ROTARY DRAW BENDERS - H&O Die Supply, Inc. · product line includes rotary draw tube & pipe bending machine equipment, NC and CNC mandrel benders, ... ROTARY TUBE & PIPE BENDERS Model

ROTARY DRAWBENDERS

www.ercolina-usa.com

SETTING

THE

CURVE

Welcome to CML USA, Inc., North American supplier of Ercolina® tube, pipe and profile bending

machinery. We are pleased to offer our customers the highest quality tube and pipe benders and related metal fabrica-tion equipment available today. Ercolina's affordable tubing benders and fabricating machinery are designed to reliably and accurately produce your applications – in-creasing profit, improving product quality and finish.

Our product line is always expanding to include more manual, automatic and CNC pipe and tube bending machines,

mandrel benders, NC swaging equipment and metal forming machinery. Ercolina's experienced sales, service and support staff is always ready to offer positive application solutions for today's fabricator.

Company Profile:CML USA, Inc. consistently leads the industry providing quality metal fabricating equipment to commercial and profession-al metal fabricators in the United States, Canada, Mexico and South America. Our product line includes rotary draw tube & pipe bending machine equipment, NC and CNC mandrel benders, angle rolls, section benders and tube & pipe notch-

ers, ornamental metal working machinery and much more. Ercolina® is recognized worldwide as one of the largest and most respected manufacturers of tube and pipe benders and metal fabricating machines.

We invite you to tour our websites and see for yourself why Ercolina® contin-ues to lead the industry in high quality bending equipment. Call our trained and knowledgeable product support represen-tatives today at (563) 391-7700 to discuss your next bending application, speak with your regional Ercolina® representative or arrange a demonstration of Ercolina® products.

Manufacturer of

Tube, Pipe and ProfileBending and Metalworking Machinery

2 www.ercolina-usa.com

Scott Tunis Alessandro Caporusso President Founder & President CML USA, Inc. CML International S.p.A.

ROTARY TUBE & PIPE BENDERS Model Selection Guide ................ 4-5 Portable .............................................6 General Production .....................7-11 Heavy Duty Industrial .............. 12-14 FAQ ..................................................15

TOOLING & INFORMATION Bend Formula & Reference Information ...................16 Tooling Kits.....................................17 Pipe Tooling .............................. 18-19 Round Tube Tooling ................. 20-22 Square Tube Tooling ................ 23-24

ACCESSORIES Lubricant & Accessories ...............25 Multi Axis Positioner ......................26 Bending Software ..........................27

Table of Contents

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Mission StatementTo develop successful long-term relationships with our customers and dealers.

Constantly seeking to innovate and improve our product lines, customer service and business methods.

Continue to lead the market with product innovation, and sales of tube and pipe bending machinery.

Develop beneficial Ercolina product information and support worldwide.

Develop and lead new markets for our corporate growth.

About This Catalog: We have tried to make this catalog comprehensive and factual.CML USA, Inc. reserves the right to make changes at any time

without notice to price, color, material, equipment, specifications,models, machine operation, tooling requirements and availability.

Catalog may have been updated since the time of printing.

GenerAL ProdUCTIon ModeLSPorTAbLe ModeLS

Profile description

All capacities based on A53 grade A 48,000 psi tensile materials; heavy wall and high tensile materials reduce machine capacity.Consult supplier for material specifications.

Mild Steel Pipe

Stainless Steel Pipe

Mild Steel Square Profile

Mild Steel Rectangular Profile(Easy Way)

Mild Steel Rectangular Profile(Hard Way)

Mild Steel Solid Rod

1½″ Sch. 40

1¼″ Sch. 10

1½″ x 1½″ x ⅛″

1½″ x ¾″ x .120″

¾″ x 1½″ x .120″

1⅛″

2″ Sch. 40

1½″ Sch. 40

2″ x 2″ x ⅛″

2″ x 1″ x .120″

1″ x 2″ x .120″

1¼″

050KD

1″ Sch. 10

¾″ Sch. 10

¾″ x ¾″ x ⅛″

¾″ x ½″ x .120″

½″ x ¾″ x .120″

¾″

070 MB42B

1″ Sch. 40

1″ Sch. 10

1¼″ x 1¼″ x ⅛″

1¼″ x ¾″ x .120″

¾″ x 1¼″ x .120″

1″

SB48

Model Selection Guide

4 Superior Customer Service

demonstration / Training Facility

Application reviewvadimone/Bigstock.com

Eky Studio/Bigstock.com

View Ercolina® demovideos now!

Get the free mobile app athttp:/ /gettag.mobi

Service After the Sale

Hands-on Training

HeAvy-dUTy IndUSTrIAL ModeLSGenerAL ProdUCTIon ModeLS

3″ Sch. 40

2½″ Sch. 40

3½″ x 3½″ x ⅛″

4″ x 2″ x .187″

2″ x 4″ x .120″

2″

TB100

4″ Sch. 40

3″ Sch. 80

4″ x 4″ x ⅛″

4″ x 2″ x .250″

2″ x 4″ x .187″

2½″

TB130 TB180

6″ Sch. 10

4″ Sch. 80

4″ x 4″ x ¼″

4″ x 2″ x .250″

2″ x 4″ x .250″

3″


2½″ Sch. 10

2″ Sch. 10

2″ x 2″ x ⅛″

2″ x 1¼″ x .120″

1″ x 2½″ x .120″

1½″

TB60 TB76

2½″ Sch. 10

2″ Sch. 10

2″ x 2″ x ⅛″

2″ x 1¼″ x .120″

1″ x 2½″ x .120″

1½″

030 Mega Bender

2″ Sch. 40

1½″ Sch. 40

2″ x 2″ x ⅛″

2″ x 1″ x .120″

1″ x 2″ x .120″

1¼″

Unsurpassed Product Quality& Customer Support

5

WARRANTY

WARRANTY

WWWAAAAARRRRRRRAAA1Year

Limited

Mb42b bender

Application & Model Selection Guide on Pages 4-5Tooling Kits on Page 17

Bending Speed 2.2 RPM 2 RPMBend Control Rotary Dial with LED NC with Touchpad (30) programs (9) bends per programMaterial Positioning Table Not Available Not AvailableVoltage 120V 1ph (220V available) 120V 1ph (220V 3ph available)

Length, Width, Height 10″ x 13″ x 18″ 25″ x 15″ x 21″Weight 100 lbs. 197 lbs.

