Rolyan® Splint Pan

OPERATION MANUAL

Item #081544816 - Small Item #081544808 – Large

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING YOUR NEW SPLINT PAN.

Failure to follow these instructions could result in damage to the device, warranty avoidance, or/and cause bodily injury

When first using this product, check whether the external power supply meets the power

requirements of the product, the power: 1400W (min), 1440W (max). The power supply must be

utilized in accordance with power requirements. The power socket is consistent with single

three-wire electrical outlets, and to withstand greater than or equal to the current requirements of

the safe heating loop current socket, the power socket must be connected to a grounded line of

protection. Do not leave machine unattended for extended time periods during use. If it

becomes necessary to leave the machine unattended, turn off the power switch. Also turn off the

power switch if there is a power failure.

Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed

and put into service according to the EMC information provided in this manual.

Portable and mobile RF communications equipment can affect Medical Electrical Equipment.

The use of Accessories, transducers, and cables other than those specified by the manufacturer,

may result in increased Emissions or decreased Immunity of the Splint Pan.

The Splint Pan should not be used adjacent to or stacked with other equipment and that if adjacent

or stacked use is necessary, the Splint Pan should be observed to verify normal operation in the

configuration in which it will be used.

To avoid injury, do not touch the tank cover while in operation.

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TABLE OF CONTENTS

Page 4 Guidance and manufacturer’s declaration – electromagnetic

emissions

Page 5-6 Guidance and manufacturer’s declaration – electromagnetic

immunity

Page 7 Recommended separation distances between portable and

mobile RF communications equipment and the Splint Pan

Page 7 Additional Warnings

Page 8 General Information

Page 8 Parts List

Page 9 Operational Principle

Page 9 Technical Parameters

Page 10 Product Diagrams

Page 11 Instructions

Page 12-14 Thermostat Operation Instructions

Page 15 Cleaning Instructions

Page 15 Maintenance

Page 15 Storage

Page 16 How to Remove Lid

Page 17 Thermostatic Water Tank Schematic Diagram

Page 18 Thermostatic Water Tank Exploded View

Page 19-20 Parts List

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Guidance and manufacturer’s declaration – electromagnetic emissions

The Splint Pan is intended for use in the electromagnetic environment specified below. The customer or the user of the Splint

Pan should assure that it is used in such an environment.

Emissions test Compliance Electromagnetic environment – guidance

RF emissions

CISPR 11 Group 1

The Splint Pan uses RF energy only for its internal function.

Therefore, its RF emissions are very low and are not likely

to cause any interference in nearby electronic equipment.

RF emissions

CISPR 11 Class A

Harmonic emissions

IEC 61000-3-2 Not Applicable

Voltage fluctuations /

flicker emissions

IEC 61000-3-3

Not Applicable

The Splint Pan is suitable for use in all establishments,

other than domestic establishments and those directly

connected to the public low-voltage power supply network

that supplies buildings used for domestic purposes.

4

Guidance and manufacturer’s declaration – electromagnetic immunity

The Splint Pan is intended for use in the electromagnetic environment specified below. The customer or the user of the Splint

Pan should assure that it is used in such an environment.

Immunity test IEC 60601 test level Compliance level Electromagnetic environment

– guidance

Electrostatic

discharge (ESD)

IEC 61000-4-2

±6 kV contact

±8 kV air

±6 kV contact

±8 kV air

Floors should be wood, concrete

or ceramic tile. If floors are

covered with synthetic material,

the relative humidity should be at

least 30 %.

Electrical fast

transient/burst

IEC 61000-4-4

±2 kV for power supply lines

±1 kV for input/output lines

±2 kV for power supply lines

Not Applicable

Mains power quality should be

that of a typical commercial or

hospital environment.

Surge

IEC 61000-4-5

±1 kV line(s) to line(s)

±2 kV line(s) to earth

±1 kV line(s) to line(s)

±2 kV line(s) to earth

Mains power quality should be

that of a typical commercial or

hospital environment.

Voltage dips,

short

interruptions and

voltage variations

on power supply

input lines IEC

61000-4-11

<5 % UT

(>95 % dip in UT)

for 0,5 cycle

40 % UT

(60 % dip in UT)

for 5 cycles

70 % UT

(30 % dip in UT)

for 25 cycles

<5 % UT

(>95 % dip in UT)

for 5 sec

<5 % UT

(>95 % dip in UT)

for 0,5 cycle

40 % UT

(60 % dip in UT)

for 5 cycles

70 % UT

(30 % dip in UT)

for 25 cycles

<5 % UT

(>95 % dip in UT)

for 5 sec

Mains power quality should be

that of a typical commercial or

hospital environment. If the user

of the Splint Pan requires

continued operation during power

mains interruptions, it is

recommended that the Splint Pan

be powered from an

uninterruptible power supply or a

battery.

