6
G G81 www.sti.com/info High locking force of 2000 N (450 lb.)—locks guard door shut until machine is safe to enter NEMA 6 enclosure enables the TL8012-S to withstand water washdown cleaning Door and lock monitoring—the TL8012-S has a total of 5 contacts: 2 N/C safety + 1 N/O for door position monitoring plus 1 N/C + 1 N/O for lock monitoring Lid-mounted status light is on when solenoid is energized, indicating that solenoid has unlocked the guard door Rotatable head—the rotatable head of the TL8012-S provides 4 actuator entry positions to satisfy most installation requirements Optional key release—this option on power-to-unlock models allows emergency manual unlocking of the guard door Long life—the TL8012, with its variety of stainless steel actua- tors and stainless steel guide, is designed for a minimum of one million actuations. Versatile Safety Interlock Switch with Guard Door Locking Rev. 3.11 Safety Interlock Switches TL8012-S TL8012 For full product information, visit www.sti.com. Use the SpeedSpec Code or scan the QR Code for quick access to the specific web page. Conforms to EN1088, EN60947-5-1, EN292, EN60204-1 UL and C-UL listed C US Specifications Electrical All Models TL8012-S1 & -S2 TL8012-S3 Contact Configurations: 3 N/C + 2 N/O 4 N/C + 1 N/O Safety Contacts: 3 N/C positive break 4 N/C positive break Switching Ability AC: 500 V–1 A, 250 V–2 A, 100 V–5 A DC: 250 V–0.5 A, 24 V–2 A Safety Contact Gap: > 2 mm (0.079 in.) Auxiliary Contacts: 2 N/O (1 solenoid monitoring) 1 N/O Max Switching Current/Volt/Amp: 500 V/500 VA Minimum Current: 5 V 5 mA DC Electrical Life: 1 x 106 minimum Solenoid Supply Voltage: 24 VDC or 24 VAC/DC or 110 VAC or 220 VAC Solenoid Power: 7 W, approx. 900 mA inrush Solenoid Rating: 100% duty Mechanical Mounting: Any position Mounting Hardware: 4 x M5 screws Actuator Travel for Positive Opening: 7 mm (0.276 in.) Min Operating Radius: Approximately 80 mm (3.25 in.) with flex actuator Approximately 175 mm (7 in.) with standard actuator Max Holding Force: 2000 N (450 lb.) Max Actuation Speed: 160 mm/sec (6.3 in./sec) Max Activation Frequency: 1 cycle/sec Case Material: UL listed, glass-filled polyester Actuator Material: Stainless steel Wiring Entry: 3 x M20 conduit with 0.5 in. NPT adapter Weight: 400 g (14 oz.) Color: Red Mechanical Life: 1 x 10 6 minimum Environmental Protection: IP67 (NEMA 6) Operating Temperature: -20 to 60°C (-4 to 176°F) Cleaning: Water washdown Compliance Standards: EN1088, EN60947-5-1, EN292, EN60204-1 Approvals/Listings: CE marked for all applicable directives, UL and C-UL Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C) — i.e., with the guard closed, actuator in place, and the machine able to be started.

Safety Interlock Switches TL8012-S - · PDF file1 2 TL8012 NEW! G TL8012-S Safety Interlock Switches Operation Actuator Alignment Guide Actuator alignment guide, easily replaced if

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Page 1: Safety Interlock Switches TL8012-S - · PDF file1 2 TL8012 NEW! G TL8012-S Safety Interlock Switches Operation Actuator Alignment Guide Actuator alignment guide, easily replaced if

G

G81 wwwsticominfo

bull Highlockingforceof2000N(450lb)mdashlocksguarddoorshut untilmachineissafetoenter

bull NEMA6enclosureenablestheTL8012-Stowithstandwater washdowncleaning

bull DoorandlockmonitoringmdashtheTL8012-Shasatotalof5 contacts2NCsafety+1NOfordoorpositionmonitoringplus 1NC+1NOforlockmonitoring

bull Lid-mountedstatuslightisonwhensolenoidisenergized indicatingthatsolenoidhasunlockedtheguarddoor

bull RotatableheadmdashtherotatableheadoftheTL8012-Sprovides4 actuatorentrypositionstosatisfymostinstallationrequirements

bull Optionalkeyreleasemdashthisoptiononpower-to-unlockmodels allowsemergencymanualunlockingofthe guarddoor

bull LonglifemdashtheTL8012withitsvarietyofstainlesssteelactua-torsandstainlesssteelguideisdesignedforaminimumof onemillionactuations

Versatile Safety Interlock Switch with Guard Door Locking Rev 311

Safety Interlock Switches

TL8012-S TL8012

For full product information visit wwwsticom Use the SpeedSpec Code or scan the QR Code for quick access to the specific web page

ConformstoEN1088EN60947-5-1 EN292EN60204-1 ULandC-ULlisted

R

C US

Specifications

Electrical All Models TL8012-S1 amp -S2 TL8012-S3 ContactConfigurations 3NC+2NO 4NC+1NO

SafetyContacts 3NCpositivebreak 4NCpositivebreak

SwitchingAbility AC 500Vndash1A250Vndash2A100Vndash5A

DC 250Vndash05A24Vndash2A

SafetyContactGap gt2mm(0079in) AuxiliaryContacts 2NO(1solenoidmonitoring) 1NO

MaxSwitchingCurrentVoltAmp 500V500VA

MinimumCurrent 5V5mADC

ElectricalLife 1x106minimum

SolenoidSupplyVoltage 24VDCor24VACDCor110VACor220VAC

SolenoidPower 7Wapprox900mAinrush

SolenoidRating 100duty Mechanical Mounting Anyposition

MountingHardware 4xM5screws

ActuatorTravelforPositiveOpening 7mm(0276in) MinOperatingRadius Approximately80mm(325in)withflexactuatorApproximately175mm(7in)withstandardactuator MaxHoldingForce 2000N(450lb) MaxActuationSpeed 160mmsec(63insec) MaxActivationFrequency 1cyclesec

CaseMaterial ULlistedglass-filledpolyester ActuatorMaterial Stainlesssteel WiringEntry 3xM20conduitwith05inNPTadapter Weight 400g(14oz) Color Red

MechanicalLife 1x106minimum Environmental Protection IP67(NEMA6) OperatingTemperature -20to60degC(-4to176degF) Cleaning Waterwashdown Compliance Standards EN1088EN60947-5-1EN292EN60204-1