Specifications

Model 070 Medi Bender MB42BTube (Min.) ¼″ ¼″ (Max.) 1¼″ - .065 wall 1½″Pipe (Max.) 1″ Sch. 10 1″ Sch. 40Centerline Radius (Min.) 2 x profile diameter 2 x profile diameter (Max.) 6⅞″ 7½″Degree of Bend 0-210° 0-210°

bending Capacities

All capacities based on A53 grade A 48,000 psi tensile materials; heavy wall and high tensile materials reduce machine capacity. Consult supplier for material specifications.

ERCOLINA®

Benchtop Models

bending...made simple

Portable 070 machine ideal for fabricators and contractors with job site bending applications

MB42B for electricians and plumbers bending pipe, hydraulic tube, conduit, copper and other materials

Counterbending die vise positionmonitored electronically on MB42B for accuracy and repeatablility

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roTAry drAW TUbe & PIPe bendInG MACHIneS

am70/Bigstock.com

Bending SolutionsBending Solutions

Ercolina® portable benchtop models are ideal for small bending applications.

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070 Medi bender

1¼″1¼″Tube Capacity

1½″1½″Tube Capacity


SUPER BENdER

roTAry drAW TUbe & PIPe bendInG MACHIneSSB48

All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.

WARRANTY

WARRANTY


Limited

Bending Speed 2 RPMProgramming NC with Touchpad (30) programs (9) bends per programMaterial Positioning Table Available (see page 26)Voltage 120V 1ph (3ph available)Length, Width, Height 22½″ x 16¼″ x 39½″Weight 300 lbs.

Tube (Min.) ¼″ (Max.) 2″Pipe (Max.) 1½″ Sch. 40Centerline Radius (Min.) 2 x profile diameter (Max.) 8⅞″Degree of Bend 0-210°

Specifications

bending Capacities



2″2″Tube Capacity

Portable powerhouse

Ideal for producing consistent quality bends in pipe, tube, squares, solids and other profiles

Touch screen programming with system diagnostics in multiple languages

Quick-change tooling system

Digital display of bend angle

Material springback compensation

Foot pedal control for hands-free operation

Counterbending die vise position monitored electronically for accuracy and repeatablility

Portable with base wheels and lift handle

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Ercolina SB48 is ideal for bending chassis, frame and roll bars.

yuyang/Bigstock.com


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ECONOMY TOP BENdER

roTAry drAW TUbe & PIPe bendInG MACHIneS050 KD

WARRANTY

WARRANTY


Limited


Efficient easy operation . . .consistent quality bends


Simple control with programmable bend angle and material springback compensation with readout


050KD has single bending speed

TB60 offers two bending speeds


Linear scale for counterbend axis position on 050KD

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1½" Pipe bent on Ercolina's 050KD for hand railing.

flippo/Bigstock.com


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Efficient easy operation . . .consistent quality bends

Bending Speed 1.2 RPM 1.7 or 3.4 RPMProgramming Bend angle and springback NC with Touchpad (30) programs (9) bends per programMaterial Positioning Table Available (see page 26) Available (see page 26)Voltage 220 or 440V 3ph 220 or 440V 3phLength, Width, Height 27″ x 20″ x 39″ 27″ x 15″ x 36″Weight 430 lbs. 430 lbs.

Model 050KD TB60Tube (Min.) ¼″ ¼″ (Max.) 2½″ 2½″Pipe (Max.) 2″ Sch. 40 2″ Sch. 40Centerline Radius (Min.) 2 x profile diameter 2 x profile diameter (Max.) 11⅞″ 15″Degree of Bend 0-210° 0-210°

Specifications

bending Capacities



TOP BENdER

roTAry drAW TUbe & PIPe bendInG MACHIneSTB60

WARRANTY

WARRANTY


Limited


Foot pedal allows for hands-free operation (optional on 050KD)


Touch screen programming with system diagnostics in multiple languages on TB60


Counterbending die vise position monitored electronically on TB60 for accuracy and repeatablility

Replaces outdated ram style hydraulic benders

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TOP BENdER®


WARRANTY

WARRANTY


Limited


replace ram style hydraulic benders!






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Soccer goal posts bent easily using Ercolina's TB76 or 030 Mega Bender.

ca2hill/Bigstock.com


Get the free mobile app athttp:/ /gettag.mobi10


replace ram style hydraulic benders!

MEGA BENdER

roTAry drAW TUbe & PIPe bendInG MACHIneS030

WARRANTY

WARRANTY


Limited




Foot pedal control for hands-free operation

Heavy-duty gear case

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Bending Speed .75 or 1.5 RPM Variable to .6 to 2.2 RPMProgramming NC with Touchpad NC with Touchpad (30) programs (30) programs (9) bends per program (9) bends per programMaterial Positioning Table Available (see page 26) Available (see page 26)Voltage 220 or 440V 3ph 220 or 440V 3phLength, Width, Height 30″ x 20″ x 39″ 27″ x 15″ x 36″Weight 450 lbs. 480 lbs.