Power frequency

(50/60 Hz)

magnetic field

IEC 61000-4-8

3 A / m 3 A / m

Power frequency magnetic fields

should be at levels characteristic

of a typical location in a typical

commercial or hospital

environment.

NOTE UT is the a.c. mains voltage prior to application of the test level.

5

Guidance and manufacturer’s declaration – electromagnetic immunity

The Splint Pan is intended for use in the electromagnetic environment specified below. The customer or the user of the Splint

Pan should assure that it is used in such an environment.

Immunity test IEC 60601 test level Compliance

level Electromagnetic environment – guidance

Conducted RF

IEC 61000-4-6

Radiated RF

IEC 61000-4-3

3 Vrms

150 kHz to 80 MHz

3 V/m

80 MHz to 2,5 GHz

3 Vrms

3 V/m

Portable and mobile RF communications equipment

should be used no closer to any part of the Splint Pan,

including cables, than the recommended separation

distance calculated from the equation applicable to

the frequency of the transmitter.

Recommended separation distance

Pd 2.1

Pd 2.1 80 MHz to 800 MHz

Pd 3.2 800 MHz to 2,5 GHz

Where P is the maximum output power rating of the

transmitter in watts (W) according to the transmitter

manufacturer and d is the recommended separation

distance in meters (m).

Field strengths from fixed RF transmitters, as

deter-mined by an electromagnetic site survey,

ashould be less than the compliance level in each

frequency range. b

Interference may occur in the vicinity of equipment

marked with the following symbol:

NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.

NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and

reflection from structures, objects and people.

a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile

radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To

assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be

considered. If the measured field strength in the location in which the Splint Pan is used exceeds the applicable RF

compliance level above, the Splint Pan should be observed to verify normal operation. If abnormal performance is

observed, additional measures may be necessary, such as re-orienting or relocating the Splint Pan

b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.

6

Recommended separation distances

between portable and mobile RF communications equipment and the Splint Pan

The Splint Pan is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The

customer or the user of the Splint Pan can help prevent electromagnetic interference by maintaining a minimum distance

between portable and mobile RF communications equipment (transmitters) and the Splint Pan as recommended below,

according to the maximum output power of the communications equipment.

Separation distance according to frequency of transmitter

m

150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2,5 GHz

Rated maximum output power of

transmitter

W Pd 2.1 Pd 2.1 Pd 3.2

0,01 0.12 0.12 0.23

0,1 0.38 0.38 0.73

1 1.2 1.2 2.3

10 3.8 3.8 7.3

100 12 12 23

For transmitters rated at a maximum output power not listed above, the recommended separation distance d in metres (m)

can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power

rating of the transmitter in watts (W) according to the transmitter manufacturer.

NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.

NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and

reflection from structures, objects and people.

Additional Warnings

Operate the machine on a table or counter in a dry, clean ventilated area.

Do not move machine during operation.

Do not use machine close to other items.

Keep children away from machine at all times.

Do not replace fuses until power is off.

Do not use in direct sunlight.

Do not put hands in tank to retrieve splinting material. Use tongs or other grasping tool to

remove the material.

Do not use this item while in close proximity to gases or flammable liquids, as fire or

explosion may occur.

Keep chlorine away from machine at all times as it may destroy the stainless steel surface.

Before draining or moving the unit, let the machine cool down completely to avoid injury.

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General Information

Splint Pan is constructed of heavy duty stainless steel with double wall insulation. This item

has guaranteed long life of trouble-free energy efficient operations. The device shall be used

as a reservoir in hospitals, clinics and other medical facilities to heat and soften thermoplastic

used in the splinting process. Indoor use ONLY.

Classification: Continuous Duty, Class I

Water Enclosure Protection: IPX0

Environmental Requirements: Temperature:

Operating 14o F – 104 o F (-10 o C – 40 o C)

Transport & Storage -22o F – 140 o F (-30 o C – 60 o C)

Humidity:

Operating Up to 80%

Transport & Storage Up to 90%, non-condensing

Atmospheric Pressure: 700 hPa to 1060 hPa

Additional Note: No Applied Parts

Not suitable for use in the presence of a FLAMMABLE ANAESTHETIC MIXTURE WITH

AIR or WITH OXYGEN OR NITROUS OXIDE

Parts List (see detailed machine parts list on page 19-20)

Rolyan Splint Pan Heating device

Insert Rack

Power Cord

Drain Hose

Operation & Maintenance Manual

The Rolyan Splint Pan is made up of a thermostatic tank inner box which is made of high

quality stainless steel and precision machining technology, with high temperature resistance

and corrosion-resistant characteristics. The main structure of the machine includes the

cabinet, liner, cover shelves, long row hinge, electric control, and a digital temperature

controller. The shell is made of high quality steel with electrostatic spray, temperature

control adopt high stability operational amplifier and high-precision double integral A/D

conversion technology. The Rolyan Splint Pan has two tuning methods; self-tuning and

manually tuning, and both have the BBS compensation feature setting function.