ApprovalsListings CEmarkedforallapplicabledirectivesULandC-UL

Specificationsaresubjecttochangewithoutnotice NoteThesafetycontactsoftheSTIswitchesaredescribedasnormallyclosed(NC)mdash iewiththeguardclosedactuatorinplaceandthemachineabletobestarted

1

2

TL8012

NEW

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Operation

Actuator Alignment Guide Actuatoralignmentguideeasily

replacedifdamagedprovidesanideal letterboxfeatureformountingtheswitch behindafixedpanel

A B

C D

12

Theheadrotates180degtogive4possibleactuator entrypoints

Blankingplug forunused

entry

Adistanceof30mmorlessisrequiredbetweenfaceofswitchandfaceofactuatorforswitchtolock

Lockingforce=450lbs(2000N)maximum

Optional Key Release Version Optional Flat ActuatorOptional SLD Series Optionalswitchlockingdevicesare

availableSeeaccessoriessectionfor details

TheTL8012-Sisavailablewithakey toprovideemergencyoverrideofthe switchlockingmechanismbyaqualified responsibleperson

Allowsmountingtoflatsurfaces Flexiblerubbermountingbushingsalso allowforsomeactuator flexibility

Optional Flexible 1 Actuator 15degflexibilityinanydirectionTheactuator has2setscrewsforalteringandlocking adjustableangle

G82

C10

Trojan CadetEnsign ElfSprite Isomag Rotacam

Senator Imp FRS1 2 20 21

FRS1

FRS2

CONT

ROL U

NIT

SENS

OR

FRS2

1

BUTT

ON 1

E-ST

OP

BUTT

ON 2

FRS2

0

FRS3

FRS4

GS1

amp GS

2

FRS5

FRS3 4 5 FRS6 9 10

Ferrocode Sensor Ferrotek Ferrocode Sentinel 1 Sentinel 4+

Titan TLS 1 amp 2 Titan TLS 3 Atlas 4 Atlas 4 trapped key Centurion

Lifeline 1 Lifeline 2 Lifeline 4 Protekta Telescopic

CU1 CU2 MSR5T MSR6RT MSR7R

MSR7C MSR9T MSR10 RD MSR8T Ferrogard GS1GS2

Atlas 4 (3 pole)

Protekta 2 hand control

MSR14T MSR15D

Trojan Rotacam 3pole Centurion 3pole Spartan

FRS6

FRS9

FRS1

0

or

SENS

OR

SAFE

TY

AUXI

LIARY

CONT

ROL U

NIT

or

or or

A1A2

11213334

51100 ED

ACDC

41 12

5242

22

A2A1

42287100 ED

ACDC

9 103

21

A2A1

4

87100 EDACDC

9 103

A2A1

4

87100 EDACDC

9 103

or

or

or

MSR11R amp 12T

Trojan CadetEnsign ElfSprite Isomag Rotacam

Senator Imp FRS1 2 20 21

FRS1

FRS2

CONT

ROL U

NIT

SENS

OR

FRS2

1

BUTT

ON 1

E-ST

OP

BUTT

ON 2

FRS2

0

FRS3

FRS4

GS1

amp GS

2

FRS5

FRS3 4 5 FRS6 9 10

Ferrocode Sensor Ferrotek Ferrocode Sentinel 1 Sentinel 4+

Titan TLS 1 amp 2 Titan TLS 3 Atlas 4 Atlas 4 trapped key Centurion

Lifeline 1 Lifeline 2 Lifeline 4 Protekta Telescopic

CU1 CU2 MSR5T MSR6RT MSR7R

MSR7C MSR9T MSR10 RD MSR8T Ferrogard GS1GS2

Atlas 4 (3 pole)

Protekta 2 hand control

MSR14T MSR15D

Trojan Rotacam 3pole Centurion 3pole Spartan

FRS6

FRS9

FRS1

0

or

SENS

OR

SAFE

TY

AUXI

LIARY

CONT

ROL U

NIT

or

or or

A1A2

11213334

53100 ED

ACDC

41 12

5442

22

A2A1

42287100 ED

ACDC

9 103

21

A2A1

4

87100 EDACDC

9 103

A2A1

4

87100 EDACDC

9 103

or

or

or

MSR11R amp 12T

G

wwwsticominfo

MINR 689 (175) 689 (175)

TL8012-S Safety Interlock Switches

Operation (continued)

Contact Arrangements

ACDC A2 A1 ACDC A2 A1100 ED 34 33

5434 33 100 ED

2142

51 2221 5253 22 11

41 1211 42

41 12 TL8012-1amp-2 TL8012-3

TL8012-1 TL8012-2 TL8012-3 079 026 012 079 026 012 079 026 012 20 66 3 0 20 66 3 0 20 66 3 0 Minimum Operating Radius Minimum Operating Radius

End-Entry (Std amp Flat Actuators)

CLOSED WHEN POWER ON

CLOSED WHEN 4142 1112 4142 4142

POWER ON 5152 2122

1112 2122 3334

3334 OPEN WHEN 1112 POWER ON

3334

Front-Entry (Std amp Flat Actuators)

2122 Flexible Actuator Flexible Actuator

MINR

MINR gt315 (80) MINR gt315 (80)- -

5354 5354

Contact Open Contact Open Contact OpenContact Closed Contact Closed Contact Closed

Applications

Typicalapplicationsareonslidingguard doorsandswingingguarddoorsthatmust remainlockeduntilasignalisappliedto theinternalsolenoidthatunlockstheguard door

24V DC

K1START MOMENTARY PUSH BUTTON

STOP MOMENTARY PUSH BUTTON

LOCK RELEASE MOMENTARY PUSH BUTTON

K1 K2

AUXIL

IARY C

IRCUI

T(C

ONTA

CT ST

ATUS

INDIC

ATIO

N)

12 22 34

11 21 33

TL8012-S 24V

E-STOP LATCHING E-STOP BUTTON

FUSES

41

42

53

54A1

A2

M

K1

K2

L1 L2 L3

CONTACT PROTECTION EG THERMAL CUT OUTAU

XILIAR

Y CIRC

UIT

(LOCK

STAT

US IN

DICAT

ION)

K2

K1

K2

GUARD CLOSED

G83

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Applications (continued)

L1 L2 L3

FUSES

A1S13 S23 33X1 41 13 23

A2 S14 S24 34X2 42 14 24

K1 K2

SR06AM SET TO D CHANNEL

SET TOT MODE

FUSES

A1 N P 31N X1 13 23

A2 P N 32P X2 14 24

SMD0

2

M

K1

K2

K1(a) (AUX)

K2(a) (AUX)

