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    SAPIENZA UNIVERSITY OF ROME

    SCHOOL OF AEROSPACE ENGINEERING

    MASTERS DEGREE IN ASTRONAUTICAL ENGINEERING

    LES OF COMBUSTION IN SUPERSONIC REGIME

    FOR SCRJ APPLICATIONS

    SUPERVISOR STUDENT

    Prof. Claudio Bruno Luigi Romagnosi

    ASSISTANT SUPERVISOR

    Ph.D Antonella Ingenito

    Ph.D Donato Cecere

    Academic Year 2009/2010

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    Goals of thesis

    2

    The analysis of mechanisms of vorticity and turbolent production

    in the field with the ultimate goal to optimize the mixing and

    anchor the supersonic flame

    Validation of results using measurments from the HyShot project

    [Rif. Report on the Hyshot Scramjet Experiments in the T4

    Shock Tunnel, M. Frost, A. Paull, H. Alesi]

    X-51 A Waverider New concept space launcher

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    3

    Introduction

    - Ramjet Scramjet

    - How SCRJ model engine works

    - HyShot scramjet program

    Numerical approach

    -Mathematical model and simulation set-up

    - Closure models (SGS / EDC)

    - Numerical scheme (Weno35)

    Simulation results

    - Description of the fluid dynamic field

    - Study of the vorticity production and diffusion terms

    - Combustion analysis

    Conclusions and future developments

    Contents

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    4

    SCRAMJET = Supersonic Combustion RAMJET

    RAMJETis the evolution of the turbojet which, based on the idea of

    Ren Lorin (1913), have no rotating parts. The absence of

    compressor and turbine allows higher temperature in the combustion

    chamber.

    RAMJET SCRAMJET

    RAMJET limits: C.C works in the subsonic conditions sharp

    slowdown of the flow in the air intake high

    temperature in the C.C limit on the maximumflight speed (M 5)

    Solution: keep a supersonic flow in the combustion chamber (SCRJ)

    Why studying SCRAMJET?

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    How a SCRJ model engine works

    5

    Future: advantages:

    High flight speed (M=6-12) No need for carrying oxidizer on board:

    SCRJ uses air (for new concept launcher)

    Drawbacks:

    Must be accelerated up to M=6 Low residence time in c.c.(10 -3 10 -4 s) mixing is critical

    Air intake

    Combustion

    chamber

    Thrust

    plate

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    HyShot scramjet program

    6

    HyShot is a research project developed at the University of Queensland

    Centre for Hypersonics (UQ) in order to demonstrate the feasibility of

    supersonic combustion via flight tests (jointly with US and UK)

    1st stage (Terrier) tburnout = 6.4 s

    V = 4000 km/h

    h = 3.7 km

    2nd stage (Orion) tburnout = 27 s

    V = 8300 km/h

    h = 56 km

    Test Fuel: H2tinjection = 6 s

    h = 35 - 23 km

    M = 7.6 7.4

    Trajectory data:

    Apogee: h= 314 km

    Mission profile:

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    Simulation of HyShot combustion chamber

    7

    = 0.426 Air Hydrogen

    Pressure [Pa] 82110 307340

    Mach 2.79 1

    Density [kg/m3] 0.2358 0.3020

    Temperature [K] 1229 250

    Sound speed [m/s] 682.9 1204.4

    Flow speed [m/s] 1905.291 1204.4

    Simulation Data from UQ ground testing in the T4 SWT (h = 28 km ; AOA = 0):

    305 mm x 100 mm 300 mm x 75 mm x 9.8 mm 200 mm x 75 mm

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    Mathematical model and simulation set-up

    8

    Solver: Explicit and compressible

    Method: Finite difference (placed variables)

    Numerical scheme:Runge-Kutta 3rd order(time integration)

    Hybrid: Finite differences 4th order-WENO35 (spatial integration)

    SGS Model: Fractal

    Riemann problem solver: HLLC/HLLE

    Boundary conditions: NSCBC (Navier-Stokes Characteristic

    Boundary Condition)

    Kinetic scheme: 9 involved species and 37 chemical reactions

    Reactive N-S:

    Species transport

    equations:

    Eqn of state:

    No.nod

    es=

    5

    010

    6

    (448

    x12

    8x878)

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    SGS (SubGrid Scale) closure models

    9

    Fractal nature of turbulence:

    Hp: large Re

    inertial range below

    (eddy viscosity) with

    Combustion model (EDC):

    fine structures

    V* = *V

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    WENO35 numerical scheme

    WENO (Weighted Essentially Non-Oscillatory) is the evolution of a scheme introduced for the

    first time in 1987, developed by Harten, Osher, Engquist and Chakravarthy. WENO35 has third

    order accuracy where the variables are discontinuous, and fifth order where smooth.

