Russian Headlight Russian Headlight AssembliesAssemblies

Part III: Headlight Cavity for Part III: Headlight Cavity for Dnepr KDnepr K--750 / K750 / K--750M750M/ MB/ MB--750 / MB750 / MB--750M750M

(Also See Part I: Headlight Cavity, Early Central (Also See Part I: Headlight Cavity, Early Central Switch and Speedometer)Switch and Speedometer)

ErnieErnie FrankeFrankeeafranke@tampabay.rr.comeafranke@tampabay.rr.com

(09/2011)(09/2011)

Dnepr (Dnepr (ДнепрДнепр)) KK--750 Motorcycle with Sidecar750 Motorcycle with SidecarSafety Fuse

Master SwitchGenerator Charging Indicator

Spark Advance Lever

Horn Button

Bowden Cable to Hi/Lo Beam Switch

MBMB--750 and MB750 and MB--750M 750M (www.(www.russiancyclesrussiancycles.com).com)

MBMB--750M750M MBMB--750750

KK--750 Headlight Assembly 750 Headlight Assembly (http://www.(http://www.uralural--hamburghamburg.de).de)

Headlight AssemblyHeadlight Assembly ФараФара ФГФГ--116 (116 (FGFG--116)116)oonn KK--750M, MB750M, MB--750 and MB750 and MB--750M750M

KK--750750

1. Master Switch2. Speedometer / Odometer3. Cavity Body4. Lamp Holder and Hi/Lo Beam Lamp5. Flexible Shaft Speedometer Cable6. and 7. Bundles of Wires8. Parking Light Bulb Socket9. Lamp Holder10. Lens11. Dual Filament (Hi/Lo) Beam Lamp12. Reflector13. Ring (rim) of Lens and Reflector

Central Switch

1. Cavity Shell2. Ring (rim) of Lens and Reflector3. Reflector4. Dual-Filament Hi/Lo Beam Lamp5. Parking Light6. Central Switch7. Ignition Key8. Speedometer Light9. Speedometer Mounting Hole

Headlight Cavity for K-750 Showing Hi/Lo Beam Switch, Central Switch and Fuse Holder Hole, and Generator Charge

Lamp Holder (www.oldtimergarage.eu)

Safety Fuse Holder

Hole for Master Switch

Generator Charging Indicator

Hi/Lo Beam Switch

www.www.uralural--hamburghamburg.de.de

Components for KComponents for K--750/MB750/MB--750 Headlight Cavity750 Headlight Cavity(www.(www.oldtimergarageoldtimergarage..eueu))

Headlamp Bulb ConnectorPart #: 000.848List Price: €4.54

Headlamp Rubber GasketM72/K750/MB750Part #: 001.912List Price: €2.02

Dual-Beam Headlamp, 6V, 32/21W Ural/Dnepr Part #: 72176-БPart #: 001.551List Price: €7.06

Fuse Holder Part #: 000.772

List Price: €12.10

Parking Light Bulb HolderUral/Dnepr Part #: 72177-БPar#: 000.768List Price: €5.04

Generator Generator ““ChargeCharge”” Warning Bulb Warning Bulb Part#: 6V 0.25A.Part#: 6V 0.25A.List Price: 7.08List Price: 7.08€€

Hi/Lo Dimmer Switch Hi/Lo Dimmer Switch for Headlightfor HeadlightList Price: 40.12List Price: 40.12€€

DualDual--Filament Headlamp, 6VFilament Headlamp, 6VPart #: A6V 32+21WPart #: A6V 32+21WList Price: 4.72List Price: 4.72€€

Components for KComponents for K--750/MB750/MB--750 Headlight Cavity 750 Headlight Cavity ((motomoto--boxer.com)boxer.com)

1515--Amp FuseAmp FuseList Price: 1.00List Price: 1.00€€

Headlamp CasingHeadlamp CasingList price: 40.12List price: 40.12€€

Dnepr KDnepr K--750 Three750 Three--Position Position Headlight Cavity Switch Headlight Cavity Switch

Ignition Switch Key M-72 (www.oldtimergarage.eu)•Part Number: 000.789•List Price: €14

ФарыФары ФГФГ--66

БЛ

CC

З/CЯ

Ф

Ignition On/Off

Contacts

Fuse

Dnepr: Dnepr: K-750 Master Switch SchematicMaster Switch Schematic ((IggyMoIggyMo on on DneprheadsDneprheads))

