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Rollem the best print finishing machineryin the world
All Rollem print finishing systems are designed so you can process each sheet in a job individually in a single pass.
Rollem systems can be configured as inline, nearline or offline. Run offline, with one of Rollem’s premium feeders or go for inline, and you could run each print job directly from your printer in one non-stop pass to finishing and trim guillotine slit semi-slit perforate micro-perforate die punch number collate - in short, print and finish any combination of these processes with one operator, one pass, from plain paper to finished job without touching it once!
So the days of finishing jobs batch by batch on separate machines – with separate operators for each process – will be history.
With a Rollem finishing system you can print, finish and ship a job in a single operation.
An introduction to Today’s customers demand 24-hour turnaround for quality print at rock bottom prices.
With Rollem you can more than deliver and increase profits.
Design - Build - Install - ServiceHere at Rollem we work with you to solve your print finishing problem, so we design a system that suits your individual needs, taking the building blocks of our capability and adapting them to create a print finishing system that completes each stage and produces a finished product ready for binding or packing. Following manufacture of the system, as part of our complete service, we will then install the system working with your engineers and operators, providing training in both operation and basic maintenance. To keep your Rollem machine working to full capacity, we also offer a six week service call, and 12 months warranty. For your ongoing needs, we offer service contracts, and spares are available across our range.
ContentsApplications
Photobooks, calendars and diaries PhotoSlit
Business cards JetSlit II
Playing cards Revolution
Trading and game cards SlipStream II
CD Inlays CD/BCSii
Greeting cards JetStream
Mailings Advantage
Postcards Champion II
Deep pile feeder, Plough folder, Auto Punch
Digital products TriStream
Posters TriStream large format
Processes
Score, Semi-Slit, Slit, Trim Champion
Number, Perf, Micro-Perf
Why buy Rollem?
Speed of turnaround
Cut costs
Improve accuracy
Technical Specifications
About Us
“ “Only Rollem could create a ‘one-off ’ machine that met all our needs!
We call it ‘web-to-print-to-delivery’.
Photobooks, calendars, and diaries
“ “Just one Rollem PhotoSlit does the work of 4 guillotines, with one operator, and has given us back our workflow.
The market for photobooks has exploded in the last couple of years, and customer demand is high for perfectly finished, great value products.
But the finishing process can be far from straightforward, with orders coming in for a range of sizes and differing page quantities. One way to see the problem is to imagine photobook pages printed 4-up on SRA3 sheets. One of the problems is how best to order the customers’ pages onto those sheets. Pre-press has to arrange the pages in the correct order, so that when the sheets are guillotined into four, four stacks are produced, one for each customer. Not easy when each customer will have different numbers of pages .
The workflow is hindered because the pre-press presents major difficulties:
• difficulty in getting the customers’ pages into the correct order for the guillotine cutting, made worse because each customer’s order may have different numbers of pages.
• difficulty in batching together photobooks of different sizes so that the guillotines have reasonable stack sizes to be efficient.
The guillotines may present difficulties because:
• each guillotine needs a skilled operator, adding labour cost to the work
• after guillotining, the stacks of pages have to be sorted into individual books ready for binding
• pre-press may add in blank pages to balance the page numbers up, so these blank pages have to be removed
• sometimes more than one guillotine is needed for each printer because of all the interruptions to efficient work flow.
So what’s the solution? The Rollem PhotoSlit, of course, featuring:
• web to print to delivery work flow
• accuracy
• cut quality
• reduced operator skills
• 3D raised printing effects cared for
• reliability and great turnaround times
PhotoSlitIDEAL FOR QUALITY FINISHING OF PHOTOBOOKS
Tap into the booming market for photobooks with the revolutionary Rollem PhotoSlit. PhotoSlit combines high cut quality and productivity with fast job changeover and minimum maintenance. Developed in response to market demand – this is the definitive photobook print finishing machine.
Fast turnaroundDesigned for turnaround printers with digital web-to-print workflows for jobs up to SRA3 as standard and B1 as an option, PhotoSlit can handle up to 8,000 SRA3 sheets an hour. The output page size ranges from A6 upwards.
Precision cuttingPhotoSlit’s two-dimensional bleed cutting facility provides amazingly accurate and narrow bleed cutting. With a gutter size as small as 1.6mm, PhotoSlit significantly reduces waste and produces more pages per printed sheet than any other production method. Each printed sheet is carefully handled individually, with identical processing every time leading to
Features• Designed for web-to-print
• More pages per sheet than any other production method
• Ultimate accuracy plus in-operation image shift correction
• Fast changeover and minimal maintenance
• Instant size changing to popular pre-set sizes – no make-ready
• Each customer’s image pages, delivered separately, ready for binding
extremely precise registration. Problems with print image shift can be easily corrected on-the-fly with the Rollem AutoLay system.
Near-line, in -line, off-linePhotoSlit is available in near-line, in-line and off-line configurations. The off-line mode can be used with Rollem’s reliable and robust deep-pile feeder or shallow-pile TurboFeeder.
All specifications are subject to change without prior notification.
Business Cards UNPARALLELED QUALITY + LONG LIFE
SRA3 sheet Guillotine Rollem Machine
To remove gutter between bleed artwork cards
6mm double cuts 1.6mm cuts
Standard Grid 5 x 4 5 x 5
Cards per sheet 20 25
Waste Significant Minimal
“ “
With our Rollem machine, we now get 25 business
cards from an SRA3 sheet. Before it was just 20!
Nothing matches the performance and longevity of a Rollem slitting blade. Our latest bevel edge ‘FineCut’ blade design delivers an incomparable finish.
What’s more, typically, you can run your machine 24/7 for over four months before even thinking of a blade change - try that with a guillotine!
Rollem machines take sheet sizes and paper weights from A5 to SRA3 to B1and from 80 gsm to well over 400gsm with lamination.
Collate? Separate? There’s a Rollem machine for you!One sheet, identical cards digitally printed – need them collated? We recommend the Rollem JetStream with AutoCollator.
One sheet, different cards offset printed – need them separated? We recommend the Rollem BCSii with Cassette Collection.
