S PECIFICATIONS - The Branford Group PECIFICATIONS ALL ELECTRIC INJECTION MOLDING MACHINES 17i 33i 55i ... • Energy efficient AC servo motors with digital control ... Electric Specifications

S P E C I F I C A T I O N S

AL L EL E C T R I C

IN J E C T I O N

MO L D I N G

MA C H I N E S

17 i

33 i

55 i

110 i

165 i

275 i

330 i

55E V

110E V

F E A T U R I N G

A R T I F I C I A L

I N T E L L I G E N C E (Ai)T E C H N O L O G I E S

D E S I G N A D V A N T A G E S

• CNC Control for Injection Molding• Windows™ C E function• Real Time Melt (RTM) Pressure Trace Technology• Pressure Profile Editing Function via Artificial Intelligence (Ai)• Artificial Intelligent (Ai) Screw Recovery Function• Artificial Intelligent (Ai) Mold Protect Based on Motor Load• Ethernet Card for LAN Networking Capability• Energy efficient AC servo motors with digital control• Multi-barrel/screw selection• Auto PID tuning• Minimized machine footprint• Rigid base design• Repeatability to +/-0.0004• FEA toggle designed for rigidity and efficient clamp kinematics• 60-85% lower power usage than typical hydraulic machines• Oil free operation• Ring gear driven die adjustment• Advanced barrel/screw designs• Tri-directional part removal• Precision ground ball screws• Expanded machine cover design with space for auxiliaries• Advanced 32 bit, 586DX, Series 180 iS, Fanuc controller• Latest IGBT transistor technology• Modular control design• Advanced melt pressure control• Full level machine diagnostics• Intelligent D.S.P. for State of the Art motor motion control

S T A N D A R D F E A T U R E S

C O N T R O L

• Advanced 32 bit, 586Dx, RISC, Series 180 iS, Fanuc Controller• Windows™ C E function• 10.4” Color Graphic Active LCD Display• Touch Screen/Push Button Operation• Interactive Data Entry Menus• Operator screen menu customizing capability• 30 mold storage with 4 pressure curves• PCMCIA SRAM Memory Storage for Mold files and Operator Screens

(250 files per 1 MG card) Note: SRAM Card is Optional• Ethernet Card for LAN Networking Capability• Artificial Intelligence (Ai) Screw Recovery Function• Artificial Intelligence (Ai) pressure tracing capability• Artificial Intelligence (Ai) Mold Protect Based on Motor Load• Screen Print Capability• Operator Selection of Machine Sequence• Automatic Shutdown Sequence• High precision pressure control• Calendar/Scheduling function• Modular design - 2 parameter relationship plotting• 100 cycle history plotting• Digital setting of all functions• Alphanumeric entry capability• Complete self diagnostics• Production Management• Digital servo motor control• Closed loop of all functions

1

T h e R o b o s h o t i s a n a d v a n c e d a n d e x t r e m e l y v e r s a t i l e a l l - e l e c t r i c t o g g l e - t y p e i n j e c t i o n m o l d i n g m a c h i n e , f e a t u r i n g A r t i f i c i a lI n t e l l i g e n c e ( A i ) t e c h n o l o g i e s .Developed jointly by Milacron and Fanuc, the machine features the latest IMM technology for fully automatic, electric, quiet,

clean operation – plus Artificial Intelligence (Ai) processing capabilities. There are no hydraulics, no oil used for either

mechanical operation or lubrication. Energy-saving heavy duty AC servo motors provide consistent high injection pressure, in

highest speed ranges, for precision specialty molding applications. Energy savings up to 85% is provided through advanced

technology. The machine features newly expanded capability 32 bit 586DX microprocessor based controls.

2

I N J E C T I O N

• Digital Indication of Screw Speed, Position & Decompression• High Precision Pressure Control• Shot Size accuracy/repeatability of +/- 0.0004”• Real Time Melt (RTM) Pressure Trace Technology• Pressure Profile Editing Function via Artificial Intelligence (Ai)• Pressure Curve Storage with the Mold File• Multiple Pressure Tracing Capability• Artificial Intelligence (Ai) Screw Recovery Function• Ten (10) Step Velocity Control Injection• Six (6) Step Packing Pressure Control• Six (6) Step Back Pressure and Extruder RPM Control• V-P Transfer based on Time, Position and Pressure• 5 Stage Automatic Purge Sequence with 3 Digital Outputs (Card Optional)• Sprue Break with Selectable Delay and Distance• Injection Start Delay Timer• Freely Adjustable Decel/Accel Rate on Velocity• Auto PID tune function• High precision temperature control (0.1o F)• Cold screw start prevention• Max. pack velocity control• Adjustable temperature alarms on each zone• Precise injection velocity control• Thermocouple fault monitoring• Multi-Screw decompression• Extruder start delay function• Adjustable increased nozzle touch force

C L A M P

• Artificial Intelligence (Ai) Mold Protect Based on Motor Load• Advanced toggle design• Automatic Die Height Adjustment• Four (4) Stage Clamp Close Speed Control• Three (3) Stage Clamp Open Speed Control• +/-0.0004” Repeatability of Clamp/Eject Functions• Digital Clamp/Eject Position Indication• Adjustable Eject Speeds/Positions During Clamp Opening• Multi Sequence Eject Operation• Oil-less operation• Independent ejector control• Improved dry cycle times• Rigid cast platens• Hardened steel toggle pins with oil-less bushings• Platen supports• Full access connection to center eject (110 ton and up)

M O T O R S A N D C O N T R O L S

• Advanced IGBT technology• Low heat generation in drives • High energy efficient motors• Compact servo drives using latest 3D surface mounting• High resolution pulse encoders

G E N E R A L• Pre-drilled robot mounting • Printer interface • Resetable cycle counter• Machine hour meter• Vibration Free Leveling Pads• Fuse and Tool Kit included• Low power requirements \ Clean operation• Lower utility bills• Low noise emission• Ideal for clean room and high precision molding applications• Automatic Central Lubrication with Easy Replacement Grease

Cartridge• Redundant safety micro switches• Reduced machine footprint and lowered machine height• SPI Robot interface• SPI Core sequencing• Batch/Lot container function

A V A I L A B L E O P T I O N S

• High Speed injection (most injection units)• High Speed Eject (17-33 ton)• 3 stage independent air eject• Ejector pulse skip function• Computer interface• Pre-Inject software• Heater band failure detection• 230 / 110 VAC outlet receptacles • SRAM card for external mold storage• Corrosion/wear barrel and screw• Multiple pressure monitoring with alarm bands• Extruder torque monitoring• Independent clamp/eject/injection operation• Multi language capability• Special Application barrels & screws• Thermoset packages (T/S)• Liquid Silicone packages (LIM)

INJECTION UNIT SPECIFICATIONSEnglish A B Metric A B

Inj. Capacity, Max. GPPS oz. 0.37 0.47 Grams 11 13Theoretical Disp. in3 0.69 0.87 cm3 11.3 14.3Max. Inj. Press. Note 1 psi 34,128 27,018 bar 2,354 1,863Max. Inj. Rate Note 1 in3/sec 0.7 0.9 cm3/sec 40 51Max. Pack Press Note 1 psi 31,284 24,174 bar 2,158 1,667Screw Stroke in 2.20 2.20 mm 56 56Screw Dia. in 0.63 0.71 mm 16 18Screw L/D Ratio 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 450 450 rpm 450 450Nozzle Touch Force. tons 0.33 0.33 Tonf 0.3 0.3Barrel Heat ControlNumber of Pyrometers(Barrel/Nozzle) 3/1 3/1 3/1 3/1Total Heat Capacity kw 2.8 3.1 kw 2.8 3.1

