SAFE WORK INSTRUCTION - EIR Group · SAFE WORK INSTRUCTION ... Check for overhead Electrical Hazards ... Ensure ELCB/RCD is connected and is at supply end of any extension lead

OHS&R MANAGEMENT SYSTEM

Revision No: 0 Date: July 2010 Section No: 5

Page 1 of 1

SAFE WORK INSTRUCTION

TASK OPERATION: PERSONAL PROTECTIVE EQUIPMENT (P.P.E.)

SPECIAL COMMENTS: This procedure is to be used with any operating manuals or training relevant to the tasks.

Ensure all Personal Protective Equipment conforms to Australian Standards and WorkCover NSW requirements.

Date issued on site: N0:SWI001

ACTIVITY HAZARDS HOW TO DO IT

STEPS IN ORDER

OF PERFORMANCE

APPLICABLE TO

EACH STEP IDENTIFY EQUIPMENT, SAFETY QUALITY AND PERFORMANCE REQUIREMENTS

Providing P.P.E Identify process to be carried out to ensure correct Personal Protective Equipment is worn.

HARD HATS

EYE PROTECTION

RESPIRATION EQUIPMENT

HAND PROTECTION

ILLUMINATING SAFETY VEST

HATS

OVERALLS

SPECIAL NOTE:

WHEN SELECTION SAFETY HARNESS OR INERTIA REEL SYSTEM ENSURE COMPLIANCE TO CODE OF PRACTICES AND AUSTRALIAN STANDARDS

SAFETY FOOTWEAR

EAR PROTECTION

FACE PROTECTION

SAFETY HARNESS

SUN GLASSES SUN SCREEN BARRIER CREAM WET WEATHER GEAR

HIGHLIGHT P.P.E. ISSUED TO SITE PERSONNEL



Page 1 of 1


TASK OPERATION: MANUAL HANDLING

SPECIAL COMMENTS: This procedure is to be used with any operating manuals or training relevant to the tasks. All persons involved in Manual Handling tasks must receive appropriate training and supervision.

N0: SWI002

ACTIVITY HAZARDS HOW TO DO IT PERSONAL

PROTECTIVE

STEPS IN ORDER OF

PERFORMANCE

APPLICABLE TO EACH STEP

IDENTIFY EQUIPMENT, SAFETY QUALITY AND PERFORMANCE REQUIREMENTS EQUIPMENT

AS REQUIRED

Preparation and Operation

Strain Injury Crushing Injury Injury by Falling Objects

A Risk Assessment must take into account the following factors:- The actions and movements involved in the Manual Handling The Workplace and Workstation layout The postures and positions that must be taken by each person involved in the Manual Handling The duration and frequency of the Manual Handling The location of the loads and the distances that they must be moved The weights and forces involved The characteristics of the loads and of any equipment that is used in the task The organisation of work at the Workplace The work environment The skill and experience of each person who must carry out the Manual Handling The personal characteristics of each person who must carry out the Manual Handling The clothing that is worn during the Manual Handling Risk Control must be in place, when necessary by:- Redesign of the Manual Handling task or use one or a combination of the following measures:-

Provide Mechanical Aids Provide Personal Protective Equipment Arrange for Team Lifting



Page 1 of 1


TASK OPERATION: USE OF LADDERS

SPECIAL COMMENTS: This procedure is to be used with any operating manuals or training relevant to the tasks. Platforms or scaffolds should be used for heavy or lengthy work.

N0: SWI003


PERSONAL

PROTECTIVE

EQUIPMENT

AS REQUIRED STEPS IN ORDER

OF PERFORMANCE

APPLICABLE TO


Safety Precautions Electrocution Falling Falling Tools Strains

Check for overhead Electrical Hazards Perform visual check for obvious faults and defects Ensure clean surface for placing ladder Ladders must be used on level Surfaces Do not place a ladder in front of a doorway unless locked or guarded Never use drums, boxes etc., to gain extra height Secure work area around the ladder Clean mud, grass etc, from boots to prevent slippage Use a tool pouch to carry tools Do not leave tools and equipment in ladder rungs Do not over-reach Only one person on a ladder at any one time Face the ladder at all times Ladders should only be used to gain access or for simple operations

