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Roland PC600 Maintenance Manual
Citation preview
SERVICE NOTES
Copyright © 2000 ROLAND DG CORPORATION
PC-600
4896-00Printed in Japan
1
2
3
4
5
6
7
First EditionPC-600 '00.Aug
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
Contents
1 Structure & Spare Parts1-1 COVERS ...................................................................................... 11-2 FRAME (1) .................................................................................. 21-3 FRAME (2) ................................................................................... 41-4 CHASSIS ..................................................................................... 61-5 THERMAL CARRIAGE ................................................................ 71-6 TOOL CARRIAGE ........................................................................ 81-7 STAND ......................................................................................... 91-8 ACCESSORIES ......................................................................... 10
2 Electrical Section2-1 WIRING MAP ............................................................................. 112-2 MAIN BOARD ............................................................................ 122-3 OTHER CIRCUIT BOARDS ....................................................... 202-4 ELECTRIC MAINTENANCE PART ............................................ 22
3 Replacement of Main Parts3-1 HEAD CARRIAGE REPLACEMENT ......................................... 233-2 TOOL CARRIAGE REPLACEMENT .......................................... 303-3 PLATEN DAMPER REPLACEMENT ......................................... 313-4 MAIN BOARD REPLACEMENT ................................................ 333-5 CARRIAGE MOTOR REPLACEMENT ...................................... 353-6 GRIT MOTOR REPLACEMENT ................................................ 373-7 WIRE REPLACEMENT .............................................................. 423-8 LM GUIDE REPLACEMENT ...................................................... 483-9 CARTRIDGE HOLDER ARM REPLACEMENT ......................... 543-10 CLUTCH ASSEMBLY REPLACEMENT .................................... 583-11 PINCH ROLLER ASSEMBLY REPLACEMENT ........................ 61
4 Adjustment4-1 Special Tool ............................................................................... 664-2 Service Mode ............................................................................. 674-3 User Mode .................................................................................. 794-4 FIRMWARE UPGRADE ............................................................. 824-5 EEPROM INITIALIZE ................................................................. 834-6 PRINT LENGTH INITIALIZE ...................................................... 844-7 HEAD VOLTAGE & ID ADJUSTMENT ...................................... 854-8 HEAD ALIGNMENT ADJUSTMENT .......................................... 884-9 CARTRIDGE POSITION ADJUSTMENT ................................... 90
4-10 PRINT / CUT OFFSET ADJUSTMENT ...................................... 944-11 TOOL HEIGHT ADJUSTMENT .................................................. 984-12 TOOL PRESSURE ADJUSTMENT ......................................... 1014-13 GRIT CALIBRATION ................................................................ 1054-14 WIRE TENSION ADJUSTMENT .............................................. 1104-15 CARTRIDGE TYPE SENSING TEST ...................................... 1134-16 CUT DOWN POSITION ADJUSTMENT ................................... 1164-17 VERTICAL LINES / DENSITY CHECK .................................... 1184-18 RESIN RIBBON PRINTING CHECK ........................................ 1194-20 CHECK MODE CHART ........................................................... 120
5 Supplemental Information5-1 OPERATIONAL SEQUENCE .................................................. 1225-2 Sensor Map .............................................................................. 1245-3 CLEANING PROCEDURE ....................................................... 125
5-4 SPECIFICATIONS ..................................................................... 38
6 Troubleshooting6-1 Error Message .......................................................................... 1286-2 Printing Problems ..................................................................... 1296-3 Cutting Problems ...................................................................... 1376-4 Others ...................................................................................... 139
7 Service Activities7-1 INSTALLATION CHECK LIST ................................................. 1447-2 MAINTENANCE CHECK LIST ................................................. 1527-3 Specification ............................................................................. 154
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Revision Record
RevisionNo. Date Description of Changes Approval Issued
0 2000.8.7 First Edition Inagaki Shigenoya
To Ensure Safe Work
To Ensure Safe WorkAbout and Notices
Used for instructions intended to alert the operator to the risk of death orsevere injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury ormaterial damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused withrespect to the home and all its furnishings, as well to domestic animals orpets.
About the Symbols
The symbol alerts the user to items that must never be carried out (are forbidden). Thespecific thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing thatmust be done is indicated by the design contained within the circle. The symbol at leftmeans the power-cord plug must be unplugged from the outlet.
The symbol alerts the user to important instructions or warnings. The specific meaningof the symbol is determined by the design contained within the triangle. The symbol at leftmeans "danger of electrocution."
Turn off the primary power SW
before servicing.
WARNING
In addition to the WARNING and CAUTION symbols, the symbols shown below are also used.
: Tips and advice before the adjustment.
: Indicates tightening torque.
: Indicates amount for Pen Pressure and Tension.
: Indicates clearance.
About the Labels Affixed to the UnitThese labels are affixed to the body of this product.The following figure describes the location.
Electric charge.
Do not touch when power is on.
Torque
kgf•cm8 2.4
2.6mm
gf
80100
1 Structure & Spare Parts
1
1
1 Structure & Spare Parts1-1 COVER
DIGITAL GROUP
8
S2
S2
S46
5
S516
S7
S6
S5
10
S7
S6S8
S4
S1
2
S3
S3
S3
7
9
S3
S3
S3
11
1214
4
15
13
S2
S3
S1
1
S9
S1
S10
S10
3
S3
PARTS LIST -Main Parts-Parts No. Parts Name
1 22095113 APRON,F PC-600
2 22095112 APRON,R PC-600
3 22025230 COVER,FRONT PC-60
4 22025390 COVER,PANEL PC-600
5 22025362 COVER,RAIL F PC-600
6 22025361 COVER,RAIL R PC-600
7 22025388 COVER,REAR PC-6008 22025227 COVER,SIDE L PC-60
9 22025360 COVER,SIDE R PC-600
10 7489619100 HOOK PLATE PC-600
11 22495204 KEY TOP,DS-LD1H MWG
12 22495205 KEY TOP,DS-LX1H MWG
13 22535216 LABEL,COLOR CAMM PRO #LA71
14 7489619010 PANEL BOARD ASS'Y PC-600
15 22665251 SHEET,PANEL PC-600
16 21425111 WASHER,RAIL COVER PC-600
PARTS LIST -Supplemental Parts-Parts Name
S1 SCREW,BINDING HEAD 3 x 6 BC
S2 SCREW,BINDING HEAD 3 x 8 Cr
S3 SCREW,W-SEMS 3 x 6 BC
S4 SCREW,W-SEMS 3 x 8 BCS5 BOLT,HEXAGON 3 x 10 BC
S6 NUT,HEXAGON M3 BC
S7 WASHER,PLAIN 3 x 10 x 0.8 BC
S8 BUSH,ROLL 3 x 3.5
S9 LABEL,CAMM-1 WARNING No.453
S10 LABEL,TAPE GUIDE(cut when using) L=830MM
2
1 Structure & Spare Parts
1
1-2 FRAME (1)
S18
545
17
S3
S12
28
4
S5
9
31
S10 8
S20
S20
S2019
20
16
S6
S1
S11
30S
14
S1438
S12
40
S1
S11
44S
20
S6
S10 8
S1
S1
42
S22
43S
8S
8
13S
4
36
S1
24
S1
26
10
1S
1535
S7
S1 S18
14
12
S5
3 S1
S18 15
34
S3
S19
2
10
26
25
37
S3
S1 S1
42
S1
S16
11S
6
S17
S17
24S
1
S1
S1
6
S1
S1
39
18
32
2923
22
33
33
21
7 27
27
46
S1
41
S1
S10 S
9
S21
1 Structure & Spare Parts
3
1
PARTS LIST -Main Parts-Parts No. Parts Name
1 22145211 ARM,L COVER F PC-600
2 22145212 ARM,R COVER F PC-600
3 21895126AS ASS'Y,L-BEARING 2RSR9ZMUUCS+1000LM
4 22805391 ASS'Y,CARRIAGE MOTOR PC-600
5 22805388 ASS'Y,PULLEY HD43.44S16 PC-600
6 22355704 BASE,COVER F PC-600
7 22355640 BASE,HOLDER CARTRIDGE PC-60
8 22355700 BASE,RAIL PC-600
9 22355702 BASE,Y-MOTOR PC-600
10 12159561 BUSH,80F-0815
11 22025389 COVER,INNER PC-600
12 21955106 DAMPER ROTARY PC-60
13 21715106 FAN,109P0424F607
14 22115777 FRAME,F-COVER L PC-600
15 22115776 FRAME,F-COVER R PC-600
16 22135584 FRAME,GUIDE PC-600
17 21685116 GEAR,H235S20(B8)
18 22135525 GUIDE,BOBBIN PC-60
19 22135583 GUIDE,CABLE-CARD PC-600
20 7489619090 HOLD PLATE B PC-600
21 22145426 LEVER CARTRIDGE L PC-60
22 22145425 LEVER CARTRIDGE R PC-6023 22145427 LEVER RIBBON PC-60
24 12399106 MAGNET,CATCHER SM-911S
25 15229705 PHOTO INTERRUPTER GP1A71A1
26 21535114 PIN,COVER F PC-60
27 21535113 PIN LEVER PC-60
28 22175105 PINCH ROLL SPRING PNC-1850
29 22055337 PLATE CARTRIDGE PC-60
30 12179723 PULLEY WITH BEARING 217-72331 22295193 SHAFT,PULLEY PC-600
32 22175149 SPRING,CARTRIDGE BACK UP PC-60
33 22175148 SPRING,CARTRIDGE HOLDER PC-60
34 22175150 SPRING,COVER F PC-60
35 22175151 SPRING,SET COVER F PC-60
36 22715213 STAY,COOLING FAN PC-600
37 22715198 STAY,F-COVER SENSOR PC-600
38 22715207 STAY,IDLE PULLEY PC-600
39 22715212 STAY,ORIGIN CASSETTE PC-600
40 22715257 STAY,STAND PULLEY PC-600
41 22715259 STAY,SUPPORT Y-MOTOR PC-600
42 22715196 STAY,SUPPORT Y-RAIL PC-600
43 22135363 STOPPER,CAM SLIDE PC-600
44 7489619060 THERMISTOR BOARD ASS'Y PC-600
45 21945128 WIRE,Y-DRIVE PC-600
46 22535102 LABEL,SHUTTER PC-60 NO.860
PARTS LIST -Supplemental Parts-Parts Name
S1 SCREW,W-SEMS 3 x 6 BC
S2 SCREW,W-SEMS 3 x 8 BC
S3 SCREW,W-SEMS 3 x 12 BC
S4 SCREW,W-SEMS 3 x 25 BC
S5 SCREW,W-SEMS 4 x 8 BC
S6 SCREW,W-SEMS 4 x 8 Cr
S7 SCREW,HEXAGON SOCKET HEAD CAP 2.6 x 6 BC
S8 SCREW,HEXAGON SOCKET HEAD CAP 3 x 4 BC
S9 SCREW,HEXAGON SOCKET HEAD CAP 3 x 8 BC
S10 SCREW,HEXAGON SOCKET HEAD CAP 3 x 16 BCS11 SCREW,HEXAGON SOCKET HEAD CAP 4 x 15 BC
