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Safety Measures for Machineryin Thailand
Present by: Mr.Vachiravitch Mathurossuwan
My Nickname…
“ YAI “
Mr. Vachiravitch Mathurossuwan
POSITION : SAFETY ADMINISTRATIVE OFFICERCOMPANY: PTT PUPBLIC COMPANY LIMITED ( PTT )Educational Background :B.Ed.(Electrical) , MBA.(General)Working Experiences :
Quality Safety Health & Environment17 Year.(PTT)Trainer & Consultant (QSHE) 12 Year.Books (Safety Planed Inspections,Internal Audit ISO14001)VCD (5 Story)
Cotact:E-mail: [email protected]: 6681-738-1643OFFICE: 662-239-7963
Purpose of the presentationPurpose of the presentation
To present the method to measure To present the method to measure safety for machinery in Thailand and safety for machinery in Thailand and showing the result from measurement showing the result from measurement in 3 lastin 3 last year. year.
Presentation PlanPresentation PlanThailand industrial BackgroundThailand industrial BackgroundAccident & incident in ThailandAccident & incident in Thailand
The methodThe method to measure safety for to measure safety for machinerymachineryReport ProcedureReport ProcedureSituations in PTT.Situations in PTT.Q&AQ&A
Background of the industrial in ThailandBackground of the industrial in Thailand
THE PAST- Agriculture
THE PRESENT- Industrial
IN FUTURE
Food, Wood
Heavy industrial(petroleum, steel, electronic, auto)
Food ,handicrafts
Ceramic, Wood
631
87,222 94,772102,723
154,559
232,552
0
50000
100000
150000
200000
250000
1969 1987 1989 1991 2001 2011
Number of Factory
Year
Factory Growth Trend in Thailand
Accident & incident in ThailandAccident & incident in Thailand
YearYear Number of injury & occupation disease rateNumber of injury & occupation disease rate
19961996 245,616245,61619971997 230,376230,37619981998 186,498186,49819991999 171,997171,99720002000 179,566179,56620012001 189,621189,62120022002 190,979190,97920032003 210,673210,67320042004 215,534215,53420052005 214,235214,235
Source : Social security office
YearYear Type of AccidentType of Accident
1999 Refinery Explosion & Conflagration
1997 Hotel Conflagration
1993 Doll Factory Conflagration
1990 LPG Truck Explosion & Conflagration
Major Accident RecordMajor Accident Record
The method to measure safety for The method to measure safety for machinery in Thailand has 2 typemachinery in Thailand has 2 type
The methodThe method to measure safety for machineryto measure safety for machinery
Government Enterprise /Factory
A B
The methodThe method to measure safety for machineryto measure safety for machinery
GOVERNMENT
The accidentThe accident number from machinery number from machinery cause to compare other causecause to compare other causeTo compare part recordTo compare part record
The methodThe method to measure safety for machineryto measure safety for machinery
SERVERITYSERVERITYCAUSE OF ACCIDENTCAUSE OF ACCIDENT
DEATHDEATH DISABLEDDISABLED LOSS ORGANLOSS ORGAN LOST TIME MORE LOST TIME MORE THAN 3 DAYSTHAN 3 DAYS
LOSS TIME LESS LOSS TIME LESS THAN 3 DAYSTHAN 3 DAYS
TOTALTOTAL
1.TOOL1.TOOL 11 -- 414414 7,0937,093 17,98017,980 25,48825,488
2.MACHINERY2.MACHINERY 5757 11 2,0952,095 11,60911,609 13,19313,193 26,95526,9553.CONSTRUCTION3.CONSTRUCTION 9090 88 3535 3.1633.163 5,1235,123 8,4198,419
4.MATERIAL4.MATERIAL 5757 44 673673 19,89119,891 77,49177,491 98,11698,116
5.ERGONOMIC5.ERGONOMIC -- -- 1111 1,0921,092 5,9875,987 7,0907,090
6.TRANSPORTATION6.TRANSPORTATION 396396 33 7979 4,0904,090 4,7904,790 9,3589,358
7.EXPLOSIVE7.EXPLOSIVE 77 -- 11 2020 1212 4040
8.GAS8.GAS 44 -- 11 7171 107107 183183
9.BOILER & VESSEL9.BOILER & VESSEL -- -- -- 2525 2626 5151
10.ELECTRICAL EQUIPMENT10.ELECTRICAL EQUIPMENT 100100 11 3535 713713 1,5201,520 2,3692,369
11.CHEMICAL , TOXIC11.CHEMICAL , TOXIC -- -- 33 660660 9,1599,159 9,8229,822
12.ENVIRONMENT12.ENVIRONMENT 2929 33 6464 3,2063,206 11,54511,545 14,84714,847
13.NATURAL CALAMITY13.NATURAL CALAMITY 2828 -- -- 11 3434 6363