JetSlit MKIIFinishing smaller web-to-print jobs with bleedThe Rollem JetSlit has been developed to produce the most exacting of web-to-print applications - the business card. The smallest regularly ordered print job, requiring, at the smallest size, the same productivity and the option to bleed the image off the card with a double or gutter slit – even on heavy stocks with double-sided matt-laminate – The JetSlit.
Fast throughput, unmatched productivityWith its pre-programmed settings, jobs can be produced at up to 8,000sph. Optional features include a pallet loading full size deep pile feeder, the Rollem AutoLay, conveyors, cassettes and an automatic collator. Finishes stock sizes from 140 x 125mm to 712 x 762mm and stock weights from 100gsm to 700gsm.
Huge productivity from a single operatorJetSlit slits cards quickly and with minimal handling, with just one operator.
Quality cuttingAgain, we’ve raised the bar in cutting-blade technology with our new JetSlit blades. Compared to a conventional guillotine, JetSlit’s rotary blades give a more precise edge, less waste and higher productivity, eliminating marking or ‘crushing’ on thermographed or embossed work. These blades cut all thicknesses with ease.
Cut wastageJetSlit’s standard 2mm gutter slit minimises waste by producing business cards printed 25-to-view on an SRA3 sheet. Compare this with the 20 cards achieved by a guillotine’s extra gutter space.
Choice of three width specifications
• 58cmsheet-idealforSRA3
• 73.5cmsheet-idealforB2
• 102cmsheet-idealforB1
Additional options can be added:• Vision System for Product Verification
• Light Beacon Indicators
• PC Control/MIS interface
• Full Size Descending stacker with batch ID
• Wrapping
• Digital printer integrations
IDEAL MULTI-FINISHER FOR WEB-TO-PRINT
All specifications are subject to change without prior notification.
Features:• 2mm gutter slit
• 75mm x 50mm minimum finished card sizes
• Industry leading cut-quality
• Whatever your digital presses produce, there is a JetSlit to finish it
• Economically slits and collates even the smallest runs
• The new AutoLay delivers super-accurate registration
• Full size deep pile feeder
• Barcode reading for product verification and automatic sizing
• Smartslit system for instant product change-overs - no make ready time
• New descending card stacker for cassettes of business cards
Playing Cards
“ “90% of Las Vegas casinos use playing cards finished on a UK-manufactured Rollem machine.Larry Corwin President, Rollem Corporation of America
DON’T GAMBLE WITH ACCURACY!
That’s why 90% of casino suppliers finish their playing cards on Rollem print finishing machines. While there’s no cutting corners on quality with a Rollem, you can of course, round-corner your decks online. When the stakes are high, Rollem will keep your revenue rolling in, night after night and day after day.
Rollem print finishing machinery eliminates the need for separate guillotining, collating, die-cutting and wrapping options.
Now you can cut, collate, die-cut, round-corner and over-wrap all inline!We can help you finish cards from digital SRA3 up to offset printed double decked B1.
Revolution
“
“
Las Vegas without Rollem ? Unthinkable!
Half the size of its big brother the SlipStream, the Revolution delivers all the accuracy and speed of its role model. This machine opens up the specialist market for cut and collated casino-quality playing cards and trading cards.
Revolution is a highly productive, accurate and versatile system for turning printed sheets into cut and collated casino-quality playing cards or trading cards. It can handle stock from 100gsm to 500gsm, and from 500 x 500mm to 1020 x 720mm in size, creating finished items from 50 x 75mm up to 125 x 250mm. Typical running speed is 2,400 sph.
Perfect registrationAutoLay automatic image drift compensation ensures perfect registration to print every time, with a slit accuracy of +/- 0.1mm.
Quick set-upMost settings are programmed and the majority of work can be run without blade changes, giving you the quickest turnaround between jobs and boosting your ROI.
On-the-fly adjustmentBeing able to compensate for variations in sheet-size and image position while the job is running means you can recover the job, not waste it.
Single-person operationThe high level of automation built into Revolution enables just one operator to perform five different tasks.
IDEAL FOR CASINO-QUALITY COLLATED PLAYING CARDS with a slit accuracy of +/- 0.1mm
Features• A world-leading system for quality card production
• Heavy duty handling of the highest calliper stocks
• Works seamlessly with the AutoLay registration system
All specifications are subject to change without prior notification.
Trading and Game CardsTRIVIAL PURSUIT®, MONOPOLY®, CLUEDO®, CRANIUM® AND ALL LEGITIMATE POKÉMON® CARDS WERE ROLLEM-FINISHED.
Popular with kids and memorabilia collectors of all ages, Rollem machines are behind the bulk of ‘playground-swap’ trading cards. These range from Doctor Who® to football cards. Pokémon® even stipulated the use of Rollem print finishing equipment in their licensing specification!
In short, the vast majority of the cards used in the world’s best known board games are produced on Rollem print finishing machines.
Rollem print finishing machinery eliminates the need for separate guillotining, collating, perforating and scoring options.
Now you can cut, collate, die-cut, round-corner and over-wrap all inline!We can help you finish cards from digital SRA3 up to offset printed double decked B1.
“ “I’m in good company - Rollem machines produce cards for Pokemon, Cluedo, Monopoly and Trivial Pursuit!
SlipStream IIIDEAL FOR HIGH VOLUME GAME, PRODUCT, TRADING AND CASINO-QUALITY PLAYING CARDS
The SlipStream is the most automated of all Rollem print finishing machines and that’s saying something! This is the heavyweight inline finishing and packaging system that will change your thinking on card conversion and packaging profits.
The SlipStream can do it all, eliminating the need for separate guillotining, collating, perforating and scoring options. Now you can shrink-wrap, box, die-cut, round-corner, FullPunch or over-wrap all on line. In fact the only thing the SlipStream can’t do is play cards for you!
The highest productivityYou can use a quarter of the manpower in an eighth of the time and still increase your productivity 10 or even 20-fold. It processes full sheets, slits them in two directions and collates them all in one pass. You can cut and collate up to 250,000 pieces in one hour, minimising materials handling, and maximising your profits.
One button operationAt the push of a button the SlipStream trims all four edges of a sheet and the multiple printed images, cuts the sheet into separate rectangular portions, perforates and/or creases each portion, collects and delivers all the portions into a fully collated stack or individual pack and transfers the packs to inline round corner, FullPunch, shrink-wrap, box die cut or over-wrap systems.
