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Rolling Over in his Grave: What
Charles Martin Hall might think about aluminum wasting in the United States today.
CONTAINER RECYCLING INSTITUTE
CRI
Jennifer GitlitzResearch Director
Oberlin College
April 7, 2003
© Container Recycling Institute, 2003
Charles Martin Hall, 1863-1914
1885: graduated from Oberlin
1886: reduced aluminum from alumina, using cryolite as a solvent and electricity
1886: With backing from Alfred Hunt, founded the Pittsburgh Reduction Company, precursor to Alcoa
1889: Received patent
d.1914: Left Oberlin $10 million
Alcoa
$20.3 billion in gross revenues
Over $400 million in profit
Operating in 39 countries
Produced 3.5 million tons (MT) of aluminum
Owns 4 MT of smelter capacity =16% of world total (26 MT), 10% of which is idle
CEO Alain Belda’s compensation (2001): $13.9 million
Alcoa in 2002:
© Container Recycling Institute, 2003
The Problem: Aluminum can waste is growing
1990: 594,420 tons 2001: 759,625 tonsGraph prepared using data from the Aluminum Association and the U.S. Department of Commerce. 1970 is a CRI estimate.
2.7
24.8
33.8
-
10
20
30
40
5019
70e
1972
1974
1976
1978
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2001
billi
on c
ans
50.7
…a 28% increase
© Container Recycling Institute, 2003
Part of larger trend: Falling Container Recycling Rates
65.0%
54.5%49.2%
33.7%
26.3%27.5%
31.4%
53.2%
43.6%
20%
25%
30%
35%
40%
45%
50%
55%
60%
65%
70%
1992 1994 1996 1998 2000
Aluminum Cans
PET Bottles
Glass Bottles
All Three Materials
© Container Recycling Institute, 2003
Trend has been driven by:
1) Growth in away-from-home consumption
2) Expanded, complex beverage market (complicates recycling education and collection programs)
3) Few new curbside or drop-off programs
4) Declining support and funding for recycling
5) Declining relative deposit value in 10 deposit states
6) Aluminum scrap value has not kept up with inflation
© Container Recycling Institute, 2003
Aluminum wasting: not a landfill scarcity issue, but an issue of “replacement production” impacts
Loss of habitat, agricultural land, and indigenous ways of life as a result of strip-mining, building hydroelectric dams/reservoirs, and infrastructure
Bauxite & coal mining: soil erosion, water pollution
Local/regional air pollution. Replacing 760,000 tons of wasted cans, for example, generates: 75,000 tons of SOx and NOx (smog & acid rain) 15,800 tons of particulates (soot) >4,000 tons of toxic chlorides, fluorides, & organic compounds
© Container Recycling Institute, 2003
Bauxite mining and alumina refining:
soil erosion, air and water pollution
•Mud pond from bauxite mining operation:
•4-5 tons of bauxite ore required for 1 ton of
aluminum ingot.
Photos: Dr. Robert Lancashire, University of the West Indies
Jamaica’s Kirkvine alumina refinery:2 tons of caustic red mud wastes per ton
of primary ingot, plus air emissions.
© Container Recycling Institute, 2003
Cans and bottle wasting has disproportionate environmental impacts
Wasted energy: The energy required to replace these trashed cans was equivalent to 16 million barrels of oil: enough to keep a million American cars on the road for a year.
Litter: In a 1999 survey, the Solid Waste Coordinators of Kentucky found that 54% of all litter collected consisted of beverage containers, carriers, bottle caps and pull tabs.
Greenhouse gas emissions: Aluminum cans only comprise about 1.4% of a ton of garbage by weight, but they account for 14.1% of the greenhouse gas impacts of replacing an average ton of garbage with new products made from virgin materials.
© Container Recycling Institute, 2003
Damage from can & bottle litter: $938 per farm per year
“There is little a community can do about drought or disaster, but we can do something positive about litter from beverage containers by supporting Jeffords' [national deposit] bill.”
• livestock deaths • crop losses • feed contamination • equipment damage• expensive clean-up
Source: Larry Breech, President of the Pennsylvania Farmers Union, in an op-ed in The Philadelphia Inquirer, October 21, 2002.