П(56)

Ф(58)

Я(61)

СС(55)З/С

(15)

ЛС

Б(30/51)

Generator“Charge”

LightFuse

Ignition Key forIgnition Key for Dnepr KDnepr K--750, M750, M--72, MT72, MT--9, MT9, MT--1010

Ignition Master SwitchIgnition Master Switch•Activated by a Key that Can Be Pulled Out–Insert the Key Straight Down and You Get Ignition-Only–Put the Key Half-Way In and Turn Left or Right without Activating the Ignition–Pull the Key Out in Any Position

•Black Dust Cover–Push Forward to See the Key-Slot

•Push-In to Turn-On Ignition•Turn Right or Left to Turn-On Various Accessories–Left or Right Will Be Different Accessories, Depending upon Wiring

Slide MechanismSlide Mechanism

Cover OpenCover OpenCover ClosedCover Closed

ChromeChrome--Plated Ignition Lock/Switch Cover (Plated Ignition Lock/Switch Cover (motomoto--boxer.com)boxer.com)

.

..

.

.

Mechanical Linkage (Bowden Cable)to Left Handlebar

from Battery Terminal and Б Terminal of Voltage Regulator

to “Я” Terminal of Г-11 Generator and PP-1 Voltage Regulator

to Rear Brake Light Foot Switch(in later K-750’s)

to Ignition Coil Terminal

Lamp

Ignition Switch

Generator Charge (Red)

Fuse (8-Amp in Ural, 15-Amp in Dnepr)

Speedometer Backlight

Master Switch

Parking Lamp

Dual-FilamentHeadlight

Hi/Lo Beam Slider Switch

Headlight Cavity

Master Switch Shown in “Off” Position

Fuse protects the Hi/Lo beam, parking and rear bike/sidecar lamps

Park

Run

Ignition SwitchShown in

“Off” PositionБ

CC

KK--750 Headlight Cavity750 Headlight Cavity

to Rear Bike and Sidecar Lights

Ground “Mass” Ground

Central ignition switch supplies 6-Volts to the bike/sidecar lamps and either the hi/lo beam lamp or the parking light. The ignition switch . The ignition switch

also supplies energy to the generator field coil, ignition coil also supplies energy to the generator field coil, ignition coil and voltage regulator.and voltage regulator.

KK--750M with PM750M with PM--05 Ignition and Handlebar Control05 Ignition and Handlebar Control

26. Horn Button28. Hi/Lo Beam Lever

1. Hi/Lo Beam Lamp

Hi/Lo Dimmer Switch in Headlight Cavity

35. Parking Light

6. Ground Wire

to Signal Horn

1. Light Beam and Low Beam, 2. Key, 3. Fuse, 4. Lamp, 5. Master Switch, 6. Ground Wire, 26. Signal Horn Button Switch, 27. Signal Wire, 28. Hi/Lo Beam Lever, 29. Cable Switch for Hi/Lo Light, 30. Driving and Parking Light Switch 31. Warning Light 32. Parking Light Bulb 33. Backlight Speedometer

Early KEarly K--750, MB750, MB--750750

Breaker/Distributor(PM-05)

Hi/Lo Beam Switch

Bowden Control Cable to PM-05 Spark Advance

Hi/Lo Beam Lamp

Key

KK--750 and MB750 and MB--750 Headlight Cavity750 Headlight Cavity

Ignition KeyHi/Lo Dual-Beam Lamp

Parking Light

Hi/Lo Dimmer Switch

Ground “masse”

Generator “Charge” Lamp

Ignition On/Off

Contacts

Fuse

1 - hi/lo beam lamp A6-32+322 - key3 - fuse4 - ФГ-116 headlight assembly5 - central switch6 - ground wire "mass“7 - high tension wire8 - spark plug tip9 - spark plug А8У10 - high tension wire11 - ignition coil Б2Б (B2B)12 - overall lamp13 - headlight sidecar ПФ-20014 - horn С-37А

Dnepr K-750M, MB-750, K-650 and MB-750M

15 - front sidecar lamp wire16 - connector wires17 - taillight ФП-22018 - "Stop" A6-15 lamp19 - tail light bulb overall A6-320 – sidecar lamp wire21 - lamp switch brake wire22 - license plate illumination wire23 – foot brake-light switch24 – voltage regulator25 - DC generator Г-41426 - portable trouble lamp