SCREW,HEXAGON SOCKET HEAD CAP 3 x 6 Cr
WITH FLANGE
S14 WASHER,PLAIN 4 x 10 x 0.8 Cr
S15 WASHER,FIBER M10
S16 CABLE TYE,PUSH MOUNT RT30SS F5
S17 BUSH,SQUARE SB-4025
S18 E-RING ETW-6
S19 PIPE,POLY 3 x 6 x 8
S20 LIVET,NYLON P2655B
S21 CUSHION,FELT 3 x 8 x 20
S22 BUSH NB-19
S12
4
1 Structure & Spare Parts
1
1-3 FRAME (2)
2
S14
S8
59
20
1936
S7S
12S
12
26
S26
S1
4853
S8
S3 1
S23
S8
2915
14S
12
S5
2752
S12
S12 62
S12
25
S12
61
21S8
S20
S7
855
S12
34
63
13
S9
S12
S1
S12
S12
S19
64
50
43
S17
S17
39
47
56 38
7
64
643
S17
S17
39
S6
S19
31
S12
S12
61
3
38
3432
16
33
S4
S1
47
56
S12
60
S12
S12
11
S13
9
10S
1319
2
S14
2035
19109 S13
S13
S18S12
4
S10
S10
51
58S
8
42
5S
25
S15
S11
22
46S
15S24
S1
48
54
S8
51S
8
4424
60S
12
S12
12S
12
13
41S
27
45
18
S5
S6
28
S21
3049
40
S1
4853
S8
37 57S
8
S23
S24S
22
S16
17
1 Structure & Spare Parts
5
1
PARTS LIST -Main Parts-Parts No. Parts Name
1 11879107 ABSORBER TK-12
2 22805331 ASS'Y,CLUTCH PC-600
3 21955114AS ASS'Y,DAMPER PLATEN PC-600
4 22805389 ASS'Y,GRIT ROLLER PC-600
5 22805390 ASS'Y,FEED MOTOR PC-600
6 22805143 ASSY,PINCH ROLLER L PNC-960
7 22805142 ASSY,PINCH ROLLER R PNC-960
8 22355703 BASE,PLATE IDLE GEAR PC-600
9 22175870 BEARING 10-19ZZ
10 22115106 BEARING HOUSING A 211-106
11 22005123 BED PC-600
12 22115775 BRACKET,LEFT PC-600
13 12159508 BUSH,SHAFT OILES 80F-1206
14 23505624 CABLE-ASSY CLUTCH PC-600
15 23505625 CABLE-ASSY MONITOR PC-600
16 21755103 CLEANER,PC-60
17 22165165 COLLAR
18 21745102 COLLAR,LEVER PNC-960
19 21745107 COLLAR,SHAFT 12.6 PC-600
20 21745106 COLLAR,SHAFT 2.4 PC-600
21 22025364 COVER,GEAR PC-600
22 21715104 FAN,SCIROCCO 109BF24HA2-10
24 22115774 FRAME,SIDE L PC-60025 22115773 FRAME,R BLACK PC-600
26 22115772 FRAME,R CLEAR PC-600
27 21685127 GEAR,S150S4(B6C9)
28 22135511 GUIDE,LEVER PNC-960
29 7489619040 JUNCTION BOARD ASS'Y PC-600
30 22145423 LEVER PC-50
31 21545135 PAD,CUTTER CM-30032 21545126 PAD,RUBBER CLEANER PC-60
33 21545141 PAD,RUBBER L PC-600
34 21545140 PAD,RUBBER SET PLATEN PC-600
35 7489620000 ASS'Y,GEAR,S125 PC-600
36 7489621000 ASS'Y,GEAR S312 PC-600
37 15229705 PHOTO INTERRUPTER GP1A71A1
38 21535117 PIN,CAM CM-500
39 22145831 PIN NO.1 (214-831)
40 21535118 PIN,STOPPER G-LEVER PC-60
41 22175289 PINCH ROLL SPRING PNC-900
42 22175105 PINCH ROLL SPRING PNC-1850
43 22175877 PINCH ROLLER (WHEEL ROLLER)
44 22055407 PLATE,G-ORIGIN PC-600
45 22055338 PLATE,SHAFT PC-60
46 22055406 PLATE,SHUTTER PC-600
47 15229505 SENSOR INTERRUPTER GP2A25
48 15099108 SENSOR INTERRUPTER,GP1A75E
49 22145393 SHAFT,JOINT PNC-960
50 22295145 SHAFT,SQUARE PC-60
51 22125427 SHUTTER PC-60052 22175214 SPRING,IDLE GEAR PC-60053 22715197 STAY,CARRIAGE SENSOR PC-60054 22715204 STAY,GRID SENSOR PC-60055 22715201 STAY,IDLE GEAR PC-60056 22715206 STAY,PAPER SENSOR PC-60057 22715127 STAY,SENSOR SETUP PC-6058 22715202 STAY,STOPPER CLUTCH PC-60059 22715236 STAY,STOPPER CLUTCH R PC-60060 22715200 STAY,SUPPORT FRAME F PC-60061 22715199 STAY,SUPPORT FRAME R PC-60062 22715203 STAY,SUPPORT IDLE GEAR PC-60063 22715205 STAY,SUPPORT S-SHAFT PC-60064 12239603 X-CUSHION
PARTS LIST -Supplemental Parts-Parts Name
S1 SCREW,HEXAGON SOCKET HEAD CAP 3 x 4 BC
S2 SCREW,HEXAGON SOCKET HEAD CAP 3 x 6 BC
S3 SCREW,HEXAGON SOCKET HEAD CAP 3 x 10 BC
S4 SCREW,HEXAGON SOCKET HEAD CAP 4 x 6 BC
S5 SCREW,HEXAGON SOCKET HEAD CAP 4 x 15 BC
SCREW,HEXAGON SOCKET HEAD CAP 3 x 8 BC
W/SPRING WASHER PRECOATING LOCK AGENT
SCREW,HEXAGON SOCKET HEAD CAP 3 x 6 BC
WITH FLANGE
S8 SCREW,W-SEMS 3 x 6 BC
S9 SCREW,W-SEMS 3 x 8 BC
S10 SCREW,W-SEMS 3 x 12 BC
S11 SCREW,W-SEMS 3 x 40 BC
S12 SCREW,W-SEMS 4 x 8 CrS13 SCREW,PAN HEAD WITH PLAIN WASHER 3 x 4 Cr
S14 SCREW,BINDING HEAD 2.6 x 6 BC
S15 SCREW,BINDING HEAD P-TIGHT 3 x 6 BC
S16 SCREW,SOCKET SET WP 3 x 3 Cr
S17 E-RING ETW-3
S18 E-RING ETW-7
S19 E-RING ETW-10
S20 WASHER,PLAIN 4 x 8 x 1 Cr
S21 WASHER,PLAIN 4 x 10 x 0.8 Cr
S22 BUSH,ROLL 3 x 4
S23 CABLE TYE,INSULOCK T-18S
S24 WIRE SADDLE LWS-0711Z
S25 CLIP CS-6
S26 CUSHION,FELT 3 x 8 x 20
SCREW,SOCKET SET FP 3 x 8 BC
PRECOATING LOCK AGENT
S6
S7
S27
6
1 Structure & Spare Parts
1
1-4 CHASSIS
12
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
S1
S2
S3
S4
S5
S6S7
S8
S9
S10
S11 2
20
S9
S11
S1
S1
S1
S5
10
S1
S1
S1S10
S1 13
PARTS LIST -Main Parts-Parts No. Parts Name
1 22355681 BASE,AL PC-600
2 2215052400 BOSS NUT L=8MM
3 23505631 CABLE ASS'Y JUNBI A PC-600
4 23505632 CABLE ASS'Y JUNBI B PC-600
5 23505633 CABLE ASS'Y JUNBI C PC-600
6 23505634 CABLE ASS'Y JUNBI D PC-600
7 23505627 CABLE ASS'Y MECHA SENS PC-600
8 23505629 CABLE ASS'Y PAPER SENS PC-600
9 23505630 CABLE ASS'Y POWER PC-60010 23475134 CABLE-CARD 28P 300L BB
11 12399312 CORE SSC-45-12-F
12 22025365SZ COVER,UNDER L PC-600
13 12399319 FERRITE CORE SSC-33.5-8-F
14 7489619020 I/F BOARD ASS'Y PC-600
15 13429702 INLET AC-P01CF01 15A250V
16 22535257 LABEL,CAUTION VOLTAGE #LA167
17 7489618000 MAIN BOARD ASS'Y PC-600
18 13129170 POWER SW AJ7201B
19 22425107U0 POWER UNIT SWITCHING FJ-50
20 22355168 RUBBER FOOT PL-10J65
PARTS LIST -Supplemental Parts-Parts Name
S1 SCREW,W-SEMS 3 x 6 BC
S2 SCREW,BINDING HEAD 4 x 5 Cr
S3 SCREW,OVAL HEAD 3 x 8 BC
S4 WASHER,EXTERNAL TOOTHED LOCK M4 CrS5 CABLE CLAMP FCM2-S6-14
S6 LABEL,EARTH MARK-1 No.E-580
S7 LABEL,WARNING FUSE REPLASE No.347
S8 LABEL,FLASH-LIGHTING No.E-582
S9 CABLE TYE,PUSH MOUNT RT30SS F5
S10 CABLE TYE,INSULOCK T-18S
S11 SPACER,PUSH PS-4-01
1 Structure & Spare Parts
7
1
1-5 THERMAL CARRIAGE
1
2
3
4
5
6
7
10
1112
13
14
15
16
S1
S2
S3
S4
S5
S6
S7
S8
S9
5
S1
8
9
S1
S7
S1
13
S1
S2
S1
S9
S10
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805386 ASS'Y,ADAPTER PRINT HEAD TYPE2
2 22805387 ASS'Y,CARRIAGE THERMAL PC-600
3 22355701 BASE,PRINT HEAD PC-600
4 23505626 CABLE ASS'Y PINCH-SENS PC-600
5 23475138 CABLE-CARD 20P 1120L BB HIGH-V
6 7489619030 CARRIAGE BOARD ASS'Y PC-600
7 12399319 FERRITE CORE SSC-33.5-8-F8 7489619070 FIXED PLATE PC-600
9 7489619080 HOLD PLATE A PC-600
10 7489619090 HOLD PLATE B PC-600
11 7489619050 PINCH SENSE BOARD ASS'Y PC-600
12 21505107 ROLLER,PINCH OF HEAD PC-60
13 22155310 SLEEVE,HEAD PC-600
14 22715208 STAY,BASE PRINT HEAD PC-600
15 22715209 STAY,CARRIAGE BOARD PC-600
16 22715211 STAY,SUPPORT PRINT HEAD PC-600
PARTS LIST -Supplemental Parts-Parts Name
S1 SCREW,W-SEMS 3 x 6 BC
S2 SCREW,W-SEMS 4 x 8 Cr
S3 SCREW,HEXAGON SOCKET HEAD CAP 2 x 6 BC
S4 SCREW,HEXAGON SOCKET HEAD CAP 3 x 4 BCS5 SCREW,HEXAGON SOCKET HEAD CAP 3 x 16 BC
S6 WASHER,EXTERNAL TOOTHED LOCK M4 Cr
S7 LIVET,NYLON P2655B
S8 CABLE TYE,INSULOCK T-18S
S9 LABEL,CAUTION HOT SURFACE No.778
S10 WASHER,POLYSLIDER PW012001
8
1 Structure & Spare Parts
1
1-6 TOOL CARRIAGE
1
7
S1
9
68 13
2
34
5
10
11
12
14
S1
S2
S3S4
S5
S6
S7S9
S10
S11
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805384 ASS'Y,CARRIAGE PC-600
2 22805292 ASS'Y,CLAMP BLADE CM-500
3 22805291 ASS'Y,HOLDER BLADE CM-500
4 22805385 ASS'Y,PLATE CAM SLIDE PC-600
5 22355656 BASE,CUTTER CM-500
6 21815101 BOLT,PEN HOLDER7 22025269 COVER,CARRIAGE CM-500
8 22205134 HOLDER,PEN
9 22285503 NUT,PEN HOLDER
10 21495133 SCREW,FIX BRADE PC-600
11 22175122 SPRING,BACK UP PNC-960
12 22175154 SPRING,BLADE UP CM-500
13 22035155 STAND,CUT CARRIAGE PC-600
14 22715210 STAY,AUTO CUTTER PC-600
PARTS LIST -Supplemental Parts-Parts Name
S1 SCREW,W-SEMS 3 x 6 BC
S2 SCREW,HEXAGON SOCKET HEAD CAP 3 x 6 BC
S3 SCREW,BINDING HEAD 2.6 x 4 Cr
S4 SCREW,BINDING HEAD 3 x 6 BCS5 SCREW,BINDING HEAD 3 x 10 BC
S6 SCREW,TRUSS HEAD 2 x 6 BC
S7 SCREW,FLAT HEAD 3 x 6 BC
S9 BUSH,ROLL 2 x 4
S10 BUSH,ROLL 3 x 5
S11 CABLE TYE,INSULOCK T-18S
1 Structure & Spare Parts
9
1
1-7 STAND
PARTS LIST -Main Parts-Parts No. Parts Name
1 7448503000 ASS'Y,SHAFT SHEET PNS-135
2 7448502000 ASS'Y,STAND LEG PNS-135
3 11819104 BOLT,HEXAGON SOCKET HEAD6*70BC
4 21985119 BRACKET,MOUNTINGFIXTURE PNS500
5 22335111 CAP,STAND PNS-186
6 22605278 CARTON PNS-135
7 12329503 CASTER PNS-186
8 21665104 HANGER,L PNS-186
9 21665105 HANGER,R PNS-186
10 7480201000 PAD,SET PNS-135
11 11499106 SCREW,CAP L PNS-186
12 11499105 SCREW,CAP S PNS-186
13 11499108 SCREW,STOPPER RETAINING PNS186
14 22715142 STAY,PNS-135
15 22135316 STOPPER PNS-186
16 11939114 TOOL,HEXAGONAL WRENCH 3 PNS
17 11939122 TOOL,HEXAGONAL WRENCH 4
18 11939113 TOOL,HEXAGONAL WRENCH 5 PNS
1
2
3
4
5
6
7
8
9
10
11 12
13
14
15
161718
2
10
1 Structure & Spare Parts
1
1-8 ACCESSORIES
GUIDEUSER'S MANUAL
1 2 3
4 5 6
978
10
11
12,13,14
15
16 17
18
S1
QUICKREFERENCE
19, 20, 21
PARTS LIST -Main Parts-Parts No. Parts Name
1 23495124 AC CORD 3ASL/100 240VA 10A SAA
2 13499111 AC CORD H05VV-F 240VE 10A S
3 13499109 AC CORD SJT 117V 10A 3PVC
4 23495214 AC CORD VCTF 100V 7A 3P-S
5 23495125 AC-CORD H05VV 230V 10A S
6 13439801 CABLE-AC 3P CHINA 10A/250V S
7 13499209 ADAPTER PLUG (100V)
8 22805392 ASS'Y,BRAKE
9 11849102 BLADE,OLFA AUTO CUTTER XB10
10 22605313 CARTON PC-600(CARTON+PAD SET)
11 22245102 COVER,DUST PC-600
12 26015240 MANUAL,USE CH PC-600
13 26015239 MANUAL,USE EN PC-600
14 26015238 MANUAL,USE JP PC-600
15 26015255 MANUAL,USE-DRV JP PC-600
16 22695102 PEN HEAD CLEANER
17 21475105 SHEET,HEAD CLEANER PC-50
18 22135387 STOPPER,HEAD
19 26015243 MANUAL,REF CH PC-600
20 26015242 MANUAL,REF EN PC-600
21 26015241 MANUAL,REF JP PC-600
PARTS LIST -Supplemental Parts-Parts Name
S1 SCREW,PLASTIC HEAD N-1 3 x 16 WH
2 Electrical Section
11
2
2-1 WIRING MAP 2 Electrical Section
AB
C
ACI N
L ET
7.17
5MH z
EEPR
OM
4Kbi
t
32M
Hz
RF
STS
GRI
T
BOAR
D
CN2
CN3
CN4
CN1
CN5CN6
CN15
VCC
+41V
CN14
CN5
CN2
CN3
CN4 CN12
CN13+VH
CN16 CN17 CN8
CN6
CN10
CN11
CN3
CN1 CN2
CN4
DE
F G H
PINC
HSE
NS
CENT
RO
CN1
CLU
TCH
CLU
TCH
CN1
CN5
CN3
CN4
CN2
J
KK
LM
1342
9702
NOT
USE
NOT
USE
CN1
F
2280
5331
2280
5331
+24V
+24V
M
+VH
+MTR
+41V
VCC
+24V
+24V
M
+VH
CN9
PO
WE
R S
WA
J72 0
1 B1 3
1 29 1
7 0
SW
PO
WE
R S
UP
PL Y
2 24 2
5 10 7
U0
MA
I N B
OA
RD
AS
SY
74 8
9 61 8
0 00
PO
WE
R C
ON
TR
OL L
L496
0LM
2576
HV
TX
9312
W2S
B15
51 x
2
CPU
HD64
3704
2
FLAS
HROM
1Mby
te
I/O C
ONTR
OLL
BUF
FER
DEC
ODER
LATC
H D
/A
ispLS
1206
4 x 2
I/F B
OARD
NOT
USE
THE R
MIS
TOR
BO
A RD
S ENS
OR
INTE
RRUP
TER
GP 2
A 25
152
2950
5
S ENS
OR
INTE
RRUP
TER
GP 2
A 25
152
