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SABIC in Europe
1
The power to provideThe power to provide PP Innovation from a different
perspective
Gert Coun
SABIC EuroPetrochemicals
Zurich 17 - 09 - 2003
2
SABIC in Europe
Contents
Basic Facts SABIC
PP Industry trends leading to
A new type of PP Innovation
Decreasing number of PP grades
Development of multi-functional PP grades
3 Examples of multi-functional PP grades: Block Copolymers for Injection Moulding Homopolymers for Film A new block Copolymer for sewage pipe
Conclusions
3
SABIC in Europe
SABIC: Saudi Arabian Basic Industries Corporation Started from scratch in 1976, produced first tons in 1983
Produced 40 million tons in 2002: 2 mln tons of additional product per year
Turn-over of € 11,4 bln in 2002
Is 70% owned by Saudi government and 30% by private sector
100% owner of SABIC EuroPetrochemicals
Basic Chemicals Intermediates Polymers Fertilizers Metals
4
SABIC in Europe
0
2000
4000
6000
8000
10000
Basell
Dow ExxonM SABIC BP/Solvay Borealis Atofina Equistar Phillips/
Chevron
Formosa
Plastics
PPPE
Kton
SABIC is number 4 global polyolefin player
5
SABIC in Europe
Trends in PP Industry
Historically, PP Innovation focussed on catalyst and technology developments
These “technological” developments are matched quicker in increasing competitive PP environment.
PP Producers: Forced to be cost driven and to optimise operating efficiency:
Increase of minimum production run length
Less flexibility to produce ‘specialties’
“Special” products become quicker and quicker commodities.
Many interchangeable PP grades available.
Differentiation possibilities based on PP grade performance are decreasing
6
SABIC in Europe
A new type of PP innovation…
Catalyst & technology developments are not anymore THE “differentiators” in PP business.
Future PP Innovation will focus also new logistical concepts, organisational flexibility, internet development…
One specific new type of PP innovation concentrates on a multi-functional PP product portfolio:
Higher market coverage with less grades
Multi-functionality in mono and multi applications
Excellent grade “processability” and “consistency”
“Stable” portfolio for customers
7
SABIC in Europe
The type of PP innovation changes…
80’s 90’s 2000-2010
Catalyst &Technology
Developments
Product Processabilityand Consistency
Multi-Functional Grades for Decomplexation
8
SABIC in Europe
Decreasing number of W.European COPOL PP grades
0
200
1997 1999 2001 2003
nr
of
CO
PO
L PP g
rades
SABIC EPC Comp 1 Comp 2 Comp 3
9
SABIC in Europe
Decreasing number of W.European HOPOL PP grades
0
300
1997 1999 2001 2003
nr
of
HO
PO
L PP g
rades
SABIC EPC Comp 1 Comp 2 Comp 3
10
SABIC in Europe
The multi-functional BLOCK COPOL grade for injection moulding should offer:
Stiffness/Impact Balance Low Blushing
Good surface appearance
Dimensional Stability
High Flow & Fast crystallisation:
Short cycle timesConsistency
Good Organoleptics
11
SABIC in Europe
DimensionalStability
Organoleptic
Melt flow
Rubber
conte
nt
Impact/stiffnessBalance
Cycle time
SABIC EPCBlock Copol Grades
The Development of Multi-Functional Block-Copol grades for Injection Moulding
12
SABIC in Europe
STAMYLAN P 412MN40
Multi-functional Block Copolymers (1)
Impact/stiffnessBalance
DimensionalStability
Cycle time
Organoleptic
Surface Appearance
Tamper evidence
13
SABIC in Europe
STAMYLAN P PHC31
Multi-functional Block Copolymers (2)
Dimensional stability
Impact
Cycle time
Surface Appearance
Impact/stiffnessBalance
14
SABIC in Europe
The multi-functional BOPP HOPOL grade should offer:
High BOPP line speedsExcellent thickness profile
High clarity/gloss
Good metallisation
Good stiffness & barrier film propertiesConsistency
15
SABIC in Europe
The development of multi-functional BOPP film grades for BOPP stenter process
Optical
Mechanical / barrier
Stretching
Decreasing tacticity
Bro
ader
mw
d Metallisation
SABIC EPCBoppGrades
16
SABIC in Europe
Waste water discharge pipe
Public sewage pipes
Multi-functionality in a “mono-application”: The Develop-ment of a multi-functional Block Copol for Sewage pipes
17
SABIC in Europe
Improving the impact /stiffness balance during the development a Block Copol for Sewage pipes
1
10
100
500 700 900 1100 1300 1500 1700 1900 2100 2300E-modulus [MPa]
Stamylan P 71EK71PS
HOPOL
Notc
hed Izo
d [
kJ/m
²]
Block CopolRandom
Copol
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SABIC in Europe
STAMYLAN P 71EK71PS
A Multi-functional Block Copolymer for sewage pipe
Stiffness
Impact atLow temperature
Processability- ”Ribbed” pipes
Falling weight Impact
19
SABIC in Europe
Conclusions
PP Industry trends lead to a new type of PP innovation.
One new type of PP innovation targets a multi-functional product portfolio leading to:
Reduction of number of PP grades
Ultimate level of product processability & consistency
Increase of “multi-application” use
Decomplexation at PP producers and convertors (lower costs)
“Stable” grade portfolio for customers