(only MB-750 and MB-750M)27 - 47K socket

(only MB-750 and MB-750M)

28 - lead to a power outlet29 - battery ground-wire30 - battery31 - breaker contacts PM-0532 - horn button33 - signal wire34 - ignition advance lever35 - speedometer backlight36 - generator warning lamp A6-0.2537 - shift cable light38 - hi/lo beam dimmer switch39 - parking light A6-2

23. Breaker/Distributor(PM-05)

10. Ignition Coil (B2B)

18. Generator(Г-11A)

25. HornButton

12. Horn

17. Voltage Regulator(PP-31A)

16. FootBrake-Light

Switch

29. Hi/Lo BeamSwitch

19. Battery

Dnepr Dnepr ((ДнепрДнепр)) Early KEarly K--750 with PM750 with PM--05 (Manual) Ignition05 (Manual) Ignition

1. Hi/Lo Beam Lamp

27. Hi/Lo Beam Lever

1 – hi/lo beam lamp beam, 2 – key, 3 – fuse, 4 - lamp, 5 - central switch, 6 - wire “ground", 7 - high voltage wire, 8 – spark plugs, 9 - high voltage 10 - ignition coil, 11 – sidecar front light, 12 – horn, 13 – sidecar wire, 14 - tail light sidecar, 15 - tail lamp of motorcycle, 16 – foot brake-light switch, 17 – voltage regulator, 18 – generator, 19 – battery, 20 - low voltage wiring loom, 21 - battery ground wire, 22 - breaker, 23 - distributor, 24 - high voltage wire, 25 – horn button, 26 - wire signal, 27 -advance ignition; 28 - cord switch driving and parking light, 29 – hi/lo switch (driving/dipped beam), 30 – “charge” indicator lamp, 31 - parking light bulb, 32 – speedometer lamp, 33 - connecting jack wires, 34 - sidecar lamp wire, 35 - wire from the sensor to stop lamp, 36 - wire from the connector to the lamp lighting plate

Dnepr Dnepr ((ДнепрДнепр)) KK--750, K750, K--750M, MT750M, MT--12 and Ural (12 and Ural (УралУрал)) MM--61)61)

Ignition Coil Ignition Coil (B2B)(B2B)

22. Battery 22. Battery (3MT(3MT--6 or 3MT6 or 3MT--7)7)

7. Breaker/Distributor7. Breaker/Distributor(PM(PM--05)05)

28. Horn28. HornButtonButton

15. 15. GeneratorGenerator

((ГГ--414)414)

3. Flasher Unit3. Flasher Unit 25. Foot25. FootBrakeBrake--LightLight

SwitchSwitch

11. Manual Spark Advance11. Manual Spark Advance

10. Hi/Lo Beam 10. Hi/Lo Beam LeverLever

1. Turn1. TurnSignalSignal

Manual Manual SparkSpark--Advance CableAdvance Cable

Dimmer Switch Control Dimmer Switch Control CableCable

27. Horn27. Horn

8. Hi/Lo Beam8. Hi/Lo BeamSwitchSwitch

Dnepr Dnepr ((ДнепрДнепр)) Early Early KK--750, K750, K--750M, MT750M, MT--1212 andandUral (Ural (УралУрал)) MM--52, M52, M--6161 and and MM--7272M, MM, M--72K72K with with

ManualManual PMPM--05 Breaker/Distributor and B2B Ignition Coil05 Breaker/Distributor and B2B Ignition Coil

17. Ignition Coil (B2B)

22. Battery 3T-6 or 3MT-7

Breaker/Distributor(PM-05)

27. Horn

15. Generator (Г-414)

1. Turn Signal Switch

8. Hi/Lo Beam Switch

Hi/Lo BeamLever

Bowden Control Cable to PM-05 Spark Advance

4. Hi/Lo Beam Lamp

Dimmer Switch Control Cable

Flasher Unit

25. Foot Brake-Light

Switch

1 - switch indicators P-201 11 - Shifters Ignition 21 - Lamp A6-15 stop-signals (only in the lamp, or OP-230 OP-246)2 - right front indicator lamp on a motorcycle 12 - fuse 15A 22 - battery 3MT-6 or 3MT-7 3 - flasher PC-419 13 - central switch (on M-72 & K-750 slightly different notation terminals) 23 - right rear indicator lamp on motorcycle-alone 4 - lamp head light headlamp A6-32, 21 or A6-32 +32 14 - bulb illumination A6-2 scale speedometer 24 – Voltage regulator 5 - parking light 15 - generator 25 – Foot Brake-Light Switch 6 - Left direction indicators 16 - control lamp of the generator A6-0.25 26 - headlight rear position lamps 7 – Breaker Points PM-05 17 - ignition coil KM-01 or B-2B 27 - Horn C-35 8 - light switch (located in the housing headlights) 18 - Distributor 28 - Horn button 9 - cable Shifters Ignition 19 - Indices turning right (sidecar) 10 - lever light switch 20 - front position lamp sidecar