Unprecedented accuracySlipStream delivers an incredible +/- 0.1mm margin of accuracy, this means that cards produced six months ago from a different batch will marry identically to those produced in a new run today.
Added flexibilityIntegrate our optional ‘FullPunch’ and go for casino-quality.
Additional options can be added:• Barcode Reading
• Light Beacon Indicators
• PC Control/MIS interface
• Full Profile die cutting
• Wrapping
• Large format digital printer integrations
Features• One-button operation
• The most productive and accurate two-directional single pass slitter/collator on the international market
• The highest cut quality - beats any guillotine!
• New Rollem deep pile feeder with enhanced press style sheet seperation, capacity 1220mm (48")
• Improved MKII AutoLays, even more speed and accuracy, first time on SlipStream
• New full bleed cutting in both directions, first direction bleed removed in first direction
• New full PLC control, HMI interfaces and remote controls
• New vision system for detailed product verification
All specifications are subject to change without prior notification.
CD Inlays
“ “Rollem’s customer support is first class. I wish my other suppliers were more like them!
In one pass the Rollem ‘CD’ machine will automatically trim, slit and perforate a sheet in two directions, then either collate the cut portions into individual packs or separate each image out, delivering each image in its own shingled stream.
Our models are available to handle 6, 8, 9, 12, 16 and 24 images per sheet format. The rotary slitters cut cleaner and assure consistent accuracy of the finished packs.
CD Inlays BCSiiIDEAL FOR OFFSET PRINTED BUSINESS CARD FINISHING AND CD INLAYS
We designed the BCSii high-volume, high-speed card slitting system exclusively for business card and CD production. It’s capable of processing up to 12,000 sheets per hour, delivering indivudual streams and performing slitting, trimming and gutter-slitting operations in a single pass to create finished business cards or inlays. Looking for the best, dedicated CD inlay finishing machine? You’ve found it.
Highest-quality cuttingNothing cuts like a Rollem. With our unique two-directional slit/score/perf capability, sheets are slit into strips then conveyed into individual register guides. There, they are slit in the second direction, and delivered into individual streams. BCSii has perfect registration even while running at extremely high production speeds.
Mark-free processingThere’s absolutely no marking from processing on a Rollem. What’s more, you can apply special finishes such as thermography, embossing or the latest 3D profiles with no crushing. Laminates? No problem.
Just a single operatorBCSii allows you to use less machinery and fewer people. You can take control of your finishing and squeeze maximum added value from your printing.
Long-life technologically advanced slitting bladeTypically, you can operate your BCSii 24/7 for over four months before you even think of replacing the blade – try that with a guillotine. Add to that our new ‘finest cut’ bevel edge blade design and you have a machine that is quite simply second to none.
Minimal wasteMake-ready is fast and efficient on the BCSii – run just two or three sheets to establish slitting accuracy and you’re ready to go. Bleed cutting further saves waste – 1.6mm gutter slits are standard, and no other system can go down to a 0.8mm gutter.
Features• Over 100,000 cards per hour
• Separate stream delivery of each card/inlay
• No other machine delivers a 1.6mm gutter
All specifications are subject to change without prior notification.
Greeting CardsWhatever volume of greeting cards you need to produce, Rollem has the print finishing solution.
All our machines offer flexible quick set-up and 2D bleed slitting, and all slit and crease in just one pass
• The JetStream cuts and folds 7,000 greetings cards an hour
• Choose the Champion for shorter runs and operations that don’t need the highest automation
• Opt for the Advantage for automated short-run digital finishing
• Select the unmatched fast-throughput, web-to-print JetStream for speedy, high volume digital output
• Go inline with a plough folder for the ultimate greeting card finishing solution
“ “Rollem’s build quality is amazing - we’ve never had any problems with our machines!
Greeting Cards JetStreamIDEAL MULTI-FINISHER FOR WEB-TO-PRINT
The Rollem JetStream meets the challenge of finishing posed by the host of on-demand products leaving today’s digital presses. Be it business cards, postcards, greetings cards, photobooks or mailing products. With just one system you can slit, trim, gutterslit, perforate, micro-perforate, score, semi-slit, collate or stream-feed. If you need a versatile finishing machine that can rise to your digital print challenge, the JetStream is it.
Fast throughput, unmatched productivityWith its pre-programmed settings, jobs can be produced at a staggering 8,000sph - unmatched in the industry for this level of post-press processing. Optional features include a pallet loading deep pile feeder, the Rollem AutoLay, and an automatic collator. Finishes stock sizes from 140 x 125mm to 712 x 762mm and stock weights from 100gsm to 700gsm.
Huge productivity from a single operatorJetStream slits cards quickly and with minimal handling, with just one operator.
Cut wastageJetStream’s 1.6mm gutter slit minimises waste by producing business cards printed 25-to-view on an SRA3 sheet. Compare this with the 16 cards achieved by a guillotine’s extra gutter space.
Choice of three width specifications
• 58cmsheet-idealforSRA3
• 73.5cmsheet-idealforB2
• 102cmsheet-idealforB1
Features• Whatever your digital presses produce, JetStream can
finish it
• Economically slits and collates even the smallest runs
• The new AutoLay delivers super-accurate registration
All specifications are subject to change without prior notification.
Mailings
“ “We’ve earned a reputation for producing the most ‘creative’ of mailings. (Shhh - we owe it to Rollem!)
NEED A SUCCESSFUL MAILER? COUNT ON ROLLEM TO DELIVER.
Many of today’s most impactful mailings rely on the quality of the finish to get the message across. A mailer that talks about quality while displaying a dodgy die cut loses credibility on the doormat. With Rollem you can guarantee speed and accuracy. Whether you need to produce complex or simple mailers – whatever the volume – there’s a Rollem solution for you.
All our multi-functional machines finish in just one pass:
• Choose the Auto4 for short run numbering, perfing, creasing and slitting jobs that don’t need the highest automation
• Opt for the Advantage for automated short-run digital finishing – it can slit, trim, bleed and semi-slit, perforate, micro-perforate and slit-perforate stock from 125 x 125mm to 580 x 610mm.
• Select the unmatched fast-throughput, web-to-print JetStream for speedy, high volume digital output – it can slit, trim, gutterslit, perforate, micro-perforate, score, collate or stream-feed and semi-slit stock from 140 x 125mm to 712 x 762mm.