2950
5
COVE
R
ORG_
L
ORG_
R
PANE
L BOA
RD
S ENS
OR
INTE
RRUP
TER
GP 1
A 71A
1 1
5229
705
S ENS
OR
INTE
RRUP
TER
GP 1
A 71A
1 1
5229
705
S ENS
OR
INTE
RRRU
P TE R
GP 1
A 75E
150
9910
8
S ENS
OR
INTE
RRRU
P TE R
GP 1
A 75E
150
9910
8
S ENS
OR
INTE
RRRU
P TE R
GP 1
A 75E
150
9910
8
DR
A M
2Mby
te
MTR
ETCC
PTCT
S110
1A
D A T A
A D D R E S S
C O N T R O L L
MOTO
R (G
,C)
DRIV
ERSO
LENO
ID D
RIVE
MTD2
005
x 3
MOTO
R (R
F, U
D) D
RIVE
RMT
D200
3 x2
FAN
CLUT
CH D
RIVE
2SK2
796S
x 4
ASS'
Y, F
EED
MOT
OR
2
2805
390
ASS'
Y,CA
RRIA
GE M
OTOR
228
0539
1
SCIR
OCCO
FAN
2
1715
104
FAN
MOT
OR 2
1715
106
JUNC
TION
BOA
RD
CARR
IAGE
BOA
RD
SOLE
NOID
224
3532
6
ASS '
Y ,TH
ERM
AL C
ARR I
AGE
228
0538
7
PA
RT
S L
IS-M
ain
Par
ts-
Par
ts N
o.P
arts
Nam
eA
2350
5631
CA
BLE
-AS
SY
JU
NB
I A P
C-6
00B
2350
5632
CA
BLE
-AS
SY
JU
NB
I B P
C-6
00C
2350
5633
CA
BLE
-AS
SY
JU
NB
I C P
C-6
00D
2350
5634
CA
BLE
-AS
SY
JU
NB
I D P
C-6
00E
2350
5630
CA
BLE
-AS
SY
PO
WE
R P
C-6
00F
2347
5134
CA
BLE
-CA
RD
28P
300
L B
BG
2350
5629
CA
BLE
-AS
SY
PA
PE
R-S
EN
S P
C-6
00
H23
5056
27C
AB
LE-A
SS
Y M
EC
HA
-SE
NS
PC
-600
J23
5056
26C
AB
LE-A
SS
Y P
INC
H-S
EN
S P
C-6
00
K23
4751
38C
AB
LE-C
AR
D 2
0P 1
120L
BB
HIG
H-V
L23
5056
25C
AB
LE-A
SS
Y M
ON
ITO
R P
C-6
00M
2350
5624
CA
BLE
-AS
SY
CLU
TC
H P
C-6
00
2 Electrical Section
12
2
D1FL
20U
22u/63V
22u/63V
470u
/50V
470u
/50V
1000
u/50
V
10u/16V
V103
V103
10021002103
1R21W
1R21W
1W
1W
C11
4
102
102
392
102
102
C114
C11
4
1031/4W
A11
4
A11
4A11
4A1
14C114
C11
4
103
0
4701
L496
0
53014-1510
53014-0810
HE
AT
-SIN
K,P
C-6
00
CL
AM
P-B
CL
AM
P-B
CL
AM
P-B
CL
AM
P-B
MT
D20
05M
TD
2005
MT
D20
05B
4P-V
H2S
B155
12S
B155
1
CL
AM
P-B
LM
2576
HV
T
D1F
L20
UD
1FL
20U
2SK2796S
D1F
L20
U
D1F
L20
U
D1F
L20
U
10u/63V10u/63V10u/63V
2SK
2796
S
2SK
2796
S
2SK
2796
S
V101 V101
V103
V331 V331
FMA9
FMA9
FMA9
FMA9
FMA9
FMA9
E103 E103
E103
V101 V101 V101 V103
ME
B-1
2C-5
5301
4-05
10
V103
74L
S245
74L
S245
IL-FPC-28ST-N
74L
S245
74L
S14
EX
BL
D81
03F
E10
3
V330
IC-C
PU 0
1342
423
PC-6
00
MB
M29
F800
BA
V33
0
V33
0
74L
S14
PTC
TS1
101A
V10
1V
103
32M
PT
5301
4-08
10C
L02
BE
181
CL
02B
E18
1
5267-03A
1R2
1R2
5267
-04A
BA
1032
4AF
EX
BL
D41
03F
EX
BL
D41
03F
EX
BL
D41
03F
EX
BL
D41
03F
ispL
SI20
64is
pLSI
2064
V33
0
GM71C18163CJ
MTD2003F MTD2003F
D1F
L20
U
D1F
L20
U
D1F
L20
U
D1F
L20
U
D1F
L20
U
D1F
L20
U
D1F
L20
U
D1F
L20
U
V10
1V
101
V10
1
74LS245
74LS245
5267
-04A
EXC
ML2
0A39
0Ux4
IL-F
PC-2
0ST
-N
IL-F
PC-2
0ST
-N
IL-F
PC-2
8ST
-N
12
34
MAIN BOARD COMPONENT DIAGRAM _ Component Side
2-2 MAIN BOARD
Indicates the revision of the circuit board.DIP SW
NO. Function ON OFF1 Reserved
2 Reserved
3 Reserved
4 Reserved
Always OFF
2 Electrical Section
13
2
MAIN BOARD COMPONENT DIAGRAM _ Soldering Side
104
333
222
392
103
1R2 1/2W
1/2W1R2
1/2W1R2
1R2 1/ 2W
1R2 1W
1R2 1W
220220220220220
EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U
181
101
104
104
104
103
103103
104
102102
102
104
102
102
332
102
102
183 104
102
332
102
102
EXCML20A390U
EXCML20A390U271
102
183
1R2 1W
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
104
103
1R2 1W
1R2 1W
104
103
1R2 1W
1R2 1W
D1FL20U
D1FL20U
104
D1FL20U
104
104
1R2 1W
1R2 1W
220220220
220220220220
220220
104
103104104104
104
103103103
104
104
104
104 104
104 104
220220220220220220220
153472
472183
101 220
BLM21A121SPT
2 Electrical Section
14
2
Main Board _ 1/6 Circuit Diagram
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
CP1
CE
0.1u
VC
C
A0
A1
A2
A3
MO
DE
A4
HU
D
A5
/HIN
C
A6
/HC
S
A7
A8
A9
A10
A11
A12
ISPC
LK
A13
DO
_MT
R
A14
ISPM
OD
E
A15
ISPD
I
A16
/ISP
EN
A17
A20
A18
A19
A7
A6
D[0
..15]
A5
A[0
..20]
A4
VC
C
D3
D2
/RD
D1
/RD
D0
A[0
..20]
D[0
..15]
/CR
OM
VC
C
TP1
CP2
CE
0.1u
TP2
TP3
VC
C
TP4
CP3
CE
0.1u
TP5
TP6
SPW
RH
PWR
MPW
R
HT
EM
PT
EM
P
MT
RY
VR
PF
MT
RX
HT
EM
PT
EM
P
/MIN
IT
VR
PF
/WR
L/W
RH
TP7
/AC
K
TP8
TP9
BU
SY/S
TB
/WR
L
/IFC
S
/WR
H
C1
CE
0.1u
OB
F1
C2
CE
0.1u
OB
F0
C3
CE
0.1u
/MFR
EE
/CL
TM
OD
E
A19
/UR
PWR
FAN
FAN
/UR
MO
DE
/XY
MO
DE
R1 10
K 1
%
R3
10K
/RFC
S/U
DC
S
VC
C
/YC
S/X
CS
99
88
77
66
55
44
33
22
10
10
1 1
RA
8
EX
BL
D81
03F
/KE
Y1
CPW
R
/KE
Y0
CPW
R
Y1
CX
-49G
7.1
75M
Hz
/SE
NS
C8
CE
8p
C9
CE
8p
ispE
N14
SDI/
IN0
16
MO
DE
/IN
137
SDO
/IN
239
SCL
K/I
N3
60
GND 13
GND 38
GND 63
GND 88
GOE1 87GOE0 66
HPW
R71
MPW
R70
SPW
R72
CR
OM
42
FRO
M43
SEN
S78
KE
Y0
79
KE
Y1
80
MFR
EE
90C
LT
MO
DE
91U
RPW
R92
UR
MO
DE
93X
YM
OD
E94
RFC
S95
UD
CS
96Y
CS
97X
CS
98
OB
F034
OB
F135
IFC
S44
STB
53
BU
SY54
AC
K55
Clu
tchA
56
Clu
tchB
57
HFa
n58
MIN
IT86
MT
RX
67
MT
RY
68
RE
SET
15
VCC12
VCC64
CS0
7
D3
6
D0
3
D1
4
D2
5
RST
23
CS2
8
CS3
9
A4
17
A5
18
A6
19
A7
20
A19
21
A20
22
RD
28
WR
29
DR
AK
031
DR
AK
132
DR
EQ
040
NC
:1,2
,10,
24,2
5,
26,2
7,49
,50,
51,
52
,61,
74,7
5,76
,
77,8
9,99
,100
Y1:
65,Y
2:62
I/O
033
I/O
147
I/O
248
CL
TFU
LL
59
I/O
373
I/O
481
I/O
582
HC
S83
HIN
C84
HU
D85
DR
EQ
141
IRQ
236
MO
DE
30C
MO
DE
69
Y0
11
IC3
ispL
SI20
64-8
0LT
(IF)
CM
OD
E
R14
2.7K
VC
C
/RE
SET
R25
R-N
ON
/RE
SET
R15
3.3K
C10
CE
470p C
P6C
E0.
1u
R22
220
VC
C
VC
C
CP7
CE
0.1u
A19
A0
11
A1
10
A2
9
A3
8
A4
7
A5
6
A6
5
A7
4
A8
42
A9
41
A10
40
A11
39
A12
38
A13
37
A14
36
A15
35
A16
34
A17
3
D0
15
D1
17
D2
19
D3
21
D4
24
D5
26
D6
28
D7
30
D8
16
D9
18
D10
20
D11
22
D12
25
D13
27
D14
29
D15
31
VC
C23
Vss
13
CE
12
OE
14
RE
SET
44
Vss
32W
E43
RY
/BY
1
BY
TE
33A
182
IC6
MB
M29
F800
BA
1011
IC1E
SN74
LS1
4NS
/FR
OM
89
IC1D
SN74
LS1
4NS
A20
/CA
SL/C
ASH
55
44
66
33
77
22
88
11
RA
4
EX
BS8
V33
0J
/RA
S
/ET
CC
/ET
CC
D0
70
D1
69
D2
68
D3
67
D4
66
D5
64
D6
63
D7
62
D8
60
D9
59
D10
58
D11
57
D12
56
D13
54
D14
53
D15
52
CS0
41
CS1
40
CS2
45
CS3
44
RD
/WR
28
RD
34
RA
S24
CA
SL25
CA
SH26
WR
H36
WR
L38
AN
091
AN
192
AN
293
PF3
94
PF4
95
PF5
96
NM
I76
IRQ
342
IRQ
243
A0
4
A1
5
A2
6
A3
7
A4
8
A5
9
A6
10
A7
11
A8
12
A9
13
A10
14
A11
15
A12
16
A13
17
A14
18
A15
19
A16
20
A17
22
A18
29
RE
SET
84
PLL
CA
P81
PLL
VC
C80
PLL
VSS
82
XT
AL
72
EX
TA
L74
CK
83
MD
079
MD
178
MD
275
MD
373
WD
TO
VF
35GND 27
RX
D0
51T
XD
050
GND 3
GND 23
GND 33
GND 39
GND 55
GND 61
GND 71
GND 90
GND 101
GND 109
PA3
48
PA4
47
PE13
112
PE7
105
PE8
106
PE12
111
PF6
98
PF7
99
PE5
102
PE9
107
PE10
108
PE11
110
PE14
1PE
152
AV
CC
100
AV
SS97
A20
31
PB9
32
IRQ
049
IRQ
146
TIO
C1A
89
DR
EQ
085
DR
AK
086
DR
EQ
187
DR
AK
188
A19
30
TIO
C2A
104
VCC21
VCC37
VCC65
VCC77
VCC103
IC2
HD
6437
042
CK
28.7
VC
C
VC
C
CD
IR
D15
CD
IR
D14
D13
D12
D11
D10
R2 10
K 1
%
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
VC
C
CL
TC
KC
LT
CK
TP1
0T
P11
VC
C
/IR
Q0
/IR
Q1
C81
CE
22p
R23
100
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
VC
C
CP8
CE
0.1u
VC
C
A0
17
A1
18
A2
19
A3
20
A4
23
A5
24
A6
25
A7
26
A8
27
A9
28
I/O
02
I/O
13
I/O
24
I/O
35
I/O
47
I/O
58
I/O
69
I/O
710
I/O
833
I/O
934
I/O
1035
I/O
1136
I/O
1238
I/O
1339
I/O
1440
I/O
1541
Vcc
6
Gnd
22G
nd37
OE
29W
E13
UC
AS
30L
CA
S31
RA
S14
Gnd
42
Vcc
1V
cc21
IC5
GM
71C
1816
3CJ
VC
C
A18
A19
A20
/DC
ASL
/DC
ASH
/DW
E/D
OE
CS
1
SCK
6
SI5
SO2
VC
C8
RE
SET
7
WP
3G
ND
4
IC9
X25
043S
MO
DE
RD
/WR
IBF0
IBF1
56
IC1C SN
74L
S14N
S
MA
0
CK
28.7
MA
9M
A8
MA
7
TP1
2
MA
6M
A5
MA
4M
A3
MA
2M
A1
VC
C
/CIN
T/C
INT
55
44
66
33
77
22
88
11
RA
9
EX
BS8
V10
3J
/CIN
T
12345
109876R
A18
EX
BA
10E
103J
CP0
CP1
CP2
CP3
CP4
CP5
CP6
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
A10
A9
A8
A7
A6
A5
A4
CP0
A3
CP1
A2
CP2
A1
CP3
CP4
CP5
CP6
CP0
CP1
CP2
CP3
CP4
CP5
CP6
55
44
66
33
77
22
88
11 R
A2
EX
BS8
V33
0J
55
44
66
33
77
22
88
11 R
A1
EX
BS8
V33
0J
MA
0
VC
C
CP9
CE
0.1u
MA
9M
A8
TP1
3
MA
7M
A6
MA
5
A0
MA
4
R98
10K
MA
3
R95
10K
MA
2
R96
10K
MA
1
R97
10K
R10
210
KR
101
10K
R10
010
KR
9910
K
/DR
AS
55
44
66
33
77
22
88
11 R
A3
EX
BS8
V33
0J
TX
D0
RX
D0
55
44
66
33
77
22
88
11
RA
5
EX
BS8
V10
3J
Clu
tchA
Clu
tchB
HFa
n
VC
C
CL
TFU
LL
RX
D0
TX
D0
MA
[0..9
]
TP2
5A
19
TP2
6A
20
TP2
7
TP2
8
TP2
9T
P30
TP3
1T
P32
TP3
3
IC-C
PU 0
1342
423
PC-6
0
VC
C
CP4
CE
0.1u
VC
C
CP5
CE
0.1u
2 Electrical Section
15
2
Main Board _ 2/6 Circuit Diagram
XPH
A
XPH
B
YPH
A
YPH
B
XPH
A
XPH
B
YPH
A
YPH
B
45
34
23
12
G1
O6
RA
26E
XB
LD
4103
F
45
34
23
12
G1
O6
RA
27E
XB
LD
4103
F
45
34
23
12
G1
O6
RA
28E
XB
LD
4103
F
45
34
23
12
G1
O6
RA
29E
XB
LD
4103
F
ispE
N14
SDI/
IN0
16
MO
DE
/IN
137
SDO
/IN
239
SCL
K/I
N3
60
GND 13
GND 38
GND 63
GND 88
GOE1 87GOE0 66
CL
T1
22C
LT
021
CL
TC
K18
I/O
08
I/O
19
I/O
220
I/O
323
Clu
tchA
41
Clu
tchB
42
CL
TFU
LL
43
I/O
444
I/O
545
I/O
646
I/O
759
I/O
873
I/O
986
I/O
10
98
XPA
78
XPB
79
XA
080
XA
181
XA
282
XB
083
XB
184
XB
285
YPA
90
YPB
91
YA
092
YA
193
YA
294
YB
095
YB
196
YB
297
UD
PHA
53
UD
PHB
54
UD
PHC
55
UD
PHD
56
UD
PWR
057
UD
PWR
158
RFP
HA
67
RFP
HB
68
RFP
HC
69
RFP
HD
70
RFP
WR
071
RFP
WR
172
RE
SET
15
VCC12
VCC64
XC
S28
D3
7
D0
4
D1
5
D2
6
RST
3
YC
S29
UD
CS
30
RFC
S31
XY
MO
DE
32
UR
MO
DE
33
UR
PWR
34
CL
TM
OD
E35
MFR
EE
36
MIN
IT40
ET
CK
17
ER
DY
19
IRQ
047
IRQ
148
NC
:1,2
,10,
24,2
5,
26,2
7,49
,50,
51,
52
,61,
74,7
5,76
,
77,8
9,99
,100
Y0:
11,Y
1:65
,Y2:
62
IC18
ispL
SI20
64-8
0LT
(MO
TO
R)
VC
C
TP1
4T
P15
TP1
6T
P17
TP1
8T
P19
TP2
0T
P21
/RE
SET
D0
D1
D2
D3
TP2
2T
P23
TP2
4
/XC
S/Y
CS
/UD
CS
/RFC
S/X
YM
OD
E/U
RM
OD
E/U
RPW
R/C
LT
MO
DE
/MFR
EE
/MIN
IT
ET
CK
ER
DY
/IR
Q0
/IR
Q1
UD
PHA
UD
PHB
UD
PHC
UD
PHD
/UD
PWR
0/U
DPW
R1
RFP
HA
RFP
HB
RFP
HC
RFP
HD
/RFP
WR
0/R
FPW
R1
YPA
YPB
XPB
XPA
+24V
M
L1
RC
H89
5-18
1K
D1
D1F
L20
U
R34
100
1
2 3
Q5
2SK
2796
S
R40
1.2
1W
/ISP
EN
ISPM
OD
ED
O_M
TR
ISPC
LK
12345678
CN
1053
014-
08
C60
CE
0.01
u
VC
C
ISPD
I
3 1
2Q
9D
TC
114E
K
R52
1K
VC
C
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC14
74L
S245
/RD
/IFC
S
/RD
/IFC
S
D0
D1
D2
D3
D4
D5
D6
D7
ID0
ID1
ID2
ID3
ID4
ID5
ID6
ID7
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC15
74L
S245
A1
A4
A5
A6
D[0
..15]
D[0
..15]
A[0
..20]
/WR
L/W
RL
A[0
..20]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN
11
IL-F
PC-2
8ST
-N
ID0
ID1
ID2
ID3
ID4
ID5
ID6
ID7
IA1
IA4
IA5
IA6
IA1
IA4
IA5
IA6
/ICS
/IRD
/IWR
/IRST
VC
C
/ST
B
/AC
KB
USY
OB
F0IB
F0
IBF1
OB
F1
/CIN
T
/AC
KB
USY
OB
F0
OB
F1IB
F0
IBF1
/ST
B
/CIN
T
+24V
M
L2
RC
H89
5-18
1K
D2
D1F
L20
U
R35
100
1
2 3
Q6
2SK
2796
S
R41
1.2
1W
3 1
2Q
10D
TC
114E
K
R53
1K
VC
C
VC
C
CP1
0C
E0.