CLAMP UNIT SPECIFICATIONSEnglish Metric

Tonnage tons 17 Tonf 15Maximum Daylight in 16.54 mm 420Max./Min. Mold Height in 10.24/5.12 mm 260/130Max. Clamp Stroke in 6.30 mm 160Clamp Speed

Dry Cycle Time Note 3 sec 0.96 sec 0.96Platen Size in 13.0x13.0 mm 330x330Tie Bar Spacing in 9.25x9.25 mm 235x235Tie Rod Diameter in 1.57 mm 40Ejector Stroke in 1.97 mm 50Max. Ejector Force tons 0.77 Tonf 0.7

MACHINE SPECIFICATIONSDimensions Overall English Metric

Length in 88 mm 2,235Width in 27.6 mm 702Height in 63 mm 1,603Shipping Weight (Est.) lbs 2,200 Kg 1,000Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 8.1External Outlet kVA 20Max. Total Capacity kVA 28.1

Main Breaker SizeStandard Amp 30Optional Amp 100Water RequirementsFeedthroat only Connect 3/8” Hose Barb

PowerSupply

Capacity

3

17i

NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject

BBAA C

B

DE

A

F G H I

J

M O V I N G P L A T E N

D I E S P A C E

4

Ejector Stroke50mm 2.0 M10 Depth 20mm

420mm 16.54 Max. Daylight

130mm 5.1Min. Mold Height

160mm 6.3Stroke

100mm 3.9Daylight Adj.

60mm2.4 Dia.

35mm 1.4Nozzle Penetration

40mm 1.6Tie Rod Dia.

17i

in. mm1.95 50.02.95 75.03.95 100.04.90 125.016.30 415.0

ABCDE

M10 Depth 20mm (38 Holes)

1.00” (30mm) thru (1 Holes)

AA

BB

in. mm1.95 50.02.95 75.03.95 100.04.90 125.014.40 365.0

FGHIJ

780mm30.7"

710mm28.0"

210mm8.3"125mm

4.9"

40mm1.6"

75mm3.0"

790mm31.1"

1020mm40.2"

285mm11.2"

739mm29.1"

702mm27.6"

375mm14.8"

327mm12.9"

37mm1.5"

Power Connection

E N D V I E W

ROBOT MOUNTING PLATE

5

17i

100mm3.9"

20mm0.8"

Operator Side

4-M12 Depth 24mm40mm1.6"

Screw Removal

707mm27.8"

35°

963mm37.9"

8mm0.3"420mm

16.5"

Max. mold260mm10.2"

Clamp Stroke160mm6.3"

661mm26.0"

201mm7.9"

408mm16.1"Platen Surface

2235mm88.0"

1280mm50.4"

955mm37.6"

261mm10.28" 890mm

35.04"

555mm21.85"

739mm29.10"

640mm25.20"

1150mm45.28"

Top of Platen

1553mm61.1"

1305mm51.4"

1020mm

40.2"(Nozzle Center)

98mm

3.9"

1305mm51.4" 1280mm

50.4"

310mm12.2"

275mm10.8"

1870mm73.6"

120mm4.7"

1805mm71.1"

P L A N V I E W

E L E VAT I O N

6

17i

INJECTION UNIT SPECIFICATIONSEnglish A B C D Metric A B C D

Inj. Capacity, Max. GPPS oz. 0.37 0.63 0.78 0.95 Grams 11 18 22 27Theoretical Disp. in3 0.69 1.16 1.44 1.74 cm3 11.3 19.1 23.6 28.5Max. Inj. Press. Note 1 psi 35,550 31,284 27,018 24,174 bar 2,452 2,158 1,863 1,667Max. Inj. Rate Note 1 in3/sec 2.5 3.1 3.8 4.6 cm3/sec 40 51 63 76Max. Pack Press Note 1 psi 35,550 28,440 24,174 21,330 bar 2,452 1,961 1,667 1,471Max. Inj. Press Note 1,2 psi 35,550 32,706 28,440 25,596 bar 2,452 2,256 1,961 1,765Max. Inj. Rate Note 1,2 in3/sec 4.0 5.1 6.3 7.7 cm3/sec 66.4 84.0 103.7 125.4Max. Pack Press Note 1,2 psi 35,550 29,862 25,596 22,752 bar 2,452 2,059 1,765 1,569Screw Stroke in 2.20 2.95 2.95 2.95 mm 56 75 75 75Screw Dia. in 0.63 0.71 0.79 0.87 mm 16 18 20 22Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 300 300 300 300 rpm 300 300 300 300Nozzle Touch Force tons 0.66 0.66 0.66 0.66 Tonf 0.6 0.6 0.6 0.6Barrel Heat ControlNumber of Pyrometers(Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 2.8 3.1 3.5 3.8 kw 2.8 3.1 3.5 3.8



Dry Cycle Time Note 3 sec 1.23 sec 1.23Platen Size in 16.5x16.5 mm 420x420Tie Bar Spacing in 11.0x11.0 mm 280x280Tie Rod Diameter in 1.97 mm 50Ejector Stroke in 2.36 mm 60Max. Ejector Force tons 0.88 Tonf 0.8


Length in 112.2 mm 2850Width in 33.1 mm 842Height in 62.6 mm 1589Shipping Weight (Est.) lbs 3300 Kg 1500Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 8.8 16.1 Note 2External Outlet kVA 20 20 Note 2Max. Total Capacity kVA 28.8 36.1 Note 2

Main Breaker SizeStandard Amp 30Optional Note 2 Amp 100Water RequirementsFeedthroat only Connect 3/8” Hose Barb

PowerSupply

Capacity

7

33i


E

AA BB

JIHGF

DC

BA

560 mm 22.1Max.Daylight

Ejector Stroke

60mm 2.4

180 mm 7.1Daylight Adj.

150 mm 5.9Min.Mold Height

230 mm 9.1Stroke

50 mm 2.0Tie Rod Dia. 34 mm 1.38.

0.8 TonsEjector Force

101.6 mm 4.00 in

NozzlePenetration

0.500"-13UNC-2B DP25

in. mm2.75 70.04.15 105.05.50 140.06.90 175.017.60 446.0

ABCDE

0.531” Drill - 1.78” Depth

0.625” - II UNC-2B-1.22” Depth (48 holes)

1.1811” (30mm) thru (1 holes)

AA

BB

in. mm2.75 70.04.15 105.05.50 140.06.90 175.017.30 440.0

FGHIJ


D I E S P A C E

8

33i

Power Connection

37mm1.5

790mm31.1

710mm28.0

170mm6.7 165mm

6.5

255mm10.0

1045mm41.1

790mm31.1

40mm1.6

100mm3.9

879mm34.6

842mm33.1

475mm18.7

367mm14.4

8-M16 DEPTH 24

110mm4.3

15mm0.6

25mm1.0

35mm1.4

20mm0.8

15mm0.6 290mm

11.4

115mm4.5

115mm4.5

60mm2.4

5mm0.2

5mm0.2

130mm5.1

290mm11.4

E N D V I E W


9

33i

10

33i

Screw Removal

794mm31.3

801mm31.5

1370mm53.9

40mm1.6530mm

20.9

Clamp Stroke230mm9.1

Max.Mold30011.8

30°

Top of Platen

Platen Surface

1539mm60.61045mm

41.1(Nozzle Center)