Model TB76 030 Mega BenderTube (Min.) ¼″ ¼″ (Max.) 3″ 3″Pipe (Max.) 2½″ Sch. 10 2½″ Sch. 10Centerline Radius (Min.) 2 x profile diameter 2 x profile diameter (Max.) 15″ 15″Degree of Bend 0-210° 0-210°

Specifications

bending Capacities



11

030 MandrelUpgrade Available


TOP BENdER®


WARRANTY

WARRANTY


Limited

reduce cost with no hydraulic components

Ideal for producing consistent quality bends in large pipe, tube, squares, solids and other profiles




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reliable repeatable bends

Ercolina TB100 used to bend front axle on zero turn lawn mower.

Country Clipper Jazee ProCourtesy of Shivvers Manufacturing

Bending SolutionsBending Solutions2″ x 3″

rectangular Steel

Crush benteasy Way

12


reduce cost with no hydraulic components

TOP BENdER®

WARRANTY

WARRANTY


Limited



Remote control of bend, return and emergencystop functions


Heavy-duty steel gear case

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reliable repeatable bends


Bending Speed Variable to 1.3 RPM Variable to .75 RPMProgramming Touch screen Touch screen Unlimited storage with USB Unlimited storage with USB (12) bends each program (12) bends per programMaterial Positioning Table Consult factory Consult factoryVoltage 220 or 440V 3ph 220 or 440V 3phLength, Width, Height 20″ x 34″ x 47″ 34″ x 34″ x 47″Weight 1030 lbs. 1330 lbs.

Model TB100 TB130Tube (Min.) ¼″ ¼″ (Max.) 4″ 5″Pipe (Max.) 3″ Sch. 40 4″ Sch. 40Centerline Radius (Min.) 2 x profile diameter 2 x profile diameter (Max.) 17″ 27½″Degree of Bend 0-210° 0-210°

Specifications

bending Capacities



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All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.

TOP BENdER®


Ercolina® TB180 used for gas pump guards.

robeo/Bigstock.com







Remote control of bend, return and emergencystop functions


Heavy-duty steel gear case

Optional hydraulic clamping system available

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Bending Speed Variable to 1 RPMProgramming Touch screen Unlimited storage with USB (12) bends each programPositioning Table Not availableVoltage 440V 3phLength, Width, Height 75″ x 40″ x 59″Weight 6000 lbs.

Tube (Min.) 1¼″ (Max.) 6″ - .120 wallPipe (Min.) 1″ (Max.) 6″ Sch. 10Centerline Radius (Min.) 3 x profile diameter (Max.) 39¼″Degree of Bend 0-210°

Specifications

bending Capacities

All the bending power you need for large profiles!




WARRANTY

WARRANTY


Limited

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FAQFreQUenTLy ASKed QUeSTIonS

What You Should Know Before Bending Pipe or TubeWhile tube and pipe can be bent with a variety of methods, one of the most common is rotary draw bending. Done correctly, this process produces highly satisfactory results at a reasonable cost. To follow are several commonly asked questions and the important things to know before you start bending.

1. What Is the Difference Between Tube and Pipe? Often today, you may not have actual part prints available to confirm material size and dimensions. A measuring device such as vernier calipers can be used to gauge the material’s outside diameter (O.D.) and inside diameter (I.D.), which will enable you to confirm necessary dimensions and make simple drawings.

Knowing the material’s true dimensions is key to selecting the proper machine and tooling for your application. Pipe sizes are measured by I.D., with wall thickness referred to in terms of schedule. Tube sizes are based on O.D., and wall thickness is referred to in gauge sizes. For example, a 1¼″ schedule 40 pipe has a 1¼″ I.D., and a 1.66″ O.D.; whereas a 1¼″ tube .65 wall has a 1¼″ O.D. and a 1.120″ I.D.

2. What Is Rotary Draw Bending? By definition, a rotary draw bend is formed by drawing the workpiece around a rotating bend former. The leading edge of the material to be bent is clamped to the bend forming die, while material rests between the forming die groove and the opposing force, commonly referred to as the counter bend or pressure die. The forming die rotates to desired degree of bend completing the process.

This bending process is less costly than some and far more expensive than others, so its suitability depends largely on not only your application and productivity requirements, but also your budget.

3. What Is Centerline Radius? Often, centerline radius (CLR) is confused with the degree of bend. CLR is the distance from the center of the forming die to the centerline of the material to be bent. This distance often is overlooked, yet it is critical to achieving appropriate bend quality.

Factors that affect the CLR include the material grade to be bent, wall thickness, the type of bender to be used, the application, and overall appearance required. Generally speaking, CLR dimensions produce bends with better quality and appearance to the eye.

Bending materials to CLR less than two times the material diameter requires internal support of a mandrel to prevent the tube from collapsing. Rotary draw mandrel bending generally requires more expensive machinery and tooling than non mandrel-style rotary draw machines. For this reason, be sure to review the application’s CLR carefully during the design stage, and consider the cost of manufacturing.

4. What the Heck Is Springback? After the bend cycle, all materials are prone to a springback affect. Essentially, material relaxes after the counterbend die pressure is released. Most materials are slightly overbent during the bend cycle to compensate for this effect.

Springback amounts vary depending on the strength and tensile of the material being bent. In addition, springback changes with the degree of bend and the CLR of the forming die.

CLR – centerline radius. Distance from the center of the forming die to centerline of the material

DOB – degree of bend. Number of degrees required in a bendSch. – schedule, or wall thickness of pipe

Ga. – gauge, or wall thickness of tubeO.D. – outside diameter. Tube is measured hereI.D. – inside diameter. Pipe is measured here

Decoding Bend Terms

Find more FAQ: www.http://ercolina-usa.com/resources/faqs/ 15

Tube measurements are taken on O.D. of material (2″ tube).

Pipe measurements are taken on I.D. of material (2″ sch. 40 pipe).

Material Consumption for Bend Angle

radius x degree of bend x .0175 = Length

rotary draw bend reference InformationThe following information should be used as a guideline only, exact material consumption may vary.

