Saes Fractum Brochure 08-2013 - Saes International BV · · 2014-12-12wishes and s p r earth movin g accordance wit ... info@saes. Servi Next sale trans p both r parts . Thro u

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distributor: national B.V. 10–14 – 6006 SR)495-561929 – Fa

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About


S.nl – info@saes.

Saes Inter

Manu

For yroad cour ohighehydraavailamade


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yearlong relatioalways lookingact us for moree.

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FRACTU


S.nl – info@saes.

UM BREAKE

FRACsolutio

Fractu

- mb

- sb

- cc

The tbreak

This lclientsbreakquarr

Main


ERS: INTROD

CTUM ApS maons for breakin

um breakers pr

mining and qubreaking oversi

steel mill servibreaking and re

construction incrushing bridge

technology behkers, where Fra

atest generatios who requeste

kers are deliveries, and demoli

advantages

ands 61896

DUCTION

anufactures ing rocks, recycli

rovide a wide ra

uarrying industzed rock and e

ices:ecycling slag, sc

ndustry:es and foundatio

hind the Fractctum is present

on of breakers hed an improved ring high breakition companies

novative breaking steel slag a

ange of opportu

tries:eliminating seco

crap, sculls, bre

ons.

tum breakers ting the latest v

has been deve and more effickage capacity,s all over the wo

king technolognd scrap, and c

unities for profes

ondary blasting

eaking iron and

has been useversion of the br

eloped due to incient breakage t

productivity anorld.

Low wear onVibration levdecreased sigpounding elemight damagelements.

Cost effectivLow operatiinvestment in

Improved woFractum breavibration anmachines onthe working ewell as havinsurroundings

Flexibility Fractum canmaterial it wil

High capacitHigh precisiooperators to thus increase

y that providecrushing reinfor

ssionals workin

tundish

d for two genreakage techno

ncreasing interetool. That is whnd safety to ste

n the excavatoels and hydragnificantly due ements in the ge pumps and

venessng expenses, heavy equipm

orking environakers have cond noise leve

n the market, wenvironment of tng less negativ.

n be taken l be breaking.

ty and producton and frequenc

process matees the overall pr

es cost-effectivrced concrete.

ng within:

nerations of thology.

est from existinhy today Fractumeel mills, mines

oraulic effects arto a minimum osystem, whic

d other workin

no need foment.

nment nsiderably loweels than othewhich improvethe operators ave impact on it

directly to th

tivitycy of hits allow

erials faster anroductivity.

ve

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TECHNI

Models’

Energy le

Weight

Impact fr

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Oil flow

Machine

Machine


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CAL SPECIF

specifications

evel

requency

pressure

class stick mou

class boom mo

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Drop

Fractuintegrimpacstroke

Fracturuggelifetimequip


FICATIONS

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ounted*

ends on the appli

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um’s proprietarrating innovativct every time. Tes per minute.

um’s unique teced, problem-freme of the excapment, because

ands 61896

Todalevel

Thespecanalyappl

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ton

Strokes/min

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ication, use of co

gy

ry technology ee controlled droThe Fractum b

chnology increae performance

avator. And it the impact is c

ay Fractum offels varying from

choice of thecialists have mysis of the bications custom

Model 80

80.000

5,5

10

290

200

23 – 27

20 – 23

ounter weight, boo

enables safe, prop ball technolbreakers delive

ases reliability,e, time after tim

makes it posscontained inside

ers four differen80.000 to 300.

e optimal modmade a carefuest technology

mers will be usin

Model 100

100.000

5,9

10

290

200

Min. 25

Min. 25

om length etc.

precise, and coogy with a rugg

er a hammerhe

safety, precisiome. It minimizesible to operate the tube.

nt breaker mod000 Joules.

el is usuallyul consideratioy solutions forng the breaker i

Model 200

200.000

12,0

10

270

400

Min. 45

Min. 40

ost effective haged hammerhead impact freq

on, and performs vibration to ate close to pe

dels, with energ

made after ouon and detailer the particulain.