1300mm51.2

330mm13.0

405mm15.9

2850mm112.2

1520mm59.8

1330mm52.4

1370mm53.9

1342mm52.8

848mm33.4

321mm12.6

190mm7.5

120mm4.7

2260mm89.0

1260mm49.6

930mm36.6

410mm16.1

370mm14.6

740mm29.1640mm

25.2 780mm30.7

1215mm47.8

E L E VAT I O N

P L A N V I E W

INJECTION UNIT SPECIFICATIONSEnglish A B C D E F Metric A B C D E F

Inj. Capacity, Max. GPPS oz. 0.78 0.95 1.68 1.95 3.42 4.87 Grams 22 27 48 55 97 138Theoretical Disp. in3 1.44 1.74 3.08 3.57 6.28 8.94 cm3 23.6 28.5 50.4 58.5 102.9 146.6Max. Inj. Press. Note 1 psi 36,972 34,128 27,729 24,174 28,440 24,174 bar 2,550 2,354 1,912 1,667 1,961 1,667Max. Inj. Rate Note 1 in3/sec 3.8 4.6 6.5 7.5 9.8 12.4 cm3/sec 63 76 106 123 161 204Max. Pack Press Note 1 psi 36,972 28,440 24,174 21,330 24,174 21,330 bar 2,550 1,961 1,667 1,471 1,667 1,471Max. Inj. Press Note 1,2 psi 39,816 36,972 29,862 27,018 N/A N/A bar 2,746 2,550 2,059 1,863 N/A N/AMax. Inj. Rate Note 1,2 in3/sec 6.33 7.65 10.69 12.40 N/A N/A cm3/sec 103.7 125.4 175.2 203.2 N/A N/AMax. Pack Press Note 1,2 psi 39,816 34,128 27,018 22,752 N/A N/A bar 2,746 2,354 1,863 1,569 N/A N/AScrew Stroke in 2.95 2.95 3.74 3.74 5.04 5.67 mm 75 75 95 95 128 144Screw Dia. in 0.79 0.87 1.02 1.10 1.26 1.42 mm 20 22 26 28 32 36Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 300 300 300 300 300 300 rpm 300 300 300 300 300 300Screw Speed, Max. Note 2 rpm 450 450 450 450 N/A N/A rpm 450 450 450 450 N/A N/ANozzle Touch Force tons 1.7 1.7 1.7 1.7 1.7 1.7 Tonf 1.5 1.5 1.5 1.5 1.5 1.5Barrel Heat ControlNumber of Pyrometers(Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 3.5 3.8 6.5 7.2 7.8 9.1 kw 3.5 3.8 6.5 7.2 7.8 9.1



Dry Cycle Time Note 3 sec 1.12 sec 1.12Platen Size in 18.1x18.1 mm 460x460Tie Bar Spacing in 12.6x12.6 mm 320x320Tie Rod Diameter in 1.97 mm 50Ejector Stroke in 2.76 mm 70Max. Ejector Force tons 2.20 Tonf 2


Length in 135.2 (147 E, F) mm 3,434 (3,724 E, F)Width in 36.7 mm 933Height in 59.7 mm 1,517Shipping Weight (Est.) lbs 5,500 Kg 2,500Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 12.2 19.5 Note 2External Outlet kVA 35.0 35.0 Note 2Max. Total Capacity kVA 47.2 54.5 Note 2

Main Breaker SizeStandard Amp 40Optional Note 2 Amp 125Water RequirementsFeedthroat only Connect 3/8” Hose Barb

11

55i

PowerSupply

Capacity


0.500" 13 UNC-2B DP25

101.6mm4.0 Dia

30mm 1.38

600mm 23.6 Max. Daylight

250mm 9.9Stroke



Nozzle Penetration50mm 2.0Tie Rod Dia.

Ejector Stroke70mm 2.8

G H I J K

L

A

CCAA BB B

CDE

F


D I E S P A C E

12

55i

in. mm3.00 76.33.20 81.93.50 88.95.00 127.17.00 117.820.90 529.9

ABCDEF

0.531” Drill - 1.78” Depth


1.200” (30mm) thru (5 holes)

1.000” (26mm) thru (2 holes)

AA

BB

CC

in. mm3.00 76.33.20 81.93.50 88.95.00 127.17.00 177.819.10 485.3

GHIJKL

967mm38.1

34mm1.3

389mm15.3

Power Connection

23mm0.9 220mm

8.7

915mm36.0

870mm34.3

155mm6.1

307mm12.1

19mm0.7

69mm2.7

678mm26.7

1084mm42.7

522mm20.5

411mm16.2

Operator Side

10-M12 Depth 28mm

110mm4.3

10mm0.4

40mm1.6

20mm0.8

25mm1.0

145mm5.7

15mm0.6

115mm4.5

60mm2.4

20mm0.8

145mm5.7

15mm0.6

115mm4.5

E N D V I E W


13

55i

1067mm42.0

892mm35.1

43mm1.7

600mm23.6


Max.Mold 350mm13.8

30°

1560mm61.4

Screw Removal

Platen Surface

1517mm59.7

1917mm75.5543mm

21.4456mm17.9

Top of Platen

1230mm48.4 1391mm

54.8

1084mm42.7(Nozzle Center)152mm

6.0

1536mm60.5

1467mm57.8 1466mm

57.7 1295mm51.0

122mm4.8

3195mm125.8

1680mm66.1

1395mm54.9

607mm23.9565mm

22.265mm2.6

1000mm39.4

600mm23.6

582mm22.9

590mm23.2

575mm22.6

575mm22.6

P L A N V I E W

E L E VAT I O N

14

55i

INJECTION UNIT SPECIFICATIONSENGLISH A B C D E F G METRIC A B C D E F G

Inj. Capacity, Max. GPPS oz. 0.95 1.68 1.95 3.42 4.87 6.02 7.28 Grams 27 48 55 97 138 171 206Theoretical Disp. in3 1.74 3.08 3.57 6.28 8.94 11.04 13.36 Cm3 28.5 50.4 58.5 102.9 146.6 181.0 219.0Max. Inj. Press. Notes 1,2 psi 35,550 35,550 32,706 28,440 24,174 21,330 21,330 bar 2,452 2,452 2,256 1,961 1,667 1,471 1,471Max. Inj Rate Notes 1,2 in3/sec 4.64 6.48 7.51 9.81 12.42 25.30 18.554 cm3/sec 76.0 106.2 123.2 160.8 203.6 414.7 304Max. Pack Press Notes 1,2 psi 35,550 32,706 29,862 24,174 21,330 18,486 18,486 bar 2,452 2,256 2,059 1,667 1,471 1,275 1,275Max. Inj. Press. Notes 1,2 psi 36,972 36,972 34,128 31,284 27,018 N/A N/A bar 2,550 2,550 2,354 2,158 1,863 N/A N/AMax. Inj Rate Notes 1,2 in3/sec 7.65 10.69 12.40 16.19 20.49 N/A N/A cm3/sec 125.4 175.2 203.2 265.4 335.9 N/A N/AMax. Pack Press Notes 1,2 psi 36,972 36,972 31,284 28,440 24,174 N/A N/A bar 2,550 2,550 2,158 1,961 1,667 N/A N/AScrew Stroke in 2.95 3.74 3.74 5.04 5.67 5.67 5.67 mm 75 95 95 128 144 144 144Screw Dia. in 0.87 1.02 1.10 1.26 1.42 1.57 1.73 mm 22 26 28 32 36 40 44Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 300 300 300 300 300 450 300 rpm 300 300 300 300 300 450 300Screw Speed, Max. Note 2 rpm 450 450 450 450 450 N/A N/A rpm 450 450 450 450 450 N/A N/ANozzle Touch Force tons 1.7 1.7 1.7 1.7 1.7 1.7 1.7 Tonf 1.5 1.5 1.5 1.5 1.5 1.5 1.5Barrel Heat ControlNo. of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 3.8 6.5 7.2 7.8 9.1 9.1 9.1 kw 3.8 6.5 7.2 7.8 9.1 9.1 9.1


Tonnage tons 110 Tonf 100Maximum Daylight in 31.50 mm 800Max/Min Mold Hieght in 17.7/5.9 mm 450/150Max. Clamp Stroke in 13.78 mm 350Clamp Speed

Dry Cycle Time Note 3 sec 1.88 sec 1.88Platen Size in 24.0x24.0 mm 610x610Tie Bar Spacing in 16.1x16.1 mm 410x410Tie Rod Diameter in 2.76 mm 70Ejector Stroke inch 3.94 mm 100Max. Ejector Force tons 2.75 Tonf 2.5

MACHINE SPECIFICATIONSEnglish Metric

Dimensions OverallLength in 164.1 (175.6 G) mm 4,169 (4,459 G)Width in 39.1 mm 993Height in 64.9 mm 1,648Shipping Weight (Est.) lbs 9,460 Kg 4,300Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 22.6 22.6 Note 2,4External Outlets kVA 35.0 35.0 Note 2,4Max. Total Capacity kVA 57.6 57.6 Note 2,4

Main Breaker SizeStandard Amp 60Optional Note 2,4 Amp 150Water RequirementsFeedthroat Only Connect 3/8” Hose Barb

15

110i

PowerSupply

Capacity

NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject 4) Large capacity barrel F

BB AA CCA

N

ML

KJIH

B

C

DE

FG

Ejector Stroke100 mm 3.9 in.