1u
VC
C
CP1
1C
E0.
1u
VC
C
CP1
2C
E0.
1u
VC
C
CP1
3C
E0.
1u
CL
TC
K
Clu
tchA
Clu
tchB
1 2 3 4
CN
6
5267
-04A
CL
TFU
LL
+C
5710
u/63
V
+C
5810
u/63
V
2 Electrical Section
16
2
Main Board _ 3/6 Circuit Diagram
+C
6147
0u/5
0VR
6510
K 1
/4W
C82
CE
0.1u
+C
6310
00u/
50V
R68
8.2K
1%
1/4
W
R69
1.0K
1%
1/4
W
L3
CL
02B
E18
1
D27
D5S
6M
D3
D1F
L20
U+V
H
VIN
1O
UT
2
ON/OFF 5
GND 3
FB 4
IC20
LM
2576
HV
T
R66
10K
1/4
W
1 2 3
CN
13
5267
-03A
HPW
RH
PWR
C4
CE
0.1u1
1
66
77
5 5
4 4
3 3
2 2
IC21
L49
60
+C
6247
0u/5
0V+
C64
2.2u
/50V
C65
CE
2200
pC
66C
E0.
033u
R70
15K
R71
4.7K
R37
18K
R72
4.7K
L4
CL
02B
E18
1
D28
D5S
6M
D4
D1F
L20
U+2
4VM
R67
10K
1/4
W
+MT
RQ
202S
B15
51
D5
D1F
L20
U
3 1
2
Q11
DT
C11
4EK
R74
22K
R75
22K
+24V
Q21
2SB
1551
D6
D1F
L20
U
3 1
2
Q12
DT
C11
4EK
R76
22K
R77
22K
VC
C
C5
CE
0.1u
+C
6722
0u/2
5V
C6
CE
0.1u
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VC
C/C
RO
M
123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN
14
NO
MO
UN
T
VH
3
CS
7
VM
5
U/D
2
VC
C8
INC
1
VL
6G
ND
4
IC22
X93
12W
ST
R73
4.7K
1%
VC
C
/HC
S/H
INC
HU
D
SPW
R
/RD
MO
DE
/CR
OM
/WR
L
A[0
..20]
D[0
..15]
A[0
..20]
D[0
..15]
MPW
R
/WR
L
1234
CN
15
B4P
-VH
34
IC1B
SN74
LS1
4NS
VC
C
CP1
4C
E0.
1u
+41V
2 Electrical Section
17
2
Main Board _ 4/6 Circuit Diagram+M
TR
VC
C
+C
6822
u/63
V
+MT
R
CP1
5C
E0.
1u
VC
C
VC
C25
AL
M3
PHA
5
PHB
23
EN
A A
6
EN
A B
22
VR
EFA
2
VR
EFB
26
CR
4N
C19
VSA
1
RSA 11
RSB 17
PG 13
VSB
27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG
A7
LG
B21
DE
CA
Y24
NC
9
NC
15
NC
16
IC23
MT
D20
05
XPA
XPB
XPH
A
MT
RX
XPH
B
XPA
XPB
XPH
A
MT
RX
XPH
B
+MT
RV
CC
VC
C
R7
10K C
70C
E39
00p
VC
C25
AL
M3
PHA
5
PHB
23
EN
A A
6
EN
A B
22
VR
EFA
2
VR
EFB
26
CR
4N
C19
VSA
1
RSA 11
RSB 17
PG 13
VSB
27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG
A7
LG
B21
DE
CA
Y24
NC
9
NC
15
NC
16
IC24
MT
D20
05
YPA
YPB
YPH
A
YPH
B
YPA
YPB
YPH
A
YPH
B
SOL
+
SOL
-
SOL
+
SOL
-
+24V
MV
CC
VC
C
R8
10K
C71
CE
3900
p
CP1
6C
E0.
1u
VC
C
VC
C25
AL
M3
PHA
5
PHB
23
EN
A A
6
EN
A B
22
VR
EFA
2
VR
EFB
26
CR
4N
C19
VSA
1
RSA 11
RSB 17
PG 13
VSB
27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG
A7
LG
B21
DE
CA
Y24
NC
9
NC
15
NC
16
IC25
MT
D20
05
R16
10K
R82
47K
CD
IR
CPW
R
CD
IR
CPW
R
UD
PHA
UD
PHB
UD
PHA
UD
PHB
UD
A
UD
B
UD
C
UD
D
UD
A
UD
B
UD
C
UD
D
1 2 3 4
CN
16
5267
-04A
+C
77
10u/
63V
1 2
CN
8
5267
-02A
L5
RC
H89
5-18
1K
+24V
MV
CC
CP1
7C
E0.
1u
VC
C
RFP
HA
RFP
HB
RFP
HA
RFP
HB
RFA
RFB
RFC
RFD
RFA
RFB
RFC
RFD
+24V
MV
CC
VC
C
R38
18K
C79
CE
3300
p
CP1
8C
E0.
1u
VC
C
C7
CE
0.1u
R54
1K
C46
CE
1000
p
R55
1K
C47
CE
1000
p
R56
1K C48
CE
1000
p
VC
C
R9
10K C
72C
E39
00p
C73
CE
3900
p
C74
CE
3900
p
R10
4.7K
R11
4.7K
R78
5.6K
R17
10K R
18
10KR
79
5.6K
R57
1K
C49
CE
1000
p
R58
1K C50
CE
1000
p
VC
C
R39
18K
C80
CE
3300
p
VC
C
UD
PHC
UD
PHD
UD
PHC
UD
PHD
D7
D1F
L20
U
+24V
3 21
4 11
+ -
IC26
AB
A10
324A
F
5 67
+ -IC26
B
BA
1032
4AF
VC
C
3 1
2Q
13
DT
C11
4EK
3 1
2Q
14
DT
C11
4EK
CM
OD
EC
MO
DE
FL2
EX
CM
L20
A39
0UFL
3
EX
CM
L20
A39
0UFL
4
EX
CM
L20
A39
0UFL
5
EX
CM
L20
A39
0U
D8
D1F
L20
UD
9
D1F
L20
U
D10
D1F
L20
UD
11
D1F
L20
U
+C
6922
u/63
V
+MT
R
CP1
9C
E0.
1u
VC
C
C75
CE
3900
p
C76
CE
3900
p
R12
4.7K R13
4.7K
R80
6.8K
R19
6.8K
R20
6.8K
R81
6.8K
10 98
+ -
IC26
CB
A10
324A
F
12 1314
+ -IC26
D
BA
1032
4AF
3 1
2Q
15
DT
C11
4EK
3 1
2Q
16
DT
C11
4EK
1 2 3 4
CN
17
5267
-04A
FL6
EX
CM
L20
A39
0UFL
7
EX
CM
L20
A39
0UFL
8
EX
CM
L20
A39
0UFL
9 EX
CM
L20
A39
0U
D12
D1F
L20
UD
13
D1F
L20
U
D14
D1F
L20
UD
15
D1F
L20
U
FL10
EX
CM
L20
A39
0UFL
11
EX
CM
L20
A39
0UFL
12
EX
CM
L20
A39
0UFL
13
EX
CM
L20
A39
0U
D16
D1F
L20
UD
17
D1F
L20
U
D18
D1F
L20
UD
19
D1F
L20
U
FL14
EX
CM
L20
A39
0UFL
15
EX
CM
L20
A39
0UFL
16
EX
CM
L20
A39
0UFL
17
EX
CM
L20
A39
0U
D20
D1F
L20
UD
21
D1F
L20
U
D22
D1F
L20
UD
23
D1F
L20
U
+24V
RFP
HC
RFP
HD
RFP
HC
RFP
HD
R83
1.2
1W
R84
1.2
1W
VC
C15
VC
C28
IN1
27
IN2
26
NC
12
I025
I118
CR
21N
C9
VSA
23
RSA 4
RSB 11
PG
VSB
20
VM
MA
1
VM
MB
14
OU
T1
2
OU
T2
7
OU
T3
8
OU
T4
13
LG
NC
10
IN3
17
NC
3
NC
5
NC
6
IN4
16
NC
19
NC
24
Vr
22
IC27
MT
D20
03F
31
2Q
4D
TA
114E
KA
/UD
PWR
0/U
DPW
R1
/UD
PWR
0/U
DPW
R1
VC
C15
VC
C28
IN1
27
IN2
26
NC
12
I025
I118
CR
21N
C9
VSA
23
RSA 4
RSB 11
PG
VSB
20
VM
MA
1
VM
MB
14
OU
T1
2
OU
T2
7
OU
T3
8
OU
T4
13
LG
NC
10
IN3
17
NC
3
NC
5
NC
6
IN4
16
NC
19
NC
24
Vr
22
IC28
MT
D20
03F
/RFP
WR
0/R
FPW
R1
/RFP
WR
0/R
FPW
R1
/RE
SET
FL18
EX
CM
L20
A39
0UFL
19
EX
CM
L20
A39
0U
D25
D1F
L20
UD
26
D1F
L20
U
R21
3.3K
3 1
2
Q17
DT
C11
4EK
VC
C
MT
RY
MT
RY
R85
1.2
1/2W
R86
R-N
ON R
871.
2 1/
2W
R88
R-N
ON
R59
1K
C51
CE
1000
p
R60
1K C52
CE
1000
p
R89
1.2
1/2W
R90
R-N
ON R
911.
2 1/
2W
R92
R-N
ON
R42
1.2
1WR
431.
2 1W
R44
1.2
1WR
451.
2 1W R46
1.2
1W
R47
1.2
1W
R61
1K
C53
CE
1000
p
R62
1K C54
CE
1000
p
R48
1.2
1WR
491.
2 1W R50
1.2
1W
R51
1.2
1W
1
2 3
Q7
2SK
2796
S
1
2 3
Q8
2SK
2796
S
FAN
FAN
R29
100
R63
1K
VC
C
3 1
2Q
18D
TC
114E
K
HFa
n
R30
100
R64
1K
VC
C
3 1
2Q
19D
TC
114E
K
R93
10K
VC
C
R94
10K
VC
C
R5
3.3K
3 1
2Q
30
DT
C11
4EK
R6
3.3K
3 1
2Q
31
DT
C11
4EK
R36
6.8K
3 1
2Q
32
DT
C11
4EK
R10
3
6.8K
3 1
2Q
33
DT
C11
4EK
1 2 3
CN
9
5267
-03A
2 Electrical Section
18
2
Main Board _ 5/6 Circuit Diagram
R11
110
K
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
RO
RG
SEN
S
C11
CE
22p
VC
C R10
610
K
VC
C
VC
C
R10
5
10K
R10
4
10K
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CN
2
IL-F
PC-2
0ST
-N
HD
0H
D1
HD
2
5 544 6 633 7 722 8 811
RA
19E
XB
S8V
103J
HD
3H
D4
HD
5H
D6
HD
7
C12
CE
22p
LD
13
C13
CE
22p
C14
CE
22p
CP2
4C
E0.
1u
C15
CE
22p
VC
C
VC
C
C16
CE
22p
TE
MP
C17
CE
22p
C18
CE
22p
C19
CE
22p
C20
CE
22p
C21
CE
22p
C22
CE
22p
C23
CE
22p
1 2 3 4 5 6 7 8
CN
4
5301
4-08
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CN
5
5301
4-15
1312
IC1F
SN74
LS1
4NS
DC
K
12
IC1A
SN74
LS1
4NS
/DL
B
LD
12
/DE
B
MO
N
+VH
A0
2A
13
A2
4A
35
A4
6A
57
A6
8A
79
B0
18B
117
B2
16B
315
B4
14B
513
B6
12B
711
E19
DIR
1IC
13
74L
S245
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CN
3
IL-F
PC-2
0ST
-N
SOL
+R
FA
ET
CK
RFB
RFC
/SE
NS
RFD
/SE
NS
RFD
D7
RFC
D6
RFB
D5
RFA
D4
SOL
+
D3
D2
D1
SOL
-
D0
UD
AU
DB
UD
CU
DD
UD
DU
DC
UD
BU
DA
SOL
-
VC
C
55
44
66
33
77
22
88
11
RA
7
EX
BS8
V10
3J
55
44
66
33
77
22
88
11
RA
20
EX
BS8
V10
1J
C43
CE
1000
pC
44C
E10
00p
C45
CE
1000
p
VC
C
PRSE
NS
TE
MP
RE
LE
DR
ET
R
RC
2LE
DR
C2T
RR
C1L
ED
RC
1TR
VC
C
/ET
CC
/RD
/WR
L/W
RH
LD
11
/RE
SET
LD
10/E
TC
C
LD
9
/RD
LD
8
/WR
L
LD
7
/WR
H
LD
6
/RE
SET
LD
5L
D4
VC
C
LD
3L
D2
LD
1
D[0
..15]
LD
0
A[0
..20]
D[0
..15]
A[0
..20]
IN3
GN
D2
OU
T1
IC10
AN
77L
035M
R24
0R26
R-N
ON
VC
C
VC
C
ER
DY
VC
C
CV
SEN
SST
SEN
S
VC
C
VC
C
FL1
BL
M21
A12
1SPT
VC
C
CP2
0C
E0.