Extension Ladders Falling Falling tools Strains

The top should be lashed into position (by side rails otherwise a person must remain at the bottom to secure the ladders

slope of the ladder should not exceed four in one (one meter out for four meters up) The ladders should extend one meter above landing place The Ladders must be placed against a fixed and stable support Do not climb higher than the third rung from the top (Workcover Safety Guide 4503)

Step Ladders Falling Falling Tools Strains

Ensure step ladder legs are fully spread Do not climb higher than third step from the top



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TASK OPERATION: USE OF ELECTRIC DRILLS


N0: SWI004


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP

IDENTIFY EQUIPMENT, SAFETY QUALITY AND PERFORMANCE REQUIREMENTS

Preparation Electrocution Cuts

Do not operate electrical equipment/leads in wet areas

Ensure adequate lighting is provided at all times

Ensure the Electrical Drill is correctly sized for the purpose

Isolate from power and check power lead and machine for damage.

Ensure ELCB/RCD is connected and is at supply end of any extension lead.

Secure loose clothing and long hair

Inspect bits for set and sharpness.

Position fence and/or guards at correct size and/or position

Ensure current Inspection Tag is on equipment.

Operation Electrocution Cuts Eye Damage Burns

Connect to power outlet ensuring ELCB/RCD is tested before drill is activated. Note: Any faults or abnormal actions, switch off machine and disconnect from power, DANGER tag and report to supervisor.

All power tools and associated leads should be kept away from water, including rain.

After Use Care Coil and pack tool extension lead, and ELCB/RCD in their designated storage area.

Do not exert undue force when drilling.

Ensure drill stops before placing down.



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TASK OPERATION: USE OF ANGLE GRINDER


N0: SWI005


PROTECTIVE EQUIPMENT


OF PERFORMANCE

APPLICABLE TO


Preparation Electrocution Abrasions



Ensure ELCB/RCD is connected and is at supply end of any extension lead (and Dead Man Switch)

Inspect grinder and wheel for obvious faults and defects

Ensure trigger mechanism operates

Ensure current Inspection Tag is on equipment

Where applicable obtain a Hot Work permit

Operation Electrocution Strains Abrasions

Isolate power before adjusting wheel

Ensure comfortable position

Use one hand to hold the trigger, the other hand near the grinder body to secure the machine

Use the flat of the wheel

Ensure grinding disc has stopped before putting down

Ensure the grinding wheel is the correct speed for the Grinder

Precaution Fire Use of an abrasive tool in the open on fire ban days without a permit is forbidden

Remove all flammables from the work area

Provide appropriate Fire Fighting Equipment

After Use Care Check area for smouldering debris on completion of work

Store grinder in designated area



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TASK OPERATION: USE OF ELECTRIC JACKHAMMER


N0: SWI006


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP


Preparation Electrocution Adequate Lighting Cuts

Do not operate electrical equipment/leads in wet areas Ensure adequate lighting is provided at all times Prior to commencement of use ensure the jackhammer has no damage Isolate from power and check power lead and machine for damage. Inspect points for sharpness and secure in position. Ensure ELCB/RCD is connected and is at supply end of any extension lead. Ensure current Inspection Tag is on equipment. Ensure area adjacent to work area is clear of rubbish and debris (minimum of 1 metre)


Connect to power outlet ensuring ELCB/RCD is tested before drop saw is activated. Do not exert undue force when jackhammering Note: Any faults of abnormal actions, switch off machine and disconnect from power, DANGER tag and report to supervisor. All power tools and associated leads should be kept away from water, including rain.




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TASK OPERATION: USE OF PORTABLE ELECTRIC SAW


N0: SWI007




OF PERFORMANCE

APPLICABLE TO






Isolate from power and check power lead and machine for damage. Inspect blades and /or sharpness and secure in position. Position fence and/or guards at correct size and/or position. Ensure Guards and Guides are secure and operational Ensure current Inspection Tag is on equipment. Secure loose clothing and long hair. Ensure area adjacent to work area is clear of rubbish and debris (minimum of 1 metre)


Connect to power outlet ensuring ELCB/RCD is tested before saw is activated. Ensure material to be cut is on solid workbench or stools before commencing to cut. Do not exert undue force when sawing. Ensure Electric Saw stops before placing down. Note: Any faults of abnormal actions, switch off machine and disconnect from power, DANGER tag and report to supervisor. All power tools and associated leads should be kept away from water, including rain.

After Use Care Coil and pack tool extension lead and ELCB/RCD in their designated storage area.



