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Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March 17, 2010 1

Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

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Page 1: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March 17, 2010

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Page 2: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

Stability Poor

Low

Poor

Low

Excellent

Low

Poor

Low

Excellent

Mid

Mid

Mid

Excellent

High

Excellent

High

Excellent

High

Excellent

High

Cost

Gait Efficiency

Weight

Single Axis Polycentric Hydraulic Micro-Controlled

Friction Brake

Image by MIT OpenCourseWare.

2

Page 3: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

Stability Poor

Low

Poor

Low

Excellent

Low

Poor

Low

Excellent

Mid

Mid

Mid

Excellent

High

Excellent

High

Excellent

High

Excellent

High

Cost

Gait Efficiency

Weight

Single Axis Polycentric Hydraulic Micro-Controlled

Friction Brake

Image by MIT OpenCourseWare.

3

Page 4: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Polycentric

�� Good gait-efficiency

�� Withstands 2 million cycles (~2 years)

�� Affordable (<$30)

Engineering drawing of Stanford-Jaipur Knee removed due to copyright restrictions.

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Page 5: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Wide and bulky

�� Noise (Click!)

�� Shock / Discomfort

�� Better manufacturing? �� Requires milling or molding

�� Each site requires a mold

Photo of boy walking with Stanford-Jaipur Kneeremoved due to copyright restrictions.

5

Page 6: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Revise the Stanford-Jaipur knee �� No milling, no molding

�� Build a prototype at Fab Lab �� Also introduce small improvements (e.g. no bolts sticking out)

�� Test our prototype

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Page 7: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

Engineering drawing of LegoLeg courtesy of Giovanni Talei Franzesi, Jacquelyn Kunkel, and Matthew Rodriguez. Used with permission.

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Page 8: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Easy to use

�� Fast

�� Economical

�� Can slice carbon-fiber sheets into various shapes

�� No molds required

8

Page 9: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Available at Fab Lab

�� Omax 2652 can handle up to 26in x 52in

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Page 10: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Is our modified Stanford-Jaipur knee as good as the original?

Images of MIT's Tim the Beaver and the Stanford Tree mascothave been removed due to copyright restrictions.

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Page 11: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Apply adduction moment �� ~3% x bw x ht

=34.1 Nm

�� 2 million cycles

Image of the Stanford-Jaipur Kneeundergoing a stress test has been removed due to copyright restrictions.

11

Page 12: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Apply adduction moment �� ~3% x bw x ht

=34.1 Nm

�� 2 million cycles

Image of the Stanford-Jaipur Kneeundergoing a stress test has been removed due to copyright restrictions.

12

Page 13: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Increase force at 20N/s (1Nm/s)

�� Stanford knee failed at 3500N (175Nm)

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Page 14: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Wear from cyclical rotary motion within the knee joint bearing surfaces

Image of the Stanford-Jaipur Kneeundergoing a wear test has been removed due to copyright restrictions.

14

Page 15: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Wide and bulky

�� Noise (Click!)

�� Shock / Discomfort

�� Better manufacturing? �� Requires milling or molding

�� Each site requires a mold

15

Page 16: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Wide and bulky

�� Noise (Click!)

�� Shock / Discomfort

�� Better manufacturing? �� Requires milling or molding

�� Each site requires a mold

16

Page 17: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Viscous damping during swing phase

�� Reduces impact

�� Preserves joints

�� Natural gait.

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Page 18: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� More suitable for low cost knee designs than are hydraulic dampers

�� Medium is environmental air

�� Already incorporated

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Page 19: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Pneumatic

�� low cost

�� long throw

Engineering model of pneumatic deviceremoved due to copyright restrictions.

19

Page 20: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Step 1: Redesign Stanford-Jaipur Knee �� No milling, no molding

20

Page 21: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Step 1: Redesign Stanford-Jaipur Knee �� No milling, no molding

�� Step 2: Build a prototype @Fab Lab & test

21

Page 22: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Step 1: Redesign Stanford-Jaipur Knee �� No milling, no molding

�� Step 2: Build a prototype @Fab Lab & test

�� Step 3: Build a pneumatic damper

22

Page 23: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Step 1: Redesign Stanford-Jaipur Knee �� No milling, no molding

�� Step 2: Build a prototype @Fab Lab & test

�� Step 3: Build a pneumatic damper

�� Step 4: Introduce damper into the knee

23

Page 24: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Step 1: Redesign Stanford-Jaipur Knee �� No milling, no molding

�� Step 2: Build a prototype @Fab Lab & test

�� Step 3: Build a pneumatic damper

�� Step 4: Introduce damper into the knee

�� Step 5: Optimize the damper

24

Page 25: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Step 1: Redesign Stanford-Jaipur Knee �� No milling, no molding

�� Step 2: Build a prototype @Fab Lab & test

�� Step 3: Build a pneumatic damper

�� Step 4: Introduce damper into the knee

�� Step 5: Optimize the damper

1~3 weeks per step

25

Page 26: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� Step 1: Redesign Stanford-Jaipur Knee �� No milling, no molding

�� Step 2: Build a prototype @Fab Lab & test

�� Step 3: Build a pneumatic damper

�� Step 4: Introduce damper into the knee

�� Step 5: Optimize the damper

1~3 weeks per step

We have 7 weeks after spring break

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Page 27: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

�� David – research on pneumatic dampers

�� Amber – modify design so that it can be waterjetted

�� Ryu – incorporate improvements Dr. Pooja suggested

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Page 28: Ryu Yoshida, Amber Houghstow, David Miranda-Nieves March ... · Step 1: Redesign Stanford-Jaipur Knee No milling, no molding Step 2: Build a prototype @Fab Lab & test Step 3: Build

MIT OpenCourseWare http://ocw.mit.edu

EC.722 Special Topics at Edgerton Center:Developing World ProstheticsSpring 2010

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