantaion insurance No: Validity :

Date of medical check-up:

Describe health history of worker :

Any hereditary problem mention here:

Previous accient / Injury if any give Details:

Attitude towards safety awareness:

General physical condition:

If any disability mention here :

PPE issued Details

Signature of concern agency safety officer:

Signature of agency site incharge:

Name & designation of the issuing authority :

signature of issuing authority : Pass No :

NOTE

1.Height pass will be issued with validity perioed up to workers compentaion insurance validity date.

2.During periodical medical check-up any abnormality is found / any violation of safety height pass will be withdrawn.

AGENCY:

PERSONAL DETAILS

HEALTH DETAILS (To be fill up by the concern agency safety officer)

Signature of worker:

Comments of the issuing authority:

DECLERATION FOR WORKER

I am aware of safety rules for height work.I will follow insrtuctions of safety officers during my working hours.I promise I

will use required PPEs for my work.For non violation of safety norms action may be taken againest me.

Name of the worker :

DATE:SL.NO:

APPLICATION FOR WORKING AT HEIGHT

+91

Normal Physically Disability

HELMET SHOE SAFETY BELT FACE SHIELD for welders& gas cutter

GOGGLES for grindersHAND GLOVE FALL ARRESTER


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DAYS DATE Signature of

the Engineer

of Contractor

Signature ofthe Safety

Officer ofContractor

Signature ofConsultant

Engineer

Remarks(If Any)

INITIATOR ISSUING

AUTHORITY

VERIFYING

AUTHORITY

VERFYING

AUTHORITY TOMENTION WHETHER

PERMIT GRANTEDOR NOT

1st

2 nd

3 rd

4 th

5 th

6 th

7 th

8 th

9 th

10 th

11 th

12 th

13 th

14 th

15 th


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Date:

Name of Plant/Site

(New Blasting Work Permit to be issued for each Blasting)

01. Name of the Contractor Firm02. Name of the Licenced Blaster / Shot Firer & Details of licence03. Details of explosive van :04. Name of Work :05. Till date no. of blasting carried out in this site :06. Till date no. of blastings carried out in this specific area :07. No. of blasting that the permit requires :

08. Starting time of drilling operation & charging time :09. Location of Blasting :

10. Permit Valid from : (Time) From. . . . . to . . . . .: (Date) Fromto

11.Is there any HT or LT line passing over this blasting area?: YES/NO/NA

12. Shutdown required or not : YES / NO / NA

(If yes Submit the Requisition to

Work attach along with this permit)

A) (Declaration of Contractor) :I accept the responsibility for ensuring that all men under my control shall observe the statutory safety

requirements and follow the safety instructions of the plant.

Following Check list points (Yes /No /Not applicable) are to be ensured:

i) Whether the detonators are checked individually for continuity & resistance. :YES/NO/NA

ii) Do all the detonators belong to same manufacturer ? :YES/NO/NAiii) Whether the explosives & Cartridges selected for use are of correct size? : YES/NO/NA

iv) Whether the explosives & detonators are of approved quality. : YES/NO/NA

v) Whether the condition of lead / Leg wires checked : YES/NO/ NA

vi) Whether sockets in the blasted area flushed with air and water & plugged : YES/NO/ NAvii) Whether the bores are cleared of all the debris before explosives are inserted : YES/NO/ NA

viii) Whether the environmental conditions are considered ? ( Rain / Sunny / Wind /

Thunders / Lighting ) : YES/NO/NA

ix) Whether the danger zone is suitably cordoned and flagmen posted atImportant points. : YES/NO/NA

x) Whether red flags during day time and red lamp during night dislpayed : YES/NO/NAxi) Whether suitable warning boards are displayed at site. : YES/NO/NA

xii) Whether no. of entry points are identified and access control is established. : YES/NO/NAxiii) Whether blasters shelter is available in good condition. : YES/NO/NA

xiv) Whether proper signaling system is established to prevent trespassers entering

the blasting zone ,siren or hooter is available. : YES/NO/NA


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xv) Whether the charged hole covered with blasting mats, conveyor belts and sand