• No need to order different tool platens for each job - one set of Rollem tooling can be set for multiple jobs.
AdvantageIDEAL FOR ALL-IN-ONE SHORT RUN DIGITAL FINISHING
Competitively-priced and simple to use, Advantage can slit, trim, bleed and semi-slit, perforate, micro-perforate and slit-perforate stock from 125 x 125mm to 580 x 610mm. It’s extremely fast, running A5 work at up to 15,000sph. It’s easy to extend your processing line with the all-in-one Advantage.
Accurate registrationPerfectly aligns each sheet, even with adverse ratios using an industry-leading registration system.
New ultimate digital scoring systemAchieves high-quality scoring of digitally-printed substrates from 80gsm to 700gsm with no risk of cracking - even on the most delicate papers.
On-the-fly adjustmentAllows compensation and adjustment for variations in sheet-size and image position while the job is running - so you can quickly recover the job with a minimum of waste.
Integrates with existing systemsEasily connects with your right-angled folder to further extend the processing line and make even more savings.
Just one operator neededSo you use less equipment and fewer people.
Features• Delivers the fastest speed scoring on the market
• Heavy duty for the highest calliper stocks
• Optional strike perf system for tear outs and “T” perfs
• Optional Rollaway to give 2D X-Y processing in one pass
• Integrated shallow-pile Turbofeeder
All specifications are subject to change without prior notification.
Postcards
“ “Postcards are highly effective promotional tools. With Rollem, the register is always 100% perfect!
SEND A QUALITY MESSAGE WITH ROLLEMA poorly finished postcard is nothing to write home about.
Choose Rollem finishing equipment and you can rely on picture perfect postcards.
• Opt for the Advantage for automated short-run digital finishing.
• Select the unmatched fast-throughput, web-to-print JetStream for speedy, high volume digital output
• The Champion II is the perfect entry level system for flexible finishing
Other General Finishing
FROM POS LEAFLETS TO BROCHURES AND INVOICES TO NCR SETSWhatever print you need to finish, Rollem can devise a solution!
We know we can help you deliver an accurate, high quality finish, at speed, whatever your print challenge. How can we be so sure? Because while our solutions are usually highly automated, our engineers are far from it. They know from experience that in the finishing world, one size never fits all, and their job is to devise a solution that exactly meets your specific finishing requirement.
With a Rollem solution you can:
• count on high throughput, with all finishing operations in a single pass
• bleed slit, micro-perforate, number, perforate, score, slit-perforate and trim without job-dedicated tooling
• strike perf for tear-out corners and ‘T’ perf designs
• specify the level of automation you desire.
Champion IIIDEAL FOR MULTI-PURPOSE FINISHING WHERE SPACE IS AT A PREMIUM
The new Champion II gives fast, affordable X-Y finishing, with all the finishing processes you expect from Rollem in a small footprint solution. Run the sheets through in one direction, perf and cut strips as you require, turn through 90 degrees and run again through the unique second feed station. Stream out your finished products.
Features:• Twin Feed Stations for true 2D finishing
• Optional Delivery Systems
• Perf, Micro-Perf, Slit Perf
• Score
• Slit, Trim & Gutter Slit
• Advanced but easy to use, the finishing answer for short runs
• Faster and more accurate than any machine of its kind
• Unlimited capabilities: will perf, score or slit any type of stock
Perfect for:• Business Cards
• Postcards
• Greeting Cards
• Mailers
• Flyers
• Brochures
• General Finishing
All specifications are subject to change without prior notification.
Deep Pile FeederINLINE FEEDER IDEAL FOR ANY APPLICATION FROM BUSINESS CARDS TO LARGE FORMAT
The new suction cups pick up the stock rather than relying on friction from the drum which can skid on the feed.
The suction feeder provides a more consistent feed and has capability of running a heavier stock up to 700gsm to a quality standard.
All specifications are subject to change without prior notification.
Plough FolderIDEAL FOR GREETINGS CARDS AND MAILING
“ “The new suction feeder has enabled us to run our thicker card stock with reduced downtime
All-in-line from printing press to print finishing, cut, slit, fold and collate in one pass.
With the option of multiple streams up to 6 channels, depending on the size of the card stock up to a 42" system.
Easy to set up in addition to any Rollem system the plough folder can produce up to 7,000 sheets per hour.
“ “The Rollem plough folderby increasing the channels available has increased our production capacity
AutoPunchIDEAL FOR PLAYING AND TRADING CARDS
The new Rollem Auto Punch can be used in line or hand fed. It has a small footprint and provides a strong, reliable and quality punch.
The Rollem Auto Punch can be used for applications such as business cards and playing or trading cards.
Features:• Up to 210 x 150mm (A5) sheet size
• Maximum 50 decks per minute
• Stock weights up to 300gsm
• Air pressure 95psi
• Compatible with many manufacturers die's
• Integrates with Rollem finishing machines along with wrapping and boxing
All specifications are subject to change without prior notification.
“
“
The Rollem AutoPunch allows us to increase production capacity with a reliable, quality cut enabling us to complete the finishing process in one pass
All specifications are subject to change without prior notification.
TriStreamIDEAL FOR PERSONALISED DIGITAL PRODUCTS
The Rollem TriStream can be run in-line with a digitial printing press, near-line or off-line with a Rollem feeder.
The system has 3 sets of shafts in each direction, each shaft can be set to a different product to enable quick changeovers with minimal make readies.
CapacityMaximum paper size: 58 x 58cm or 73.5 x 58cm
Benefits• Highly productive system - up to 6,000 sheets per
hour depending on application and configuration
• One operator looking after the whole process, saving you labour costs
• Slitting, gutter slits, creasing, perforating, strike perforating all in 2 directions. One process from start to finish - short lead times.
• First sheet checking means you can make any adjustments before processing the whole batch
• High cut quality and high accuracy ensuring customer satisfaction
• Ideal for fast moving web-to-print application - print to mail in one - short lead times
• No crushing on embossed or thermotype or 3D varnish, no other process is as careful with your customers products
• Reliable system with on average over 2 years between breakdowns
• A Rollem is low on maintenance and consumables taking only minutes per month, blades last for months before needing replacement
“ Just one Rollem TriStream does the work of 4 guillotines, with one operator, and has given us back our workflow!