Pipe Size and Centerline Radius ½″ ¾″ 1″ 1¼″ 1½″ 2″ 1.8 2.2 2.6 3.5 3.9 5.9 Material Consumption Guideline 5 .16 .19 .23 .31 .34 .51 10 .31 .38 .45 .61 .68 1.0 15 .47 .58 .68 .92 1.0 1.5 20 .63 .77 .91 1.2 1.3 2.1 25 .79 .96 1.1 1.5 1.7 2.6 30 .97 1.1 1.3 1.8 2.0 3.1 35 1.1 1.3 1.5 2.1 2.4 3.6 40 1.2 1.5 1.8 2.4 2.7 4.1 45 1.4 1.7 2.0 2.7 3.0 4.6 50 1.5 1.9 2.2 3.0 3.4 5.2 55 1.7 2.1 2.5 3.3 3.7 5.7 60 1.8 2.3 2.7 3.6 4.0 6.2 65 2.0 2.5 2.9 3.9 4.4 6.7 70 2.2 2.6 3.1 4.2 4.7 7.2 75 2.3 2.8 3.4 4.5 5.1 7.7 80 2.5 3.0 3.6 4.8 5.5 8.3 85 2.6 3.2 3.8 5.1 5.8 8.8 90 2.8 3.4 4.0 5.5 6.1 9.3 100 3.1 3.8 4.5 6.8 6.1 10.3 110 3.4 4.2 4.9 6.7 7.4 11.4 120 3.7 4.6 5.4 7.3 8.1 12.4 130 4.0 4.9 5.9 7.9 8.8 13.4 140 4.4 5.3 6.3 8.5 9.5 14.5 150 4.7 5.7 6.8 9.1 10.2 15.5 160 5.0 6.1 7.2 9.7 10.8 16.5 170 5.3 6.5 7.7 10.3 11.5 17.6 180 5.6 6.9 8.1 11.0 12.2 18.6

Material Required for Rotary DrawBends in Pipe

Former Radius Minimum Distance Inches Millimeters Between Bends .39 10 NA .47 12 NA .59 15 NA .62 16 NA .70 18 NA .78 20 NA .94 24 NA 1.0 26 NA 1.1 28 NA 1.1 30 NA 1.2 32 NA 1.4 36 2.3 1.8 46 3.1 2.2 56 3.7 2.6 67 3.9 3.2 82 3.9 3.5 90 4.3 3.9 100 4.3 4.1 105 4.3 4.4 112 4.3 4.7 120 5.5 5.1 130 5.5 5.9 145 5.9 6.6 170 5.9 7.5 190 5.9 8.9 225 5.9 10.2 260 6.2 11.8 300 6.2

Minimum Distance Between Bends for Standard Non-Mandrel Tooling

To calculate total pipe length, add distance from end of pipe to the first bend, plus first bend arc

length, plus distance to second bend.

Consult factory for special tooling request.

Angleof

Bend

bend Formula and Terminology

16


Material Min. Center Former Counterbend Die Size Wall Part# Part#

CenterlineRadius

- Inches -DescriptionAvailable with

Ercolina® machines ½ 1.8 .109 153R046P0500 155P0500 ¾ 2.2 .113 153R056P0750 155P0750 1 2.6 .133 153R067P1000 155P1000 1¼ 3.5 .140 153R090P1250 155P1250 1½ 3.9 .145 153R100P1500 155P1500 2 5.9 .109 153R150P2000 155P2000 ½ 1.8 .109 153R046P0500 155P0500 ¾ 2.2 .113 153R056P0750 155P0750 1 2.6 .133 153R067P1000 155P1000 1¼ 3.5 .140 153R090P1250 155P1250 1½ 3.9 .145 153R100P1500 155P1500 ½ 1.8 .109 153R046P0500 155P0500 ¾ 2.2 .113 153R056P0750 155P0750 1 2.6 .133 153R067P1000 155P1000 1¼ 3.5 .140 153R090P1250 155P1250 1½ 3.9 .145 153R100P1500 155P1500 2½ 11.8 .203 157R260P2500-80 155P2500 3 11.8 .216 157R300P3000-80 155P3000

¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.2 .065 153R056T0875 154T0875 1 2.6 .065 153R067T1000 154T1000 1¼ 3.2 .083 153R082T1250 154T1250 1½ 3.9 .083 153R100T1500 154T1500 2 5.9 .095 153R150T2000 154T2000 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.2 .065 153R056T0875 154T0875 1 2.6 .065 153R067T1000 154T1000 1¼ 3.2 .083 153R082T1250 154T1250 1½ 3.9 .083 153R100T1500 154T1500 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.6 .035 153R067T0875 154T0875 1 3.2 .035 153R082T1000 154T1000 1¼ 4.4 .035 153R112T1250 154T1250 1½ 5.9 .049 153R150T1500 154T1500 1¾ 6.7 .065 153R170T1750 154T1750 2 7.5 .065 153R190T2000 154T2000 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.6 .035 153R067T0875 154T0875 1 3.2 .035 153R082T1000 154T1000 1¼ 4.4 .035 153R112T1250 154T1250 1½ 5.9 .049 153R150T1500 154T1500 1¾ 6.7 .065 153R170T1750 154T1750 ½ 1.4 .035 153R036T0500 154T0500 ¾ 2.6 .035 153R067T0750 154T0750 1 2.6 .065 153R067T1000 154T1000

Refer to bender specifications for machine capacity.