Bags & steel slabs to prevent splinters from flying of in all directions ? : YES/NO/NA

xvi) Fire fighting arrangements planned at the blasting area : YES/NO/ NA

xvii) Emergency vehicle available at site : YES/NO/NA

If yes , Specify Vehicle no.i) Whether any other job will be carried out by other team near this specified

job ? : YES/NO/NA

xix) Have you submitted your safety plan? : YES/NO/NA

xx) Have submitted Equipments T & P Certificates those are to be used ? : YES/NO/NAxxi) Whether all the drillers have been provided with Ear plugs , helmets ,goggles

And gum boots. : YES/NO/NA

xxii) Whether a record has been maintained in a separate register indicating.

Date & Time of blast.Number of holes

Types of explosives used

Amount of charge per hole.Firing pattern & sequence.

xxiii) Mention

a) Any Electrical / Telecom line or cables near by? If so specify the distance & voltage.

b) Whether the circuit has been checked ,Specify the resistance

c) Are there any structures , building or equipments nearby? If so specify the distance in all direction withsketch.(East-West & North-south). .

CHECK POINTS AFTER BLASTINGi) Mention the Quantity of explosives brought from Magazine ..

ii) Mention the quantity of explosives used iii) Mention the quantity of explosives returned to Magazine. .

iv) Whether any misfire detected ? If, Yes give the no. of holes and brief of action taken

v) Whether All Clearsiren is blown & mention the time of All Clear siren. Time

Signature of contractor concerned Signature of safety Signature ofEngineer incharge Engineer of Contractor Contractor site in

with name and Designation with name and Designation Incharge


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WORK PERMIT REQUEST FORELECTRICAL ISOLATION

Valid from: _____________ Valid upto: ______________

1. Detail of the Equipment/Machine to be isolated

Requested by:Signature ________________ Time ________________

Name ___________________ Date _________________

Designation ______________

2. Equipment/Machine mentioned above has been effectively isolated from

Electricalsource by:-Yes No NA

a) Removal of fuses

b) Putting off mains

c) Locking of main

d) By racking out

e) Isolation tested and found OK

f) Isolation entered in the register

3. Equipment/Machine is efficiently connected to earth at the followingpoints:___________________________________________________________________

4. Other precautions __________________________________________________________________________________________________________

5. The following works to be carried out ______________________________________________________________________________________________________

Tags have been Displayed Tag No. _______________________________


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WORK PERMIT

ELECTRICAL ISOLATION CERTIFICATE

Permit No:_________ Date of issue:______________

Valid from: _____________ Valid upto :____________

Name of the Equipment/Machine:

I hereby declare that above mentioned Electrical isolated work has been completed safelywithout any injury or property damage. (If any injury or property damage, a separatecause sheet should be attached)

Electrical power to be restored:

Requester Signature ________________ Time ________________

Name ___________________________ Date _________________

Designation _______________________

Electrical power restored.Provider Signature __________________ Time ________________

Name ___________________________ Date _________________

Designation ______________________


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TAG

DANGER

DO NOT SWITCH ONWORK IS UNDERPROGRESS

PERMIT NO: _________ VALID FROM:

_________

AGENCY : _________

PERMIT PROVIDER SIGNATURE: ___________________


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Fewer

Accidents

Safety

Training

Policies Slogans

SafetyMeetings

Contests& Awards

Committees

& Councils

Reprim

an

ds

Regul

ation


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VERTICAL & BOTTOM STAINLESS

STEEL ANCHORAGE

INTERMEDIATE BRACKET

CABLE CLAMP

VERTICAL TENSIONER

ADJUSTABLE ANCHORAGE POINT


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START END BRACKET SHOCK ABSORBER

HORIZONTAL RUNNER

HORIZONTAL TENSIONER

CABLE CLAMP


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TopRail

Mid -

Rail

Toe

board


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FALL ARRESTOR/SNAPHOOK TO BE USEDWHILE CLIMBING THE

LADDER.