CONTACT PROTECTION EG THERMAL CUT OUT

NPN PNP

INDUCTIVE SENSOR

INDUCTIVE SENSOR

INDICATION BULB SHOWS STOPPED MOTION

LINK

24 VACDC 110 VAC 230 VAC

(AUX)

(AUX)

K1(AUX)

K2(AUX) START MOMENTARY PUSH BUTTON

STOP MOMENTARY PUSH BUTTON

12 22 34

11 21 33

TL8012-S1

41

42

53

54A1

A2

K1(a) (AUX)

K2(a) (AUX)

GUARD CLOSED

LOCK RELEASE MOMENTARY PUSH BUTTON

EB SERIES LATCHING E-STOP BUTTON

For a full explanation of the circuit operating principle and fault detection see ldquoCommon Circuit Examplesrdquo in the Expert Area Section on wwwsticom

Application Monitoring Units

SR223SMT Timer Unit SR125SMS Stop Motion UsedwiththeTL4024formachineswith Sensing Unit constantoverrunGivesatimeddelaytothe UsedwiththeTL4024formachineswith lockreleasesignalFailsafeandadjustable inconstantorvariableoverrunSensesbackEMF toarangeoftimesfrom10secondsupto31 ofACorDCmotorsFailsafeandadjustabletoa seconds rangeof001Vto010V

For information on the SR223SMT For information on the SR125SMS see wwwsticom see wwwsticom

Safety Monitoring Relay Units Safetymonitoringrelaysensureamaximumlevel ofsafetybymonitoringallwiringinthesafety circuitincludingswitchesandcontactorsAny faultandthepowertothemachineisswitched offAvarietyofsafetymonitoringrelayunitsare available

For information on Safety Monitorshy ing Relays see wwwsticom

G84

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Dimensions (mmin)

2 x M5

Optionalkey release

M5

SWITCH43 169

6 024

5 02

21 083

255 10

205 081

5 0255

022

17 067

14 055

33 13

86 339

3 012

57 224

14 055

105 413

126 496

9 035

73 287

65 026

65 026

65 026 5

02

525 207

675 266

30 118 605 238

17 067

21 083

15 06

37 146

27 10622

087

3 012

4 016

Standard Actuator Flexible 1 Actuator Flat Actuator

5740 68 Oslash554 x

2 x M3

Adjusting screws

51 201

19 075

13 0518

03120

027

079

18 071

157

52 205

31 122

022 M4

36 142

142

8 35 0315 014

M5 CSK 145 057

35 014 52

205 40 157

18 071

4 016

36

224 25

098

10 04

175 069

20 08

G85

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wwwsticominfo

TL8012-S Safety Interlock Switches

Ordering

Model Solenoid Contacts Wiring Entry Part No

Power to Unlock

TL8012-S1024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1080

TL8012-S1110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1020

TL8012-S1220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1030

TL8012-S1024FM(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1100

TL8012-S1110FM(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1110

TL8012-S1220FM(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1120

TL8012-S1024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1130

TL8012-S1110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1140

TL8012-S1220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1150

Power to Unlock With Key

TL8012-S1024SKMwKey(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1160

TL8012-S1110SKMwKey(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1170

TL8012-S1220SKMwKey(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1180

TL8012-S1024FKMwKey(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1190

TL8012-S1110FKMwKey(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1200

TL8012-S1220FKMwKey(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1210

TL8012-S1024TKMwKey(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1220

TL8012-S1110TKMwKey(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1230

TL8012-S1220TKMwKey(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1240

Power to Lock

TL8012-S2024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1040

TL8012-S2110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1050

TL8012-S2220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1060

TL8012-S2024FM(flex1actuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1090

TL8012-S2110FM(flex1actuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1250

TL8012-S2220FM(flex1actuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1070

TL8012-S2024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1260

TL8012-S2110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1270

TL8012-S2220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1280

Power to Unlock

TL8012-S3024SM(90-degreeactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1400

TL8012-S3110SM(90-degreeactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1410

TL8012-S3220SM(90-degreeactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1420

TL8012-S3024FM(flex1actuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1430

TL8012-S3110FM(flex1actuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1440

TL8012-S3220FM(flex1actuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1450

TL8012-S3024TM(flatactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1460

TL8012-S3110TM(flatactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1470

TL8012-S3220TM(flatactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1480

Replacement90-DegActuator 44519-0700

ReplacementFlex1ActuatorwithAlignmentGuide 44519-0710

ReplacementFlatActuator 44519-0720

TL8012-SReplacementHead 44519-0730

SpareTL8012-SActuatorGuide(Plastic) 44519-0740

SpareTL8012-SActuatorGuide(StainlessSteel) 44519-0750

LidwithLockampKey(UseonlywithPowertoUnlock) 44519-0760

OverrideKeyMoldedPlastic 44530-0700

SpareM20toNPTAdapter 44512-0110

M20CordGrip 44512-0090

Accessories(seepageG238)

220VACunitsareavailableonspecialorderMinimumorderquantitiesmayapply

G86

Page 2: Safety Interlock Switches TL8012-S - · PDF file1 2 TL8012 NEW! G TL8012-S Safety Interlock Switches Operation Actuator Alignment Guide Actuator alignment guide, easily replaced if

1

2

TL8012

NEW

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Operation

Actuator Alignment Guide Actuatoralignmentguideeasily

replacedifdamagedprovidesanideal letterboxfeatureformountingtheswitch behindafixedpanel

A B

C D

12

Theheadrotates180degtogive4possibleactuator entrypoints

Blankingplug forunused

entry

Adistanceof30mmorlessisrequiredbetweenfaceofswitchandfaceofactuatorforswitchtolock

Lockingforce=450lbs(2000N)maximum

Optional Key Release Version Optional Flat ActuatorOptional SLD Series Optionalswitchlockingdevicesare

availableSeeaccessoriessectionfor details

TheTL8012-Sisavailablewithakey toprovideemergencyoverrideofthe switchlockingmechanismbyaqualified responsibleperson

Allowsmountingtoflatsurfaces Flexiblerubbermountingbushingsalso allowforsomeactuator flexibility

Optional Flexible 1 Actuator 15degflexibilityinanydirectionTheactuator has2setscrewsforalteringandlocking adjustableangle