Page 1 of 1


TASK OPERATION: USE OF ELECTRIC FRICTION SAWS (DROP SAW)


N0: SWI008


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP



Do not operate electrical equipment/leads in wet areas Ensure adequate lighting is provided at all times Prior to commencement of use ensure the saw is property secured by Bolts/Clamps etc. Secure loose clothing and long hair. Isolate from power and check power lead and machine for damage. Inspect blades and /or sharpness and secure in position. Position fence and/or guards at correct size and/or position. Ensure Guards and Guides are secure and operational Ensure ELCB/RCD is connected and is at supply end of any extension lead. Ensure current Inspection Tag is on equipment. Ensure area adjacent to work area is clear of rubbish and debris (minimum of 1 metre)


Connect to power outlet ensuring ELCB/RCD is tested before drop saw is activated. Ensure material to be cut is on solid workbench before commencing to cut. Do not exert undue force when sawing. Ensure drop saw stops before placing down. Note: Any faults of abnormal actions, switch off machine and disconnect from power, DANGER tag and report to supervisor. All power tools and associated leads should be kept away from water, including rain.




Page 1 of 1


TASK OPERATION: USE OF NIBBLERS/SHEARS

SPECIAL COMMENTS: This procedure is to be used in conjunction with any operating manuals or training relevant to the tasks.

N0: SWI009




OF

PERFORMANCE

APPLICABLE TO

EACH STEP






Inspect blades for set and sharpness.

Position fence and/or guards at correct size and/or position.



Secure loose clothing and long hair.

Remove burrs and sharp edges from material


Connect power, ensuring ELCB is tested before machine is activated.

Do not exert undue force Nibbling/Shearing.

Ensure machine stops before placing down. Note: Any faults or abnormal actions, switch off machine and disconnect from power, DANGER tag and report to supervisor. All power tools and associated leads should be kept away from water including rain.

After Use Care Coil and pack tool extension lead, and ELCB in their designated storage area.



Page 1 of 1


TASK OPERATION: USE OF EARTH LEAKAGE CIRCUIT BREAKER (E.L.C.B.) RESIDUAL CURRENT DEVICE (R.C.D.) AND EXTENSION CORD


Only approved extension cords and ELCB’s are to be used.

N0: SWI010




OF

PERFORMANCE

APPLICABLE TO

EACH STEP


Preparation Electrocution Burns Water



Inspect ELCB/RCD and associated cord i.e. exposed inner wiring or insulation, damage to plug, damage to plastic box and associated switches and sockets.

Connect device to appropriate mains outlet and check operation by activating test switch on ELCB/RCD.


If any damage or faults DANGER tag equipment and report to Supervisor immediately.

Operation Electrocution Burns Water

Flexible extension cords must be used in conjunction with a portable ELCB/RCD. The ELCB/RCD must be placed between the outlet and flexible extension cord, NOT between the cord and appliance.

Should an ELCB/RCD trip during equipment operation the ELCB/RCD should not be reset until the cause of the trip has been ascertained and the cause either rectified or removed.

Note: All portable ELCB/RCD’s used on site are to be tested monthly and calibrated on a three monthly basis and the results logged by the supervisor, in accordance with AS3760,AS3012 and WorkCover Electrical Practices for Construction Work.

After Use Care When the task is completed, lead and portable ELCB are to be coiled and stored away in their designated storage area.



Page 1 of 1


TASK OPERATION: HAZARDOUS SUBSTANCES


N0:SWI011




OF

PERFORMANCE

APPLICABLE TO

EACH STEP


*Preparation Burns to Skin Eyes Face - Inhalation

When working with Hazardous Substances ensure Hazardous Substance Register is maintained with M.S.D.S. (Material Safety Data Sheet). Carry out Hazardous Substance Risk Assessment e.g. 1. Task(s) to be performed 2. Substance in Use 3. Health Hazards 4. Work Process 5. Controls in Use 6. Actions Ensure compliance with Company Procedure control of Hazardous Substances is strictly adhered to. Do not use any Hazardous Substances you have not been trained to use.

SPECIAL NOTE: Approved Respirators to be worn as and when required



Page 1 of 1


TASK OPERATION: USE OF MOBILE SCAFFOLD


Platforms or scaffolds should be used for heavy or lengthy work.

N0: SWI012


PERSONAL

PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF PERFORMANCE

APPLICABLE TO


Preparation Electrocution Falling Falling Tools Strains Abrasions

Check for overhead Electrical Hazards

Check for obvious hazards overhead Tree Branches etc.