1u
VC
C
CP2
1C
E0.
1u
VC
C
CP2
2C
E0.
1u
A1
A2
C56
CE
22p
A3
R32
100
A4
+5
4
GN
D2
OU
T3
NC
1
IC12
SG-8
002D
C 3
2MPT
C
A5
LD
[0..1
3]
A6
LD
[0..1
3]
A7
A8
A9
A10
55
44
66
33
77
22
88
11
RA
21
EX
BS8
V10
1J
VC
C
VD
D1
CK
322
PA0
3
TST
4
PA1
5
PA2
6
VD
D7
PA3
8
PA4
9
PA5
10
PA6
11
PA7
12
ER
DY
13
PA8
14
PA9
15
GN
D16
RT
B17
AE
NB
18
PA10
19
PA11
20C
SB21
RD
B22
WR
B23
HW
R24
VD
D25
GN
D26
DB
1527
DB
1428
DB
1329
DB
1230
DB
1131
DB
1032
DB
933
DB
834
GN
D35
DB
736
DB
637
DB
538
DB
439
DB
340
DB
241
DB
142
DB
043
GN
D44
AB
1045
AB
946
AB
847
AB
748
AB
649
GN
D50
VD
D51
AB
552
AB
453
AB
354
AB
255
AB
156
TSE
I57
VD
D58
PA12
59
PA13
60
PA14
61
PA15
62
GN
D63
PB0
64
PB1
65
PB2
66
PB3
67
TD
I68
TD
O69
TM
S70
TC
K71
PC0
73
PC1
74
GN
D75
VD
D76
PC2
77
TR
ST72
PC3
78
PC4
79
PRIN
T80
ER
R81
MO
N82
DL
B83
DC
K84
DE
B85
GN
D86
VD
D2
87
DD
788
DD
689
DD
590
DD
491
DD
392
DD
293
DD
194
DD
095
GN
D96
XT
197
XT
298
VD
D99
GN
D10
0
IC11
PTC
TS1
101A
PSE
NSF
PSE
NSR
LO
RG
SEN
S
C24
CE
22p
C25
CE
22p
C26
CE
22p
55
44
66
33
77
22
88
11
RA
22
EX
BS8
V10
1J
55
44
66
33
77
22
88
11
RA
25
EX
BS8
V10
1J
C27
CE
22p
55
44
66
33
77
22
88
11
RA
24
EX
BS8
V10
1J
C28
CE
22p
C29
CE
22p
55
44
66
33
77
22
88
11
RA
23
EX
BS8
V10
1J
31
2
Q3
DT
A11
4EK
A
31
2
Q2
DT
A11
4EK
A
31
2
Q1
DT
A11
4EK
A
C30
CE
22p
GR
IDSE
NS
HT
EM
P
R31
270
HT
EM
PR
2810
0
R27
180
+
C55
10u/
16V
R4
10K
VC
C
CP2
3C
E0.
1u
2 Electrical Section
19
2
Main Board _ 6/6 Circuit Diagram
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN
12
IL-F
PC-2
8ST
-N
VC
C
VR
PFV
RPF
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC16
74L
S245
1 2 3 4
8 7 6 5
SW1
KSD
-04
55 4 4
66 3 3
77 2 2
88 1 1
RA
10E
XB
S8V
103J
D0
D1
D2
D3
D4
D5
D6
D7
/KE
Y1
/KE
Y1
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC17
74L
S245
D0
D1
D2
D3
D4
D5
D6
D7
/KE
Y0
/KE
Y0
D[0
..15]
D[0
..15]
55
44
66
33
77
22
88
11
RA
11
EX
BS8
V10
1J
55
44
66
33
77
22
88
11
RA
12
EX
BS8
V10
1J
55
44
66
33
77
22
88
11
RA
13
EX
BS8
V10
1J
C31
CE
22p
C32
CE
22p
C33
CE
22p
C34
CE
22p
C35
CE
22p
C36
CE
22p
C37
CE
22p
C38
CE
22p
C39
CE
22p
C40
CE
22p
C41
CE
22p
C42
CE
22p
55 4 466 3 377 2 288 1 1
RA
14E
XB
S8V
103J
VC
C
1 2 3 4 5
10 9 8 7 6
RA
30
EX
BA
10E
103J
VC
C
VC
C
VC
C
VC
C
B1
5E
4B
23
C1
1
C2
2Q
22
FMA
9
B1
5E
4B
23
C1
1
C2
2Q
23
FMA
9
B1
5E
4B
23
C1
1
C2
2Q
24
FMA
9V
CC
VC
C
VC
C
B1
5E
4B
23
C1
1
C2
2Q
25
FMA
9
B1
5E
4B
23
C1
1
C2
2Q
26
FMA
9
B1
5E
4B
23
C1
1
C2
2Q
27
FMA
9V
CC
LD
0L
D1
LD
2L
D3
LD
4L
D5
LD
6L
D7
LD
8L
D9
LD
10L
D11
LD
[0..1
3]L
D[0
..13]
LD
12
55
44
66
33
77
22
88
11
RA
15
EX
BS8
V33
1J
55
44
66
33
77
22
88
11
RA
16
EX
BS8
V33
1J
R33
180
VC
C
CP2
5C
E0.
1u
VC
C
CP2
6C
E0.
1u
1 2
BZ
1 ME
B-1
2C-5
31
2Q
28D
TA
114E
KA
31
2Q
29D
TB
113E
K
VC
C
LD
13
1 2 3 4 5
10 9 8 7 6
RA
31
EX
BA
10E
103J
VC
C
12345
109876R
A32
EX
BA
10E
103J
VC
C
VC
C
R10
718
0
R10
918
0
R11
018
0
R10
833
0
TX
D0
RX
D0
12345
CN
1
5301
4-05
VC
C
1 2
IC4A
SN74
LS1
4NS
3 4
IC4B
SN74
LS1
4NS
12 13
IC4F
SN74
LS1
4NS
10 11
IC4E
SN74
LS1
4NS
RX
D0
TX
D0
56
IC4C
SN74
LS1
4NS 8
9
IC4D
SN74
LS1
4NS
VC
C
CP2
7C
E0.
1u
2 Electrical Section
20
2
2-3 OTHER CIRCUIT BOARDS
Other Circuit Boards _ 1/2 Circuit DiagramR
1
33
1 2 3 4 5 6 7 8 910 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN
5
5636
4-06
0-B
XE
D14
D1F
L20
U
C1
CE
1000
p
1 2 3 4 5
10 9 8 7 6
RA
1E
XB
A10
E10
3J
55
44
66
33
77
22
88
11
RA
5
EX
BS8
V33
0J
55
44
66
33
77
22
88
11
RA
6
EX
BS8
V33
0J
/CR
D
A1
1
A3
3A
22
A4
4
GN
D5
GN
D6
A5
7
A6
8
A7
9
B1
20
B2
19
B3
18
B4
17
VC
C16
VC
C15
B5
14
B6
13
B7
12
HD
11D
IR10
IC1
SN74
AC
T12
84
A1
1
A3
3A
22
A4
4
GN
D5
GN
D6
A5
7
A6
8
A7
9
B1
20
B2
19
B3
18
B4
17
VC
C16
VC
C15
B5
14
B6
13
B7
12
HD
11D
IR10
IC2
SN74
AC
T12
84
nStr
obe
CD
0C
D1
CD
2C
D3
CD
4C
D5
CD
6C
D7
nAck
hBus
yPE
rror
Sele
ctnF
ault
VC
C
55
44
66
33
77
22
88
11
RA
14
EX
BS8
V33
0J
R2
3.9K
VC
C
CP5
CE
0.1u
VC
C
CP7
CE
0.1u
D[0
..7]
CP8
CE
0.1u
VC
C
55
44
66
33
77
22
88
11
RA
7
EX
BS8
V33
0J
1 2 3 4 5
10 9 8 7 6
RA
8
EX
BA
10E
332J
55
44
66
33
77
22
88
11
RA
9
EX
BS8
V10
2J
/AC
KB
USY
/ST
B
PE SEL
FAU
LT
CD
7C
D6
CD
5C
D4
CD
3C
D2
nAut
oFd
CD
1
nIni
t
CD
0
nSel
ectI
n
D7
VC
C
D6
D5
D4
D3
D2
D1
D0
D0
3Q
02
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
CL
K11
IC7
SN74
LS3
74N
S
Dat
a8D
ata7
Dat
a6D
ata5
Dat
a4D
ata3
Dat
a2D
ata1
A1
A4
A5
A6
D7
D6
D5
D4
D3
D2
D1
D0
VC
C
VC
C
12345
109876R
A13
EX
BA
10E
103J
55
44
66
33
77
22
88
11
RA
12
EX
BS8
V10
3J
VC
C
AB
0A
B1
55
44
66
33
77
22
88
11
RA
11
EX
BS8
V10
3J
AB
2A
B3
AB
4A
B5
AB
6A
B7
AB
8A
B9
AB
10A
B11
AB
12A
B13
AB
14
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
C7
CE
0.1u
+C
1510
0u/1
6V
VC
CV
CC
D7
D6
D5
D4
D3
D2
D1
D0
CP3
NO
NV
CC
/IN
T
VC
C
A6
A0
10
A1
9
A2
8
A3
7
A4
6
A5
5
A6
4
A7
3
A8
25
A9
24
A10
21
A11
23
A12
2
A13
26
A14
1
D0
11
D1
12
D2
13
D3
15
D4
16
D5
17
D6
18
D7
19
OE
22
W27
CE
20
VCC28
Vss14
IC3
NO
N
A5
A4
VC
C
/RST
/WR
/RD
/CS
A6
A5
A4
A1
12345678910111213141516171819202122232425262728
CN
3
IL-F
PC-2
8ST
-N
/USB
0
A1
/CST
AR
D/C
STA
RW
OB
F0
GN
D10
VC
C20
CS
1
RD
2
WR
3
A4
4
A5
5
A6
6
Aut
oFd
7
Sele
ct8
Init
9
CR
D19
CST
AR
W18
CST
AR
D17
USB
016
USB
115
IFIN
T14
IC8 G
AL
16V
8D-1
0LJ
PC-6
00
IBF1
OB
F1IB
F0
D3
D2
D1
D0
1A1
21A
24
1A3
61A
48
2A1
112A
213
2A3
152A
417
1Y1
181Y
216
1Y3
141Y
412
2Y1
92Y
27
2Y3
52Y
43
1G1
2G19
IC6
SN74
LS2
44N
S
D3
D2
D1
D0
AB
15
D1
4Q
12
Q1
3
D2
5Q
27
Q2
6
D3
12Q
310
Q3
11
D4
13Q
415
Q4
14
CL
K9
CL
R1
IC5
SN74
LS1
75N
S
/USB
1
VC
C
P61/
DQ
11
P60/
DQ
02
P57/
WR
3
P56/
RD
4
P55/
A0
5
P54/
S06
P53/
IBF0
7
P52/
OB
F08
CN
Vss
9
RE
SET
10
P51/
Tou
t/XC
out
11
P50/
XC
in12
Vss13
Xin14
Xout15
Vcc16
AV
cc17
LPF
18
AV
ss19
P42/
INT
122
P41/
INT
023
P40/
[ED
MA
]24
P87/
RT
S125
P86/
CT
S126
P85/
UR
XD
127
P84/
UT
XD
128
P37/
[RD
]33
P36/
[WR
]34
P35/
[SY
NC
out]
35
P34/
[SY
SCL
Kou
t]36
P33/
[DM
Aou
t]37
P32
38
P31
39
P30/
[RD
Y]
40
P17/
[AB
15]
41
P16/
[AB
14]
42
P15/
[AB
13]
43
P14/
[AB
12]
44
P13/
[AB
11]
45
P12/
[AB
10]
46
P11/
[AB
9]47
P10/
[AB
8]48
P07/
[AB
7]49
P06/
[AB
6]50
P05/
[AB
5]51
P04/
[AB
4]52
P03/
[AB
3]53
P02/
[AB
2]54
P01/
[AB
1]55
P00/
[AB
0]56
P27/
[DB
7]57
P26/
[DB
6]58
P25/
[DB
5]59
P24/
[DB
4]60
P23/
[DB
3]61
P22/
[DB
2]62
P21/
[DB
1]63
P20/
[DB
0]64
P74/
OB
F165
P73/
IBF1
/HL
DA
66
P72/
S167
P71/
HO
LD
68
P70/
SOF
69
USB
D+
70
USB
D-
71
XC
VR
Pow
er/E
xt.C
ap72
Vss73
Vcc74
P67/
DQ
775
P66/
DQ
676
P65/
DQ
577
P64/
DQ
478
P63/
DQ
379
P62/
DQ
280
USB
C
P44/
CN
TR
120
P43/
CN
TR
021
P83/
RT
S2/S
TX
D29
P82/
CT
S2/S
RX
D30
P81/
UR
XD
2/SC
LK
31
P80/
UT
XD
2/SR
DY
32
IC4
NO
N
AB
0A
B1
AB
2A
B3
AB
4A
B5
AB
6A
B7
AB
8A
B9
AB
10A
B11
AB
12A
B13
AB
14A
B15
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
1 2 3 4 5
10 9 8 7 6
RA
2
NO
N
VC
C
VC
C R7
NO
N
R11
NO
N
X1
NO
N
C8
NO
N
C2
NO
N
C9
NO
N
R3
NO
N
R4
NO
N
R5
NO
N
VC
C1
-Dat
a2
+Dat
a3
Gro
und
4
CA
SE1A
5A
CA
SE1B
5B
CA
SE2A
6A
CA
SE2B
6B
CN
2
NO
NC
10N
ON
C11
NO
N
C3
NO
N
C13
NO
N
R6
NO
N
R8
NO
N
TP1
TP2
VC
C
FL1
NO
N
FL2
N0N
FL3
NO
N
FL4
NO
N
C4
NO
NC
5N
ON
FL5
NO
N
FL6
NO
N
C12
NO
N
+C
14N
ON
C6
NO
N
D0
D1
D2
D3
D4
D5
D6
D7
CP6
CE
0.1u
VC
C
55
44
66
33
77
22
88
11
RA
10
EX
BS8
V10
3J
VC
C
R10
NO
N
R9
NO
N
VC
C
12345
CN
4
NO
N
RX
DT
XD
VC
C
1 2 3 4 5
10 9 8 7 6
RA
4
NO
N
VC
C
1 2 3 4 5
10 9 8 7 6
RA
3
NO
N
CP2
CE
0.1u
VC
C
CP1
CE
0.1u
VC
C
CP9
NO
NC
P4N
ON
VC
CV
CC
I/F
BO
AR
D
NO
MO
UN
T
2 Electrical S
ection
21
2
Oth
er Circu
it Bo
ards _ 2/2 C
ircuit D
iagram
12345678910111213141516171819202122
CN6
52207-2290
123456789
1011121314151617181920
CN9
SLEM20R
123456789
1011121314151617181920
CN8
SLEM20S
TH1
/OE
/R
IN8IN7IN6IN5IN4IN3IN2IN1
MON
VCC3+VH
CLK
12345678910111213141516
CN7
52207-1690
RC2LEDRC2TRRC1LEDRC1TR
UDAUDBUDCUDDRFARFBRFCRFD
RETRRELED
SOL+SOL-
PRSENS
+VH VCC3
12
CN10
53015-02
12
CN11
IL-S-2P-S2L2-EF
VCC3 +VH
C22CE0.1u
C16CE0.1u
+ C2547u/16V
+ C1747u/63V
CARRIAGE BOARD
3
21
84
+
-
V+
V-IC9ABA10393F
R2110K
R2018K
R19100K
C23CE1000p
VCC
VCCVCC
R1612K
R1510K
VCC
C20CE0.1u
C19CE0.1u
5
67+
- IC9BBA10393F
R1410K
R1310K
R12100K
C21CE1000p
VCC
VCC
R1812K
R1710K C24
CE0.1u
VCC
+ C1847u/16V
VCC
SW2
EVQ21305R
SW1
EVQ21305R
SW3
EVQ21305R
SW4
EVQ21305R
SW6
EVQ21305R
SW5
EVQ21305R
SW8
EVQ21305R
SW7
EVQ21305R
D11
SEL6410E TH12E
D10
SEL6410E TH12ED9
SEL6410E TH12E
D8
SEL6410E TH12E
D7
SEL6410E TH12E
D6
SEL6410E TH12E
D5
SEL6410E TH12E
D4
SEL6410E TH12E
D3
SEL6410E TH12E
D2
SEL6410E-TP5D1
SEL6410E-TP5
123456789
10111213141516171819202122232425262728
CN1
IL-FPC-28ST-N
SW10
EVQ21305R
SW9
EVQ21305R
SW11
EVQ21305R
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S1S2S3S4S5S6S7S8S9S10S11
VR1RS20M111J00A
VCC
VCC
D12
SEL6410E-TP5
D13
SEL6410E-TP5
BASE POINT
ALIGN POINT
6
5
4
3
2
1
FRONT COVER
SETUP
BUSY
POWER
DATA CLEAR
BASE POINT
ALIGN POINT
SHEET CUT
CUT TEST
RIGHT
UP
LEFT
DOWN
POWER
DATA CLEAR
HEAD CLEANING
12345
CN13
53014-05
12345
CN12
53014-05
12
CN14
5267-02A
12
CN15
5267-02A
1234
CN16
5267-04A
12
CN17
53015-02
RS1
NRS-70112
CN18
53014-02
TH1
103HT
PANEL BOARD
JUNCTION BOARD
THERMISTOR BOARDPINCH SENS BOARD
2 Electrical Section
22
2
2-4 ELECTRIC MAINTENANCE PART
MAIN BOARD
IC No. Part No. Description Function
IC20 15199112 LM2576HVT Thermal Head Voltage Control IC
IC21 15199237 L4960Voltage Control IC for Absorption Fan, Head Cooling Fan,Solenoid and Thermal Head.