G82

C10

Trojan CadetEnsign ElfSprite Isomag Rotacam

Senator Imp FRS1 2 20 21

FRS1

FRS2

CONT

ROL U

NIT

SENS

OR

FRS2

1

BUTT

ON 1

E-ST

OP

BUTT

ON 2

FRS2

0

FRS3

FRS4

GS1

amp GS

2

FRS5

FRS3 4 5 FRS6 9 10

Ferrocode Sensor Ferrotek Ferrocode Sentinel 1 Sentinel 4+

Titan TLS 1 amp 2 Titan TLS 3 Atlas 4 Atlas 4 trapped key Centurion

Lifeline 1 Lifeline 2 Lifeline 4 Protekta Telescopic

CU1 CU2 MSR5T MSR6RT MSR7R

MSR7C MSR9T MSR10 RD MSR8T Ferrogard GS1GS2

Atlas 4 (3 pole)

Protekta 2 hand control

MSR14T MSR15D

Trojan Rotacam 3pole Centurion 3pole Spartan

FRS6

FRS9

FRS1

0

or

SENS

OR

SAFE

TY

AUXI

LIARY

CONT

ROL U

NIT

or

or or

A1A2

11213334

51100 ED

ACDC

41 12

5242

22

A2A1

42287100 ED

ACDC

9 103

21

A2A1

4

87100 EDACDC

9 103

A2A1

4

87100 EDACDC

9 103

or

or

or

MSR11R amp 12T

Trojan CadetEnsign ElfSprite Isomag Rotacam

Senator Imp FRS1 2 20 21

FRS1

FRS2

CONT

ROL U

NIT

SENS

OR

FRS2

1

BUTT

ON 1

E-ST

OP

BUTT

ON 2

FRS2

0

FRS3

FRS4

GS1

amp GS

2

FRS5

FRS3 4 5 FRS6 9 10

Ferrocode Sensor Ferrotek Ferrocode Sentinel 1 Sentinel 4+

Titan TLS 1 amp 2 Titan TLS 3 Atlas 4 Atlas 4 trapped key Centurion

Lifeline 1 Lifeline 2 Lifeline 4 Protekta Telescopic

CU1 CU2 MSR5T MSR6RT MSR7R

MSR7C MSR9T MSR10 RD MSR8T Ferrogard GS1GS2

Atlas 4 (3 pole)

Protekta 2 hand control

MSR14T MSR15D

Trojan Rotacam 3pole Centurion 3pole Spartan

FRS6

FRS9

FRS1

0

or

SENS

OR

SAFE

TY

AUXI

LIARY

CONT

ROL U

NIT

or

or or

A1A2

11213334

53100 ED

ACDC

41 12

5442

22

A2A1

42287100 ED

ACDC

9 103

21

A2A1

4

87100 EDACDC

9 103

A2A1

4

87100 EDACDC

9 103

or

or

or

MSR11R amp 12T

G

wwwsticominfo

MINR 689 (175) 689 (175)

TL8012-S Safety Interlock Switches

Operation (continued)

Contact Arrangements

ACDC A2 A1 ACDC A2 A1100 ED 34 33

5434 33 100 ED

2142

51 2221 5253 22 11

41 1211 42

41 12 TL8012-1amp-2 TL8012-3

TL8012-1 TL8012-2 TL8012-3 079 026 012 079 026 012 079 026 012 20 66 3 0 20 66 3 0 20 66 3 0 Minimum Operating Radius Minimum Operating Radius

End-Entry (Std amp Flat Actuators)

CLOSED WHEN POWER ON

CLOSED WHEN 4142 1112 4142 4142

POWER ON 5152 2122

1112 2122 3334

3334 OPEN WHEN 1112 POWER ON

3334

Front-Entry (Std amp Flat Actuators)

2122 Flexible Actuator Flexible Actuator

MINR

MINR gt315 (80) MINR gt315 (80)- -

5354 5354

Contact Open Contact Open Contact OpenContact Closed Contact Closed Contact Closed

Applications

Typicalapplicationsareonslidingguard doorsandswingingguarddoorsthatmust remainlockeduntilasignalisappliedto theinternalsolenoidthatunlockstheguard door

24V DC

K1START MOMENTARY PUSH BUTTON

STOP MOMENTARY PUSH BUTTON

LOCK RELEASE MOMENTARY PUSH BUTTON

K1 K2

AUXIL

IARY C

IRCUI

T(C

ONTA

CT ST

ATUS

INDIC

ATIO

N)

12 22 34

11 21 33

TL8012-S 24V

E-STOP LATCHING E-STOP BUTTON

FUSES

41

42

53

54A1

A2

M

K1

K2

L1 L2 L3

CONTACT PROTECTION EG THERMAL CUT OUTAU

XILIAR

Y CIRC

UIT

(LOCK

STAT

US IN

DICAT

ION)

K2

K1

K2

GUARD CLOSED

G83

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Applications (continued)

L1 L2 L3

FUSES

A1S13 S23 33X1 41 13 23

A2 S14 S24 34X2 42 14 24

K1 K2

SR06AM SET TO D CHANNEL

SET TOT MODE

FUSES

A1 N P 31N X1 13 23

A2 P N 32P X2 14 24

SMD0

2

M

K1

K2

K1(a) (AUX)

K2(a) (AUX)

CONTACT PROTECTION EG THERMAL CUT OUT

NPN PNP

INDUCTIVE SENSOR

INDUCTIVE SENSOR

INDICATION BULB SHOWS STOPPED MOTION

LINK

24 VACDC 110 VAC 230 VAC

(AUX)

(AUX)

K1(AUX)

K2(AUX) START MOMENTARY PUSH BUTTON

STOP MOMENTARY PUSH BUTTON

12 22 34

11 21 33

TL8012-S1

41

42

53

54A1

A2

K1(a) (AUX)

K2(a) (AUX)

GUARD CLOSED

LOCK RELEASE MOMENTARY PUSH BUTTON

EB SERIES LATCHING E-STOP BUTTON

For a full explanation of the circuit operating principle and fault detection see ldquoCommon Circuit Examplesrdquo in the Expert Area Section on wwwsticom

Application Monitoring Units

SR223SMT Timer Unit SR125SMS Stop Motion UsedwiththeTL4024formachineswith Sensing Unit constantoverrunGivesatimeddelaytothe UsedwiththeTL4024formachineswith lockreleasesignalFailsafeandadjustable inconstantorvariableoverrunSensesbackEMF toarangeoftimesfrom10secondsupto31 ofACorDCmotorsFailsafeandadjustabletoa seconds rangeof001Vto010V

For information on the SR223SMT For information on the SR125SMS see wwwsticom see wwwsticom