Scaffold only to be erected on level or near level site

Ensure area under scaffold is clear and clean ° Only erect scaffold on a firm surface

Erection Falling Falling Tools Strains Abrasions

Minimum of 4 castors must be provided under the standards (uprights)

Every standard not fitted with a castor must be strutted

Working load on castors must not be exceeded

The maximum height of the scaffold must not exceed 3 times the minimum width

All planks must be secured to the scaffold

Ensure toe boards are fitted

No person shall remain on mobile scaffolding while it is being moved

Only one working platform per scaffold

When erecting scaffold ensure each joint is locked into place

Only use scaffold in accordance with manufacturer’s instructions

All wheel locks must be engaged before entering scaffold

Never climb on the outside of the scaffold

Two people should always be in attendance when scaffolds are in use

Clear area must be maintained around the scaffold using cones, bunting mesh etc.

Incomplete and/or unattended scaffold must have appropriate controls to protect against unauthorised access

Never drop tools, equipment or materials from the scaffold

Safety helmets must be worn when working around or ascending and descending scaffold

Materials and tools should be raised and lowered by rope



Page 1 of 1


TASK OPERATION: USE OF EQUIPMENT LIFTER (E.G., GENIE)


N0: SWI013


PERSONAL

PROTECTIVE

EQUIPMENT


OF

PERFORMANCE



Preparation Electrocution Falling Objects


Ensure safe working load is appropriate for the task

Check Lifter for serviceability, including warning devices

Check for obvious hazards in area, including overheads

Operation Falling Objects

Crushing Collisions

Loads are appropriately restrained

Lifting attachments are appropriate for load

Load charts are clearly visible and observed

Ensure maximum lifting heights are not exceeded

Warning Devices are constantly operating

Loads, when placed, are stable before withdrawal of lifter

No load is suspended over, or travels over, a person

Observe Lifting Operation for obstructions

After Use Care Strains Crushing

Restore equipment to safe condition

Tidy area, return any aids

Report any faults, or undue wear etc., to supervisor



Page 1 of 1


TASK OPERATION: WORKING AT HEIGHTS


N0: SWI014


PERSONAL PROTECTIVE EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF PERFORMANCE

APPLICABLE TO


Providing Falling Falling Tools Strains Abrasions

When working at heights in excess of 1.8 metres ensure appropriate fall protection is in place. When working at heights ensure a Risk Assessment is carried out prior to commencement of work e.g., Location of Overhead Power Supply. Any other obstructions – ensure plant and equipment is placed on a flat firm surface – any danger to people below work area, use approved barricades and signs warning them to keep away from work area.

CHECKLIST Ladders/Step Ladders Mobile Scaffold Fixed Scaffold Sissor Lift Cherry Picker Climbers Swinging Stage Crane Safety Line Safety Harness Inertia Reel Any Other ........................ ......................................... ......................................... SPECIAL NOTE: Where required ensure Personnel are accredited to install, erect or operate above

items.



Page 1 of 1


TASK OPERATION: USE OF CHAIN BLOCK

SPECIAL COMMENTS: This procedure is to be used in conjunction with any operating manuals or training relevant to the tasks. (Licence)

Equipment to be suitable certified.

N0: SWI015


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP


Preparation Falling Objects Crushing

Inspect chain block for any visual defects Check for obvious hazards in area Complete Risk Assessment (by appropriate persons) Suitable fixing to structure


Crushing

Ensure maximum lifting weight is not exceeded Ensure lifting point is secure and appropriate for the load being lifted Rig chain block in the vertical position over materials

After Use Care Crushing



Report any faults



Page 1 of 1


TASK OPERATION: USE OF SOLVENTS

SPECIAL COMMENTS: This procedure is to be used in conjunction with the procedure “Material Safety Data Sheet” and appropriate training.

N0: SWI016


PERSONAL

PROTECTIVE

EQUIPMENT


OF PERFORMANCE

APPLICABLE TO


Preparation

Check work area for possible source of ignition

Ensure work area is suitably ventilated

Operation Poisoning Skin Irritation Eye Injury Respiratory Irritation (Possible Drowsiness) Fire Explosion

Ensure First Aid Instruction is held on worksite

Ensure containers are placed on stable surfaces to avoid spillage

Ensure the correct solvent is used for the specified task only

Always replace lid on container when not in use

Ensure ventilation is maintained during use

Ensure ignition sources are excluded during use

After Use Care Fire Explosion

Rags used to facilitate cleaning with the solvent must be disposed of properly

Ensure the lid is sealed

Store in a suitable storage area

Ensure ignition sources are excluded until vapour has dissipated.