Model 300

300.000

13,5

8

300

400

65 – 70

50 – 60

ammer duties bead for precisioquency up to 1

mance. It deliverassure a longe

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Hamm

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The h

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The elong a

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merhead

use it is engmerhead can wi

hammerhead co

ast blocks, whied every time the tip, which hitswith a separate t

effect on this deas the custome

rent tip designs applications, mied.

n the breaker isNOT penetrate

e the wear on t the breaker isimportant. The e the Fractum b

have a possibilrial and the hamn being used inble to drive anymultiple hits, o

hing enormous l

ands 61896

ineered with thstand the trem

onsists of:

ch are not in dhe tip is change the material dtool. Normally t

esign is that ther decides to op

depending on more flat ones

used in rocky ae the material. Tthe chisel -depe used on softechisel operate

breakers break

ity to supply a mmer head is hi steel work appything into the mr from an overlevels.

a proprietarymendous powe

direct contact wd.

directly. This tipthis change tak

e energy does nerate the break

the applications for crushing a

applications it isThis is a fundaending on the

er material like ed systems justhe material.

front end to titting the back splications also hmaterial. The mrwhelming force

combination oer brought to pla

with any materia

p is exposed toes less than 4 h

not decrease ovker.

n can be suppliapplications, bu

s important to uamental differenmaterial- can bporous limesto

st make holes

he breaker whside of the chisehere it is impor

material breaks e that is releas

of alloys and ay.

al. The ballast b

wear and can hours for traine

ver time, but sta

ied. Conical onut also chisel s

understand thatnce to chisel opbe extremely higne, coal, clay ebut do not bre

ere a chisel isel and not the mtant to understadue to either ced in a short ti

laminates, th

blocks are bein

be changed oed engineers.

ays the same a

nes for steel ansystems can b

t normally the tiperated systemgh. Alternativeetc. this issue eak the materia

s driven into thmaterial itself. and that it is no

crack that occurime with a pea

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The freleascouplThis h

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For thbreakthe ha


ons

fixed energy ve

fixed energy vesed at the top er will grip/releahappens autom

coupler is a "nosure, air pressues it failsafe, as ire and can be

coupler is operaated by the hydr

variable energy

he variable enker. The operatoammerhead at

ands 61896

ersion

ersion will give of the breaker.ase the hamme

matically and the

o energy" couplre, or electric ethere are no hchanged within

ated by a liftingraulics from the

y version

ergy version thor simply selectthe desired hei

the full energy. The hammerher through a spe operator does

ler, meaning thenergy. Only thoses or cables

n a short time.

g cable, which ise excavator.

he hammerheats the energy leght.

y for every strokhead is lifted wecial designed

s not have to do

hat it is not suphe lifting cable i, which can be

s lifted by a hyd

ad can be releevel and the bre

ke as the hammwith a mechanic

lifting tap on tho anything.

plied with energs attached to thcut. The couple

draulic cylinder

ased at any heaker will autom

merhead is oncal coupler. Thhe hammerhead

rgy like hydraulhe coupler. Ther is attached t

r. The cylinder

height inside thmatically releas

lyhed.

icisto

is

hese


AREAS

M


S.nl – info@saes.

OF APPLICA

Mining & Qua

FractuthanThe con theasiecan bstrokeopenc

Free-proceway.includincreaprodu

Fract

Break

In maa lateplaceusual

Whencouplstocktype aFractuin mican bon to


ATION

arrying

um breakers ef150 tons, depecapacity of rockhe hardness ofr it is to beak break bauxite, es and therebycast mines and

fall breakingessing at minesIt brings a num

ding the replaceasing the breakuction costs.

tum breakers a

king a pile of b

any quarries boer stage. The d remotely froly requires the

n using a Fraer, one operapile. Because attachments, youm breaking funutes. This me

break the bouldetrucks quickly a

ands 61896

fficiently crush oending on the mk breaking at mf the material. it with the Fragranite, and b

y significantly imquarries.