Safety Monitoring Relay Units Safetymonitoringrelaysensureamaximumlevel ofsafetybymonitoringallwiringinthesafety circuitincludingswitchesandcontactorsAny faultandthepowertothemachineisswitched offAvarietyofsafetymonitoringrelayunitsare available

For information on Safety Monitorshy ing Relays see wwwsticom

G84

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Dimensions (mmin)

2 x M5

Optionalkey release

M5

SWITCH43 169

6 024

5 02

21 083

255 10

205 081

5 0255

022

17 067

14 055

33 13

86 339

3 012

57 224

14 055

105 413

126 496

9 035

73 287

65 026

65 026

65 026 5

02

525 207

675 266

30 118 605 238

17 067

21 083

15 06

37 146

27 10622

087

3 012

4 016

Standard Actuator Flexible 1 Actuator Flat Actuator

5740 68 Oslash554 x

2 x M3

Adjusting screws

51 201

19 075

13 0518

03120

027

079

18 071

157

52 205

31 122

022 M4

36 142

142

8 35 0315 014

M5 CSK 145 057

35 014 52

205 40 157

18 071

4 016

36

224 25

098

10 04

175 069

20 08

G85

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Ordering

Model Solenoid Contacts Wiring Entry Part No

Power to Unlock

TL8012-S1024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1080

TL8012-S1110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1020

TL8012-S1220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1030

TL8012-S1024FM(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1100

TL8012-S1110FM(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1110

TL8012-S1220FM(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1120

TL8012-S1024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1130

TL8012-S1110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1140

TL8012-S1220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1150

Power to Unlock With Key

TL8012-S1024SKMwKey(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1160

TL8012-S1110SKMwKey(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1170

TL8012-S1220SKMwKey(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1180

TL8012-S1024FKMwKey(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1190

TL8012-S1110FKMwKey(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1200

TL8012-S1220FKMwKey(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1210

TL8012-S1024TKMwKey(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1220

TL8012-S1110TKMwKey(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1230

TL8012-S1220TKMwKey(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1240

Power to Lock

TL8012-S2024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1040

TL8012-S2110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1050

TL8012-S2220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1060

TL8012-S2024FM(flex1actuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1090

TL8012-S2110FM(flex1actuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1250

TL8012-S2220FM(flex1actuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1070

TL8012-S2024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1260

TL8012-S2110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1270

TL8012-S2220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1280

Power to Unlock

TL8012-S3024SM(90-degreeactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1400

TL8012-S3110SM(90-degreeactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1410

TL8012-S3220SM(90-degreeactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1420

TL8012-S3024FM(flex1actuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1430

TL8012-S3110FM(flex1actuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1440

TL8012-S3220FM(flex1actuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1450

TL8012-S3024TM(flatactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1460

TL8012-S3110TM(flatactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1470

TL8012-S3220TM(flatactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1480

Replacement90-DegActuator 44519-0700

ReplacementFlex1ActuatorwithAlignmentGuide 44519-0710

ReplacementFlatActuator 44519-0720

TL8012-SReplacementHead 44519-0730

SpareTL8012-SActuatorGuide(Plastic) 44519-0740

SpareTL8012-SActuatorGuide(StainlessSteel) 44519-0750

LidwithLockampKey(UseonlywithPowertoUnlock) 44519-0760

OverrideKeyMoldedPlastic 44530-0700

SpareM20toNPTAdapter 44512-0110

M20CordGrip 44512-0090

Accessories(seepageG238)

220VACunitsareavailableonspecialorderMinimumorderquantitiesmayapply

G86

Page 3: Safety Interlock Switches TL8012-S - · PDF file1 2 TL8012 NEW! G TL8012-S Safety Interlock Switches Operation Actuator Alignment Guide Actuator alignment guide, easily replaced if

C10

Trojan CadetEnsign ElfSprite Isomag Rotacam

Senator Imp FRS1 2 20 21

FRS1

FRS2

CONT

ROL U

NIT

SENS

OR

FRS2

1

BUTT

ON 1

E-ST

OP

BUTT

ON 2

FRS2

0

FRS3

FRS4

GS1

amp GS

2

FRS5

FRS3 4 5 FRS6 9 10

Ferrocode Sensor Ferrotek Ferrocode Sentinel 1 Sentinel 4+

Titan TLS 1 amp 2 Titan TLS 3 Atlas 4 Atlas 4 trapped key Centurion

Lifeline 1 Lifeline 2 Lifeline 4 Protekta Telescopic

CU1 CU2 MSR5T MSR6RT MSR7R

MSR7C MSR9T MSR10 RD MSR8T Ferrogard GS1GS2

Atlas 4 (3 pole)

Protekta 2 hand control

MSR14T MSR15D

Trojan Rotacam 3pole Centurion 3pole Spartan

FRS6

FRS9

FRS1

0

or

SENS

OR

SAFE

TY

AUXI

LIARY

CONT

ROL U

NIT

or

or or

A1A2

11213334

51100 ED

ACDC

41 12

5242

22

A2A1

42287100 ED

ACDC

9 103

21

A2A1

4

87100 EDACDC

9 103

A2A1

4

87100 EDACDC

9 103

or

or

or

MSR11R amp 12T

Trojan CadetEnsign ElfSprite Isomag Rotacam

Senator Imp FRS1 2 20 21

FRS1

FRS2

CONT

ROL U

NIT

SENS

OR

FRS2

1

BUTT

ON 1

E-ST

OP

BUTT

ON 2

FRS2

0

FRS3

FRS4

GS1

amp GS

2

FRS5

FRS3 4 5 FRS6 9 10

Ferrocode Sensor Ferrotek Ferrocode Sentinel 1 Sentinel 4+

Titan TLS 1 amp 2 Titan TLS 3 Atlas 4 Atlas 4 trapped key Centurion

Lifeline 1 Lifeline 2 Lifeline 4 Protekta Telescopic

CU1 CU2 MSR5T MSR6RT MSR7R

MSR7C MSR9T MSR10 RD MSR8T Ferrogard GS1GS2

Atlas 4 (3 pole)

Protekta 2 hand control

MSR14T MSR15D

Trojan Rotacam 3pole Centurion 3pole Spartan

FRS6

FRS9

FRS1

0

or

SENS

OR

SAFE

TY

AUXI

LIARY

CONT

ROL U

NIT

or

or or

A1A2

11213334

53100 ED

ACDC

41 12

5442

22

A2A1

42287100 ED

ACDC

9 103

21

A2A1

4

87100 EDACDC

9 103

A2A1

4

87100 EDACDC

9 103

or

or

or

MSR11R amp 12T

G

wwwsticominfo

MINR 689 (175) 689 (175)