Small Radius Tube Kit TUBEKIT1SR

Large Radius Tube KitTUBEKIT1

TUBEKIT3

Small Radius Tube Kit TUBEKIT2SR

Large Radius Tube Kit TUBEKIT2

PIPEKIT2

PIPEKIT3

Handrail Pipe Kit

PIPEKIT801

PIPEKIT1

050KDTB60TB76

030 Mega Bender

SB48

070 Medi Bender

SB48, 050KD, TB60TB76, 030 Mega Bender

TB100, TB130

050KDTB60TB76

030 Mega Bender

050KDTB60TB76

030 Mega Bender

SB48

SB48

070 Medi Bender

Pipe & Tube Tooling Kits

17

Pipe Outside Counterbend Die Size Diameter Part# ⅜ .675 155NP0375 ½ .840 155NP0500 ¾ 1.050 155NP0750 1 1.315 155NP1000

Polymer

Steel with Replaceable Polymer Insert

Steel Pipe Outside Counterbend Die Size Diameter Part# ⅜ .675 155AP0375 ½ .840 155AP0500 ¾ 1.050 155AP0750 1 1.315 155AP1000 1¼ 1.660 155AP1250 1½ 1.900 155AP1500 2 2.375 155AP2000

Steel used for heavy wall or abrasive application.

1¼ 1.660 155SP1250 1½ 1.900 155SP1500 2 2.375 155SP2000Polymer recommended for materials with a polished

finish such as stainless and aluminum.

Consult factory for tooling sizes not shown.

Nominal Schedule XX Size O.D. 5 10 40 80 160 Strong ¼″ .540 .065 .088 .119 ⅜″ .675 .065 .091 .126 ½″ .840 .065 .083 .109 .147 .188 .294 ¾″ 1.050 .065 .083 .113 .154 .219 .308 1″ 1.315 .065 .109 .133 .179 .250 .358 1¼″ 1.660 .065 .109 .140 .191 .250 .382 1½″ 1.900 .065 .109 .145 .200 .281 .400 2″ 2.375 .065 .109 .154 .218 .343 .436 2½″ 2.875 .083 .120 .203 .276 .375 .552 3″ 3.500 .083 .120 .216 .300 .438 .600 3½″ 4.000 .083 .120 .226 .318 .636 4″ 4.500 .083 .120 .237 .337 .531 .674

Commercial Pipe and Wall Thickness

Pipe Information

Steel & Polymer Pipe Counterbending dies

18


* Counterbending die support Part# 050E required when bending radii 225mm and larger. (Not required

for TB100/TB130/TB180.)

All standard Ercolina® counterbending dies are provided in bronze.

Pipe Outside Wall Thickness Minimum CLR Drive Center Former Counterbend Die Size Diameter Sch. / Inches Inches / Millimeter Diameter Part# Part# ¼″ .540 40 .088 1.4 36 153R036P0250 155P0250 ⅜″ .675 40 .091 1.4 36 153R036P0375 155P0375 ⅜″ .675 10 .065 2.2 56 153R056P0375 155P0375 ½″ .840 40 .109 1.8 46 153R046P0500 155P0500 ½″ .840 10 .083 2.2 56 153R056P0500 155P0500 ½″ .840 5 .065 2.6 67 153R067P0500 155P0500 ¾″ 1.050 40 .113 2.2 56 40mm 153R056P0750 155P0750 ¾″ 1.050 10 .083 2.6 67 153R067P0750 155P0750 ¾″ 1.050 5 .065 3.2 82 153R082P0750 155P0750 1″ 1.315 40 .133 2.6 67 153R067P1000 155P1000 1″ 1.315 10 .109 3.2 82 153R082P1000 155P1000 1″ 1.315 5 .065 4.4 112 153R112P1000 155P1000 1¼″ 1.660 40 .140 3.5 90 153R090P1250 155P1250 1¼″ 1.660 40 .140 3.9 100 153R100P1250 155P1250 1¼″ 1.660 10 .109 5.1 130 153R130P1250 155P1250 1¼″ 1.660 5 .065 5.9 150 153R150P1250 155P1250 1¼″ 1.660 5 .065 7.5 190 153R190P1250 155P1250 1½″ 1.900 40 .145 3.9 100 153R100P1500 155P1500 1½″ 1.900 40 .145 5.1 130 153R130P1500 155P1500 1½″ 1.900 40 .145 5.9 150 50mm 153R150P1500 155P1500 1½″ 1.900 10 .109 6.7 170 153R170P1500 155P1500 1½″ 1.900 5 .065 7.5 190 153R190P1500 155P1500 2″ 2.375 40 .154 5.1 130 153R130P2000 155P2000 2″ 2.375 10 .109 5.9 150 153R150P2000 155P2000 2″ 2.375 5 .065 7.5 190 153R190P2000 155P2000 2″ 2.375 5 .065 8.9 225 157R225P2000 155P2000 2″ 2.375 5 .065 10.2 260 157R260P2000 155P2000 2″ 2.375 5 .065 11.8 300 157R300P2000 155P2000 2″ 2.375 5 .065 10.2 260 80mm 157R260P2000-80 155P2000 2″ 2.375 5 .065 11.8 300 80mm 157R300P2000-80 155P2000 2½″ 2.875 10 .203 9.8 250 157R250P2500* 155P2500* 2½″ 2.875 10 .120 10.2 260 50mm 157R260P2500* 155P2500* 2½″ 2.875 5 .083 11.8 300 157R300P2500* 155P2500*

80mm and 110mm drive diameters available for TB100 / TB130 / TB180 2½″ 2.875 40 .203 10.2 260 80mm 157R260P2500-80 155P2500 2½″ 2.875 40 .203 11.8 300 80mm 157R300P2500-80 155P2500 2½″ 2.875 40 .203 13.8 350 80mm 157R350P2500-80 155P2500 3″ 3.500 40 .216 11.8 300 80mm 157R300P3000-80 155P3000 3″ 3.500 40 .216 11.8 300 110mm 157R300P300-110 155P3000 3″ 3.500 40 .216 13.8 350 80mm 157R350P3000-80 155P3000 4″ 4.500 40 .237 13.8 350 110mm 157R350P400-110 152BP4000

Standard Pipe Tooling

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*Polished tooling for round tube recom-mended for materials with a polished finish such as stainless and aluminum. All standard Ercolina® counterbending dies are provided in bronze. Optional polymer counterbending dies available on request. Consult factory for more information.