© Container Recycling Institute, 2003
Aluminum smelting is electricity-intensive
Replacing one wasted can requires about 0.5 kWh of electricity: enough to light a 100-watt bulb for 5 hours, or to power an average laptop computer for 11 hours.
For every six-pack of beer or soda not recycled, the energy equivalent of one beverage can full of gasoline is squandered.
© Container Recycling Institute, 2003
The Hydro-Aluminum connection
3 case studies:Volta River,GhanaJames Bay, QuebecAlcoa in Iceland
© Container Recycling Institute, 2003
Ghana’s Akosombo Dam on the Volta River
Kaiser’s 200,000 ton smelter completed in 1965
Exacerbated waterborne diseases:schistosomiasis malariaonchocerciasis (river-blindness)
Flooded 8,300 km2 incl. tributaries & agric. lands 80,000 people from 740 villages relocated All alumina imported, few development benefits
© Container Recycling Institute, 2003
Loss of agricultural areas
“Since we weren’t on a main river, we didn’t get any compensation from the
government. Our farms were flooded. Now we have to
farm in the hills…they are rocky and sandy.”
© Container Recycling Institute, 2003
James Bay, Quebec
3 drainage basins: La Grande, Eastmain, Caniapiscau
11 dams, 208 dikes: unbroken chain of reservoirs
Flooded 11,250 km2
JB I: 15,743 MW
4 aluminum smelters: 885,000 TPY; 1,740 MW
Does not include 3 private Alcan dams (2,687 MW/1823 km2 flooded)
© Container Recycling Institute, 2003
1984: 9,800 migrating caribou drowned in the Caniapiscau River
Quebec’s Eastmain River: before
…after 90% of its flow was diverted
Features of traditional life co-exist…
• Home to 16,000 Cree and Inuit• Methyl mercury in the food chain• Loss of ancestral hunting grounds• Inundation of graveyards• Cultural disintegration
© Container Recycling Institute, 2003
Alcoa in Iceland
322,000 ton, $1.1B smelter to be completed in 2007--plus infrastructure
The International Rivers Network has called it “a Soviet-style restructuring of one of Iceland's most precious wilderness areas…”
Will submerge 22 square miles of tundra, including:Grazing habitat for over 2,000 reindeer
Nesting ground for the
pink-footed goose
Up to 60 waterfalls
Icelandic equivalent of the Grand Canyon
Cheap power tied to the global price of aluminum
© Container Recycling Institute, 2003
Aluminum wasted in the U.S., 2001:
•760,000 tons of beverage cans… more than the combined annual capacity of
Kaiser’s Ghana smelter: 200,000 TPY Alcoa’s Iceland smelter: 320,000 TPY
Alcoa’s Deschambault 215,000 TPY smelter in Quebec:
735,000 TPY
According to the U.S. Environmental Protection Agency, 2.3 million tons of non-can aluminum were also wasted.
© Container Recycling Institute, 2003
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Deposits can help halt the waste
The deposit is a proven financial incentive for recycling. Even in California, where the deposit is 2.5¢, the aluminum can redemption rate is 75% (and 69% for all containers)
The nation’s 10 deposit states achieve an average container recycling rate of 72%, versus 29% in 40 non-deposit states
In Michigan, the only state with a dime deposit, the redemption rate is 95%
© Container Recycling Institute, 2003
The Effect of Deposit Laws on the UBC Recycling Rate, 1970-1990
California:1987
Massachusetts, New York:1983
Connecticut:1980
Oregon:1972
Vermont:1973
Maine:1978
Michigan, Iowa:1979
0%
10%
20%
30%
40%
50%
60%
70%19
70
1974
1978
1982
1986
1990
Nat
ion
al A
lum
inu
m C
an R
ecyc
lin
g R
ate
0%
5%
10%
15%
20%
25%
30%
35%
40%
Per
cent
of
U.S
. Pop
ulat
ion
Liv
ing
in D
epos
it S
tate
s
National Aluminum Can Recycling Rate
% of U.S. Population in Deposit States
Note: Dates reflect year of implementation. Sources: Graph prepared using information from the Aluminum Association and the Dept. of Commerce/U.S. Bureau of the Census. Container Recycling Institute, 2002.