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Operational Principle Through the intelligent digital temperature control, when the temperature of the water reaches

the set value, the control circuit automatically shuts off, stops heating ducts; when the

temperature of the water is below the temperature setting value, the control circuit

automatically powers up to start electric heating, and the water pipe once again reaches the

temperature setting value. In such an automatic cycle, the water temperature is always in a

constant state, so as to achieve the temperature requirements.

Technical Parameters

Packaging size: Small 29 x 17 x 10 (in) Large 33 x 25 x 10 (in)

Inside Tank Dimensions: Small 19 ½” x 11 ¾” x 5 ½”, Large 24 ¼” x 18 ¼” x 6”

Outside Tank Dimensions: Small 25 ½” x 14 ¾” x 7 ¼”, Large 30” x 21” x 8”

Power: 120V 60HZ

Warming power: 1400W

Temperature range: Room temperature – 210 °F

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PRODUCT DIAGRAM – EXTERNAL VIEW

PRODUCT DIAGRAM – INTERNAL VIEW

10

Instructions

Check the drain valve and make sure it is in the off position.

Open the tank cover, and make sure the internal tank is clean. Fill machine 2/3 full of

clean water, put the testing container into the tank, and then close the tank cover.

During use of the machine, regularly check the water level, making sure it is always

2/3 full. Always make sure that the lid is closed while in use. This will enable the

machine to properly hold its temperature at the desired setting.

Attach the external power source to the back of the machine and plug into your

external power source. Turn on the power. The power button will light up, as well

as the digital thermometer display.

Please note it is recommended that no other plug be used by the same power

receptacle that is being used for the Rolyan Splint Pan.

The Temperature Controller has a two row digital display; above row is workroom

actual temperature (PV), below row is setup temperature (SP).

See the diagrams on the next page for direction on setting the temperature of the

machine.

The Temperature Controller is set to 149°F before the machine leaves the factory. If

you do not need to change the temperature, turn on power button. Please allow for a

+/-3°F variance.

In order to avoid burning of splinting material, use the rack that is included with the

splint pan.

To drain water, make sure power of the machine is OFF. Allow the machine to cool

down before draining the water. Turn valve to drain water. Use included hose if

needed.

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Thermostat Operation Instructions

12

13

14

Cleaning Instructions

Before cleaning the machine, turn off the power switch and unplug the unit from the

electrical outlet.

Open the cover above the tank. Use a clean, soft and absorbent cloth to clean the

water tank cover. Do not use this cloth to clean the lid to prevent scratches and rust.

Make sure all water has been drained before cleaning the machine.

After the machine has cooled, clean the heating pipe lining with a clean, soft,

absorbent cloth. Do not leave water droplets or dirt residue to prevent scratches and

rust.

With a clean soft absorbent cloth, clean the inner tank, including heat pipes and

sensors. Do not leave water droplets or dirt residue on machine to prevent rusting

(when scrubbing, do so gently to avoid scratching).

When cleaning the heating pipe, do not touch the sensor. Clean downward, left and

right of the vane heat pipe to prevent the sensor from becoming loose or broken.

After cleaning the machine, place in a clean and ventilated area.

Maintenance Do not let water spray on the surface while the machine is working. If using frequently or

prolonged on high temperatures, the circuit connection should be checked by an electrician

every three months, in case the connection needs to be replaced.

To perform maintenance or repair, you must disconnect the power plug.

Storage

Do not keep water in tank long term. After each use, drain water and wipe clean. Store at

ambient temperature of -22 to 140°F (-30 to 60° Celsius); store in no more than 90% relative

humidity, and without non-corrosive gases indoors.

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16

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1. Gemel 2. Tank cover 3. Handle 4. Stainless steel screw 5. Hole 6. Shelf/Tray

7. Heating tube 8. Water-out hole 9. Stainless steel screw 10. Stainless steel inner flask

11. Sensor 12. Fixed hole 13. Sensor fixing hole 14./15. Heating tube fixing hole

16. Drain valve 17. Water-out hole 18. Shell 19. Instrument fixing hole

20. Switch fixing hole 21. Power cord/Mains plug 22. Insurance base 23. Temperature controller

24. Power switch 25. Base board 26. Fixed hole 27. Stand hole 28. Solid-state relay

29. Stand 30. Screw

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Parts List

19

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Patterson Medical

1000 Remington Blvd.

Suite 210

Bolingbrook, IL 60440

Phone: 800-323-5547

Direct Phone: 630-378-6000

Fax: 800-547-4333