Page 1 of 1


TASK OPERATION: SAFE HANDLING STORAGE OF GAS CYLINDERS

SPECIAL COMMENTS: This procedure is to be used in conjunction with any operating manuals or training relevant to the tasks..

N0: SWI017


PERSONAL

PROTECTIVE

EQUIPMENT


OF PERFORMANCE

APPLICABLE TO


Preparation

Cylinders must not come in contact with paint spray, corrosive, caustic, acid material or heat source (i.e.> 45°C)

Identify contents, refer MSDS, Australian Code for the Transport of Dangerous Gases and Statutory State requirements (i.e. NSW Dangerous Goods Act for Storage and Handling)

Class 2.1 Flammable Gas Class 2.2 Non Flammable and Toxic Gas Class2.3 Poison Gas Class 2.2, 5.1 Oxidising Gas Class 2.3, 8 Poison, Corrosive Although all compressed gases are Class 2, they may also have subsidiary Risks Class Diamonds 5.1 or 8

Note: Common hazard is the pressure under which a gas is contained and the type of gas

FIRE

EXTINGUISHERS

Transport Escaping Gas Fire Explosion Burns Strains Falling Abrasions

Store Cylinders upright (except for some small bottles) and properly secured (i.e. with chain)

Use suitably designed cylinder trolley to transport cylinders (with fire extinguisher in close)

Ensure regulator withdrawal equipment is disconnected, valve firmly shut, valve protection caps/plugs securely fitted

Store cylinders in cylinder storage compound in compliance with Statutory State requirements

Cylinders should never be transported inside private cars/vans

Cylinder suspected of leaking must not be returned to supplier without prior consultation with supplier



Page 1 of 1


TASK OPERATION: SAFE USE OF SMF (SYNTHETIC MINERAL FIBRE)

SPECIAL COMMENTS: This procedure is to be used in conjunction with any operating manuals or training relevant to the tasks..

NOTE: THIS SAFE WORK INSTRUCTION DOES NOT APPLY TO ASBESTOS PRODUCTS N0: SWI018


PROTECTIVE

EQUIPMENT


OF

PERFORMANCE

APPLICABLE TO


Preparation and

Operation

Irritation of the skin, eyes and upper respiratory tract

A Risk Assessment must take into account the following factors:

Type of SMF

Installation or removal

Pre delivery, storage, waste disposal

Roped area and signage

Correct tools, equipment and ventilation

Personal Hygiene - Protective Clothing - Amenity rooms with adequate washing facility - Clothing washed regularly

Education & Training - Employees to receive adequate information, MSDS, instruction and training

Note: to do this assessment refer to relevant Codes of Practice Risk Control must be in place Minimise risk to health by reducing the SMF in the workplace, prevention based on eliminating exposure by substitution or engineering



Page 1 of 1


TASK OPERATION: RECIPROCATING SAW


N0: SWI019


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP



Do not operate electrical equipment/leads in wet areas Ensure adequate lighting is provided at all times Prior to commencement of use ensure the saw is property secured by Bolts/Clamps etc. Secure loose clothing and long hair. Isolate from power and check power lead and machine for damage. Inspect blades and /or sharpness and secure in position. Position fence and/or guards at correct size and/or position. Ensure Guards and Guides are secure and operational Ensure ELCB/RCD is connected and is at supply end of any extension lead. Ensure current Inspection Tag is on equipment. Ensure area adjacent to work area is clear of rubbish and debris (minimum of 1 metre)


Connect to power outlet ensuring ELCB/RCD is tested before drop saw is activated. Ensure material to be cut is on solid workbench before commencing to cut. Do not exert undue force when sawing. Ensure drop saw stops before placing down. Note: Any faults of abnormal actions, switch off machine and disconnect from power, DANGER tag and report to supervisor. All power tools and associated leads should be kept away from water, including rain.