technology es and quarries imber of advantaement of the seking capacity a

allow to improv

In thepatterimmepatterFractu

As thebouldno lonMoreobreakblastinincrea

boulders with t

ulders are piledpiled up bould

om the quarryuse of a numbe

actum breaker ator is able t

excavators uou can easily s

unction to a buceans that the ers and then loaand easily.

oversized bouldmodel of the br

mines and quarrThe harder th

actum technolobasalt rocks inmproves the pr

ensures effectin a safe and c

ages to quarriesecondary blastand decreasing

ve the blasting

e past, it wasrns to achieve

ediately after thrn to save timeum breaking tec

e Fractum breaers of 150 tonsnger to be throver, by changiker it is possibng operation, tase the overall

the portable h

d and broken atders are ofteny area, whicher of machines.

with a quickto handle anyuse quick-hitchswitch from thecket or grapplesame operatorad this materia

ders of more reaker used. ries depends he rock, the ogy. Fractum n just a few roductivity at

tive mineral cost effective s and mines, ting process, g the overall

g process

s necessary toe a broken roche blast. Todaye and money ochnology deal w

aker can quicklys and more, queatened by theing the blast pable to achieve through decreaproductivity and

ammer

tnh

kyheerl

o use closely-sck size that coy it is possiblen drilling blast with oversized r

y and efficientlyuarry and mine e task of secoattern and apply

considerableased use of expd safety on site

spaced blastincould be loadee to extend thholes by lettin

rocks.

y break massivmanagers nee

ondary breakingying the Fractumsavings on thplosives, and t

e.

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No se

Redu

Minethe rouse oand th

The wvibratnotedcomp


econdary blast

uce the wear of

and quarry maocks with hydraof hydraulic hamhe excavator w

working princiption on the excad that the opepared to the lifet

ands 61896

ting

f the machiner

anagers often faaulic hammers.mmers are the ear, caused by

le of Fractum iavator is minim

erational lifetimtime of those m

The FreffectivoperativaryingFractumstrokessecond

The doperatoshellingmanagcapacitalongs

ry to a minimu

face the proble The main reahigh wear of c

y the extensive v

impact breakermal. Mines and me of the carrymachines that w

ractum rock breve and effions. High cag between 80.0m to break thes, which makdary blasting.

design of the or to make verg. This, in tu

gement to signty on site aide other mach

m

m of high wearsons for high wchisel while brevibration from t

rs is based on quarries that uying excavatorere used with h

eaker is globalicient secondpacity and an000 – 300.000e hardest rockkes it unnece

Fractum breay precise strokurn, helps quificantly increasnd to operateines.

r on excavatorswear costs asseaking the hardhe hydraulic bre

gravity, which use the Fractumrs was dramathydraulic hamm

lly known for itdary breakin

n impact powe0 Joules, allowks in just a fewessary to us

aker allows thkes and to avoiuarry and minse the breakine the hamme

s while breakinsociated with thd rock materialsreaker.

means that thm breakers havtically extende

mers.

tsnger

wsw

se

heid

nenger

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heveed


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S.nl – info@saes.

Steel Industry

Highcapacslag p

Break

Hownot bto cooof spprocecan li

Howeis posstill recoolinbe tra24 howheeIn mareducis sorto the

Manyhavebreakallowsslag y


y

levels of flexicity, allow clienpits.

king hot slag

often have youreak after leavol for some dapace on site. essing and remmit the recyclin

ever, if you usessible to break ed-hot. This allong time by five ansported awayours. This also rl loaders and oany cases the

ced dramaticallrted and sent de respective pro

y years of expeshown that

king the hot ms clients to incryard and overal

ands 61896

ibility and minnts to significan

u found that hoting the pot? It ys, which requIn this case

moval from theg capacity.

e Fractum techthe slag skull w

ows you to decrtimes, so the s

y from the slagreduces the neeother heavy me drop ball pry because the

directly from theocessing areas.

erience within using this me

metal slag is srease the capacl productivity.