4.00 in. Dia.101.6 mm

1.38 in. 34mm

5.9 in. 150 mmMin. Mold Height

11.8 in.300 mmDaylightAdj.

31.5 in. 800 mmMax. Daylight

2.8 in. 70 mmTie Rod Die

13.8 in. 350 mmStroke

NozzlePenetratrion

0.500" - 13 UNC-2B DP25

in. mm3.00 76.23.20 82.03.50 88.95.00 127.07.00 177.810.00 254.026.40 670.0

ABCDEFG

0.531” Drill - 1.78” Depth


1.181” (30mm) thru (5 holes)

1.024” (26mm) thru (2 holes)

AA

BB

CC

in. mm3.00 76.33.20 81.93.50 88.95.00 127.17.00 177.810.00 254.024.02 610.0

HIJKL

MN


D I E S P A C E

16

110i

Power Connection

915mm36.0

870mm34.3

23mm0.9 220mm

8.7

225mm8.9

459mm18.1

34mm1.3

481mm18.9

1027mm40.4

339mm13.3

1141mm44.9

675mm26.6

69mm2.7

19mm0.7

10-M12 Depth 25mm

4-M16 Depth 35mm

185mm7.3

50mm2.035mm

1.4

410mm16.1

155mm6.1

155mm6.1

65mm2.6

115mm4.5

65mm2.6

115mm4.5

70mm2.8

E N D V I E W


17

110i

1213mm47.7

1965mm77.4

30°

952mm37.5

63mm2.5

800mm31.5


Max.Mold450mm17.7

Screw Removal

3740mm147.2

2020mm79.5

890mm35.0

710mm28.0

Top of Platen

1480mm58.3

1141mm44.9(Nozzle Center)

144mm5.765mm2.6

1338mm52.7

600mm23.6

1668mm65.7

1622mm63.9

1598mm62.9 1401mm

55.1

317mm12.5

584mm23.0590mm

23.2750mm29.5

510mm20.1

1370mm53.9

Platen Surface

1902mm74.9

2267mm89.3

631mm24.8

507mm20.0

P L A N V I E W

E L E VAT I O N

18

110i

19

165i


Inj. Capacity, Max. GPPS oz. 4.01 5.08 6.27 8.90 10.59 14.69 Grams 114 144 178 252 300 416Theoretical Disp. in3 7.36 9.32 11.50 16.33 19.43 26.95 cm3 120.6 152.7 188.5 267.6 318.5 441.7MAX. INJ. PRESS. NOTE 1 PSI 35,550 29,862 24,174 21,330 27,018 22,752 bar 2,452 2,059 1,667 1,471 1,863 1,569Max. Inj. Rate Note 1 in3/sec 9.81 12.42 15.33 18.55 36.43 25.9 cm3/sec 160.8 203.6 251.3 304.1 597.2 425Max. Pack Press Note 1 psi 29,862 27,018 21,330 18,486 27,018 22.752 bar 2,059 1,863 1,471 1,275 1,863 1,569Max. Inj. Press Note 1,2 psi 39,816 39,816 36,972 31,284 N/A N/A bar 2,746 2,746 2,550 2,158 N/A N/AMax. Inj. Rate Note 1,2 in3/sec 16.19 20.49 25.30 30.61 N/A N/A cm3/sec 265.4 335.9 414.7 501.8 N/A N/AMax. Pack Press Note 1,2 psi 39,816 39,816 36,972 31,284 N/A N/A bar 2,746 2,746 2,550 2,158 N/A N/AScrew Stroke in 5.91 5.91 5.91 6.93 6.93 8.19 mm 150 150 150 176 176 208Screw Dia. in 1.26 1.42 1.57 1.73 1.89 2.05 mm 32 36 40 44 48 52Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 300 300 300 300 400 400 rpm 300 300 300 300 400 300Screw Speed, Max. Note 2 rpm 400 400 400 400 N/A N/A rpm 400 400 400 400 N/A N/ANozzle Touch Force. tons 3.3 3.3 3.3 3.3 3.3 3.3 Tonf 3.0 3.0 3.0 3.0 3.0 3.0Barrel Heat ControlNumber of Pyrometers(Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 12.0 13.0 14.0 15.9 17.9 17.9 kw 12.0 13.0 14.0 15.9 16.4 17.9



Dry Cycle Time Note 3 sec 2.10 sec 2.10Platen Size in 29.5 x 29.5 mm 750 x 750Tie Bar Spacing in 20 x 20 mm 510 x 510Tie Rod Diameter in 3.54 mm 90Ejector Stroke in 5.12 mm 130Max. Ejector Force tons 3.85 Tonf 3.5


Length in 204.2 (214.4 F) mm 5,187 (5,447 F)Width in 47.3 mm 1,202Height in 71.6 mm 1,819Shipping Weight (Est.) lbs 14,960 Kg 6,800Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 33.0 62.5 Note 2,4External Outlet kVA 35.0 35.0 Note 2,4Max. Total Capacity kVA 68.0 97.5 Note 2,4

Main Breaker SizeStandard Amp 75Optional Note 2,4 Amp 175Water RequirementsFeedthroat only Connect 3/8” Hose Barb

PowerSupply

Capacity

NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject 4) Large capacity barrel E

0.500"-13 UNC-2B-DP25Ejector Stroke

130mm 5.1

101.6mm4.0

35mm 1.4

NozzlePenetration

930mm 36.6Max. Daylight


440mm 17.3Stroke



HGF

ED

CB

A

I

L

ONM

R

QP

KJ

AA

BB

in. mm2.00 50.83.00 76.23.50 90.05.00 127.07.00 177.88.00 203.210.00 254.012.00 304.831.30 796.0

ABCDEFGHI

0.531” Drill - 1.78” Depth


1.200” (30mm) thru (13 holes)

AA

BB

in. mm2.00 50.83.00 76.23.50 90.05.00 127.07.00 177.88.00 203.210.00 254.012.00 304.830.70 780.0

JKL

MNOPQR


D I E S P A C E

20

165i

550mm21.7"

1259mm49.6"

57mm2.2"

Power Connection

1170mm46.1"

1110mm43.7"

320mm12.6"235mm

9.3"

30mm1.2"

396mm15.6"

1239mm48.8"

678mm26.7"

69mm2.7" 19mm

0.7"

4-M16 Depth 28mm10-M12 Depth 24mm

105mm4.1"

155mm6.1"

155mm6.1"

65mm2.6"

115mm4.5"

115mm4.5"

65mm2.6"

35mm1.4"

50mm2.0"

E N D V I E W


21

165i

30°

1672mm65.8"

2316mm91.2"

930mm36.6"

63mm2.5"

Max. Mold490mm19.3"