Page 1 of 1


TASK OPERATION: USE OF ELECTRIC CEMENT MIXER


N0: SWI020


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP




Ensure adequate lighting is provided at all times Prior to commencement of use ensure the cement mixer is on level ground Secure loose clothing and long hair. Isolate from power and check power lead and machine for damage. Inspect cement mixer for any damage Ensure Guards are secure Ensure ELCB/RCD is connected and is at supply end of any extension lead. Ensure current Inspection Tag is on equipment. Ensure area adjacent to work area is clear of rubbish and debris (minimum of 1 metre)


Connect to power outlet ensuring ELCB/RCD is tested before drop saw is activated. Ensure shovel does not get caught in cement mixer bowl Note: Any faults of abnormal actions, switch off machine and disconnect from power, DANGER tag and report to supervisor. All power tools and associated leads should be kept away from water, including rain.




Page 1 of 1


TASK OPERATION: USE OF ELECTRIC WATER COOLED SAW


N0: SWI021


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP




Ensure adequate lighting is provided at all times Prior to commencement of use ensure the saw is property secured by Bolts/Clamps etc. Secure loose clothing and long hair. Isolate from power and check power lead and machine for damage. Inspect blades and /or sharpness and secure in position. Position fence and/or guards at correct size and/or position. Ensure Guards and Guides are secure and operational Ensure ELCB/RCD is connected and is at supply end of any extension lead. Ensure current Inspection Tag is on equipment. Ensure area adjacent to work area is clear of rubbish and debris (minimum of 1 metre)


Connect to water supply Connect to power outlet ensuring ELCB/RCD is tested before drop saw is activated. Ensure material to be cut is on solid workbench before commencing to cut. Do not exert undue force when sawing. Ensure saw stops before placing down. Note: Any faults of abnormal actions, switch off machine and disconnect from power, DANGER tag and report to supervisor. All power tools and associated leads should be kept away from water, including rain.




Page 1 of 1


TASK OPERATION: EXPLOSIVE POWERED TOOLS (EG. RAMSET GUN)

SPECIAL COMMENTS: This procedure is to be used with any operating manuals or training relevant to the tasks. For Safe Operation of Explosive Powered Tools.

N0: SWI022


PROTECTIVE

STEPS IN ORDER OF

PERFORMANCE


IDENTIFY EQUIPMENT, SAFETY QUALITY AND PERFORMANCE REQUIREMENTS EQUIPMENT

AS REQUIRED

Preparation and

Operation

Unlicensed Operator

Ensure the operator is certified.

Foot, Hand, Head &

Eye Injury

Ensure correct PPE (Personal Protective Equipment) is worn, eg. Foot, Hand, Head & Eye Protection.

Injury to others

Secure work area with necessary signs & barricades. Check the other side of firing area before beginning work. Ensure personnel are not in immediate

area.

Servicing & Safe

Guards

Clean tool each day after use. Inspect tool each week. Keep up to date logbook recording inspections & cleaning. Have tool annually serviced by distributor or manufacturer. Ensure explosive charges of different strength are separated. Keep tool locked up when not in use.



Page 1 of 1


TASK OPERATION: USE OF ANGLE GRINDER (DUAL CUTTING HEAD) PROCESS: WALL CHASING


N0: SWI023



AS REQUIRED STEPS IN ORDER OF

PERFORMANCE







Inspect grinder and cutting head for obvious faults and defects





Isolate power before adjusting cutting head


Use one hand to hold the trigger, the other hand near the grinder body to secure the machine

Use the flat of the cutting head

Ensure cutting head has stopped before putting down

Ensure the cutting head is the correct speed for the Grinder



Provide appropriate Fire Fighting Equipment (if required)


Store grinder in designated area



Page 1 of 1


TASK OPERATION: USE OF ELECTRIC JACK HAMMER (KANGA)


N0: SWI024




OF

PERFORMANCE

APPLICABLE TO






Inspect jack hammer (kanga) for obvious faults and defects





Isolate power before adjusting wheel


Use one hand to hold the trigger, the other hand near the jack hammer body to secure the machine

Use the point of the bit

Ensure jack hammer has stopped before putting down

Ensure the bit is the correct speed for the jack hammer



Provide appropriate Fire Fighting Equipment (if required)


Store jack hammer in designated area



Page 1 of 1


TASK OPERATION: USE OF COMPRESSED AIR NAIL GUN (HILTI)


N0: SWI025


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP


Preparation

Ensure other personnel are not in the vicinity of the area where Compressed Air Nail Gun is

being used.