© Container Recycling Institute, 2003
“Bottle bills are popular and effective, yet special interest money has flowed straight from the bottle industry to congressional campaign coffers in order to end debate on the issue.”
-- Gene Karpinski Executive Director, U.S. Public Interest Research Group (USPIRG)
Obstacles to passing more deposit laws: industry intimidation and spending
© Container Recycling Institute, 2003
Lobbying against a national bottle bill
From 1989 -1994, more than $14 million was spent to defeat National Bottle Bill (NBB).
In 1992, Congressional candidates opposing an NBB received $3.4 million: more than in any single year.
In 1992, the Senate Environment & Public Works Committee voted 10-6 against the NBB.
Committee members who opposed an NBB received 75 times the campaign contributions as those in favor.
Source: US PIRG.
Cartoon from Joel Pett
© Joel Pett, Lexington Herald-Leader, 2000.
© Container Recycling Institute, 2003
The Happy Can
Focuses on recyclability, not actual recycling rate
Omits impacts of mining, smelting, etc.
The lightweighting myth: “less can, more filling”
Myth of community building…through municipal curbside programs and can drives
© Container Recycling Institute, 2003
Voluntary mechanisms are insufficient
(¢/unit) (units) (billion units)
40 Non-Deposit States 1.25 191 38.2 49% (71% of U.S. Population)
10 Deposit States 1.53 490 40.0 51% (29% of U.S. Population)
Total or Average 1.31 278 78.2 100%
Container Recycling Institute, 2002
Source: Table ES-1, “Understanding Beverage Container Recycling: A Value Chain Assessment Prepared for the Multi-Stakeholder Recovery Project,” Businesses and Environmentalists Allied for Recycling (BEAR), Global Green USA, Jan. 2002.
(a) Includes revenues from material sales; does not include the forfeited deposit value of unredeemed containers.
Percent of U.S.
recovery
Total annual recovery
Per capita recovery
Net recovery cost (a)
© Container Recycling Institute, 2003
Aluminum Can Recycling vs. Access to Curbside Programs, 1990-2000
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%19
90
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
Per
cen
t of
pop
ula
tion
wit
h c
urb
sid
e ac
cess
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Nat
ion
al A
lum
inu
m C
an R
ecyc
lin
g R
ate
Sources: Aluminum Association, U.S. Bureau of the Census, BioCycle.
1990: 2,711 curbsides37 million people served (15% of U.S. population)
1990: UBC recycling rate: 60.9%52.7 billion cans recycled33.8 billion cans wasted
2000: UBC recycling rate 54.5%;54.8 billion cans recycled,45.8 billion cans wasted
2000: 9,709 curbsides 140 million people served(50% of U.S. population)`
© Container Recycling Institute, 2003
Who Pays?
Curbside recycling collection places an expensive burden on local governments.
© Container Recycling Institute, 2003
Deposits: Real Corporate Responsibility
Deposits transfer the cost of disposing of discards--whether by recycling, landfills, or litter clean-up--from the taxpayer to the producer and consumer.
Are deposits “a 1970’s solution to a 1970’s problem”?
Or an early example of extended producer responsibility? (EPR)
© Container Recycling Institute, 2003
Actual Constant (in today's $) Actual In today's $
Year ($/lb) ($/lb) tons billion lbs million $ billion $
1850 17.00 595.13
1888 8.00 191.16
1900 0.32 6.93
1914 0.19 3.42 283 5.22003 0.50 0.50 760,000 1.52 760 0.76
Price of aluminum Aluminum beverage cans (UBCs) wasted
in 2001
Value of wasted UBCs
What would Charles Martin Hall think?
Charles Martin Hall rolling over in
his grave…
$1,000/ton
© Container Recycling Institute, 2003
1911 Ft. Myer Drive, Suite 702Arlington, Virginia 22209-1603Tel. (703) 276-9800 Fax (703) 276-9587www.container-recycling.org www.bottlebill.org
CONTAINER RECYCLING INSTITUTE
CRI
Container Recycling Institute
Jennifer GitlitzDirector of Research
Home office 2 Pomeroy AveDalton, MA 01602 Tel. (413) 684-4746Fax (928) 833-0460 [email protected]