Wall Thickness .035 .049 .065 .083 .095 .109 .120 .134 20 Ga. 18 Ga. 16 Ga. 14 Ga. 13 Ga. 12 Ga. 11 Ga. 10 Ga. ¼″ 1.4 1.4 1.4 1.4 1.4 1.4 .78 .78 ⅜″ 1.4 1.4 .78 .78 .78 .78 .78 .78 ½″ 1.4 1.4 1 1 1 1 1 1 ⅝″ 1.8 1.8 1.8 1.4 1.4 1.4 1.4 1.4 ¾″ 2.6 2.6 2.6 1.8 1.8 1.8 1.8 1.8 ⅞″ 2.6 2.6 2.2 1.8 1.8 1.8 1.8 1.8 1″ 3.2 3.2 2.6 2.2 2.2 2.2 2.2 2.2 1⅛″ 3.2 3.2 3.2 2.6 2.2 2.2 2.2 2.2 1¼″ 4.4 4.4 4.4 3.2 2.6 2.6 2.6 2.6 1⅜″ 4.4 4.4 4.4 3.2 3.2 3.2 3.2 3.2 1½″ 7.5 5.9 5.1 3.9 3.9 3.5 3.5 3.5 1⅝″ 7.5 5.9 5.1 3.9 3.9 3.5 3.5 3.5 1¾″ 6.7 6.7 5.1 3.9 3.9 3.9 1⅞″ 7.5 5.9 5.1 3.9 3.9 3.9 2″ 7.5 7.5 5.9 4.7 4.7 4.7 2⅛″ 7.5 7.5 5.9 5.1 5.1 4.7 2¼″ 7.5 5.9 5.1 5.1 5.1 2⅜″ 7.5 5.9 5.1 5.1 5.1 2½″ 11.8 10.2 9.8 3″ 11.8 10.2 9.8

Minimum Achievable “Centerline radius” with Standard ToolingTube Size

round Tube Information

Tube Outside Counterbend Die Size Diameter Part# ¾ .750 154NT0750 ⅞ .875 154NT0875 1 1.000 154NT1000 1¼ 1.250 154NT1250 1⅜ 1.375 154NT1375 1½ 1.500 154NT1500 1¾ 1.750 154NT1750 1⅞ 1.875 154NT1875 2 2.000 154NT2000

PolymerSteel Tube Outside Counterbend Die Size Diameter Part# ¾ .750 154AT0750 ⅞ .875 154AT0875 1 1.000 154AT1000 1¼ 1.250 154AT1250 1⅜ 1.375 154AT1375 1½ 1.500 154AT1500 1¾ 1.750 154AT1750 1⅞ 1.875 154AT1875 2 2.000 154AT2000 2¼ 2.250 154AT2250 2½ 2.500 154AT2500

Steel with Replaceable Polymer Insert 1½ 1.500 154ST1500 2 2.000 154ST2000Polymer recommended for materials with a polished

finish such as stainless and aluminum.


Steel & Polymer Tube Counterbending dies

20


¼″ .250 .035 1.4 36 153R036T0250 154T0250 ⅜″ .375 .035 1.4 36 153R036T0375 154T0375 ½″ .500 .035 1.4 36 153R036T0500 154T0500 ⅝″ .625 .083 1.4 36 153R036T0625 154T0625 ⅝″ .625 .035 1.8 46 153R046T0625 154T0625 ¾″ .750 .083 1.8 46 153R046T0750 154T0750 ¾″ .750 .065 2.2 56 153R056T0750 154T0750 ¾″ .750 .035 2.6 67 153R067T0750 154T0750 ⅞″ .875 .083 1.8 46 153R046T0875 154T0875 ⅞″ .875 .065 2.2 56 153R056T0875 154T0875 ⅞″ .875 .035 2.6 67 40mm 153R067T0875 154T0875 1″ 1.000 .083 2.2 56 153R056T1000 154T1000 1″ 1.000 .065 2.6 67 153R067T1000 154T1000 1″ 1.000 .035 3.2 82 153R082T1000 154T1000 1⅛″ 1.125 .095 2.2 56 153R056T1125 154T1125 1⅛″ 1.125 .083 2.6 67 153R067T1125 154T1125 1⅛″ 1.125 .035 3.2 82 153R082T1125 154T1125 1¼″ 1.250 .095 2.6 67 153R067T1250 154T1250 1¼″ 1.250 .083 3.2 82 153R082T1250 154T1250 1¼″ 1.250 .035 4.4 112 153R112T1250 154T1250 1⅜″ 1.375 .083 3.2 82 153R082T1375 154T1375 1⅜″ 1.375 .035 4.4 112 153R112T1375 154T1375 1½″ 1.500 .109 3.5 90 50mm 153R090T1500 154T1500 1½″ 1.500 .083 3.9 100 50mm 153R100T1500 154T1500 1½″ 1.500 .083 4.4 112 40mm 156R112T1500 154T1500 1½″ 1.500 .065 5.1 130 153R130T1500 154T1500 1½″ 1.500 .049 5.9 150 153R150T1500 154T1500 1½″ 1.500 .035 6.7 170 156R170T1500 154T1500 1½″ 1.500 .035 7.5 190 153R190T1500 154T1500 1⅝″ 1.625 .109 3.5 90 153R090T1625 154T1625 1⅝″ 1.625 .083 3.9 100 153R100T1625 154T1625 1⅝″ 1.625 .065 5.1 130 50mm 153R130T1625 154T1625 1⅝″ 1.625 .049 5.9 150 153R150T1625 154T1625 1⅝″ 1.625 .035 6.7 170 156R170T1625 154T1625 1⅝″ 1.625 .035 7.5 190 153R190T1625 154T1625 1¾″ 1.750 .109 3.9 100 153R100T1750 154T1750 1¾″ 1.750 .095 5.1 130 153R130T1750 154T1750 1¾″ 1.750 .095 5.9 150 153R150T1750 154T1750

Tube Outside Wall Minimum CLR Drive Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Diameter Part# Part#

- Continued on next page -

Tooling for round Tube

21

*Counterbending die support Part #050E required when bending radii 225mm and larger. (Not required for TB100/TB130/TB180.)