TL8012-S Safety Interlock Switches

Operation (continued)

Contact Arrangements

ACDC A2 A1 ACDC A2 A1100 ED 34 33

5434 33 100 ED

2142

51 2221 5253 22 11

41 1211 42

41 12 TL8012-1amp-2 TL8012-3

TL8012-1 TL8012-2 TL8012-3 079 026 012 079 026 012 079 026 012 20 66 3 0 20 66 3 0 20 66 3 0 Minimum Operating Radius Minimum Operating Radius

End-Entry (Std amp Flat Actuators)

CLOSED WHEN POWER ON

CLOSED WHEN 4142 1112 4142 4142

POWER ON 5152 2122

1112 2122 3334

3334 OPEN WHEN 1112 POWER ON

3334

Front-Entry (Std amp Flat Actuators)

2122 Flexible Actuator Flexible Actuator

MINR

MINR gt315 (80) MINR gt315 (80)- -

5354 5354

Contact Open Contact Open Contact OpenContact Closed Contact Closed Contact Closed

Applications

Typicalapplicationsareonslidingguard doorsandswingingguarddoorsthatmust remainlockeduntilasignalisappliedto theinternalsolenoidthatunlockstheguard door

24V DC

K1START MOMENTARY PUSH BUTTON

STOP MOMENTARY PUSH BUTTON

LOCK RELEASE MOMENTARY PUSH BUTTON

K1 K2

AUXIL

IARY C

IRCUI

T(C

ONTA

CT ST

ATUS

INDIC

ATIO

N)

12 22 34

11 21 33

TL8012-S 24V

E-STOP LATCHING E-STOP BUTTON

FUSES

41

42

53

54A1

A2

M

K1

K2

L1 L2 L3

CONTACT PROTECTION EG THERMAL CUT OUTAU

XILIAR

Y CIRC

UIT

(LOCK

STAT

US IN

DICAT

ION)

K2

K1

K2

GUARD CLOSED

G83

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Applications (continued)

L1 L2 L3

FUSES

A1S13 S23 33X1 41 13 23

A2 S14 S24 34X2 42 14 24

K1 K2

SR06AM SET TO D CHANNEL

SET TOT MODE

FUSES

A1 N P 31N X1 13 23

A2 P N 32P X2 14 24

SMD0

2

M

K1

K2

K1(a) (AUX)

K2(a) (AUX)

CONTACT PROTECTION EG THERMAL CUT OUT

NPN PNP

INDUCTIVE SENSOR

INDUCTIVE SENSOR

INDICATION BULB SHOWS STOPPED MOTION

LINK

24 VACDC 110 VAC 230 VAC

(AUX)

(AUX)

K1(AUX)

K2(AUX) START MOMENTARY PUSH BUTTON

STOP MOMENTARY PUSH BUTTON

12 22 34

11 21 33

TL8012-S1

41

42

53

54A1

A2

K1(a) (AUX)

K2(a) (AUX)

GUARD CLOSED

LOCK RELEASE MOMENTARY PUSH BUTTON

EB SERIES LATCHING E-STOP BUTTON

For a full explanation of the circuit operating principle and fault detection see ldquoCommon Circuit Examplesrdquo in the Expert Area Section on wwwsticom

Application Monitoring Units

SR223SMT Timer Unit SR125SMS Stop Motion UsedwiththeTL4024formachineswith Sensing Unit constantoverrunGivesatimeddelaytothe UsedwiththeTL4024formachineswith lockreleasesignalFailsafeandadjustable inconstantorvariableoverrunSensesbackEMF toarangeoftimesfrom10secondsupto31 ofACorDCmotorsFailsafeandadjustabletoa seconds rangeof001Vto010V

For information on the SR223SMT For information on the SR125SMS see wwwsticom see wwwsticom

Safety Monitoring Relay Units Safetymonitoringrelaysensureamaximumlevel ofsafetybymonitoringallwiringinthesafety circuitincludingswitchesandcontactorsAny faultandthepowertothemachineisswitched offAvarietyofsafetymonitoringrelayunitsare available

For information on Safety Monitorshy ing Relays see wwwsticom

G84

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Dimensions (mmin)

2 x M5

Optionalkey release

M5

SWITCH43 169

6 024

5 02

21 083

255 10

205 081

5 0255

022

17 067

14 055

33 13

86 339

3 012

57 224

14 055

105 413

126 496

9 035

73 287

65 026

65 026

65 026 5

02

525 207

675 266

30 118 605 238

17 067

21 083

15 06

37 146

27 10622

087

3 012

4 016

Standard Actuator Flexible 1 Actuator Flat Actuator

5740 68 Oslash554 x

2 x M3

Adjusting screws

51 201

19 075

13 0518

03120

027

079

18 071

157

52 205

31 122

022 M4

36 142

142

8 35 0315 014

M5 CSK 145 057

35 014 52

205 40 157

18 071

4 016

36

224 25

098

10 04

175 069

20 08

G85

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Ordering

Model Solenoid Contacts Wiring Entry Part No

Power to Unlock

TL8012-S1024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1080

TL8012-S1110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1020

TL8012-S1220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1030

TL8012-S1024FM(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1100

TL8012-S1110FM(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1110

TL8012-S1220FM(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1120

TL8012-S1024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1130

TL8012-S1110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1140

TL8012-S1220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1150

Power to Unlock With Key

TL8012-S1024SKMwKey(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1160

TL8012-S1110SKMwKey(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1170

TL8012-S1220SKMwKey(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1180

TL8012-S1024FKMwKey(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1190

TL8012-S1110FKMwKey(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1200

TL8012-S1220FKMwKey(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1210

TL8012-S1024TKMwKey(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1220

TL8012-S1110TKMwKey(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1230

TL8012-S1220TKMwKey(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1240

Power to Lock

TL8012-S2024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1040

TL8012-S2110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1050

TL8012-S2220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1060

TL8012-S2024FM(flex1actuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1090

TL8012-S2110FM(flex1actuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1250

TL8012-S2220FM(flex1actuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1070

TL8012-S2024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1260

TL8012-S2110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1270

TL8012-S2220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1280

Power to Unlock

TL8012-S3024SM(90-degreeactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1400

TL8012-S3110SM(90-degreeactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1410

TL8012-S3220SM(90-degreeactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1420

TL8012-S3024FM(flex1actuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1430

TL8012-S3110FM(flex1actuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1440

TL8012-S3220FM(flex1actuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1450