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````

WEL

DINGMACHINE1

WEL

DINGMACHINE2

WEL

DINGMACHINEn

DRILLING

MACHINE

Main

switch

ELECTRICAL BOOTHSAND BUCKETS DCP3KGCO23KG

EARTH PIT - 1

EARTHP

IT-2

25 X 6 GI FLAT8 SWG GI WIRE


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TYPICAL ARRANGEMENT OF EARTHPIT


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WELDING TRANSFORMER CONNECTION SLD


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.


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Working Load Limits & Safe Working Loads

Caution

Safety recommendations


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TYPICAL SLING ARRANGEMENATS

Cradle Sling Lifting coils, steel strip, etc.

Cradle Slings Lifting boilers and packaging cases, etc.

Halshing Slings Method using a single sling in place of an endless sling

where a bight is required. A stirrup fitted temporarily inthe bight will minimise damage to the sling.

Double Wrap Slings Note how the double wrap grips the load and helps to

prevent it from slipping sideways out of the slings.

Combination Slings Timber steel sheets and packing cases, etc.

Reeving Slings Lifting tubes, bars and rods, etc.


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TYPES OF SLING LEGS

TYPES OF SLING TERMINATION

Wire rope socketPoured splter or

Resin

Wire ropeSocket swaged

Mechanical SpliceLoop or Thimble

Loop ThimbleSplice Hand

Tucked

Wedged

Socket

Clips


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One Leg Sling Two Leg Sling Three and Four Leg Sling

Angle to thevertical

0 0- 45 45- 60 0- 45 45- 60

Nominal ropediameter mm

Working LoadLimits Tonnes

Direct Direct Direct Direct

8 0.700 0.950 0.700 1,50 1,05

9 0.850 1.20 0.850 1,80 1,3010 1.05 1.50 1.05 2,25 1,60

11 1.30 1.80 1.30 2,70 1,95

12 1.55 2.12 1.55 3,30 2,30

13 1.80 2.50 1.80 3,85 2,70

14 2.12 3.00 2.12 4,35 3,15

16 2.70 3.85 2.70 5,65 4,20

18 3.40 4.80 3.40 7,20 5,20

20 4.35 6.00 4.35 9,00 6,50

22 5.20 7.20 5.20 11,0 7,80

24 6.30 8.80 6.30 13,5 9,40

26 7.20 10.0 7.20 15,0 11,0

28 8.40 11.8 8.40 18,0 12,5

32 11.0 15.0 11.0 23,5 16,5

36 14.0 19.0 14.0 29,0 21,0

40 17.0 23.5 17.0 36,0 26,0

44 21.0 29.0 21.0 44,0 31,5

48 25.0 35.0 25.0 52,0 37,0

52 29.0 40.0 29.0 62,0 44,0

56 33.5 47.0 33.5 71,0 50,0

60 39.0 54.0 39.0 81,0 58,0

SINGLE SLINGWIRE ROPE

FOUR SLINGWIRE ROPE

DOUBLE SLINGWIRE ROPE

WORK LOAD LIMITS FOR WIRE ROPE SLINGS


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Thumb Rule for Calculating the SWL to Wire Rope.


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ROPE INSPECTION AND REMOVAL

Not SpecifiedNot Specified6**ANSI/A10.5

22**236**Personnel hoistsANSI/A10.4

Not SpecifiedN/S412**Overhead hoistsASME/B30.16

23236**Floating cranes & derricksASME/B30.8

23236**Base-mount drum hoistsASME/B30.7

23236**DerricksASME/B30.6

2 randomly distributed broken wires in 6 rope diameter or 4 randomlydistributed broken wires in 30 ro e diameter.**

Rotation resistant ro es

23236**Running ropesMobilecranes

ASME/B30.5

23236**Portal, tower & pillar cranesASME/B30.4

Not specifiedNots ecified

412**Overhead and gantrycranes

ASME/B30.2

At endconnection

In one ropela

At endconnection

In onestrand

In onero e la

EquipmentStandard

NO OF BROKEN WIRES INSTANDING ROPES

NO OFBROKEN WIRES INRUNNING ROPETable - Removal


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WORK LOAD LIMITS FOR CHAIN SLINGS