    (candidate stencils for the reconstruction)

    Case:r = 3 (5 cells) Accuracy: 2r-1 (smooth)

    r (not smooth)Lagrange polynomials:

    with

    If the solution is

    smooth in all Sk:

    with

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    WENO35 validation

    11

    PROGRESSIVE WAVE

    REGRESSIVE WAVE

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    Simu

    lat i

    on re

    sults

    (1/2)

    H2 expands and

    (vorticity generated

    by baroclinic effect)

    12

    900 m/s

    Mach disk

    Barrel shock

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    Simulation results (2/2)

    M=2.40.6

    T=250310 K

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    Study of (vorticity)

    Vorticity transport equation:

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    Baroclinic term (1/3)

    It is the only true source term of vorticity (as is

    not a function of )

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    Bar

    oclin

    icterm(2/ 3

    )

    16

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    Bar

    oclin

    icterm(3/ 3

    )

    17

    1

    2

    3

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    Vortex Stretching (1/2)

    The vortex stretching promotes the turbulence energy cascade through the

    combined effect of stretching and tilting:

    Rigid rotation does

    not contribute to

    vortex stretching

    For example, to simplify matters:Incompressible fluid div(u)=0

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    Vortex

    Stre tc

    hing( 2/

    2)

    UZ

    = 200 - 1800

    m/s

    19

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    Compressibility term (1/2)

    Compressibility plays a dual role:

    I. Reduces molecular mean free path shortens chemical time

    II. Increases molecular collisions lower species interdiffusion(important for diffusion flames)

    Mean free path:

    Reaction rate [kg/m3s]:

    k = ATb e

    EA

    /RT

    (Arrheniuss kinetic theory)

    Kelvins Theorem:

    A = cost

    L

    L

    (Incompressible fluid)

    (Compressible fluid)

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    Compre

    ssib

    ilit

    yter m

    (2/2)

    21

    div(u)>0

    div(u)

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    Viscous terms (1/3)Viscous terms are f(), diffuse vorticity and create small-scale vortices close

    to the wall.

    Dimensionaless form of vorticity equation:

    with

    NB: IfRe 1 then VISCOUS FORCES INERTIAL FORCES

    Re 1 temperature rise

    u flow slows down close to the wall

    chemical reactionswall friction

    Linked to thesecond derivativesof the vorticity. Itproduces vorticity

    in opposition to the

    vortex stretching

    Lighter particles aresubjected to greaterdecelerations due to

    viscous stress. Itproduces vorticity in

    opposition to the

    baroclinic term

    Vortices directed in a generaldirection are redirected along

    a definite direction whensubjected to viscous gradients

    in the other two directions

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    Viscous

    ter

    ms(2/3)

    23

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    Viscous

    ter

    ms(3/3)

    24

    COMPETITION BETWEEN

    MASTER-SLAVE VORTICES

    VS

    Boundary layer separation at z = 53 mm

    caused by p=8000 Pa in ~1 mm

    V i i d Mi i (1/3)

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    Vorticity and Mixing (1/3)

    Vt = 1000 m/s

    d = 2 mm

    = 10-5 Pas

    = 0.3 kg/m3

    Re = 60000

    = 500000 rad/s

    K = LRe-3/4 0.5 m

    t = TRe-1/2 50 ns tm

    DIFFUSION

    FLAME???

    NOTE: NO KOLMOGOROV BUT FM (COMPRESSIBILITY)

    = 105 106 Hz

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    Vortic

    ityan dM

    ixin

    g(2/3)

    26

    H l (T 250 k)

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    Vortic

    ityan dM

    ixin

    g(3/3)

    = 80000 300000 rounds per second

    H2 core very cool (T=250 k)

    heating and consumption

    from the outside

    Competition between master slave vortices

    instability of flame surface in favor of mixing

    Redistribution of H2 along the

    walls (tilting of spanwise

    vorticity) increase in heat

    transfer surface air/wall-H2

    27

    M i h i l i

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    YH2 0.2 %

    YOH 1.5 %

    YH2O 10 %

    Main chemical species

    Si l ti lid ti

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    29

    Simulation: validationno. 16 pressure transducers

    spaced 13 mm apart. The

    first is located 9 cm

    downstream of thecombustor chamber

    entrance.

    THRUSTPLATE

    AIR INTAKE

    COMBUSTION

    CHAMBER

    C l i

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    30

    Conclusions

    The LES simulation of the HyShot II combustion chamber highlights some interesting

    aspects:

    this simulation predicts complete combustion in supersonic regime (flame anchors

    already 2 cm upstream of the injectors)

    crossflow injection allows rapid fuel-oxidant mixing; the baroclinic effect caused

    by the expansion of the H2 jet produces high energy vortical structures

    the baroclinic contribution is of the same order of magnitude of the vortex

    stretching and compressibility terms (1010 rad/s2).

    the hydrogen low density contributes to the production of vorticity (B is inverselyproportional to the square of )

    combustion efficiency is very high (only 0.2% of the total mass at the

    combustion chamber exit is H2)

    F t d l t

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    How much fuel injected affects vorticity production (for example,

    kerosene: RP-1 800 kg/m

    3

    vs H2 0.09 kg/m

    3

    )

    What is the thrust contribution by fuel momentum (for example,

    vary the angle and the injection pressure)

    How much the injector geometry affects the mixing (fluid jet

    destabilization, injecting from slits)

    What is the increase of entropy in different configurations (search

    for the optimum set-up that gives minimum S). This simulation shows a

    S of about 37/mol K through the combustion chamber

    Future developments

    arget: Looking for the right balance between mixing and thrust produced