IC23 15189105 MTD2005 Grit Motor Driver IC
IC24 15189105 MTD2005 Carriage Motor Driver IC
IC25 15189105 MTD2005 Solenoid Driver IC
IC27 15189110 MTD2003F Driver IC for moving the Head Up/Down.
IC28 15189110 MTD2003F Driver IC for winding the Ribbon.
Q5 15119115 2SK2796S Cutting Clutch Control IC
Q6 15119115 2SK2796S Print Clutch Control IC
Q7 15119115 2SK2796S Absorption Fan Driver IC
Q8 15119115 2SK2796S Thermal Head Cooling Fan Driver IC
Q20 15129444 2SB1551 Power Control IC for the Grit & Carriage Motors.
Q21 15129444 2SB1551 24V Control IC
INTERFACE BOARD
IC No. Part No. Description Function
IC1 15169146 SN74ACT1284 Interface Buffer
IC2 15169146 SN74ACT1284 Interface Buffer
3 Replacement of Main Parts
23
3
3 Replacement of Main PartsFollowing table describes the necessary adjustment after the replacement of each parts.
3-1 HEAD CARRIAGE _ REPLACEMENT
1 Take off the GUIDE RAIL COVER by removing the 2
screws on both front and rear side.
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
2 Disconnect the 2 flat cables from the CARRIAGE BOARD.
Make sure to unlock the connector before
disconnecting the flat cables.
(Rear View)
GUIDE RAIL COVER
Screw
Replacement Parts Necessary Adjustment
HEAD CARRIAGE 1. Head Voltage & ID Adjustment
2. Head Alignment Adjustment
3. Cartridge Position Adjustment
4. Print/Cut Offset Adjustment
5. Print Length Initialize
Replacement Parts Necessary Adjustment
TOOL CARRIAGE 1. Tool Height Adjustment
2. Tool Pressure Adjustment
3. Print/Cut Offset Adjustment
Replacement Parts Necessary Adjustment
MAIN BOARD 1. Firmware Update
2. Initialize
3. Head Voltage & ID Adjustment
4. Cartridge Position Adjustment
5. Print/Cut Offset Adjustment
6. Tool Pressure Adjustment
7. Grit Calibration
Replacement Parts Necessary Adjustment
WIRE 1. Wire Tension Adjustment
Replacement Parts Necessary Adjustment
CARTRIDGE HOLDER ARM 1. Cartridge Position Adjustment
3 Replacement of Main Parts
24
3
4 Remove the 2 Hexagonal Screws fixing the HEAD
CARRIAGE.
(Cap Screw M3x16BC 2pccs.)
3 Remove the FIXED PLATE.
Screws
5 Remove the HEAD CARRIAGE by pulling it towards the front.
6 Take out the 2 HEAD SLEEVEs from the HEAD
ADAPTER.
HEAD SLEEVE
Screw
HEAD ADAPTER
(Front View)
(Rear View)
FIXED PLATE
(Front View)
3 Replacement of Main Parts
25
3
9 Put the Flat Cables from the new HEAD CARRIAGE
through the holes in the FIXED PLATE.
8 Take off the PLATE HOLDERs by removing the nylon
revets and rewind the Flat cables from the FIXED PLATE.
Nylon Rivet
Put the Flat Cable from the top.
Be careful with the direction of the Flat Cable.
Put the Flat Cable behind the FIXED PLATE
and then to the top side.
7 Remove the HEAD ADAPTER from the HEAD
CARRIAGE by removing the 3 screws.
(Cap Screw M2X6BC 3pcs.)
Screw
FIXED PLATE
(Rear View)
PLATE HOLDER
HEAD ADAPTER
3 Replacement of Main Parts
26
3
Fix the PLATE HOLDER with Nylon Rivet.
Put the Flat Cable from the
bottom to the top.
Align the Flat Cables to the white line printed on the
FIXED PLATE.
Turn over the FIXED PLATE
FIXED PLATE
Nylon RivetFIXED PLATE
PLATE HOLDER
White Line
Flat Cable
3 Replacement of Main Parts
27
3Put the Female side of the rivet first and then the male side.
Turn over the FIXED PLATE to the front and put the Flat
Cables as shown in the above figure.
10
11
Fix the HEAD ADAPTER on the new HEAD CARRIAGE.
(Cap Screw M2X6BC 3pcs)
Put the HEAD SLEEVE into the holes of the HEAD
ADAPTER by matching its direction to the sticker on top of
the HEAD CARRIAGE.
Make sure to put the HEAD SLEEVE into the holes of the
HEAD ADAPER by matching its direction when seeing the
HEAD CARRIAGE from the front.
One corner of the HEAD SLEEVE is cut.
ScrewHEAD ADAPTER
HEAD SLEEVE
(Rear View)
(Rear View)
Flat Cable
HEAD ADAPTER
3 Replacement of Main Parts
28
3
14
Screw
Fix the FIXED PLATE.
(W Sems M3X6BC 2pcs)
Tighten up the 2 scerws fixing the HEAD CARRIAGE.
(Cap Screw M3X16BC 2pcs.)
Screw
13
12 Fix the HEAD CARRIAGE to the CARRIAGE BASE.
There are 4 patterns in the directions of the HEAD SLEEVE
as described below.
Make sure to put the HEAD SLEEVE into the HEAD
ADAPTER so that the direction matches the sticker put on
top of the HEAD CARRIAGE when you see it from the
front.
431 2
CARRIAGE BASE
(Front View)
Make sure that the direction of the HEAD SLEEVE matches
the sticker on the HEAD CARRIAGE when you seeing it from
the front.
SIMPLE DIAGRAM of CARRIAGE BASE
HEAD SLEEVE
FIXED PLATE
3 Replacement of Main Parts
29
3
Perform the following adjustments.
1. Head Voltage & ID Adjustment
2. Head Alignment Adjustment
3. Cartridge Position Adjustment
4. Print/Cut Offset Adjustment
5. Print Length Initialize
16
15
Make sure to lock up the connectors.
Connect the 2 Flat Cables to the CARRIAGE BOARD.
3 Replacement of Main Parts
30
3
3-2 TOOL CARRIAGE _ REPLACEMENT
1
2
3
4
Disconnect the SOLENOID WIRE.
Remove the TOOL CARRIAGE.
(Cap Screw M3X6BC 2pcs.)
Put on the new TOOL CARRIAGE and perform the
following adjustments in order.
(Cap Screw M3X6BC 2pcs.)
1. Tool Height Adjustment
2. Tool Pressure Adjustment
3. Print/Cut Offset Adjustment
SOLENOID WIRE
Screw
Screw
Take off the GUIDE RAIL COVER by removing the 2
screws on both front and rear side.
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
(Rear View)
GUIDE RAIL COVER
Screw
3 Replacement of Main Parts
31
3
3-3 PLATEN DAMPER _ REPLACEMENT
1 Remove the SHEET LOADING LEVER and then take off
the LEFT SIDE COVER.
SHEET LOADING LEVER
(Cap Screw with Washer M3x8 2pcs.)
LEFT SIDE COVER
(Bind Head M3x8C 3pcs.)
(Rear View)
2 Remove the PAD, CLEANING PAD and the PLATEN PAD
in order.
3 Use the screw attached to the new PLATEN DAMPER to
remove the PIN CAM.
PIN CAM(LEFT SIDE OF PLATEN DAMPER)
4 Remove the PLATEN DAMPER by sliding it out to the left.
PAD
CLEANING
PAD
PLATEN PAD
LEFT SIDE COVER
Screw
3 screws are attached to the PLATEN DAMPER.
3 Replacement of Main Parts
32
3
5 Put the new PLATEN DAMPER from the left side.
6 Put the PIN CAM using the screw included in the new
PLATEN DAMPER.
Make sure to remove the screw after putting the PIN CAM
on the BED.
Put the PLATEN PAD, CLEANING PAD and PAD on the
BED in order.7
Put on the LEFT SIDE COVER and then the SHEET
LOADING LEVER.
SHEET LOADING LEVER
(Cap Screw with Washer M3x8 2pcs.)
LEFT SIDE COVER
(Bind Head M3x8C 3pcs.)
8
PIN CAM(LEFT SIDE OF PLATEN DAMPER)
PAD
CLEANING
PAD
PLATTEN PAD
(Rear View)
LEFT SIDE COVER
Screw
Make sure to clean the BED with alcohol before putting
the new PLATEN DAMPER.
3 Replacement of Main Parts
33
3
3-4 MAIN BOARD _ REPLACEMENT
2 Remove the FRONT APRON.
(Top : Bind Head M3x6BC 2pcs.)
(Bottom : W Sems M3x6BC 2pcs.)
3
4
Disconnect all the Cables and Wires from the MAIN
BOARD.
1
(Rear View)
GUIDE RAIL
COVER
Screw
Turn off the SUB POWER SW and then the MAIN POWER
SW.
Take off the GUIDE RAIL COVER and the REAR APROM.
REAR APRON
(Top : Bind Head M3x6BC 2pcs.)
(Bottom : W Sems M3x6BC 2pcs.)
GUIDE RAIL COVER
(Rear : W Sems M3x8BC 2pcs.)
(Front : W Sems M3x8BC, Bush 3x3.5 2pcs. each)
REAR APRON
(Front View)FRONT APRON Screw
Screw
Remove the MAIN BOARD and replace it with a new one.
(W Sems M3x6BC 2pcs.)
Screw
(Top View)
3 Replacement of Main Parts
34
3
6 Connect all the Cables and Wires to the MAIN BOARD.
CN16 : Red CN17 : White
(Top View)
7 Perform the following adjustments.
1. Install the Firmware
2. Initialize
3. Head Voltage & ID Adjustment
4. Cartridge Position Adjustment
5. Print System Report for checking the Head Voltage and ID Number of the HEAD CARRIAGE.
6. Print / Cut Offset Adjustment
7. Tool Pressure Adjustment
8. Grit Calibration
3 Replacement of Main Parts
35
3
1
3-5 CARRIAGE MOTOR _ REPLACEMENT
2
3 Disconnect the CARRIAGE MOTOR WIRE (white
connector) from the MAIN BOARD.
4
CARRIAGE MOTOR WIRE (white)
Unhook the SPRING and remove the CARRIAGE MOTOR.
(M3X6C 2pcs)
SPRING
Screw
(Rear View)
Take off the REAR COVER and the REAR APRON.
REAR COVER
(W Sems M3X6BC 4pcs.)
REAR APRON
(Top : Bind Head M3x6BC 2pcs.)
(Bottom : W Sems M3x6BC 2pcs.)
REAR APRONREAR COVER
(Rear View)
GUIDE RAIL
COVER
Screw
SCREW
(Front View of the MAIN BOARD)
Take off the GUIDE RAIL COVER by removing the 2
screws on both front and rear side.
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
3 Replacement of Main Parts
36
3
5 Fix the new CARRIAGE MOTOR temporally and put on the
SPRING.
Check the backlash and then tighten up the screws in order.
(M3X6C 2pcs.)
6 Connect the CARRIAGE MOTOR WIRE (white connector)
to the MAIN BOARD.
Make sure that the WIRE doesn't make contact with the
HEAT SINK.
7
8
SPRING
Screw
CARRIAGE MOTOR WIRE (white) HEAT SINK
12
(Rear View)
Fix the REAR APRON and the REAR COVER.
REAR COVER
(W Sems M3X6BC 4pcs.)
REAR APRON
(Top : Bind Head M3x6BC 2pcs.)
(Bottom : W Sems M3x6BC 2pcs.)
REAR APRONREAR COVER
Screw
(Rear View)
GUIDE RAIL COVER
Screw
Fix the GUIDE RAIL COVER.
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
3 Replacement of Main Parts
37
3
Disconnect the GRIT MOTOR WIRE (red connector) from
the MAIN BOARD.
3-6 GRIT MOTOR _ REPLACEMENT
Take off the RIGHT SIDE COVER and PANEL COVER.
Make sure to disconnect the PANEL CABLE when
removing the PANEL COVER.
RIGHT SIDE COVER
(Bind Head M3x8C 3pcs.)
PANEL COVER
(W Sems M3x6BC 4pcs.)
1
2
3
4
GRIT MOTOR CABLE (red connector)
RIGHT SIDE COVER
PANEL COVER
Screw
Take off the REAR COVER and the REAR APRON.
REAR COVER
(W Sems M3X6BC 4pcs.)
REAR APRON
(Top : Bind Head M3x6BC 2pcs.)
(Bottom : W Sems M3x6BC 2pcs.)
GUIDE RAIL COVERTake off the GUIDE RAIL COVER by removing the 2
screws on both front and rear side.
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
(Rear View)Screw
(Rear View)
REAR APRONREAR COVER
Screw
(Rear View)
3 Replacement of Main Parts
38
3
5
6
7
Remove the 2 screws fixing the GRIT MOTOR.