Two Leg Three and Four LegSingle

Leg

0 - 45 45 60 0 45 45 60ChainDia. mm

Grade

Factor 1 Factor 1.4 Factor 1 Factor 2.1Factor

1.5

6 8 1.12 1.6 1.12 2.36 1.7

7 8 1.5 2.12 1.5 3.15 2.24

7 10 2 2.8 2 4.2 3

8 8 2 2.8 2 4.2 3

10 8 3.15 4.25 3.15 6.7 4.75

10 10 4 5.6 4 8.4 6

13 8 5.3 7.5 5.3 11.2 8

13 10 6.7 9.5 6.7 14 10

16 8 8 11.2 8 17 11.8

16 10 10 14 10 21.2 15

19 8 11.2 16 11.2 23.6 17

19 10 14 20 14 30 21

23 8 16 23.6 16 35.5 25

23 10 21 29.5 21 44 31.5

26 8 21.2 30 21.2 45 31.526 10 27 38 27 57 40

32 8 31.5 45 31.5 67 47.5

32 10 40 56 40 85 60


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The load imposed on a sling leg increases as the angle of the leg from

vertical increases.

Grade 8 Alloy Chain

Grade 8 chain is intended for use for overhead lifting applications. The chain products are

fabricated from the highest quality alloy steel, the toughest chains with the highest strengthto weight ratios.

Grade 10 Alloy Chain

Single LegChain Sling

Four LegChain Sling

Three LegChain Sling

Two LegChain Sling


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Rated Capacity of Slings


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FLASHBACK ARRESTOR


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OXYGEN/ACETYLENE/LPG CYLINDERS - STORAGE


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8

OCCUPATIONAL HEALTH& SAFETY


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FIRST AID


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&


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1. 2. 3. 4. 5.


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SAFETY DEPARTMENT

OHSAS 18001SAFETY SAVES ISO 14001

STEP 1State or identify significance

STEP 2Undertake fire safety audit

STEP 3Prepare a fire safety policy

STEP 4Evaluate the options

STEP 5Prepare an action plan

STEP 6

Dose the fire safety solution cause any damage.

STEP 7Implement the necessary action

Review comments


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SAFETY DEPARTMENT


Fire needs an oxygen concentration of at least 16% in air in order to burn a fuel. In

comparison, the air we normally breathe contains 21% oxygen.

When the ambient air surrounding the fuel source reaches a certain temperature, fire can

exist.


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SAFETY DEPARTMENT


1. Class A - Trash, Wood, PaperClass A f ires involve ordinary combustible materials--paper, wood,

Fabrics, rubber, and many plastics. Quenching by water or insulating

by a multipurpose (ABC) dry chemical agent is effective.

2. Class B - Liquids, Grease

Class B fires occur in flammable liquids--gasoline, oils, greases, tars,

Paints, lacquers, and flammable gases. Dry chemicals and carbon

Dioxide agents extinguish these fires

3. Class C - Electrical Equipment

Class C fires take place in live electrical equipment--motors, generators,

switches, and appliances. Nonconducting extinguishing agents such as

dry chemicals or carbon dioxide are required to extinguish them. Fire

extinguishers for the protection of delicate electronic equipment shall be selected fromtypes specifically listed and labeled for Class C

4. Class D - Combustible Metals

Class D fires occur in combustible metals such as magnesium, titanium,

Zirconium, sodium, lithium, and potassium. Sodium carbonate, graphite,

Bicarbonate, sodium chloride, and salt-based chemicals extinguish these fires.

5. Class K - Cooking Oil Fires.

Class K fires occur in cooking appliances that use combustible cooking

media (vegetable or animal oils and fats).


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SAFETY DEPARTMENT



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SAFETY DEPARTMENT


&


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SAFETY DEPARTMENT



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Documents

Safety Through Measurement