Clamp stroke440mm17.3"

1182mm46.5"

Screw Removal

770mm30.3"

782mm30.8"

Platen Surface

2935mm115.6"

2252mm88.7"

Top of Platen

1510mm59.4" 1635mm

64.4"1239mm48.8"(Nozzle Center)

1840mm72.4"

1792mm70.6"

1768mm69.6"

1571mm61.9"

4443mm174.9"

2303mm90.6"

1130mm44.5"

850mm33.5"

559mm22.0" 465mm

18.3"104mm4.1"

678mm26.7"

845mm33.3"

600mm23.6"

955mm37.6"

650mm25.6"

565mm22.2"

272mm10.7"

P L A N V I E W

E L E VAT I O N

22

165i

INJECTION UNIT SPECIFICATIONSENGLISH A B C D METRIC A B C D

Inj. Capacity, Max GPPS oz. 6.27 8.90 10.59 14.69 Grams 178 252 300 416Theoretical Disp Note 1 in3 11.50 16.33 19.43 26.95 cm3 188.5 267.6 318.5 441.7Max. Inj. Press. Note 1 psi 24,174 21,330 18,486 22,752 bar 1,667 1,471 1,275 1,569Max. Inj Rate Note 1 in3/sec 15.3 18.6 22.1 42.76 cm3/sec 251 304 362 700.8Max. Pack Press Note 1 psi 21,330 18,486 15,642 22,752 bar 1,471 1,275 1,079 1,569Max. Inj. Press. Note 1,2 psi 36,972 31,284 27,018 N/A bar 2,550 2,158 1,863 N/AMax. Inj Rate Note 1,2 in3/sec 25.30 30.61 36.43 N/A cm3/sec 414.7 501.8 597.2 N/AMax. Pack Press Note 1,2 psi 36,972 31,284 27,018 N/A bar 2,550 2,150 1,863 N/AScrew Stroke in 5.91 6.93 6.93 8.19 mm 150 176 176 208Screw Dia. in 1.57 1.73 1.89 2.05 mm 40 44 48 52Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 300 300 300 400 rpm 300 300 300 400Screw Speed, Max. rpm 400 400 400 N/A rpm 400 400 400 N/ANozzle Touch Force tons 3.3 3.3 3.3 3.3 Tonf 3.0 3.0 3.0 3.0Barrel Heat ControlNo. of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 14.9 15.9 17.9 20.2 kw 14.9 15.9 17.9 20.2

CLAMP SPECIFICATIONSEnglish Metric


Dry Cycle Time Note 3 sec 3.19 sec 3.19Platen Size in 37.4 x 37.4 mm 950 x950Tie Bar Spacing in 24.8 x 24.8 mm 630 x 630Tie Rod Diameter in 5.12 mm 130Ejector Stroke in 5.91 mm 150Max. Ejector Force tons 3.85 Tonf 3.5


Length in 238.9 mm 6,069Width in 63.5 mm 1,614Height in 78.4 mm 1,992Shipping Weight (Est.) lbs 23,760 Kg 10,886Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 33.0 64.8 Note 2,4External Outlet kVA 35.0 35.0 Note 2,4Max. Total Capacity kVA 68.0 99.8 Note 2,4

Main Breaker SizeStandard Amp 75 125 Note 2,4Optional Amp 175 225 Note 2,4Water RequirementsFeedthroat only Connect 3/8” Hose Barb

PowerSupply

Capacity

23

275i

NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject 4) Large capacity barrel D

AA BB

AB

K L M N P Q

U

R

CD

EFGHIJ

S T

0.500" - 13 UNC-2B-DP25

101.6mm4.0 Dia.

35mm1.4

350mm13.8

DaylightAdj.

600mm 23.6Stroke


1250mm 49.2 Max Daylight


Nozzle Penetration


in. mm2.00 50.83.00 76.23.50 88.95.00 127.07.00 177.88.00 203.210.00 254.013.00 330.217.00 431.842.90 1090.0

ABCDEFGHIJ

0.531” Drill - 1.78” Depth


1.200” (30mm) thru (13 holes)

AA

BB

in. mm2.00 50.83.00 76.23.50 90.05.00 127.07.00 177.88.00 203.210.00 254.013.00 330.217.00 431.841.40 1052.0

KL

MNPQRSTU


D I E S P A C E

24

275i

1400mm55.1"

1330mm52.4"

335mm13.2"

330mm13.0"

35mm1.4"

1671mm65.8"

737mm29.0"

57mm2.2"

396mm15.6"

1239mm48.8"

504mm19.8"

69mm2.7"

19mm0.7"

Power Connection

8-M16 Depth 32mm

220mm8.7"

220mm8.7"

70mm2.8"

25mm1.0"

60mm2.4"

E N D V I E W


25

275i

1917mm75.5"

30°

2967mm116.8"

70mm2.8"

1250mm49.2"

Max. Mold650mm25.6"

Clamp Stroke600mm23.6"

1564mm61.6"

Screw Removal

3022mm119.0"

1635mm64.4"

2640mm103.9"

187mm7.4"

2967mm116.8"

1613mm63.5"

Platen Surface849mm33.4"

955mm37.6"

Top of Platen

1645mm64.8"

358mm14.1"

660mm26.0"

580mm22.8"

367mm14.4" 550mm

21.7"600mm23.6"

770mm30.3"

720mm28.3" 52mm

2.1"

1239mm48.8"(Nozzle Center)

617mm24.3"

2012mm79.2"

1942mm76.5"

1669mm65.7"

5180mm203.9"

850mm33.5"

750mm29.5"

750mm29.5"

6069mm238.9"

607mm23.9"

712mm28.0"

P L A N V I E W

E L E VAT I O N

26

275i


Inj. Capacity, Max GPPS oz. 8.90 10.59 14.69 21.29 27.81 31.40 Grams 252 300 416 604 788 890Theoretical Disp in3 16.33 19.43 26.95 39.07 51.03 57.61 cm3 267.6 318.5 441.7 640.4 836.4 944.2Max. Inj. Press. Note 1 psi 36,972 34,128 28,440 24,885 22,041 19,908 bar 2,550 2,354 1,961 1,716 1,520 1,373Max. Inj Rate Note 1 in3 sec 18.6 22.1 25.9 30.1 47.1 53.2 cm3/sec 304 362 425 493 772 872Max. Pack Press psi 34,128 31,284 25,596 22,752 19,908 17,064 bar 2,354 2,158 1,765 1,569 1,373 1,177Max. Inj. Press. Notes 1,2 psi 39,816 36,972 31,284 28,440 N/A N/A bar 2,746 2,550 2,158 1,961 N/A N/AMax. Inj Rate Notes 1,2 in3 sec 22.27 26.50 31.10 36.07 N/A N/A cm3/sec 364.9 434.3 509.7 591.1 N/A N/AMax. Pack Press Notes 1,2 psi 39,816 34,128 28,440 25,596 N/A N/A bar 2,746 2,354 1,961 1,765 N/A N/AScrew Stroke in 6.93 6.93 6.93 10.24 10.24 10.24 mm 176 176 208 260 260 260Screw Dia. in 1.73 1.89 1.73 2.20 2.52 2.68 mm 44 48 52 56 64 68Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 300 300 300 300 400 400 rpm 300 300 300 300 400 400Screw Speed, Max. Note 2 rpm 400 400 400 400 N/A N/A rpm 400 400 400 400 N/A N/ANozzle Touch Force tons 3.3 3.3 3.3 3.3 3.3 3.3 Tonf 3.0 3.0 3.0 3.0 3.0 3.0Barrel Heat ControlNo. of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity 15.9 17.9 20.2 23.5 26.8 26.8 Kw 15.9 17.9 20.2 23.5 26.8 26.8