1¾″ 1.750 .065 6.7 170 153R170T1750 154T1750 1¾″ 1.750 .035 7.5 190 156R190T1750 154T1750 1⅞″ 1.875 .109 3.9 100 153R100T1875 154T1875 1⅞″ 1.875 .095 5.1 130 153R130T1875 154T1875 1⅞″ 1.875 .083 5.9 150 156R150T1875 154T1875 1⅞″ 1.875 .065 6.7 170 153R170T1875 154T1875 1⅞″ 1.875 .035 7.5 190 153R190T1875 154T1875 2″ 2.000 .109 4.7 120 153R120T2000 154T2000 2″ 2.000 .109 5.1 130 156R130T2000 154T2000 2″ 2.000 .095 5.9 150 153R150T2000 154T2000 2″ 2.000 .083 6.7 170 156R170T2000 154T2000 2″ 2.000 .065 7.5 190 153R190T2000 154T2000 2⅛″ 2.125 .134 4.7 120 153R120T2125 154T2125 2⅛″ 2.125 .109 5.1 130 153R130T2125 154T2125 2⅛″ 2.125 .083 5.9 150 153R150T2125 154T2125 2⅛″ 2.125 .083 6.7 170 50mm 156R170T2125 154T2125 2⅛″ 2.125 .065 7.5 190 153R190T2125 154T2125 2¼″ 2.250 .109 5.1 130 153R130T2250 154T2250 2¼″ 2.250 .095 5.9 150 153R150T2250 154T2250 2¼″ 2.250 .083 6.7 170 156R170T2250 154T2250 2¼″ 2.250 .083 7.5 190 153R190T2250 154T2250 2⅜″ 2.375 .109 5.1 130 153R130T2375 154T2375 2⅜″ 2.375 .095 5.9 150 153R150T2375 154T2375 2⅜″ 2.375 .083 6.7 170 156R170T2375 154T2375 2⅜″ 2.375 .083 7.5 190 153R190T2375 154T2375 2½″ 2.500 .083 8.9 225 157R225T2500* 154T2500* 2½″ 2.500 .083 9.8 250 157R250T2500* 154T2500* 2½″ 2.500 .065 10.2 260 157R260T2500* 154T2500* 2½″ 2.500 .065 11.8 300 157R300T2500* 154T2500* 3″ 3.000 .156 9.8 250 157R250T3000* 154T3000* 3″ 3.000 .156 10.2 260 157R260T3000* 154T3000* 3″ 3.000 .120 11.8 300 157R300T3000* 154T3000*

80mm and 110mm drive diameters available for TB100 / TB130 / TB180

3″ 3.000 .216 11.8 300 80mm 157R300T3000-80 154T3000 3¼″ 3.250 .216 11.8 300 80mm 157R300T3250-80 154T3250 3½″ 3.500 .216 11.8 300 80mm 157R300P3000-80 155P3000 3½″ 3.500 .216 13.8 350 80mm 157R350P3000-80 155P3000 4″ 4.000 .216 13.8 350 110mm 157R350P400-110 154T4000

Tube Outside Wall Minimum CLR Drive Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Diameter Part# Part#

- Continued from previous page -

Tooling for round Tube

22


Tooling for Square Tube

Tube Outside Wall Minimum CLR Drive Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Diameter Part# Part# ⅜″ .375 .065 1.4 36 1582AR0360375 1591A0375 ⅜″ .375 .049 1.8 46 1582AR0460375 1591A0375 ½″ .500 .065 1.4 36 1582AR0360500 1591A0500 ½″ .500 .049 1.8 46 1582AR0460500 1591A0500 ⅝″ .625 .065 1.4 36 1582AR0360625 1591A0625 ⅝″ .625 .049 1.8 46 1582AR0460625 1591A0625 ⅝″ .625 .035 2.6 67 1583AR0670625 1591A0625 ¾″ .750 .120 1.8 46 40mm 1582AR0460750 1591A0750 ¾″ .750 .065 2.6 67 1583AR0670750 1591A0750 ⅞″ .875 .120 2.6 67 1583AR0670875 1591A0875 ⅞″ .875 .065 3.2 82 1583AR0820875 1591A0875 ⅞″ .875 .049 4.4 112 1586AR1120875 1591A0875 1″ 1.000 .120 3.0 76 1583AR0761000 1591A1000 1″ 1.000 .120 3.2 82 1583AR0821000 1591A1000 1″ 1.000 .083 3.9 100 50mm 1585AR1001000 1591A1000 1″ 1.000 .078 4.4 112 40mm 1586AR1121000 1591A1000 1″ 1.000 .065 5.1 130 1587AR1301000 1591A1000 1″ 1.000 .049 5.9 150 1588AR1501000 1591A1000 1¼″ 1.250 .120 5.1 130 1587AR1301250 1591A1250 1¼″ 1.250 .109 5.9 150 1588AR1501250 1591A1250 1¼″ 1.250 .095 6.6 170 1589AR1701250 1591A1250 1¼″ 1.250 .083 7.4 190 50mm 15810AR1901250 1591A1250 1½″ 1.500 .120 5.9 150 1588AR1501500 1591A1500 1½″ 1.500 .109 6.6 170 1589AR1701500 1591A1500 1½″ 1.500 .095 7.4 190 15810AR1901500 1591A1500 2″ 2.000 .120 5.9 150 1588AR1502000 1591A2000 2″ 2.000 .109 6.6 170 1589AR1702000 1591A2000 2″ 2.000 .095 7.4 190 15810AR1902000 1591A2000

80mm drive diameter available for TB100 / TB130 / TB180

2½″ 2.500 .125 11.8 300 80mm 15813AR30025-80 1591A2500 3″ 3.000 .187 13.8 350 80mm 15814AR35030-80 1591A3000

Large materials may slip slightly during bend cycle.