TL8012-S3024TM(flatactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1460

TL8012-S3110TM(flatactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1470

TL8012-S3220TM(flatactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1480

Replacement90-DegActuator 44519-0700

ReplacementFlex1ActuatorwithAlignmentGuide 44519-0710

ReplacementFlatActuator 44519-0720

TL8012-SReplacementHead 44519-0730

SpareTL8012-SActuatorGuide(Plastic) 44519-0740

SpareTL8012-SActuatorGuide(StainlessSteel) 44519-0750

LidwithLockampKey(UseonlywithPowertoUnlock) 44519-0760

OverrideKeyMoldedPlastic 44530-0700

SpareM20toNPTAdapter 44512-0110

M20CordGrip 44512-0090

Accessories(seepageG238)

220VACunitsareavailableonspecialorderMinimumorderquantitiesmayapply

G86

Page 4: Safety Interlock Switches TL8012-S - · PDF file1 2 TL8012 NEW! G TL8012-S Safety Interlock Switches Operation Actuator Alignment Guide Actuator alignment guide, easily replaced if

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Applications (continued)

L1 L2 L3

FUSES

A1S13 S23 33X1 41 13 23

A2 S14 S24 34X2 42 14 24

K1 K2

SR06AM SET TO D CHANNEL

SET TOT MODE

FUSES

A1 N P 31N X1 13 23

A2 P N 32P X2 14 24

SMD0

2

M

K1

K2

K1(a) (AUX)

K2(a) (AUX)

CONTACT PROTECTION EG THERMAL CUT OUT

NPN PNP

INDUCTIVE SENSOR

INDUCTIVE SENSOR

INDICATION BULB SHOWS STOPPED MOTION

LINK

24 VACDC 110 VAC 230 VAC

(AUX)

(AUX)

K1(AUX)

K2(AUX) START MOMENTARY PUSH BUTTON

STOP MOMENTARY PUSH BUTTON

12 22 34

11 21 33

TL8012-S1

41

42

53

54A1

A2

K1(a) (AUX)

K2(a) (AUX)

GUARD CLOSED

LOCK RELEASE MOMENTARY PUSH BUTTON

EB SERIES LATCHING E-STOP BUTTON

For a full explanation of the circuit operating principle and fault detection see ldquoCommon Circuit Examplesrdquo in the Expert Area Section on wwwsticom

Application Monitoring Units

SR223SMT Timer Unit SR125SMS Stop Motion UsedwiththeTL4024formachineswith Sensing Unit constantoverrunGivesatimeddelaytothe UsedwiththeTL4024formachineswith lockreleasesignalFailsafeandadjustable inconstantorvariableoverrunSensesbackEMF toarangeoftimesfrom10secondsupto31 ofACorDCmotorsFailsafeandadjustabletoa seconds rangeof001Vto010V

For information on the SR223SMT For information on the SR125SMS see wwwsticom see wwwsticom

Safety Monitoring Relay Units Safetymonitoringrelaysensureamaximumlevel ofsafetybymonitoringallwiringinthesafety circuitincludingswitchesandcontactorsAny faultandthepowertothemachineisswitched offAvarietyofsafetymonitoringrelayunitsare available

For information on Safety Monitorshy ing Relays see wwwsticom

G84

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Dimensions (mmin)

2 x M5

Optionalkey release

M5

SWITCH43 169

6 024

5 02

21 083

255 10

205 081

5 0255

022

17 067

14 055

33 13

86 339

3 012

57 224

14 055

105 413

126 496

9 035

73 287

65 026

65 026

65 026 5

02

525 207

675 266

30 118 605 238

17 067

21 083

15 06

37 146

27 10622

087

3 012

4 016

Standard Actuator Flexible 1 Actuator Flat Actuator

5740 68 Oslash554 x

2 x M3

Adjusting screws

51 201

19 075

13 0518

03120

027

079

18 071

157

52 205

31 122

022 M4

36 142

142

8 35 0315 014

M5 CSK 145 057

35 014 52

205 40 157

18 071

4 016

36

224 25

098

10 04

175 069

20 08

G85

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Ordering

Model Solenoid Contacts Wiring Entry Part No

Power to Unlock

TL8012-S1024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1080

TL8012-S1110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1020

TL8012-S1220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1030

TL8012-S1024FM(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1100

TL8012-S1110FM(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1110

TL8012-S1220FM(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1120

TL8012-S1024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1130

TL8012-S1110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1140

TL8012-S1220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1150

Power to Unlock With Key

TL8012-S1024SKMwKey(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1160

TL8012-S1110SKMwKey(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1170

TL8012-S1220SKMwKey(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1180

TL8012-S1024FKMwKey(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1190

TL8012-S1110FKMwKey(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1200

TL8012-S1220FKMwKey(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1210

TL8012-S1024TKMwKey(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1220

TL8012-S1110TKMwKey(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1230

TL8012-S1220TKMwKey(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1240

Power to Lock

TL8012-S2024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1040

TL8012-S2110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1050

TL8012-S2220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1060

TL8012-S2024FM(flex1actuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1090

TL8012-S2110FM(flex1actuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1250

TL8012-S2220FM(flex1actuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1070

TL8012-S2024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1260

TL8012-S2110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1270

TL8012-S2220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1280

Power to Unlock

TL8012-S3024SM(90-degreeactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1400

TL8012-S3110SM(90-degreeactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1410

TL8012-S3220SM(90-degreeactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1420

TL8012-S3024FM(flex1actuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1430

TL8012-S3110FM(flex1actuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1440

TL8012-S3220FM(flex1actuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1450

TL8012-S3024TM(flatactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1460

TL8012-S3110TM(flatactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1470

TL8012-S3220TM(flatactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1480

Replacement90-DegActuator 44519-0700

ReplacementFlex1ActuatorwithAlignmentGuide 44519-0710

ReplacementFlatActuator 44519-0720

TL8012-SReplacementHead 44519-0730

SpareTL8012-SActuatorGuide(Plastic) 44519-0740

SpareTL8012-SActuatorGuide(StainlessSteel) 44519-0750

LidwithLockampKey(UseonlywithPowertoUnlock) 44519-0760

OverrideKeyMoldedPlastic 44530-0700

SpareM20toNPTAdapter 44512-0110

M20CordGrip 44512-0090

Accessories(seepageG238)

220VACunitsareavailableonspecialorderMinimumorderquantitiesmayapply

G86

Page 5: Safety Interlock Switches TL8012-S - · PDF file1 2 TL8012 NEW! G TL8012-S Safety Interlock Switches Operation Actuator Alignment Guide Actuator alignment guide, easily replaced if