“
All specifications are subject to change without prior notification.
TriStream - Large FormatIDEAL FOR POSTERS
“ Our Rollem TriStream enables a quick changeover and only one operator, saving production time and costs
“The Large Format version of the Rollem TriStream is usually suppllied off-line with a Rollem feeder but a system can be designed to integrate with printers, other systems or even to be hand fed.
The system has 3 sets of shafts in each direction, each shaft can be set to a different product to enable quick changeovers with minimal make readies.
CapacityMaximum paper size: 102 x 73.5cm or
by request 150 x 102cm
Typical output: Shingling conveyor or
standard delivery table
Benefits• Highly productive system - up to 2,000 sheets per hour
depending on application and configuration
• Trim edges and convert large sheets to smaller sizes
• One operator looking after the whole process, saving you labour costs
• Slitting, gutter slits, creasing, perforating, strike perforating - all in 2 directions. One process from start to finish - short lead times.
• First sheet checking means you can make any adjustments before processing the whole batch
• High cut quality and high accuracy ensuring customer satisfaction
• Handles the lightest of stocks with Rollem’s unique smoothing action enabling all cuts to be straight even when the paper is curled
• Reliable system with on average over 2 years between breakdowns
• A Rollem is low on maintenance and consumables taking only minutes per month, blades last for months before needing replacement
Processes
“ “The problems we used to have with cracking on the fold are history!
ScoreWith today’s new printing processes and speciality papers, folding can be a real nightmare. If you’re looking for a good night’s sleep the solution is a Rollem. Select from our comprehensive range of superbly engineered folding machines for first class quality and optimum productivity.
For fright-free folding you can choose from 12 styles of scoring/creasing line and three processing systems, including our heavy-duty rigidised machines with twin head processing for heavier stocks. Each crease line gets hit twice so that only the best gets through, leaving a superb crack-free fold.
With Rollem print finishing solutions you can score
• in combination with other processes like slitting and perforating in just one pass
• accurately, with no worries about misalignment
• consistently 24/7, regardless of weight of stock.
Semi-slit and SlitOur machines are so versatile and accurate, they remove standard 6mm gutters in their stride and can go right down to a staggeringly slight 1.6mm. Impossible on a guillotine! Why is 1.6mm so important? Because it gives you more images on a sheet – so you can get 25 business cards from an SRA3 sheet instead of just 16. Less waste means lower running costs, or you can choose to use smaller sheet sizes which is also good for your pocket.
The playing card industry insists on Rollem finishing. Why? Because a Rollem machine can effortlessly deliver the 0.001” tolerances they demand. CD inlay producers are equally loyal to our machines, as only a Rollem can trim to a 0.2mm tolerance on large lightweight sheets.
With Rollem you can
• slit in combination with other processes such as perforating and creasing, giving productivity and quality in just one pass
• handle exceptionally curly, embossed or thermographed sheets with no trouble because there’s no stack to crush or misalign
• process each sheet accurately at high speed.
TrimYou can trim off waste edges to the tightest tolerances with Rollem. Our machines are supremely accurate, processing every sheet with identical precision. No surprise then, that the playing card industry insists on Rollem finishing because only a Rollem can meet the 0.001” tolerances they demand. CD inlay producers are equally loyal, as only a Rollem can trim to a 0.2mm tolerance on the large lightweight sheets they use.
With Rollem print finishing machinery you can
• trim in combination with other processes such as perforating and creasing, giving productivity and quality in just one pass
• handle exceptionally curly, embossed or thermographed sheets with no trouble because there’s no stack to crush or misalign
• process each sheet accurately at high speed.
ChampionIDEAL FOR MULTI-PURPOSE FINISHING WHERE SPACE IS AT A PREMIUM
We understand that floor space is in high demand. That’s why we designed the Champion to deliver all the features you need in the smallest possible package. It perforates, scores and slits with the highest speed and accuracy of any machine of its kind. Equally impressive, it can handle any type of stock, from 45gsm to 700 gsm e.g. a credit card, printed offset or digitally – even open-end NCR sets just glide through. The Champion is the perfect system for smaller runs and operations that don’t need the highest automation.
Fast set-upYou don’t need to be a press operator to get the best out of a Champion – in minutes you’ll be performing up to 1050mm of perforation and score lines at speeds up to 18,000sph.
Limitless capabilitiesChampion offers a host of production options – perforate/micro-perforate/slit-perforate; trim/slit/gutter slit; and score/crease – all in a single pass.
New twin-shaft optionChampion’s heavy-duty twin-shaft option is ideal for scoring/creasing digital and heavyweight stocks. Two tandem shafts operate in perfect registration, the first head lightly scoring while the second follows with a deeper score – reducing the chance of ink cracking, regardless of coverage, grain direction or stock weight. Need to produce pressure-sensitive labels? Simply order a Champion with the semi-slitting (kiss-cutting) option.
Minimal wasteBecause Champion can easily compensate for registration and stock imperfections, you can salvage ‘off-register’ sheets and avoid costly reprints.
Minimum maintenance, maximum profitsLess downtime means a huge increase in your ROI. All Rollem machines are built to perform from Day One, and to go on delivering that same dependability for years to come.
Features
• Advanced but easy to use, the finishing answer for shorter runs
• Faster and more accurate than any machine of its kind
• Unlimited capabilities: will perf, score or slit and type of stock
All specifications are subject to change without prior notification.
Processes
“Rollem has made a real difference to what we can achieve!
“
PerforatingHaving trouble tearing cleanly along a perforation line? Odds on, it wasn’t produced on Rollem finishing equipment!
Rollem perforators actually punch out the perforation, leaving a rectangular hole in the paper - nothing could be clearer or more satisfying to tear or rip along.
With Rollem you can
• choose from 13 standard styles of punch perforation
• order a custom perfing design for the rare occasions when a standard blade doesn’t fit the bill
• perforate in combination with other processes such as slitting and creasing, for productivity and quality in one pass.
Micro perforatingWhen only the neatest and cleanest possible perforation line will do, you need a Rollem micro-perforator. Our winning combination of six different blade styles and three separate perforating processes deliver first class results – whatever the stock.