Check Compressed Air Nail Gun is functioning properly and is safe to use.

Oil regularly.

Load chamber with nails.

Ensure chamber is locked and tight.

Plug into compressor.

Keep Compressed Air Nail Gun pointing downwards at all times.

Unplug Compressed Air Nail Gun from compressor when reloading chamber with nails.

Place Compressed Air Nail Gun on materials.

Keep both hands on Compressed Air Nail Gun and fire when safe to do so.

Pause and check materials before re-firing.

Never point or fire Compressed Air Nail Gun at any persons.

Never hold back safety lever and fire.

Never fire Compressed Air Nail Gun when off materials.

Keep Compressed Air Nail Gun well away from body when in use.

Empty nails from chamber when Compressed Air Nail Gun is not in use.

After Use Care

Ensure work area is always left clean, tidy and safe.



Page 1 of 1


TASK OPERATION: USE OF GAS NAIL GUN (HILTI)


N0: SWI026


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP


Preparation

Ensure other personnel are not in the vicinity of the area where Gas Nail Gun is being used. Check Gas Nail Gun is functioning properly and is safe to use. Replace gas cylinder as required. Load chamber with nails. Ensure chamber is locked and tight. Keep Gas Nail Gun pointing downwards at all times. Place Gas Nail Gun on materials. Keep both hands on Gas Nail Gun and fire when safe to do so.

Pause and check materials before re-firing.

Never point or fire Gas Nail Gun at any persons.

Never hold back safety lever and fire.

Never fire Gas Nail Gun when off materials.

Keep Gas Nail Gun well away from body when in use.

Empty nails from chamber when Gas Nail Gun is not in use.

After Use Care Ensure work area is always left clean, tidy and safe.



Page 1 of 1


TASK OPERATION: USE OF CRANE


To operate a Crane a correct operator’s qualification is required.

N0: SWI027


PERSONAL

PROTECTIVE

EQUIPMENT


OF

PERFORMANCE

APPLICABLE TO


Preparation Electrocution Falling Objects


Check Crane and Slings for serviceability, including warning devices

Check for obvious hazards in area, including overheads


Crushing Collisions

Loads are appropriately restrained

Lifting attachments are appropriate for load

Load charts are clearly visible and observed

Ensure maximum lifting heights are not exceeded

Warning Devices are constantly operating

Loads, when placed, are stable before withdrawal of Crane/Slings

No load is suspended over, or travels over, a person

Use Tag Lines to control load

After Use Care Strain Crushing



Report any faults, or undue wear etc., to supervisor Note: Ensure Hired Crane has adequately Trained and Licensed Personnel and communications



Page 1 of 1


TASK OPERATION: USE OF FORKLIFT


To operate a Forklift a correct operator’s qualification is required.

N0: SWI028


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP


Preparation Electrocution Asphyxiation Falling Objects

Check for overhead Electrical Hazards Ensure area is well ventilated Check Forklift for serviceability, include warning devices Check for obvious hazards in area, including overhead Check all guards are in position

Operation Asphyxiation

Falling Objects

Crushing Collisions

Ensure area is well ventilated Loads are appropriately restrained Lifting attachments are appropriate for load Load charts are clearly visible and observed Ensure maximum lifting heights are not exceeded Warning Devices are constantly operating Loads, when placed, are stable before withdrawal of Forklift No load is suspended over, or travels over, a person Always look in direction of travel

After Use Care Crushing Strains



Report any faults, or undue war etc., to supervisor



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TASK OPERATION: USE OF OXY ACETYLENE

SPECIAL COMMENTS: This procedure is to be used with any operating manuals or training relevant to the tasks. All persons using this equipment must be fully trained in the working procedures.

N0: SWI029


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER OF

PERFORMANCE



Preparation Explosion Burns Escaping Gas Fire

Check plant for leaks by pressurising system to 100kpa, use pressure drop method and locate leaks with soapy water.

Physically check hoses and fittings for damage Check area for combustible materials e.g., petrol, oil, gas, grass, rags carpet insulation etc. Light with fuel gas only using lint lighter or pilot light (do not use gas disposable lighters). Provide appropriate Fire Fighting Equipment appropriate for the task Refer to manufacturer’s chart for correct settings. If plant has been shut down for more than half an hour purge two seconds for every 5 metres of hose. Ensure bottles are upright and secure Where applicable obtain a Hot Work Permit.