(M3x6C 2pcs.)
IDLE GEAR has to be removed in order to take out the GRIT
MOTOR.
Remove 1 screw fixing the INDLE GEAR STAY.
(W Sems M4x8C 1pce.)
8
Screw
Loosen the 2 screws for the IDLE GEAR PLATE BASE.
(M3x6C 2pcs.)
SCREW
Screw
Unhook the SPRING on the right side of the machine.
(Right Side View)
SPRING
(Right Side View)
(Right Side View)
(Right Front View)
3 Replacement of Main Parts
39
3
Pull the IDLE GEAR PLATE BASE towards the front and
tighten up the 2 screws.
(M3x6C 2pcs.)
9
10
11
Remove the IDLE GEAR STAY.
(W Sems M4x8Cr 1pce)
12
Fix the new GRIT MOTOR temporally with 2 screws.
(M3X6C 2pcs.)
Make sure that the gears mesh well.Screw
Screw
IDLE GEAR
Hook up the SPRING.
Then, tighten up the 2 screws in the order shown in the right
figure.
SPRING
(Right Front View)
(Right Front View)
(Right Side View)
(Right Side View)
IDLE GEAR PLATE BASE
12
3 Replacement of Main Parts
40
3
13
14
15 Fix the another side of the IDLE GEAR STAY.
(W Sems M4x8C 1pce.)
16
Fix the IDLE GEAR STAY by pushing it against the BED.
(W Sems M4x8C 1pce.)
Loosen the 2 screws shown in the figure to mesh the
MOTOR GEAR and IDLE GEAR and tighten them up again.
(M3x6C 2pcs.)
Screw
Screw
Screw
Connect the GRIT MOTOR WIRE (red connector) to the
MAIN BOARD.
Make sure that the GRIT MOTOR WIRE
doesn't make contact with the HEAD SINK.
GRIT MOTOR WIRE (red connector)
Heat Sink
(Right Side View)
(Right Front View)
(Right Side View)
IDLE GEAR STAY
BED
3 Replacement of Main Parts
41
3
17
18
19
Connect the PANEL CABLE and fix the PANEL COVER
and the RIGHT SIDE COVER.
RIGHT SIDE COVER
(Bind Head M3x8BC 3pcs.)
PANEL COVER
(W Sems M3x6BC 4pcs.)
(Front View)
RIGHT SIDE
COVER
PANEL COVER
Screw
(Rear View)
Fix the REAR APRON and the REAR COVER.
REAR COVER
(W Sems M3x6BC 4pcs.)
REAR APRON
(Top : Bind Head M3x6BC 2pcs.)
(Bottom : W Sems M3x6BC 2pcs.)
REAR APRONREAR COVER
Screw
(Rear View)
GUIDE RAIL COVER
Screw
Fix the GUIDE RAIL COVER.
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
Blue Line on the PANEL CABLE should face
upwards.
3 Replacement of Main Parts
42
3
3-7 WIRE _ REPLACEMENT
1
2
3
4
Loosen the screw fixing the IDLE PULLEY STAY.
(Cap Screw M3x6C 1pce.)
Screw (Top Left View)
Loosen the screw used for adjusting the WIRE TENSION.
(Cap Screw M4x15BC 1pce.)
(Left Side View)
Screw
RIGHT SIDE COVER
LEFT SIDE COVER
(Front View)
Remove the RIGHT SIDE COVER.
(Bind Head M3x8C 3pcs.)
(Rear View)
GUIDE RAIL COVER
Screw
Remove the GUIDE RAIL COVER, SHEET LOADING
LEVER and the RIGHT SIDE COVER.
GUIDE RAIL COVER
(Rear : W Sems M3x8BC 2pcs.)
(Front : W Sems M3x8BC, Bush 3x3.5 2pcs.)
LEFT SIDE COVER
(Bind M3x8C 3pcs.)
SHEET LOADING LEVER
(Cap Screw with Washer M3x8 2pcs.)
Screw
3 Replacement of Main Parts
43
3
Remove the 3 screws fixing the Y MOTOR BASE.
(W Sems M3x6BC 3pcs.)
Screw
(Right Front View)
6
Unhook the WIRE from the DRUM.5
7
8
Remove the PANEL COVER.
Make sure to disconnect the PANEL CABLE connected to
the PANEL BOARD.
WIRE
(Front View)
Disconnect the RIGHT LIMIT SW WIRE and remove the
INNER COVER.
(Top : W Sems M3x6BC 2pcs.)
(Bottom : WSems M4x8C 1pce.)
SCREWINNER COVER
PANEL COVER
RIGHT LIMIT
SW WIRE
3 Replacement of Main Parts
44
3
9
10
11
12
Remove the DRIVE PULLEY from the Y MOTOR BASE.
(W Sems M4x8BC 1pce.)
Unhook the WIRE TIP from the DRUM.
(W Sems M3x12BC 4pcs.)
Hook up the new WIRE on the DRUM.
(W Sems M3x12BC 4pcs.)
Screw
Remove the Y MOTOR BASE SUPPORT.
(W Sems M3x6BC 1pce.)
ScrewWIRE
ScrewWIRE
Y MOTOR BASE
(Right Rear View)
(Right Rear View)
Y MOTOR BASE
Y MOTOR BASE
SUPPORT
3 Replacement of Main Parts
45
3
13
Fix the Y MOTOR BASE with 3 screws at the front side of
the machine.
(W Sems M3x6BC 3pcs.)
14
15
16
Fix the DRIVE PULLEY to the Y MOTOR BASE.
(W Sems M4x8BC 1pce.)
Fix the Y MOTOR BASE SUPPORT.
(W Sems M3x6BC 1pce.)
Y MOTOR BASE
Screw
Screw
Fix the INNER COVER and connect the RIGHT LIMIT SW
WIRE.
(Top : W Sems M3x6BC 2pcs.)
(Bottom : W Sems M4x8C 1pce.)
ScrewINNER COVER
(Right Rear View)
(Right Rear View)
Make sure that
the GEARs mesh
well.
Make sure that the GEARs mesh well.
Y MOTOR BASE
Y MOTOR
BASE
SUPPORT
RIGHT LIMIT
SW WIRE
(Right Front View)
3 Replacement of Main Parts
46
3
17
Turn the GEAR with your hand and adjust the WIRE to be at
the center of the DRUM at 6 turns from the top.
18
Fix the CARRIAGE BASE on the WIRE at the center of the
GUIDE RAIL.
Make sure that the WIRE is secured by the teeth washer.
(W Sems M4x8C 1pce. / Teeth Washer M4C 1pce.)
19
20
Wind the WIRE around the DRUM and the IDLE PULLEY.
WIRE
DRUM
WIRE
GEAR
WIRECARRIAGE BASE
Blue line on the PANEL CABLE should face upwards.
Connect the PANEL CABLE to the PANEL BOARD and fix
the PANEL COVER.
(W Sems M3x6BC 4pcs.)
(Front View)
PANEL COVER
3 Replacement of Main Parts
47
3
21
Adjust the WIRE TENSION.
Move the HEAD CARRIAGE several times in a whole width
of the machine to remove the slack in the WIRE.
HEAD CARRIAGE
GUIDE RAIL
22
3 Replacement of Main Parts
48
3
Disconnect the PANEL CABLE from the PANEL BOARD
and remove the PANEL COVER.
(W Sems M3x6BC 4pcs.)
Disconnect the SOLENOID WIRE and remove TOOL
CARRIAGE.
(W Sems M3x6BC 2pcs.)
Fix the INNER COVER and connect the RIGHT LIMIT SW
WIRE.
(Top : W Sems M3x6BC 2pcs.)
(Bottom : W Sems M4x8C 1pce.)
Screw
SOLENOID WIRE
(Front View)
3-8 LM GUIDE _ REPLACEMENT
1
2
3
4
PANEL COVER
Remove the GUIDE RAIL COVER, SHEET LOADING
LEVER and the RIGHT SIDE COVER.
GUIDE RAIL COVER
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
SHEET LOADING LEVER
(Cap Screw with Washer M3x8 2pcs.)
RIGHT SIDE COVER
(Bind Head M3x8C 3pcs.)(Rear View)
GUIDE RAIL COVER
Screw
RIGHT SIDE COVER
ScrewINNER COVER
RIGHT LIMIT
SW WIRE
3 Replacement of Main Parts
49
3
5
7
6
Remove the HEAD CARRIAGE.
Disconnect the wire and the cable and remove the
CARRIAGE BOARD.
(W Sems M3x6BC 2pcs.)
Screw
WIRE
Remove the CARRIAGE BASE.
(W Sems M3x6BC 4pcs. / W Sems M4x8C 1pce.)
Screw
CABLE
8 Replace the LM GUIDE with a new one and fix it temporally
with the 11 screws.
(Cap Screw M2.6x6BC 11pcs.)
LM GUIDE
3 Replacement of Main Parts
50
3
Remove the PINs.
Fix the PINCH ROLLER SENSOR BOARD to the
CARRIAGE BASE.
(W Sems M4x8C 1pce.)
PINCH ROLLER SENSOR BOARD
CARRIAGE BASEFix it with this screw.
Align it to these projections.
Put the 2 PINs to the left end, right end and the center of the
GUIDE RAIL.
Tighten up the screws fixing the LM GUIDE by pushing it
towards the PIN.
9
10
11
12
New LM GUIDE comes with 3 PINs.
PIN
PIN
3 Replacement of Main Parts
51
3ScrewCARRIAGE BASE
Fix the CARRIAGE BASE with the 4 screws.
(W Sems M3x6BC 4pcs.)
Screw
Fix the CARRIAGE BOARD and connect the wires and
cables.
(W Sems M3x6BC 2pcs.)
(TOP VIEW)
Align the projections on the CARRIAGE BASE on top of
the LM BLOCKs.
Tighten up the 4 screws fixing the CARRIAGE BASE by
aligning the projections on the back side of the CARRIAGE
BASE on top of the LM BLOCKs.
Screw
PINCH
ROLLER
SENSOR
WIRE
13
3 Replacement of Main Parts
52
3
16
17
Fix the TOOL CARRIAGE and connect the SOLENOID
WIRE.
(Cap Screw M3x6BC 2pcs.)
15
Screw
SOLENOID WIRE
Connect the RIGHT LIMIT SW WIRE and fix the INNER
COVER.
(Top : W Sems M3x6BC 2pcs.)
(Bottom : W Sems M4x8C 1pce.)
Blue line on the PANEL CABLE should face upwards.
Connect the PANEL CABLE to the PANEL BOARD and fix
the PANEL COVER.
(W Sems M3x6BC 4pcs.)
(Front View)
PANEL COVER
14 Fix the HEAD CARRIAGE.
ScrewINNER COVER
RIGHT LIMIT
SW WIRE
3 Replacement of Main Parts
53
3
Adjust the position of the LEFT STOPPER so that the
clearace between the LEFT FRAME and the STOPPER will
be 1.5mm.
LEFT STOPPER
LEFT FRAME
18
19
20
Make sure that the Sheet Cutter moves down by making
contact with the PLATE when moving the HEAD
CARRIAGE all the way to the left end by hand.
SHEET CUTTER should move down.
LEFT SIDE COVER
(Rear View)
GUIDE RAIL COVER
Screw
Fix the SHEET LOADING LEVER, the RIGHT SIDE
COVER and the GUIDE RAIL COVER.
GUIDE RAIL COVER
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
SHEET LOADING LEVER
(Cap Screw with Washer M3x8 2pcs.)
RIGHT SIDE COVER
(Bind Head M3x8C 3pcs.)
3 Replacement of Main Parts
54
3
3-9 CARTRIDGE HOLDER ARM _ REPLACEMENT
1
3 Take off the FRONT COVER BASE and remove the
CARTRIDGE HOLDER.
(W Sems M3x6BC)
4 Open the LEFT and RIGHT ARMs and remove the
CARTRIDGE PLATE and the RIBBON LEVER.
CARTRIDGE HOLDER
SCREW FRONT COVER BASE
LEFT ARM
CARTRIDGE PLATE
RIBBON LEVER RIGHT ARM
2
(Front View)
Remove the COVER.
(W Sems M3x6 BC 3pcs.)
FRONT COVER
(Rear View)
GUIDE RAIL COVER
Screw
Screw
Take off the GUIDE RAIL COVER by removing the 2
screws on both front and rear side.
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
3 Replacement of Main Parts
55
3
5 Pull out the PIN and remove the ARM and the SPRING.
SPRING
PIN
6 Replace the ARM to the new one.
7 Hook up the SPRING on the ARM and the HOLDER BASE.
1. Direction of the ARM is different between left
and right.
2. The way of fixing the ARM and the SPRING is
different between left and right. HOLDER BASE
[LEFT SIDE]
[RIGHT SIDE]
ARM
(Left Arm)
SPRING
ARM
PIN
PIN
ARM
SPRING
HOLDER BASE
[LEFT SIDE]
SPRING
3 Replacement of Main Parts
56
3
9
10
8 Put back on the CARTRIDGE PLATE and the RIBBON
LEVER.CARTRIDGE PLATE
RIBBON LEVER
Put the CARTRIDGE HOLDER on the FRONT COVER
BASE.
[RIGHT SIDE]
Fix the CARTRIDGE HOLDER to the FRONT COVER with 2
screws.
(W Sems M3x6BC 2pcs.)
CARTRIDGE HOLDER
Screw
FRONT COVER BASE
CARTRIDGE HOLDER
SPRING
3 Replacement of Main Parts
57
3
Adjust the cartridge position.
Make sure that the CARTRIDGE HOLDER BASE fits in the
2 windows of the FRONT COVER BASE.
11
3 Replacement of Main Parts
58
3
3-10 CLUTCH ASSEMBLY (PRINT SIDE) _ REPLACEMENT
1
2
3
4
Cut the insulock tie securing the CLUTCH WIRE and
disconnect it from the JUNCTION BOARD.
INSULOCK TIE
Remove the CLUTCH by loosening the 2 screws.
(Set Screw M3x6BC WP 2pcs.)
Screw
CLUTCH
Screw
Remove the COLLAR and the CLUTCH PLATE.
(Bind Head M2.6x6BC 3pcs.) COLLAR
CLUTCH PLATE
JUNCTION BOARD
CLUTCH WIRE
Remove the RIGHT SIDE COVER.
(Bind Head M3x8C 3pcs.)
(Rear View)
RIGHT SIDE COVER
Screw
(Right Side View)
(Right Side View)
(Right Side View)
3 Replacement of Main Parts
59
3
5
6
7
8
Put on the new COLLAR and the CLUTCH PLATE.
COLLAR
Fix the COLLAR and the CLUTCH PLATE with 3 screws.
(Bind Head M2.6x6BC 3pcs.)
Insert the CLUTCH all the way to the end and tighten up
the 2 SCREWs.
(Set Screw M3x6BC WP 2pcs.)
Connect the CLUTCH WIRE to the JUNCTION BOARD
and secure it with the insulock tie.
CLUTCH PLATE
Screw
CLUTCH
SCREW
COLLAR
CLUTCH PLATE
JUNCTION BOARD
CLUTCH WIRE
(Right Side View)
(Right Side View)
(Right Side View)
Insulock Tie
Make sure that the COLLAR and the CLUTCH PLATE
don't make contact to each other. Grit Roller could be
locked.