With Rollem print finishing equipment you can
• micro-perforate in combination with other processes such as slitting and creasing, giving productivity and quality in just one pass.
• achieve fantastic results on any suitable paper, card or plastic stock.
• micro-perforate at speed, accurately and consistently 24/7.
Why buy Rollem? - Speed of Turnaround
‘WEB-TO-PRINT-TO-DELIVERY
‘I want it tomorrow, if not today!’ This level of customer demand, generated by web-to-print, has set the industry talking. However the phrase ‘web-to-print’ doesn’t take finishing into account. And finishing is essential to a realistic business model because if a supplier doesn’t factor-in foolproof finishing, the speed of delivery is jeopardised.
That’s why, here at Rollem we look at the whole process; from ‘web-to-print-to-delivery’. Because our job is to help you finish your print to an exceptionally high quality in double-quick time – and get it delivered as soon as it hits the floor.
TURNAROUND TIME? NEXT DAY OR SOONER!
1. Your customer uploads details and places a greetings card or business card order online today.
2. The automated order goes straight to print.
3. You finish it on a Rollem machine in 20-30 minutes.
4. Now you can send it to your customer instantly!
With a Rollem machine you can meet the pressure to deliver asap and gain a competitive edge. Our print finishing machines boost productivity and build your brand, delivering a return on investment from Day One.
ONE MULTI-TASKING MACHINE + ZERO SEPARATE FINISHING PROCESSES = SOARING PRODUCTIVITY
Why buy Rollem? - Cut Costs
FLOOR-TO-FLOOR
‘Implementing a rollem solution has reduced manning levels as much as 75%.’Floor-to-floor time is a key consideration for any successful print business. Save time and manpower here and the benefits feed directly to your bottom line. Since all our print finishing equipment - however multi-functional - is single operator, your staff savings add up from the day of installation.
Traditional finishing involves pallets of paper sitting on the shop floor between lengthy finishing processes. This means significant high-value stock and inventory assets are tied-up unnecessarily. With a Rollem machine each sheet of stock is swiftly converted into an instant cash return. Just one more reason why our machines pay for themselves so quickly.
SINGLE OPERATOR + GENIUS MACHINE = SERIOUS SAVINGS
Why buy Rollem? - Improve AccuracyADJUST A JOB WHILE IT’S RUNNING
Printing and finishing is all about variables. We all know that on a humid day paper stretches, so a centre score can move up to 2mm on, for example, a greeting card. Without a Rollem machine the whole job could be run and wasted, losing you valuable time and money. By contrast, with print finishing solutions like Rollem Advantage and Revolution, a single operator can correct the job in situ, adjusting after the first sheet passes through. So you can build on your reputation for accuracy while saving time and money.
PLUS, NO NEED FOR CUSTOM TOOLING
At the moment, do you...
1. Print your job 2. Order a form tool for perforating 3. Guillotine to size 4. Fit your form tool onto a separate perforating machine 5. Perforate job?
Buy Rollem and the job of perfing shrinks overnight. In fact, it may take you a while to adjust to all the extra time you’ll have!
Now you’ll be able to...
1. Print your job.
2. Set the rotary perfing and slitting tools on your Rollem machine (a matter of minutes).
3. Complete all your finishing processes in one go.
Left with time to spare? You could spend it re-setting your Rollem for the next perfing job!
ON-THE-FLY ADJUSTMENT + PERFECT REGISTRATION = INDUSTRY-LEADING ACCURACY
Technical Specifications
Leng
th (m
m)
Wid
th (m
m)
Hei
ght (
mm
)
Wei
ght (
kg)
Min
She
et W
idth
(mm
)
Min
She
et L
engt
h (m
m)
Max
She
et W
idth
(mm
)
Max
She
et L
engt
h (m
m)
Max
Car
ds 1
st D
irect
ion
Max
Car
ds 2
nd D
irect
ion
Min
Car
d W
idth
1s
t Dire
ctio
n (m
m)
Min
Car
d W
idth
2n
d D
irect
ion
(mm
)
Max
Car
d W
idth
1s
t Dire
ctio
n (m
m)
Max
Car
d W
idth
2n
d D
irect
ion
(mm
)
Max
Ble
ed W
idth
1s
t Dire
ctio
n (m
m)
Min
Ble
ed W
idth
1s
t Dire
ctio
n (m
m)
Max
Ble
ed W
idth
2n
d D
irect
ion
(mm
)
Min
Ble
ed W
idth
2n
d D
irect
ion
(mm
)
Min
She
et W
eigh
t (gs
m)
Max
She
et W
eigh
t (gs
m)
Max
Pile
Hei
ght
Pow
er S
uppl
y (V
olts
)
Typi
cal S
peed
(dec
ks p
er
hour
)
Model
R Strectched Hand Feed 2185 4700 1250 2000 500 500 1015 710 14 14 75 50 210 125 variable 4.75 variable 4.75 100 600 25 220/400 3600
R Stretched Auto Feed 3900 4700 1500 3000 500 500 1015 710 14 14 75 50 210 125 variable 4.75 variable 4.75 100 600 900 220/400 3600
K Hand Feed 2800 5050 1250 2500 500 500 1470 1060 18 18 75 50 210 125 variable 4.75 variable 4.75 100 600 25 220/400 3600
K Auto Feed 4750 5050 1500 3500 500 500 1470 1060 18 18 75 50 210 125 variable 4.75 variable 4.75 100 600 900 220/400 3600
Leng
th (m
m)
Wid
th (m
m)
Hei
ght (
mm
)
Wei
ght (
kg)
Min
She
et W
idth
(mm
)
Min
She
et L
engt
h (m
m)
Max
She
et W
idth
(mm
)
Max
She
et L
engt
h (m
m)
Min