Fractfor sslag,break

Fractdumpnextheavportabreakthat sand omach

nimised transpontly increase pr

t slag will then has

uires a lot the slag

e slag pit

nology, it when it is rease the skulls can pit within ed to use

machinery.rocess is e material e slag pit

this area ethod for safe and city of the

tum breakers asecondary brea

moulds and sking iron and tu

tum can break ped, going easjob. It is no

vy materials toable breaker cak the steel waslag crushing,other breakinghinery.

ortation costs, roduction capa

are widely useaking tasks susteel scrap, proundish.

the material rigily from one jolonger necessa

o the drop ban be taken to th

aste on site. Tiron breaking, ltasks would req

coupled with city and overa

ed by steel milch as recyclin

rocessing skulls

ght where it waob on site to thary to transpo

all. Instead, thhe materials an

This also meanladle deskullingquire less heav

great breakinall productivity a

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S.nl – info@saes.

Effici

Pig Ir

The dmaterandoperaecono

Somecm x of a tis posbreakrequir

The Foperahigh tfor bre

Slag

The bsuchadditimetho


ent recycling o

ron and Slag B

design of Fractrials precisely wan impact po

ators to break omical to use in

e of Fractum’s c50 cm x 50 cmraditional drop ssible due to tkers. This is esrement for sma

Fractum breakeators having to transportation ceaking pig iron

Pot Deskulling

breaker is also ccases is muchon, the processods like oxy-cut

ands 61896

of moulds

Recyclinprocessdroppingmouldsshapesis consid

This tecrequiredallow yoof the bof the st

Boulders

tum breakers awhere the impa

ower of 80.000the material in

n the steel maki

customers brea, which is almoball. Breakinghe high precispecially importaller and smaller

er can break themove it to the d

costs. This is jusprocessed from

g

Emptyingsteel wobang themight nopeople a

Fractummuch higthe impaenergy foto cope w

capable of desh higher compas is performed tting.

ng moulds fros since it is ofteg balls. Furtheinto the corre(round or anglederably simplifie

chnology maked sizes at the oou to break the reaker’s chassitrokes and to co

allows the operact is needed. 0 – 300.000

nto a size that ing process.

ak the material ost double the nthe materials i

sion of impact oant because ofr material.

e pig iron at thedrop ball. This st one of the re

m blast furnace

g the slag pots orks. It is oftene pot against otot just damageand machinery o

breakers are gher success ract power of tfor different brewith slag pots h

kulling the potsared to the peby Fractum fa

om steel proden necessary t

er, it often cauect sizes, sinceed). With the Fred.

es it possible tptimum locationold moulds in ais makes it is pontain the impa

rators to hit theHigh precisionJoules allowsmakes it very

into sizes of 50normal capacitynto small sizesof the Fractumf the increasing

e location wherein turn, reduces

easons why Fras.

is a time consu hazardous to her hard objectthe pot, but is

on the site.

able to performrates without dthe breaker, it eaking tasks. Thandled by a lad

s when the skulrformance of oster and more

uction is a tto transport theses difficulties

e the moulds ractum technolo

to shape the mn. Moreover, Fra safe manner spossible to contact area.

ensy

0ys

mg

e the material iss or even avoid

actum breakers

uming and difficuse hydraulic

ts to clean the salso potentially

m the deskullinamaging the pis possible to

he Fractum tecdle or by overhe

l is frozen. Theother deskullingeffectively than

time consumine moulds to th in shaping thoften have odogy this proces

moulds into thractum breakersince the desigtrol the precisio

s placed, withouds unnecessariare widely use

cult task in moshammers or t

slag from it. Thy dangerous fo

ng process witpot. By adjustino apply variablchnology is ablead cranes.