Application & Model Selection Guide on Pages 4-5

23

DescriptionPart#

Tooling for Square Tube

Tooling design may vary.

Material Min. Center Former Counterbend Die Size Wall Part# Part#

CenterlineRadius

- Inches -DescriptionAvailable with

Ercolina® machines

½″ 1.8 .049 1582AR0460500 1591A0500

¾″ 2.6 .065 1583AR0670750 1591A0750

1″ 3.2 .120 1583AR0821000 1591A1000

1¼″ 5.1 .120 1587AR1301250 1591A1250

1½″ 5.9 .120 1588AR1501500 1591A1500

TUBEKITSQ1

SB48, 050KDTB60, TB76

030 Mega BenderTB100, TB130

TB180

Square Tube Tooling Kit

Accessory for Square Tube Rotary Draw Tooling

FP500P1 Material Extraction Device for square tube (fits 030 Mega Bender, TB76, TB60, 050KD and SB48 machines)

24


Material CapacitiesMaterial Maximum Round solids ⅝″Rectangular flat solids ″ x 4″Solid square ⅝″ x ⅝″Angle Iron 2″ x ″

316

516

Profile Folding - bending AttachmentPart# 051

rotary draw Tie bar AccessoryPart# 030TIEBAR

roller Counterbending diesPart# 050I from ⅜″ to 2⅜″Part# 050J from 2½″ to 3″

MuST SPECIFy MATERIAL DIAMETER WHEn ORDERInG

Bend and shape solid plate, bar stock and rod to tight radii. Adapts to Ercolina® rotary draw benders: 030 Mega Bender, TB76, TB60, 050KD and SB48.

For use on 030 Mega Bender, TB76, TB60, 050KD and SB48.

Tie bar accessory should always be used when bending heavy wall profiles and solid materials.

Cap rail ToolingAvailable by special order only for

030 Mega Bender, TB76, TB60, 050KD and SB48.

rotary draw Accessories

Available for round and square profiles, roller dies are recommendedwhen bending high tensile materials, solids and heavy wall profiles.

Note: Roller dies must be positioned a minimum of 2½″ from face of center former; failure to do so will cause machine damage.Not suitable for bends beyond 130°.

Don't forget the grease!

25

Y

BC

LinearDistance

BendRotation

Bend Angle

Dimensions & SpecificationsHeight 43″Length 110″Width 32″Material Capacity ½″ ~ 2⅜″Through Spindle (Max.) 1″ O.D.Chuck Rotation 360°Weight 180 lbs.

Part# A40-PAccommodates parts

to 10′ length

Consistency - repeatability Increased Profitability

use Ercolina's Super Bend-Tech SE softwarewith the A40-P Two Axis Positioner

to quickly layout and produce drawings for bending applications!

Special order positioning tables available – accommodate material to 20′ length.

A40/P Two Axis Positioner

Note: Positioner not intended for solid profiles

Ideal for repetitive parts and left & right mirror images

Manually controls accurate linear (Y) advancement and rotational (B) plane of bend

Reduces operating handling and labor costs

Helps eliminates unnecessary material scrap

Previous layout and design experience not required

Adapts to Ercolina® 030 Mega Bender, TB76, TB60, 050KD and SB48 machines

Pneumatic work holding chuck secures material and rotates 0-360°

Chuck activation valve conveniently positioned near operator and machine controls

Includes: four (4) sets of chuck jaws for material ½″ to 2⅜″, six (6) adjustable linear and rotary stops

Optional digital readout of linear and rotational bends

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Part# BEnSW-SuPERQuickly layout and produce drawings for bending applications!Ideal for use with A40-P two axis positioner.

Basic Simulator

Hand Rail

AssemblyDrawing

XYZ

bending Software

Modules included:▪ LRA Module: transfers any part into XYZ data when

entering LRA information into Custom Part interface; XYZ data available

▪ Railing Module: includes hand railing template and a chord window for large radius bending

▪ Import Module: Cad Import/Export Module allows .dxf and .dwg 3D files to be imported and will export files via .dxf

▪ Estimating Module: Helps define project cost

reduce layout cost

Eliminate unnecessary material scrap

Previous layout and design experience not required

Mouse pick points allow dimension placement

Dimension with decimals or fractions

Save part program files for later use

Information material data base included

CLR or inside radius (adjustable for each bend)

Create printable dimensioned model, shaded model, flat layout & title block

Flat layout of cut length & bending locations

Can be dimensioned from start of bend, end of bend & center of bend, or either direction

Print includes bending data such as bend angles, CLR or inside radius, rotation angle & bend order

Preferences: color, text size & arrow size are saved in user definable data bases

Verifies sufficient material is available for bending process

Provides springback bend angle

Extra checking tools provided to verify part validity

Allows multiple dies to be used on the same part

Graphical layout interface provided

Advanced LRA “Length, Rotation & Angle” design interface

Powerful reverse engineering feature

Inch to metric conversion

CD-ROM Windows® XP or higher required

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AnGLe roLLS, MeTALWorKInG eQUIPMenT And MAndreL benderS ALSo AvAILAbLe

“ 40 Years Excellence in Quality, Support and Service ”“ 40 Years Excellence in Quality, Support and Service ”

Call TODAY for a quote!Leasing Options Available

CML uSA Inc. Ercolina®

3100 Research Parkway • Davenport, IA 52806 • Ph. 563-391-7700Fax 563-391-7710 • [email protected]

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www.ercolina-usa.com

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ROTARY DRAW BENDERS - H&O Die Supply, Inc. · product line includes rotary draw tube & pipe bending machine equipment, NC and CNC mandrel benders, ... ROTARY TUBE & PIPE BENDERS Model