she
et w
eigh
t (gs
m)
Max
she
et w
eigh
t (gs
m)
Pow
er S
uppl
y (V
olts
)
Typi
cal S
peed
(s
heet
s pe
r hou
r)
Model Mac
hine
siz
e
Rollaway Single Head
24” 600mm 1675 940 1150 310 125 125 580 1040 40 700 110/230 15,000
30” 750mm 1675 1095 1150 400 125 125 735 1040 40 700 110/230 15,000
36” 900mm 1675 1250 1150 460 125 125 890 1040 40 700 110/230 15,000
42” 1050mm 1675 1410 1150 530 125 125 1040 1040 40 700 110/230 15,000
Rollaway Double Head
24” 600mm 1800 940 1150 410 125 125 580 1040 40 700 110/230 15,000
30” 750mm 1800 1095 1150 500 125 125 735 1040 40 700 110/230 15,000
36” 900mm 1800 1250 1150 560 125 125 890 1040 40 700 110/230 15,000
42” 1050mm 1800 1410 1150 630 125 125 1040 1040 40 700 110/230 15,000
Mac
hine
siz
e
Leng
th (m
m)
Wid
th (m
m)
Hei
ght (
mm
)
Wei
ght (
kg)
Min
She
et W
idth
(mm
)
Min
She
et L
engt
h (m
m)
Max
She
et W
idth
(mm
)
Max
She
et L
engt
h (m
m)
Min
she
et w
eigh
t (gs
m)
Max
she
et w
eigh
t (gs
m)
Pow
er S
uppl
y (V
olts
)
Typi
cal S
peed
(s
heet
s pe
r hou
r)
Model
TR Single Head
24” 600mm 1090 965 1190 275 125 125 580 610 40 700 110/230 15,000
30” 750mm 1320 1120 1190 300 125 125 735 760 40 700 110/230 15,000
36” 900mm 1600 1270 1190 325 125 125 890 915 40 700 110/230 15,000
42” 1050mm 1830 1425 1190 350 125 125 1040 1065 40 700 110/230 15,000
TR Double Head
24” 600mm 1220 965 1190 330 125 125 580 610 40 700 110/230 15,000
30” 750mm 1450 1120 1190 350 125 125 735 760 40 700 110/230 15,000
36” 900mm 1730 1270 1190 430 125 125 890 915 40 700 110/230 15,000
42” 1050mm 1950 1425 1190 520 125 125 1040 1065 40 700 110/230 15,000
Slipstream
Rollaway TR
Leng
th (m
m)
Wid
th (m
m)
Hei
ght (
mm
)
Wei
ght (
kg)
Min
She
et W
idth
(mm
)
Min
She
et L
engt
h (m
m)
Max
She
et W
idth
(mm
)
Max
She
et L
engt
h (m
m)
Min
she
et w
eigh
t (g
sm)
Max
she
et w
eigh
t (g
sm)
Max
Pile
Hei
ght
Pow
er S
uppl
y (V
olts
)
Max
Spe
ed
(she
ets
per h
our)
Model Mac
hine
siz
eChampion Friction Feed Single Head
18” 450mm 690 840 390 60 125 125 430 450 40 700 25 110/230 15,000
24” 600mm 690 940 390 72 125 125 580 610 40 700 25 110/230 15,000
30” 750mm 840 1090 440 84 125 125 735 760 40 700 25 110/230 15,000
36” 900mm 840 1250 440 98 125 125 890 910 40 700 25 110/230 15,000
42” 1050mm 840 1400 440 111 125 125 1040 1060 40 700 25 110/230 15,000
Champion Friction Feed Double Head
18” 450mm 810 840 510 90 125 125 430 450 40 700 25 110/230 15,000
24” 600mm 810 990 510 111 125 125 580 610 40 700 25 110/230 15,000
30” 750mm 970 1150 560 134 125 125 735 760 40 700 25 110/230 15,000
36” 900mm 970 1300 560 156 125 125 890 910 40 700 25 110/230 15,000
42” 1050mm 970 1430 560 190 125 125 1040 1060 40 700 25 110/230 15,000
Wid
th (m
m)
Hei
ght (
mm
)
Wei
ght (
kg)
Min
She
et W
idth
(mm
)
Min
She
et L
engt
h (m
m)
Max
She
et W
idth
(mm
)
Max
She
et L
engt
h (m
m)
Min
she
et w
eigh
t (gs
m)
Max
she
et w
eigh
t (gs
m)
Max
Pile
Hei
ght
Pow
er S
uppl
y (V
olts
)
Max
Spe
ed A
5 (s
heet
s pe
r hou
r)
Max
Num
berin
g Po
sitio
ns d
own
shee
t
Max
Num
berin
g H
eads
Model Mac
hine
siz
e
Leng
th (m
m)
Auto4 18” 450mm 765 865 1270 200 125 125 430 910 40 700 25 110/230 6,000 40 4
24” 600mm 765 1020 1270 200 125 125 580 910 40 700 25 110/230 6,000 40 4 W
idth
(mm
)
Hei
ght (
mm
)
Wei
ght (
kg)
Min
She
et W
idth
(mm
)
Min
She
et L
engt
h (m
m)
Max
She
et W
idth
(mm
)
Max
She
et L
engt
h (m
m)
Min
she
et w
eigh
t (gs
m)
Max
she
et w
eigh
t (gs
m)
Pow
er S
uppl
y (V
olts
)
Max
Spe
ed A
5 (s
heet
s pe
r hou
r)
Model Mac
hine
siz
e
Leng
th (m
m)
Advantage Single
600 2400 940 1100 196 125 580 125 610 80 700 220V, 3 phase, 50/60
Hz (3 wire +
earth) or
400V, 3 phase
50/60 Hz (4 wire +
earth)
15,000
750 3000 1100 1100 210 125 730 125 760 80 700 15,000
Advantage Double
600 2520 990 1100 235 125 580 125 610 80 700 15,000
750 3120 1150 1100 260 125 730 125 760 80 700 15,000
Wei
ght (
kg)
Max
Pile
Hei
ght (
mm
)
Min
She
et W
idth
(mm
)
Max
She
et W
idth
(mm
)
Min
She
et L
engt
h (m
m)
Max
She
et L
engt
h (m
m)
Min
she
et w
eigh
t (gs
m)
Max
she
et w
eigh
t (gs
m)
Pow
er S
uppl
y (V
olts
)
Max
Spe
ed A
5 (s
/hr)
Model Leng
th (m
m)
Wid
th (m
m)
Hei
ght (
mm
)
DPF580 1043 820 1180 210 700 140 585 125 650 80 500 220V, 3 phase, 50/60 Hz
(3 wire + earth) or
400V, 3 phase 50/60 Hz
(4 wire + earth)
15,000
DPF765 1293 843 1310 475 948 140 712 125 762 80 500 15,000
DPF1060 1606 965 1310 540 948 140 1040 125 1050 80 500 15,000
Max
Pile
Hei
ght (
mm
)
Min
She
et W
idth
(mm
)
Max
She
et W
idth
(mm
)
Min
She
et L
engt
h (m
m)
Max
She
et L
engt
h (m
m)
Min
she
et w
eigh
t (gs
m)
Max
she
et w
eigh
t (gs
m)
Min
Car
d W
idth
(mm
)
Max
Car
d W
idth
(mm
)
Min
Car
d Le
ngth
(mm
)
Max
Car
d Le
ngth
(mm
)
Typi
cal S
peed
(s
heet
s pe
r hou
r)
Leng
th (m
m)
Wid
th (m
m)
Hei
ght (
mm
)
Pow
er S
uppl
y (V
olts
)
from 1650
to 4506
from 2800
to 3387*
1310 220V, 3 phase, 50/60 Hz
(3 wire + earth) or
400V, 3 phase 50/60 Hz
(4 wire + earth)
from 700 to 948*
140 from 580 to 712*
125 from 650 to
762*
100 700 37 from 550 to
782*
75 from 610 to
722*
6,000
Pow
er S
uppl
y (V
olts
)
Max
Pile
Hei
ght (
mm
)
Min
She
et W