Flashback Explosion Burns Escaping Gas Fire

Recognition:

* Shrill hissing or squeaking * Smoke issuing from blowpipe tip

In case of Flashback:

* Close oxygen valve * Close fuel gas valve * Turn off cylinder valves FLASHBACK ARRESTERS MUST BE FITTED AT: * The regulators of oxygen and acetylene cylinders * The blowpipe when hose length exceeds 10 metres * Outlet of banked cylinders

Backfire Explosion Burns Escaping Gas Fire

Where persistent backfire occurs shut down and check for causes i.e., too close to work, dirty tip, loose nozzles, incorrect pressure, over heating tip.

Shut down Explosion Burns Escaping Gas Fire

Close blowpipe fuel valve then oxygen valve. * Close cylinder valves. Release gas from regulators and lines. * Back off regulators. Check area from burning/smouldering material.



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TASK OPERATION: USE OF ARC WELDER


This equipment must only be used by persons who have received the appropriate training.

N0: SWI030


PROTECTIVE

EQUIPMENT

AS REQUIRED

STEPS IN ORDER

OF

PERFORMANCE

APPLICABLE TO

EACH STEP


Preparation Electrocution Cuts Abrasions Strains

Ensure that the workplace is properly secured and earthed.

Ensure area is isolated or protected by welding shields.

Do not allow a situation where others may be exposed to welding sparks and flashes.

.Ensure current Inspection Tag on equipment.

Where applicable obtain a Hot Work Permit

Safety Precautions Burns Electrocution Fumes Eye Injury Sparks Flashes Strains

Clear the area of all flammables.

Be aware of hot metal.

Where possible keep the cables away for the work area.

Use extractor system for arc welding.

Ensure any assistants wear all of the required safety equipment.

Keep fire extinguisher on hand.

Use welding blankets etc., to protect vulnerable areas.

Upon completion roll up cables and store welder in designated area.



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TASK OPERATION: USE OF PIPE SCREWING MACHINES


N0: SWI031




OF PERFORMANCE

APPLICABLE TO

EACH STEP






Inspect die heads, reemers and cutters for damage.

Position fence and/or guards at correct size and/or position.



Secure loose clothing and long hair.

Ensure area adjacent to work area is clear of rubbish and debris (minimum of 1 metre)


Connect power, ensuring ELCB is tested before machine is activated.

Do not exert undue force when screwing.

Ensure machine stops before placing down. Note: Any faults of abnormal actions, switch off machine and disconnect from power, DANGER tag and report to supervisor.

All power tools and associated leads should be kept away from water including rain.

After Use Care Coil and pack tool extension lead, and ELCB in their designated storage area.



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TASK OPERATION: USE OF ELEVATED PLATFORMS (Scissor Lift/Boom Lift)

SPECIAL COMMENTS: This procedure is to be used in conjunction with any operating manuals or training relevant to the task Only those persons who are certified are authorised to

operate this equipment. .

N0: SWI032


PERSONAL

PROTECTIVE

EQUIPMENT


OF PERFORMANCE

APPLICABLE TO


Preparation Electrocution/Connect with live wires Asphixiation (gas/petrol machine only) Falling objects/tools Falling

Check for overhead electrical hazards

Ensure area is well ventilated

Check equipment for serviceability; including warning devices

Check for obvious hazards in area; firm and level ground, overhead obstructions (live cables)

All tools and equipment on are properly secured

Operation Asphixiation (gas/petrol machine only) Falling objects/tools Falling Collisions Crushing

Ensure maximum lifting heights and weights are not exceeded

All guard rails/access doors shall be closed before lifting commences

An approved safety harness with lanyard secured to the proper attachment bar should be worn while operating the boom lift

No person shall be permitted to get on/off the elevated platform when in a raised position

Ensure warning devices are correctly operating

All materials, tools and equipment taken on the scissor lifter shall be properly secured to prevent falling while operating

The boom lifter shall be used as an access platform only, materials, equipment and heavy tools should not be carried

Do not position ladders, steps or similar access items on the platform to provide additional reach

After Use Care Strain Unauthorised use


Report any faults, or undue wear etc. to supervisor

Ensure all removable operating devices (keys control pads) are stored separately



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SAFE WORK INSTRUCTION - EIR Group · SAFE WORK INSTRUCTION ... Check for overhead Electrical Hazards ... Ensure ELCB/RCD is connected and is at supply end of any extension lead