14.DISEASE GERMS14.DISEASE GERMS 33 -- -- 22 107107 112112
15.PEOPLE / ANIMALS15.PEOPLE / ANIMALS 2020 11 22 236236 922922 1,1811,181
Year:2006
The methodThe method to measure safety for machineryto measure safety for machinery
SERVERITYSERVERITYCAUSE OF CAUSE OF ACCIDENT FROM ACCIDENT FROM
MACHINERY MACHINERY (YEARS)(YEARS)
DEATHDEATH DISABLEDDISABLED LOSS LOSS ORGANORGAN
LOST TIME LOST TIME MORE THAN MORE THAN
3 DAYS3 DAYS
LOSS TIME LOSS TIME LESS THAN LESS THAN
3 DAYS3 DAYS
TOTALTOTAL
20062006 5757 11 2,0952,095 11,60911,609 13,19313,193 26,95526,955
20052005 6161 55 2,1232,123 12,07912,079 14,09014,090 28,35828,358
20042004 4646 11 2,2282,228 12,11812,118 15,11415,114 29,50729,507
0
5000
10000
15000
20000
25000
30000
35000
2004 2005 2006 2007
TOTAL CASES
YEAR
29,50728,358
26,955
0
10
20
30
40
50
60
70
2004 2005 2006 2007
DEATH
YEAR
46
6157
0
1
2
3
4
5
6
2004 2005 2006 2007
DISABLED
YEAR
1
5
1
0
500
1000
1500
2000
2500
2004 2005 2006 2007
LOSS ORGAN
YEAR
2,2282,123 2,059
0
2000
4000
6000
8000
10000
12000
14000
2004 2005 2006 2007
LOSS TIME MORE THAN 3 DAYS
12,118 12,079 11,609
YEAR
0
2000
4000
6000
8000
10000
12000
14000
16000
2004 2005 2006 2007
LOSS TIME LESS THAN 3 DAYS
15,11414,090
13,193
YEAR
The methodThe method to measure safety for machineryto measure safety for machinery
ENTERPRISE/FACTORY
The accidentThe accident numbernumberThe cause of accidentThe cause of accident
Procedure for reportProcedure for report
Enterprise /Factory
Enterprise /Factory
Enterprise /Factory
GOVERNMENT
Labour Ministry
Social security office
HR, Safety officer
Situations in PTT.Situations in PTT.Type of business is petroleumType of business is petroleum4 business group 4 business group ( ( oil,gas,petrochemical,supportoroil,gas,petrochemical,supportor))Type of equipment (focus for oil Type of equipment (focus for oil business)business)–– Equipment in processEquipment in process–– Single Equipment Single Equipment
Situations in PTT.Situations in PTT.Process machineryProcess machinery–– MotorMotor–– pumppumpSingle machinerySingle machinery–– GeneratorGenerator–– Fire engine dieselFire engine diesel–– Machinery in maintenance workshopMachinery in maintenance workshop
Situations in PTT.Situations in PTT.
Used the Safety Management SystemUsed the Safety Management System–– TIS18001:1999/OHSAS18001:1999TIS18001:1999/OHSAS18001:1999–– ISO14001:2004ISO14001:2004–– ISO9001:2000ISO9001:2000–– Productivity (5S,QC,TPMProductivity (5S,QC,TPM--JIPM,ODOP)JIPM,ODOP)
Procedure safety measurement for machineryProcedure safety measurement for machinery–– Accident & Incident Investigations ProcedureAccident & Incident Investigations Procedure–– Accident & Incident Investigations Web ApplicationAccident & Incident Investigations Web Application–– Management ReviewManagement Review
Top Management (2 Time/year)Top Management (2 Time/year)Middle Management (4 Time/year)Middle Management (4 Time/year)First Management (6 Time/year)First Management (6 Time/year)
MANAGEMENT SYSTEM
Situations in PTT.Situations in PTT.
Number of accidentNumber of accident–– monthly reportmonthly report–– Quarterly reportQuarterly reportType of cause from accidentType of cause from accident–– Loss time accidentLoss time accident–– Property lossProperty loss–– TransportationTransportationKPIKPI
Type of Measurement
WEB ACCIDENT SYSTEMWEB ACCIDENT SYSTEM
ACCIDENT & INCIDENT REPORTACCIDENT & INCIDENT REPORT
0
1
2
3
4
5
2549 1 3 4 5
2550 0
Jan.-Mar Jan.-Jun. Jan.-Sep. Jan.-Dec.
Loss Time Accident
0
1
2
3
2549 0 0 0 1
2550 0
Jan.-Mar Jan.-Jun. Jan.-Sep. Jan.-Dec.
Property Loss
MAJOR MINOR รวม Near MissSub
Standard TOTAL
Loss Time
Accident
Pr oper ty
LossREPORT / EMPLOYEE
%
CORRECTIVE
ACTION
CAR ACCIDENT =
> 100,000
CHEMICAL
/SPILL
JAN-MAR 2 26 28 137 243 380 0 0 13.57 / 1.64 69.44 0 10
APR-JUN
JUL-SEP
OCT-DEC
OIL OPERATION 2007
ACCIDENT PREVENTIVE REPORT RESULT
TIME
DETAIL
JANUARY – MARCH 2007