idth
(mm
)
Max
She
et W
idth
(mm
)
Min
She
et L
engt
h (m
m)
Max
She
et L
engt
h (m
m)
Min
she
et w
eigh
t (gs
m)
Max
shee
t wei
ght (
gsm
)
Min
Car
d W
idth
(mm
)
Max
Car
d W
idth
(mm
)
Min
Car
d Le
ngth
(mm
)
Max
Car
d Le
ngth
(mm
)
Typi
cal S
peed
(s/h
r)
Typi
cal S
peed
(dec
ks/
hr)*
Leng
th (m
m)
Wid
th (m
m)
Hei
ght (
mm
)
4506 3387 1310 220V, 3 phase, 50/60 Hz (3 wire + earth) or
400V, 3 phase
50/60 Hz (4 wire +
earth)
948 500 712 500 762 100 500 50 125 75 250 2400 2400
* depends upon machine sizes specified
* depends upon machine sizes specified
Champion
Auto4
Deep Pile Feeder
Jetstream/JetSlit
Advantage
Revolution
All specifications are subject to change without prior notification.
Rollem - the story behind our name
Our company’s founder was called Joseph Mellor. In 1929 he set up a general engineering firm in Sheffield, Yorkshire. With the innovative approach that was to become a hallmark of his success, Mellor reversed his surname and christened his new venture ‘Rollem’. The company went from strength to strength, soon developing an international reputation as leading print finishing equipment suppliers.
Global success
We draw on over 80 years’ experience to create innovative bespoke solutions for printers around the world. We export 85% of our production, including 50% to the demanding US market.
Today Rollem is a byword for quality, productivity and reliability in print finishing machines. Indeed the Rollem name worldwide is so synonymous with first class finishing that it’s widely used as a generic name, (just like the Hoover brand). In the international language of finishing the verb ‘to Rollem’, as in ‘to Rollem a piece of print’ means to finish a job accurately, quickly and cost-effectively.
Print finishers’ online equipment
Finishing digital printing is an increasingly large part of our business, but whatever your print challenge we can help you finish it. Playing cards, business cards, trading cards, game cards, greetings cards, post cards, mailers, photo products, leaflets, labels, calendars, invoices and brochures - whatever print you’re looking to finish, look to Rollem.
Productivity
Our industry-leading systems combine exceptional productivity—slitting/trimming/perforating/creasing up to 15,000 A4 sheets an hour—with ultimate accuracy on stocks from lightweight paper to plastic.
Our speedy floor to floor solutions can reduce manning levels up to 75%.
All Rollem solutions are floor to floor, processing each sheet individually in a single pass. Install a Rollem solution and you can do away with the time-consuming process of finishing jobs batch by batch on separate machines with separate operators. When a job arrives you can run and ship it in a single operation, efficiently converting sheets into deliveries and invoices into cash. A Rollem solution not only speeds turnaround and enhances productivity, it also
delivers instant staffing savings.
The widest range of print finishing operations
From scoring, perforating, mircroperforating, creasing, slitting, trimming, guillotining, semi-slitting, collating, die cutting, rotary die cutting, punching, die punching and numbering.
The finest tolerances
Rollem machines regularly surpass the +/- .001” Las Vegas casinos demand on playing card decks and the +/- 0.2mm essential for CD inlays. Our reputation for accuracy is recognised too by the security printing sector.
Higher throughput and accuracy
Many Rollem solutions incorporate rotary-wheel technology to deliver higher throughput and accuracy than platen or fixed-knife machines. Our Research and Development department has even developed a rotary solution to slitting, perforating or scoring sheets up to 150cm.
Unparalleled flexibility
Our machines are so flexible, you can set up a job in minutes. Set up’s so fast because slitting, creasing and perforating tools on Rollem machines can be re-used, so you don’t have to create a new fixture for each job. Equally important, you can adjust individual tools - to fractions of a millimetre - in an instant. So you can move a perforation line in next to no time.
About Us
Director Colin Pears and MD Stuart Murphy
Key Contacts
Stuart Murphy Managing Director [email protected]
Colin Pears Director [email protected]
Jackie Cook Marketing Manager [email protected]
Andy Longston Production Manager [email protected]
Mark Hible Operations Manager [email protected]
Adam Huckle Trainee Electrical Engineer [email protected]
Dave Reckless Stores/Purchasing [email protected]
James Bottomley Servicing [email protected]
Louise Brown UK Sales Co-ordinator [email protected]
Anita Melia Export Sales Co-ordinator [email protected]
Paula Hudson Accounts [email protected]
Rollem House +44 (0) 1226 745476 3a Wentworth Way [email protected] Tankersley Barnsley S75 3DH
Find us on: www.linkedin.com/company/rollem www.youtube.com/user/RollemStuart www.twitter.com/RollemLtd www.facebook.com/RollemLtd
www.rollem.com
Contact UsFor more information about Rollem, please scan our
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