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TL8012-S Safety Interlock Switches

Dimensions (mmin)

2 x M5

Optionalkey release

M5

SWITCH43 169

6 024

5 02

21 083

255 10

205 081

5 0255

022

17 067

14 055

33 13

86 339

3 012

57 224

14 055

105 413

126 496

9 035

73 287

65 026

65 026

65 026 5

02

525 207

675 266

30 118 605 238

17 067

21 083

15 06

37 146

27 10622

087

3 012

4 016

Standard Actuator Flexible 1 Actuator Flat Actuator

5740 68 Oslash554 x

2 x M3

Adjusting screws

51 201

19 075

13 0518

03120

027

079

18 071

157

52 205

31 122

022 M4

36 142

142

8 35 0315 014

M5 CSK 145 057

35 014 52

205 40 157

18 071

4 016

36

224 25

098

10 04

175 069

20 08

G85

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Ordering

Model Solenoid Contacts Wiring Entry Part No

Power to Unlock

TL8012-S1024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1080

TL8012-S1110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1020

TL8012-S1220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1030

TL8012-S1024FM(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1100

TL8012-S1110FM(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1110

TL8012-S1220FM(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1120

TL8012-S1024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1130

TL8012-S1110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1140

TL8012-S1220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1150

Power to Unlock With Key

TL8012-S1024SKMwKey(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1160

TL8012-S1110SKMwKey(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1170

TL8012-S1220SKMwKey(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1180

TL8012-S1024FKMwKey(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1190

TL8012-S1110FKMwKey(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1200

TL8012-S1220FKMwKey(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1210

TL8012-S1024TKMwKey(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1220

TL8012-S1110TKMwKey(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1230

TL8012-S1220TKMwKey(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1240

Power to Lock

TL8012-S2024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1040

TL8012-S2110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1050

TL8012-S2220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1060

TL8012-S2024FM(flex1actuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1090

TL8012-S2110FM(flex1actuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1250

TL8012-S2220FM(flex1actuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1070

TL8012-S2024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1260

TL8012-S2110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1270

TL8012-S2220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1280

Power to Unlock

TL8012-S3024SM(90-degreeactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1400

TL8012-S3110SM(90-degreeactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1410

TL8012-S3220SM(90-degreeactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1420

TL8012-S3024FM(flex1actuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1430

TL8012-S3110FM(flex1actuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1440

TL8012-S3220FM(flex1actuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1450

TL8012-S3024TM(flatactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1460

TL8012-S3110TM(flatactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1470

TL8012-S3220TM(flatactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1480

Replacement90-DegActuator 44519-0700

ReplacementFlex1ActuatorwithAlignmentGuide 44519-0710

ReplacementFlatActuator 44519-0720

TL8012-SReplacementHead 44519-0730

SpareTL8012-SActuatorGuide(Plastic) 44519-0740

SpareTL8012-SActuatorGuide(StainlessSteel) 44519-0750

LidwithLockampKey(UseonlywithPowertoUnlock) 44519-0760

OverrideKeyMoldedPlastic 44530-0700

SpareM20toNPTAdapter 44512-0110

M20CordGrip 44512-0090

Accessories(seepageG238)

220VACunitsareavailableonspecialorderMinimumorderquantitiesmayapply

G86

Page 6: Safety Interlock Switches TL8012-S - · PDF file1 2 TL8012 NEW! G TL8012-S Safety Interlock Switches Operation Actuator Alignment Guide Actuator alignment guide, easily replaced if

G

wwwsticominfo

TL8012-S Safety Interlock Switches

Ordering

Model Solenoid Contacts Wiring Entry Part No

Power to Unlock

TL8012-S1024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1080

TL8012-S1110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1020

TL8012-S1220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1030

TL8012-S1024FM(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1100

TL8012-S1110FM(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1110

TL8012-S1220FM(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1120

TL8012-S1024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1130

TL8012-S1110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1140

TL8012-S1220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1150

Power to Unlock With Key

TL8012-S1024SKMwKey(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1160

TL8012-S1110SKMwKey(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1170

TL8012-S1220SKMwKey(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1180

TL8012-S1024FKMwKey(flexactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1190

TL8012-S1110FKMwKey(flexactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1200

TL8012-S1220FKMwKey(flexactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1210

TL8012-S1024TKMwKey(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1220

TL8012-S1110TKMwKey(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1230

TL8012-S1220TKMwKey(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1240

Power to Lock

TL8012-S2024SM(90-degreeactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1040

TL8012-S2110SM(90-degreeactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1050

TL8012-S2220SM(90-degreeactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1060

TL8012-S2024FM(flex1actuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1090

TL8012-S2110FM(flex1actuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1250

TL8012-S2220FM(flex1actuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1070

TL8012-S2024TM(flatactuator) 24VACDC 3NC+2NO 3xM20withNPTadapter 44519-1260

TL8012-S2110TM(flatactuator) 110VAC 3NC+2NO 3xM20withNPTadapter 44519-1270

TL8012-S2220TM(flatactuator) 220VAC 3NC+2NO 3xM20withNPTadapter 44519-1280

Power to Unlock

TL8012-S3024SM(90-degreeactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1400

TL8012-S3110SM(90-degreeactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1410

TL8012-S3220SM(90-degreeactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1420

TL8012-S3024FM(flex1actuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1430

TL8012-S3110FM(flex1actuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1440

TL8012-S3220FM(flex1actuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1450

TL8012-S3024TM(flatactuator) 24VACDC 4NC+1NO 3xM20withNPTadapter 44519-1460

TL8012-S3110TM(flatactuator) 110VAC 4NC+1NO 3xM20withNPTadapter 44519-1470

TL8012-S3220TM(flatactuator) 220VAC 4NC+1NO 3xM20withNPTadapter 44519-1480

Replacement90-DegActuator 44519-0700

ReplacementFlex1ActuatorwithAlignmentGuide 44519-0710

ReplacementFlatActuator 44519-0720

TL8012-SReplacementHead 44519-0730

SpareTL8012-SActuatorGuide(Plastic) 44519-0740

SpareTL8012-SActuatorGuide(StainlessSteel) 44519-0750

LidwithLockampKey(UseonlywithPowertoUnlock) 44519-0760

OverrideKeyMoldedPlastic 44530-0700

SpareM20toNPTAdapter 44512-0110

M20CordGrip 44512-0090

Accessories(seepageG238)

220VACunitsareavailableonspecialorderMinimumorderquantitiesmayapply

G86