CLAMP SPECIFICATIONSEnglish Metric

Tonnage tons 330 Tonf 300Maximum Daylight in 49.21 mm 1250Max/Min Mold Height in 25.6/11.8 mm 650/300Max Clamp Stroke in 23.6 mm 600Clamp Speed

**Dry Cycle Time Note 3 sec 3.14 sec 3.14Platen Size in 40.6 x 40.6 mm 1,030 x 1,030Tie Bar Spacing in 28 x 28 mm 710 x 710Tie Rod Diameter in 5.12 mm 130Ejector Stroke in 5.91 mm 150Max. Ejector Force tons 8.80 Tonf 8


Length in 258.6 mm 6,569Length (note 4) in 268.1 mm 6,809Width in 63.5 mm 1,614Height in 78.4 mm 1,992Shipping Weight lbs 25,960 kg 11,800 Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 71.6 75.2 Note 2, 4External Outlets kVA 35.0 35.0 Note 2, 4Max. Total Capacity kVA 106.6 110.2 Note 2, 4

Main Breaker SizeStandard Amps 125Optional Amps 225Water RequirementsFeedthroat Only Connect 3/8” Hose Barb

PowerSupply

Capacity

330i

NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject 4) Large capacity barrel E, F

27

0.500" - 13 UNC-2B-DP25

101.6mm4.0 Dia.

35mm1.4

350mm13.8

DaylightAdj.

600mm 23.6Stroke


1250mm 49.2 Max Daylight


Nozzle Penetration


AA BB

AB

K L M N P Q

U

R

CD

EFGHIJ

S T


D I E S P A C E

28

330i

in. mm2.00 50.83.00 76.23.50 88.95.00 127.07.00 177.88.00 203.210.00 254.013.00 330.217.00 431.842.90 1090.0

ABCDEFGHIJ

0.531” Drill - 1.78” Depth


1.200” (30mm) thru (13 holes)

AA

BB

in. mm2.00 50.83.00 76.23.50 90.05.00 127.07.00 177.88.00 203.210.00 254.013.00 330.217.00 431.841.40 1052.0

KL

MNPQRSTU

8-M16 Depth 32mm

220mm8.7"

220mm8.7"

70mm2.8"

25mm1.0"

60mm2.4"

E N D V I E W


29

330i

57mm2.2"

1671mm65.8"737mm

29.0"

396mm15.6"

1239mm48.8"

69mm2.7"

35mm1.4"

335mm13.2"

330mm13.0"

Power Connection

1400mm 55.1"1330mm 52.4"

19mm0.7"

504mm19.8"

2247mm 88.5"2967mm 116.8"70mm 2.8"

30°

1250mm 49.2"

Clamp Stroke Max. Mold600mm

23.6"650mm

25.6"

1564mm61.6"

Screw Removal

3912mm 154.0" (High Speed, High Pressure Injection)

3672mm 144.6" (Standard Injection)

2967mm 116.8"

6809mm 268.0" (High Speed, High Pressure Injection)

Platen Surface 1094mm 43.1"(HSHP)874mm 34.4"

(Standard)

1040mm 40.9"

Top of Platen

52mm 2.1"

5450mm 214.6"

6569mm 258.6" (Standard Injection)

1613mm 63.5"

2012mm79.2"

1942mm76.5"

1669mm65.7"

617mm24.3"

712mm28.0"

607mm23.9"

750mm29.5"

550mm21.7"

750mm29.5"

850mm33.5"

1075mm42.5"

1835mm72.2"

990mm39.0"

567mm22.3"

1635mm64.4"

500mm19.7"

(HSHP)

960mm37.8"

(HSHP)

1239mm48.8"

(Nozzle Center)

770mm30.3"600mm

23.6"

660mm26.0"

580mm22.8"

367mm14.4" 358mm

14.1"

1645mm64.8"

P L A N V I E W

E L E VAT I O N

30

330i

INJECTION UNIT SPECIFICATIONSEnglish A B C D Metric A B C D

Inj. Capacity, Max. GPPS oz. 0.78 0.95 1.68 1.95 Grams 22 27 48 55Theoretical Disp. in3 1.44 1.74 3.08 3.57 cm3 23.6 28.5 50.4 58.5Max. Inj. Press. Note 1 psi 36,972 34,128 27,729 24,174 bar 2,550 2,354 1,912 1,667Max. Inj. Rate Note 1 in3/sec 3.45 4.17 5.83 6.77 cm3/sec 56.5 68.4 95.6 111.0Max. Pack Press psi 36,972 28,440 24,174 21,330 bar 2,550 1,961 1,667 1,471Screw Stroke in 2.95 2.95 3.74 3.74 mm 75 75 95 95Screw Dia. in 0.79 0.87 1.02 1.10 mm 20 22 26 28Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 300 300 300 300 rpm 300 300 300 300Nozzle Touch Force tons 1.7 1.7 1.7 1.7 Tonf 1.5 1.5 1.5 1.5Barrel Heat ControlNumber of Pyrometers(Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 3.8 4.5 5.0 7.6 kw 3.8 4.5 5.0 7.6


Tonnage tons 55 Tonf 50Maximum Daylight in 23.62 mm 600Max./Min. Mold Height in 13.8/7.9 mm 350/200Max. Clamp Stroke in 9.84 mm 250Platen Size in 24.0x24.0 mm 610x610Tie Bar Spacing in 16.1x16.1 mm 410x410Tie Rod Diameter in 2.76 mm 70Ejector Stroke in 3.94 mm 100Max. Ejector Force tons 2.75 Tonf 2.5


Length in 124.1 mm 3152Width in 44.8 mm 1138Height in 92.1 mm 2340Shipping Weight (Est.) lbs 9,500 Kg 4,309Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60HzMachine kVA 12.5External Outlet kVA 20

Max. Total Capacity kVA 32.5Main Breaker SizeStandard Amp 30

Optional Amp 75Water RequirementsFeedthroat only Connect 3/8” Hose Barb

PowerSupply

Capacity

31

Notes: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option 3) Half stroke w/o eject

55EV VERTICAL INJECTION

600mm 23.62" Max. Daylight

250mm 9.9"Stroke

200mm 7.9"Min. Mold Height

250mm 9.9"Daylight Adj.

100mm3.94"

Ejector Stroke

70mm

2.8"Tierod D

iam.


32

47718.78"

47518.70"

477

00.0

"47

700

.0"

4" Hole

D I E S PA C E

850m

m33

.46

72.0

mm

2.83

76.3

mm

3.00

88.9

mm

3.50

127.

1mm

5.00

177.

8mm

7.00

254m

m10

.00

254mm10.00177.8mm7.00127.1mm5.0088.9mm3.5076.3mm3.0072.0mm2.83

850mm33.46

1070

mm

42

.1

Screw Removal30°500mm

19.71727mm

68.0

P L A N V I E W

33


S T A T I O N A R Y P L A T E N

452mm17.8

760mm 29.9

452mm17.8

205mm8.1

175mm6.9

798mm 31.4

600m

m23

.6

53m

m2.

1

1661

mm

65.4

1119

mm

44.1

392m

m15

.4

392m

m15

.4

Power Connection

956mm37.6"

91mm3.6"

600mm23.6"

890mm35.0"

712mm28.0"

1363mm53.7"

3080mm121.3"

1511

mm

59.5

"13

5-30

0mm

5.-3

11.8

"

2109

mm

83.0

"

2371

mm

93.3

"

1219

mm

Noz

zle

Cent

er48

.0"

86mm3.4"

1119

mm

Noz

zle

Cent

er44

.1"

800mm31.0"

1075

mm

42.3

"

Max

.M

old

350m

m13

.8"

Clam

p St

roke

250m

m9.