Dnepr Dnepr KK--750, K750, K--750M and MT750M and MT--1212with with ManualManual PMPM--05 Distributor/Breaker Points05 Distributor/Breaker Points

Distributor/Breaker (PM-05)

Regulator(PP-1)

Hi/Lo BeamLever

Generator(Г-11)

Ignition Coil(KM-01)

Horn

HornButton

Battery

Hi/Lo BeamSwitch

2. Hi/Lo Beam Lamp

MM--72 / K72 / K--750 Wiring Diagram750 Wiring Diagram

Generator Generator ГГ--1111

Voltage Regulator Voltage Regulator (PP(PP--1)1)

Distributor Distributor (PM(PM--01)01)

Breaker PointsBreaker Points(PM(PM--01)01)

BatteryBattery(+ ground)(+ ground)

Hi/Lo Beam SwitchHi/Lo Beam Switch

(+)(+)((--))

FuseFuseCharge Charge LightLight

Parking LightParking Light

Ignition CoilIgnition Coil(KM(KM--01)01)

Dnepr Dnepr ((ДнепрДнепр)) Early KEarly K--750750with with PPPP--31A Regulator31A Regulator, PM, PM--05 Breaker/Distributor and B2B Ignition Coil05 Breaker/Distributor and B2B Ignition Coil

Regulator(PP-31A)

BatteryBreaker/Distributor

(PM-05)

Ignition Coil(B2B)

Generator(Г-11A)

Handlebar Control Switch (P-45)

Horn

Hi/Lo BeamLever

ManualSpark Advance

Dnepr (Dnepr (ДнепрДнепр)) Early KEarly K--750 and 750 and KK--750M750M

Breaker/Distributor(PM-05)

Regulator(PP-302)

Generator(Г-414)

Ignition Coil(B2B)

Horn(C-37)

Battery

Handlebar Control Switch(P-45)

Hi/Lo BeamLever

ManualSpark Advance

Dnepr Dnepr ((ДнепрДнепр)) Early MBEarly MB--750 (Military Version of MT750 (Military Version of MT--12)12) (1961)(1961)

Battery

VoltageRegulator(PP-302)

IgnitionCoil

(B2B)

Distributor/Breaker(PM-05)

Generator(Г-414)

Horn

Hi/Lo BeamLever

ManualSpark Advance

Dnepr Dnepr ((ДнепрДнепр)) Later KLater K--750750(with Breaker PM(with Breaker PM--11A, PP11A, PP--302 and B201 for 302 and B201 for AutomaticAutomatic Control of Firing Angle)Control of Firing Angle)

Generator(Г-414)

Ignition Coil (B201)

Breaker/Distributor (PM-302)

14. Horn

FootBrake-Light

Switch

Regulator (PP-31A)

Oil-Pressure Sensor(MM-106A)

Battery

Dimmer Switch in Handlebar Control (PDimmer Switch in Handlebar Control (P--25), 25), NoNo Spark Advance LeverSpark Advance Lever

27. Horn Button

29. Hi/Lo BeamDimmer Switch

28. Signal Wire to Horn(Switch “Grounds” Lead to Energize Horn)

1. Hi/Lo Beam Lamp

KK--750M with PM750M with PM--302 (302 (AutomaticAutomatic) Ignition System) Ignition System

22. Generator22. Generator((ГГ--414)414)

9. Ignition Coil 9. Ignition Coil (B201)(B201)

Breaker/Distributor (PMBreaker/Distributor (PM--302)302)

12. Horn12. Horn

20. Foot20. FootBrakeBrake--LightLight

SwitchSwitch

Regulator (PPRegulator (PP--31A)31A)

BatteryBattery26. Horn Button26. Horn Button

1. Hi/Lo Beam Lamp1. Hi/Lo Beam Lamp