e success rate ig techniques. In with traditiona

ngheheddss

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Beac

Whencan bdensiabilitythe bcapac

Due thavethe Fsecon

Scrap


h Iron

n pig iron is tembe done with ty, the precisio

y to rip the brobreaker, give acities of tradition

to the Fractumother equipmen

Fractum machindary breakage

p

ands 61896

mporarily storeFractum tech

on of the impacken material apa very high ounal machines p

breaker’s safent like magnetsne. This signif

e tasks and imp

ed in a pit, the hnology. The vct of Fractum part due to theutput that exc

present on the m

ety in operations and trucks co-ficantly increasroves the overa

breaking procvery high enebreakers, and

e unique designceeds the presmarket.

n, it is possible-working alongsses the speedall productivity.

essergythe

n of sent

e to side of


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S.nl – info@saes.

Demolition

Demo

Fractuconcrof mo

Whenthe Fsteelmachon the


olishing object

um breakers arete aggregate.ore than 40 m3

n using Fractumractum breakerbeing separa

ines can be mie market.

ands 61896

ts

re remarkablyIn a number o

per hour.

m technology onr also crushes tted. Also, thenimised or may

effective for deof applications,

n objects made the concrete ov

e slow and timy even be avoid

emolishing old the Fractum br

of concrete, thver a large are

me-consumingded. The Fractu

objects made reaker has achi

e concrete not a resulting in thprocess of us

um breaker will

of concrete anieved a capacit

only breaks, buhe concrete ansing pulverisinl fit any machin

ndty

utndngne


F.A.Q.


S.nl – info@saes.


ands 61896

- Capos

Fraca veopetheupmac

- DoFrac

No.opeFrac

Themakironavoiopeeneope

- Doprod

No.excawhicAtenvinoisham

- Wstrotran

Yesbeeshapoptim

Furtto wnewbe fsevein a

an Fractum besition?

ctum delivers mertical position; rate it in a sligoperator, we nto 30º in ord

chine.

oes it take loctum?

We have manyrate. Any expctum breaker. I

ere is a differenking plant or in making plantsid damage to thrated in a quargy, and so thration like in the

oes Fractum duce the energ

The Fractum avator. In mostch makes it posthe same timironment is incse and vibrationmmers.

With the highoke, it must bensferring the e

s, this is one of n used. We hape, and the mmised.

thermore, the tiwear and tear, w parts by the oforwarded on reeral Fractum hawarehouse can

operated in o

maximum impachowever, in mohtly tilted positormally do not er to achieve

ong for our o

y examples thaperienced excan general, it de

nce in whether n a quarry mins, the operatorhe ladle. If, on

arry, the focus e operator doee iron or steel m

use any kindgy?

breaker onlyt cases the loadssible to use old

me the comforcreased draman levels, when c

impact energe vital that thenergy without

the areas wherve studied this aterial used fo

p of the hammecan be replac

operator on siteequest to any paammers are in on be establishe

ther positions

ct energy when ost cases it is nion. Dependingrecommend a acceptable o

operator to lea

at show how eavator operatorpends on the jo

Fractum is opeing process. Whas to be car

the other handis more on the

es not need tomaking process

of explosives

needs hydraud on the excavder types of excrt of the ope

atically due to tcompared to th

gy that is nee hammerheadbreakage?

re sophisticatedintensively andr the hammerh

erhead, which iced and/or be re. Refurbished art of the worldoperation, a cond.

s than a vertica

n it is operated inot a problem tg on the skills otilted position o

operation of th

arn to operat

asy Fractum is tr can handle ob.

erated in an iroWhen working ireful in order t

d, the machine e need for hig

o slow down ths.

s or gasses t

ulic oil from thvator is very lowcavators.erator’s workinthe much lowe

hose of hydraul

eeded for eacd is capable o

d knowledge had the design, thhead have bee

is most exposerefurbished witor new tips ca. In areas whernsignment stoc

al

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ands 61896

Documents

Saes Fractum Brochure 08-2013 - Saes International BV · · 2014-12-12wishes and s p r earth movin g accordance wit ... info@saes. Servi Next sale trans p both r parts . Thro u