8"

712mm28.0"

1363mm53.7"

E L E VAT I O N

34

E N D V I E W

35


INJECTION UNIT SPECIFICATIONSEnglish A B C D E Metric A B C D E

Inj. Capacity, Max. GPPS oz. 0.95 1.68 1.95 3.42 4.87 Grams 27 48 55 97 138Theoretical Disp. in3 1.74 3.08 3.57 6.28 8.94 cm3 28.5 50.4 58.5 102.9 146.6Max. Inj. Press. Note 1 psi 36,972 36,972 34,128 31,284 27,018 bar 2,550 2,550 2,354 2,158 1,863Max. Inj. Rate Note 1 in3/sec 6.96 9.71 11.27 14.72 18.63 cm3/sec 114.0 159.2 184.7 241.2 305.3Max. Pack Press Note 1 psi 36,972 36,972 31,284 28,440 24,174 bar 2,550 2,550 2,158 1,967 1,667Screw Stroke in 2.95 3.74 3.74 5.04 5.67 mm 75 95 95 128 144Screw Dia. in 0.87 1.02 1.10 1.26 1.42 mm 22 26 28 32 36Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 450 450 450 450 450 rpm 450 450 450 450 450Nozzle Touch Force tons 1.7 1.7 1.7 1.7 1.7 Tonf 1.5 1.5 1.5 1.5 1.5Barrel Heat ControlNumber of Pyrometers(Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 3.8 4.5 5.0 7.6 8.4 kw 3.8 4.5 5.0 7.6 8.2


Tonnage tons 110 Tonf 100Maximum Daylight in 23.62 mm 600Max./Min. Mold Height in 13.8/7.9 mm 350/200Max. Clamp Stroke in 9.84 mm 250Platen Size in 24.0x24.0 mm 610x610Tie Bar Spacing in 16.1x16.1 mm 410x410Tie Rod Diameter in 2.76 mm 70Ejector Stroke in 3.94 mm 100Max. Ejector Force tons 2.75 Tonf 2.5


Length in 124.1 mm 3152Width in 44.8 mm 1138Height in 92.1 mm 2340Shipping Weight (Est.) lbs 9,500 Kg 4,309Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 18.5External Outlet kVA 20Max. Total Capacity kVA 38.5

Main Breaker SizeStandard Amp 40Optional Amp 100Water RequirementsFeedthroat only Connect 3/8” Hose Barb

PowerSupply

Capacity

600mm 23.62" Max. Daylight

250mm 9.9"Stroke

200mm 7.9"Min. Mold Height

250mm 9.9"Daylight Adj.

100mm3.94"

Ejector Stroke

70mm

2.8"Tierod D

iam.

D I E S PA C E

36

47718.78"

47518.70"

477

00.0

"47

700

.0"

4" Hole


37

110ev Vertical Injection

P L A N V I E W

S T A T I O N A R Y P L A T E N

850m

m33

.46

72.0

mm

2.83

76.3

mm

3.00

88.9

mm

3.50

127.

1mm

5.00

177.

8mm

7.00

254m

m10

.00

254mm10.00177.8mm7.00127.1mm5.0088.9mm3.5076.3mm3.0072.0mm2.83

850mm33.46

1070

mm

42

.1

Screw Removal30°500mm

19.71727mm

68.0

452mm17.8

760mm 29.9

452mm17.8

205mm8.1

175mm6.9

798mm 31.4

600m

m23

.6

53m

m2.

1

1661

mm

65.4

1119

mm

44.1

392m

m15

.4

392m

m15

.4

Power Connection

956mm37.6"

91mm3.6"

600mm23.6"

890mm35.0"

712mm28.0"

1363mm53.7"

3080mm121.3"

1511

mm

59.5

"13

5-30

0mm

5.-3

11.8

"

2109

mm

83.0

"

2371

mm

93.3

"

1219

mm

Noz

zle

Cent

er48

.0"

86mm3.4"

1119

mm

Noz

zle

Cent

er44

.1"

800mm31.0"

1075

mm

42.3

"

Max

.M

old

350m

m13

.8"

Clam

p St

roke

250m

m9.

8"

712mm28.0"

1363mm53.7"

E L E VAT I O N

38

E N D V I E W

39

STANDARD FEATURES

Items ClassificationModification at the option (note 1)

Mechanical Control Software

Control unit

High speed/performance control (FANUC Series 180is) Standard

Touch panel type 10.4" color LCD Standard

i type operator panel Standard

Injection/Extruder

Ai pressure profile trace control Standard

Ai metering control Standard

HR mode Standard

Pre-injection function Optional •

Simultaneous operation Optional •

Injection 10 steps / Pack 6 steps digital control Standard

Maximum pack speed Standard

Selectable Injection speed acceleration Standard

Selectable injection/pack transfer (Position/Pressure/Time) Standard

Cavity pressure transfer/Signal transfer Optional • •

Screw rotation/pressure 6 steps control Standard

Suck back function Standard

Pre-suck back function. Decompression before extruder for high cycle making application Optional •

Extruder delay timer Standard

Auto purge function Standard

Sprue break function (Selectable injection unit retreat timing) Standard

Automatic start up parameter change. Such as injection speed and V-P transfer position are changed step by step at start up in order to eliminate initial defects Optional •

Temperature Control

High precision temperature control (0.1 degree) Standard

Nozzle/barrel temperature digital settings Standard

PID parameters auto tuning function Standard

Selectable Manned/Unmanned operation Standard

Soak timer Standard

Built in calendar timer Standard

Shut down sequence Lower temperature at production completion or alarm Standard

Clamp / Eject

Ai mold protection Standard

Pre-ejector function. Recommended to ultra precision in-mold degating Optional •

Clamp close 4 steps/Clamp open 3 steps digital control Standard

Clamp close 5 steps/Clamp open 4 steps digital control 2 stages mold protection Optional •

Mold set mode Standard

Automatic die height adjustment Standard

2 stage ejector Standard

Ejector delay timer Standard

Maximum 10 pulses ejection Standard

Ejection in clamp opening Standard

Monitor

Quality radar Lite Standard

High speed monitor function - injection pressure/seed/time/screw position Standard

Parts reject by pressure curve Optional •

Extruder torque monitor - Screw rotation torque/rotation speed/screw position Optional •

Parts reject by screw rotation torque Optional •

Process monitor (Parts reject by 6 items) Trend chart (Maximum 100 shots) Relation graph Optional •

Register / Storage

Molding parameters/Process monitor data print (note 2) Standard

Screen dump (image copy to memory card) (note 3) Standard

Mold file function. 30 files including 3 files with pressure curve. Alphabet file name capability Standard

Mold file storage in memory card (note 3) 150 files per 16MB memory card Standard

40

Items ClassificationModification at the option (note 1)

Mechanical Control Software

Production management / Alarm / Diagnosis

Production management Standard

Consecutive NG short alarm Standard

Cycle time alarm Standard

Injection pressure alarm Standard

Cavity pressure alarm Optional • •

Temperature alarm function Standard

Thermocouple disconnect alarm function Standard

Heater disconnection alarm function Optional • • •

Diagnosis message window display capability Standard

Alarm message window display capability Standard

Alarm history (Maximum 250 items) Standard

Production management Standard

Container production management Standard

NG when start up Standard

Selectable Power on time/Run hour display Standard

Two kinds of shot counters Standard

Communication / Interface

Ethernet communication capability communication with MOLD24i or Auxiliaries Standard

RS-232-C communication port under stationary platen cover Standard

SPI Robot interface Standard

Container signal output I/O box in cabinet and software Standard

Rack motor - Terminals at top of moveable platen and software Optional •

Core pull/set interface - Terminals at top of moveable platen and software Standard

Vacuum interface - I/O box in cabinet and software Optional •

Valve gate interface - I/O box in cabinet and software Optional •

Analog outputs (Maximum 4 Signals) - I/O box in cabinet and software Optional • •

External signal ejector - Terminals in cabinet and software Optional •

Ejector interlock - Terminals at top of movable platen and software Optional •

Ejector Skip - Terminals at top of movable platen and software Optional •

2nd stage ejector trigger by signal - Terminals at top of movable platen and software Optional •

Parts removal detector - Terminals in cabinet and software Standard

Ejector plate retract confirmation - Terminals at top of movable platen and software Standard

Shut off nozzle interface - Terminals in cabinet and software Standard

Alarm inputs (immediate or cycle and stop) - Terminals in cabinet and software Standard

I/O diagnosis screen Standard

Screen menu selection Standard

Other features

Total setting screens - Settings for normal molding operation are arranged in two screens Standard

Multi language capability (Japanese and English are standard) 3rd language is optional. Optional •

SI unit (kN, Mpa etc.) capability Standard

Screen saver Standard

Data entry security by password Standard

Note 1) The retrofit option after the machine shipment requires additional construction and tuning fee.Note 2) Commercial serial-parallel converter and cable is needed when specific commercial printer is connected to the machine’s serial port under stationary platen cover. Contact MILACRON sales for details.Note 3) Memory card is optional.

41

STANDARD FEATURES

NO . Items 17i 33i 55i 110i 165i 275i 330i

Modification

Attac

hmen

t

Mech

a

Cont

rol

Softw

are

Injection unit

1 Injection unit swivel Injection unit swivel capability at screwbarrel change with safety stopper Std Std Std Std Std Std Std —

2 Injection unit top cover Keeping away from hazards/Covering mechanical portion away from dust Std Std Std Std Std Std Std —

3 Purge shield Slide type safety gate (Hinge type on17i/33i) Std Std Std Std Std Std Std —

4 Flow meter with valve Mounted on water jacket side. Reduces recovery time variance Std Std Std Std Std Std Std

5 High speed injection Gear ratio is modified (Note 1) Injection pressure is limited � � � ❈

6 High pressure injection Gear ratio is modified (Note 1) Injection speed is limited. (Motor is changed on 110i) � � � ❈

7 High speed/pressure injection Quick filling for thin wall parts or narrow pitch connectors ● ● ● ● ● ● —

8 High cycle molding For high cycle molding application like food container or media parts (Contact MILACRON sales for the detail) ● ● ● ❈ ❈ ❈

9 Increased nozzle touch force 3.0 ton type (increased to 3.0 ton from standard 1.5 ton) � � ❈ ❈ ❈

5.0 ton type (increased to 5.0 ton from standard 3.0 ton) � � � ❈ ❈ ❈

10 Hopper 15 liter aluminum or stainless hopper with shutter ( 28 or smaller diameter) � � � � ❈

30 liter aluminum or stainless hopper with shutter ( 32 or larger diameter) � � � � ❈

50 liter aluminum or stainless hopper with shutter ( 32 or larger diameter) � � � � ❈

11 Closed loop feed throat temperature control Electric valve ON/OFF (with strainer) � � � � � � � ❈ ❈ ❈

12 Feed throat surface temperature Magnet catch type thermometer mounted on side of water jacket � � � � � � � ❈

Clamp unit

13 Mechanical safety With a small window on the platen cover to confirm the safety latch and limit switch Std Std Std Std Std Std Std —

14 Operator side safety gate Immediate stop by the gate open. One piece gate including operator and non operator side at 17i/33i Std Std Std Std Std Std Std —

15 Non-operator side gate Immediate stop by the gate open. Removal cover is available to suit the robot stroke Std Std Std Std Std Std Std —

16 Platen support Improves parallelism at mold open/close and precision at mold touch Std Std Std Std Std Std Std —

17 Robot mounting holes Refer to the other page for the detail dimension Std Std Std Std Std Std Std —

18 Top die guard Keeping away from hazards/For mold protection/Slide type Std Std Std Std Std Std Std —

19 Clamp unit top cover Keeping away from hazards/Covering mechanical portion away from dust Std Std Std Std Std Std Std —

20 Clamp force/increase tonnage Package for 55 to 72 US Tons � ❈

Package for 110 to 138 US Tons � ❈




21 Extended tie bar Extended 50mm for both maximum and minimum die height (No change for clamp stroke) � ❈

Extended 100mm for both maximum and minimum die height (No change for clamp stroke) � � ● ● ❈

22 Locate ring variation Diameter changing capability to fit the mold (Standard diameter is 2.4"/60mm) ● —

(Standard diameter is 4"/101.6mm) ● ● ● ● ● ● —

23 High speed ejectorFeature to prevent parts spread out at small and multi-cavity molding application. (Note 1) the ejector force is limited

● ● —

24 Ejector compression Contact MILACRON sales for the detail ● ● ● —

25 Air ejector Independent 3 outputs control (One for stationary platen side/Two for moveable platen side) � � � � � � � ❈

26 Insulator Package for both halves/Select thickness from either 5 or 10 mm. � � � � � � � ❈

27 Quick Mold Change Staubli Bayonet System � � � � � —

Auxiliary unit

28 Water Manifold 4 in's and 4 out's per side � � � � � � � ❈

29 Mold heater (Select from one) 4kW 2 plugs/2chx4 plugs � � � � � � � ❈ ❈

4kW 2 plugs/4chx8plugs � � � � � ❈ ❈

30230V outlet (note 2) One kind for a 17i/33i Two kinds for a 55i/330i 200v/3Ph/30A x 4 plugs � � � � � � ❈

31 External outlet (AC110V) 4 recepticals @ 3 amp each � � � � � ❈

32 Alarm lamp Red colored with selectable blinking/no blinking. Mounted on clamp top cover � � � � � � � ❈

33 Multiple color signal tower Three or four different colors with selectable flashing/no flashing. Mounted on clamp top cover � � � � � � � ❈

34 Memory card 16MB memory card for 150 molding condition files storage and screen dump capability � � � � � � � ❈

Overall

35 Buzzer Loud sound type Std Std Std Std Std Std Std —

36 Machine mount Rubber type Std Std Std Std Std Std Std —

37 Non-operators side ESP button Emergency stop button Std Std Std Std Std Std Std —

38 Ground fault breaker For main disconnect. Sensitivity 100mA Std Std Std Std Std Std Std —

39 Central lubricationElectric type automatic lubrication system for periodical lubrication to maintain the machine preciseness for long life. Grease cartridge allows easy refill. Grease shortage or tube disconnection can be detected by valve switch.

Std Std Std Std Std Std Std —

40 Grease cartridge for maintenance specially developed high performance grease for central lubrication (1 or 6 units) � � � � � � � ❈

41 Tool kit Std Std Std Std Std Std Std

42 Fuse kit Fuse set for control unit and heater Std Std Std Std Std Std Std

43 Touch up paint For painting repair (200cc can) Std Std Std Std Std Std Std

Note 1) the retrofit option after the machine shipment requires additional construction and tuning feeNote 2) 17i/33i Total power including external outlet and mold heater must be below 30A (10kW) 55i /330i Total power including external outlet and mold heater must be below 60A (20kW)

Key Std: Standard feature � Option with retrofitting capability � Option with no retrofitting capability

All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. If yourequire more specific data, consult a certified installation print for your particular machine. Performance specifications are based on theoretical data. Due to continual improvements, specifications are subject to change without notice.

Mi lacron Market ing Company Plast ics Technologies Group-Headquarters4165 Halfacre Road Batavia, OH 45103 Tel . (513) 536-2584 Fax (513) 536-2321 www.mi lacron.com

MILACRON, ROBOSHOT, ROBOSHOT i, ROBOSHOT EV and the Globe Graphic are t rademarks of Mi lacron Inc.

©2000 Mi lacron Inc. Pr inted in U.S.A. 2/00 PM809 5M

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