3 Replacement of Main Parts
60
3
9 Fix the RIGHT SIDE COVER.
(Bind Head M3x8C 3pcs.)
(Front View)
RIGHT SIDE COVER
Screw
3 Replacement of Main Parts
61
3
3-11 PINCH ROLLER ASSEMBLY _ REPLACEMENT
1
2
3
4 Unhook the PINCH ROLLER SPRING and remove the
SHAFT PLATE.
(Cap Screw M3x8SW 2pcs.)
SPRINGScrew
SHAFT PLATE
(Left Side View)
RIGHT SIDE COVER
LEFT SIDE COVER
(Front View)
Remove the RIGHT SIDE COVER.
(Bind Head M3x8C 3pcs.)
(Rear View)
GUIDE RAIL COVER
Screw
Screw
(Rear View)
Remove the REAR COVER.
(W Sems M3x6BC 4pcs.)
REAR COVER
Screw
Remove the GUIDE RAIL COVER, SHEET LOADING
LEVER and the RIGHT SIDE COVER.
GUIDE RAIL COVER
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
SHEET LOADING LEVER
(Cap Screw with Washer M3x8 2pcs.)
RIGHT SIDE COVER
(Bind Head M3x8C 3pcs.)
3 Replacement of Main Parts
62
3
Remove 1 PINCH ROLLER STOPPER and replace the
PINCH ROLLER ASSEMBLY with a new one.
PINCH ROLLER ASSEMBLY
PINCH ROLLER STOPPER
5
6 Remove the E RING and the BUSH from the left end of the
PINCH ROLLER SHAFT.
7
8
Remove the PINCH ROLLER SHAFT from the rear side of
the machine.
BUSH
PINCH ROLLER SHAFT
Remove the E RING from the right end of the PINCH
ROLLER SHAFT.
E RING (Rear Left View)
(Front Left View)
E RING
(Rear View)
3 Replacement of Main Parts
63
3
9
10
11
Put on the PINCH ROLLER SHAFT from the rear side of the
machine.
12
PINCH ROLLER SHAFT
Fix the E RING at the right end of the PINCH ROLLER
SHAFT.
PINCH ROLLER ASSEMBLY
Red mark on the
PINCH ROLLER
should face outside.
Be careful with the position of the MAGENT and also the
direction of the PINCH ROLLER.
Fix the E RING and the BUSH at the left end of the PINCH
ROLLER SHAFT.
BUSH
(Left Side View)
E RING
E RING (Rear Left View)
(Rear View)
MAGNET
3 Replacement of Main Parts
64
3
13
14
15
Put on the PINCH ROLLER STOPPER as shown in the right
figure. PINCH ROLLER STOPPER
LEFT END GRIT ROLLER RIGHT END GRIT ROLLER
Fix the PINCH ROLLER SHAFT to the SHAFT PLATE and
hook up the SPRING.
(Cap Screw M3x8SW 2pcs.)
Screw
SHAFT PLATE
SPRING
Fix the RIGHT SIDE COVER.
(Bind Head M3x8C 3pcs.)
16
(Rear View)
Fix the RIGHT SIDE COVER.
(W Sems M3x6BC 4pcs.)
REAR COVER
Screw
(Left Side View)
PINCH ROLLER STOPPER
(Front View)
RIGHT SIDE COVER
Screw
3 Replacement of Main Parts
65
3
17RIGHT SIDE COVER
(Rear View)
GUIDE RAIL COVER
Screw
Fix the SHEET LOADING LEVER, the RIGHT SIDE
COVER and the GUIDE RAIL COVER.
GUIDE RAIL COVER
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
SHEET LOADING LEVER
(Cap Screw with Washer M3x8 2pcs.)
RIGHT SIDE COVER
(Bind Head M3x8C 3pcs.)
66
4 Adjustments
4
4 Adjustments4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-002
Tool Name TENSION GAUGE 3N (300gf)
TOOL PRESSURE ADJUSTMENT
Purpose
Tool No. ST-006
Tool Name WHITE DUMMY PEN
TOOL HEIGHT ADJUSTMENT
Purpose TOOL PRESSURE ADJUSTMENT
Tool No. ST-011
Tool Name TENSION METER
WIRE TENSION ADJUSTMENT
Purpose
Tool No. ST-012
Tool Name DIAL TENSION METER DTN-50 0.5N (50gf)
TOOL PRESSURE ADJUSTMENT
Purpose
Tool No. ST-042
Tool Name SCREWDRIVER,HEAD ALIGNMENT
HEAD ALIGNMENT ADJUSTMENT
Purpose
67
4 Adjustments
4
4-2 Service Mode4-2-1 Sensor Check / Motor Check
1 Turn on the SUB POWER SW while pressing the [ ], [ ]
and [ ] keys to enter the SERVICE MODE.
2 Raise the SHEET LOADING LEVER and press the [CUT
TEST] key to enter the SENSOR CHECK MODE.
HEAD CARRIAGE moves up and down and the [HOLDER
3] LED lights up.
3 [BASE POINT] LED lights up when the FRONT PAPER
SENSOR is covered.
4 [ALIGN POINT] LED lights up when the REAR PAPER
SENSOR is covered.
68
4 Adjustments
4
5 [FRONT COVER] LED lights up when the FRONT COVER
is closed.
6 [BUSY] LED lights up when the HEAD CARRIAGE is
moved to the right end to cover the RIGHT LIMIT SENSOR.
7 [HOLDER 3] LED becomes OFF when the SHEET
LOADING LEVER is lowered.
8 [HOLDER 2] LED lights up when the HEAD CARRIAGE is
moved to cover the LEFT LIMIT SENSOR.
69
4 Adjustments
4
9 [HOLDER 5] and [HOLDER 6] LEDs light up when the
used Ribbon Cartridge is installed on the HEAD
CARRIAGE for checking the RIBBON END SENSOR and
the RIBBON CARTRIDGE SENSOR 1.
10 Press the [ ] key to move the used Ribbn Cartridge installed
on the HEAD CARRIAGE forward to check the RIBBON
CARTRIDGE SENSOR 2.
[SET UP] LED lights up.
Press the [ ] key again to move back the Ribbon Cartridge.
11 Turn the GRIT ROLLER with your hand to check the GRIT
ROLLER POSITION SENSOR.
[HOLDER 4] LED lights up when the sensor detects the
origin of the GRIT ROLLER.
12 Move the HEAD CARRIAGE to be on the both PINCH
ROLLERs to check the PINCH ROLLER SENSOR.
[HOLDER 1] LED lights up when the PINCH ROLLER
SENSOR comes above the PINCH ROLLER ASSEMBLY.
70
4 Adjustments
4
13 Press the [BASE POINT] key and make sure that the
CLUTCH is connected to the CUTTING GEAR.
14 Press the [ALIGN POINT] key and make sure that the
CLUTCH is connected to the PRINTING GEAR.
15 Press the [SHEET CUT] key to check that the HEAD
COOLING FAN rotates.
16 Press the [CUT TEST] key to check that the ABSORPTION
FAN rotates.
71
4 Adjustments
4
17 Press the [ ] key to check that the GRIT ROLLER rotates.
19
20
18 Press the [ ] key to check the HEAD CARRIAGE move
properly.
When the [ ] key is pressed once, the HEAD CARRIAGE
moves to the left and when the [ ] key is pressed again, it
moves to the right.
Press the [ ] to check that the CARTRIDGE HOLDER on
the HEAD CARRIAGE is functioning.
CARTRIDGE HOLDER on the HEAD CARRIAGE moves
every time when the [ ] key is pressed.
Press the [ ] key to check that the HEAD moves up and
down.
HEAD moves up or down every time when the [ ] key is
pressed.
72
4 Adjustments
4
21 Press the [DATA CLEAR] key to check that the TOOL
CARRIAGE moves up and down.
TOOL CARRIAGE moves up or down every time when the
[DATA CLEAR] key is pressed.
22 Press the [HEAD CLEANING] key to finish the SENSOR
CHECK MODE.
73
4 Adjustments
4
4-2-2 PANEL KEY CHECK
1 Turn on the SUB POWER SW while pressing the [ ], [ ]
and [ ] keys to enter the SERVICE MODE.
2
Press the [PANEL] keys in order shown in the right figure.
[BUSY] LED blinks ever time the key is pressed.
PANEL KEY is completed when the [CUT TEST] key is
pressed.
[DATA CLEAR] and [ALIGN POINT] LEDs light up.
3
1 2
3 4 5
6 7 8 9
1011
4
Press the [ ] key to enter the PANEL KEY CHECK MODE.
Only the [HOLDER 3] LED lights up.
Press the [HEAD CLEANING] key to finish the PANEL
KEY CHECK MODE.
When the keys are not pressed in the correct order, [DATA
CLEAR] and [ALIGN POINT] LEDs start blinking.
Press the [HEAD CLEANING] key once and continue from
2 .
74
4 Adjustments
4
4-2-3 EEPROM CHECK
1
2
4
3
Turn on the SUB POWER SW while pressing the [ ], [ ]
and [ ] keys to enter the SERVICE MODE.
Press the [ ] key to enter the EEPROM CHECK MODE.
Only the [HOLDER 2] LED lights up and the [BUSY] LED
blink while checking.
When the EEPROM is OK, [DATA CLEAR] and [ALIGN
POINT] LEDs light up.
When NG, [DATA CLEAR] and [ALIGN POINT] LEDs
light up.
Press the [HEAD CLEANING] key to finish the EEPROM
CHECK MODE.
75
4 Adjustments
4
4-2-4 LED/BUZZER CHECK
1
2
3
Turn on the SUB POWER SW while pressing the [ ], [ ]
and [ ] keys to enter the SERVICE MODE.
Press the [ ] key to enter the LED/BUZZER CHECK
MODE.
All LEDs start blinking and buzzer starts beeping.
Press the [HEAD CLEANING] key to finish the LED/
BUZZER CHECK MODE.
76
4 Adjustments
4
1
2
4-2-5 AGING MODE
3
Take off the BLADE HOLDER from the TOOL
CARRIAGE.
Turn on the SUB POWER SW while pressing the [ ], [ ]
and [ ] keys to enter the AGING MODE.
Machine starts the aging.
When there is no problem in the movement, press the SUB
POWER SW for a little longer to finish the AGING MODE.
77
4 Adjustments
4
4-2-6 TEST PATTERN MODE
1
2 3 different test patterns can be printed.
Press the [BASE POINT] or [CUT TEST] keys to select the
test pattern.
[PATTERN 1]
All [CARTRIDGE HOLDER] LEDs are OFF.
This test pattern is used for checking the HEAD
ALIGNMENT.
When the vertical lines are not straight, perform the HEAD
ALIGNMENT ADJUSTMENT.
[PATTERN 1]
Open the FRONT COVER and raise the SHEET LOADING
LEVER.
Then, turn on the SUN POWER SW while pressing the [ ],
[ ] and the [CUT TEST] keys to enter the TEST PATTERN
MODE.
[PATTERN 2]
[PATTERN 3]
[PATTERN 2]
[HOLDER 1] LED lights up.
This test pattern is used for checking the HEAD VOLTAGE
and the HEAD DENSITY.
[PATTERN 3]
[HOLDER 2] LED lights up.
This test pattern is used for checking the missing dots in the
HEAD.
78
4 Adjustments
4
3 Set up the Vinyl Sheet and lower the SHEET LOADING
LEVER.
Put on the BLACK RIBBON CARTRIDGE.4
Close the FRONT COVER to start printing the TEST
PATTERN.5
79
4 Adjustments
4
Red Blue K Y M C
K
Y
M
C
1 Open the FRONT COVER and raise the SHEET LOADING
LEVER.
Turn on the SUB POWER SW while pressing the [CUT
TEST] key.
2 Set up the Vinyl Sheet, CMYK Ribbon Cartridges and the
Blade Holder on the PC-600.
3 Lower the SHEET LOADING LEVER and the FRONT
COVER.
Print Quality Check will be printed.
4 Print Quality Check will be printed as shown in the right
figure.
1 RED & BLUE RECTANGLES
Red and Blue Rectangles are printed by combining 2
colors. Make sure that there is no scratchy part or
blurred part in the printing image.
2 CYAN & BLACK CONTOUR CUT
Cutting is performed around the rectangles printed in
CYAN and BLACK. Make sure that cutting contour
matches with the printing. Black dot is indicating the
origin of the cut.
1
2
2
4-3 USER MODE4-3-1 PRINTING QUALITY CHECK
80
4 Adjustments
4
4-3-2 SYSTEM REPORT
1 Open the FRONT COVER and raise the SHEET LOADING
LEVER.
Turn on the SUB POWER SW while pressing the [ ] key.
Then, close the FRONT COVER after setting up the Vinyl
Sheet and the BLACK Ribbon Cartridge on the machine.
**** PC-600 System Report ****Version : Firmware = A110 Booter = B100
Temperature : Head = 29deg.C Env. = 28deg.C : Head = 84deg.F Env. = 82deg.F
Record : Print = 1859m Cleaning = 0 : Kin = 0 Gin = 0
*** Factory settings ***Offset : HeadScan = 4setp HeadFeed = 10step Holder = -18step
Tool Force VR : Min = 0 Max = 255 Cuter = 478stepSolenoid Current : Min = 33 Max = 120
Grit Distance : 6Eccentryicity : 0 0 0 0 0 0 0 0 0 0
Head : ID = D22-0100 Register = 3525.9 BlkOffset = 0Density Adjust : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 : Stitch Up = 5 Stitch Lo = 5 RegOffset = 0
Head Voltage : Adjust = - 6 : 600DPI Wax = 2 Resin1 = 2 Resin = 2 : 1200DPI Wax = 0 Resin1 = 0 Resin = 0
DIP-SW : (1) 0000 (4)
*** User settings ***AutoSheetCut = ON AutoSleep = 30min. FrontEdgeSense = OFF Offset = 0.25mmCropMark = OFF PreFeed = ON Beep = ON RibbonSaver = ON
Line Space : 0
81
4 Adjustments
4
DE
SC
RIP
TIO
N O
F T
HE
SY
ST
EM
RE
PO
RT
****
PC
-600
Sys
tem
Rep
ort
***
* Ver
sion
: I
ndic
ates
the
Firm
war
e V
ersi
onB
oote
r =
Ver
sion
of
the
Boo
ter
Tem
pera
ture
: H
ead
= H
ead
Tem
pera
ture
(C
entig
rade
)E
nv. =
Env
iron
men
tal T
empe
ratu
re (
Cen
tigra
de)
: H
ead
= H
ead
Tem
pera
ture
(Fa
hren
heit)
Env
. = E
nvir
onm
enta
l Tem
pera
ture
(Fa
hren
heit)
Rec
ord
: P
rint
= T
otal
met
ers
of th
e pr
int l
engt
h.C
lean
ing
= N
umbe
r of
tim
es th
e C
lean
ing
Shee
t is
used
.
: K
in =
Tot
al m
eter
s of
the
prin
t len
gth
for
Gol
d R
ibbo
n.G
in =
Tot
al m
eter
s of
the
prin
t len
gth
for
Silv
er R
ibbo
n.
***
Fac
tory
set
tings
**
*
Off
set
: O
ffse
t am
ount
for
the
Hea
d Po
sitio
n in
the
Scan
ning
dir
ectio
n (
600d
pi)
Hea
dFee
d =
Off
set a
mou
nt f
or th
e H
ead
Posi
ion
in th
e Fe
edin
g D
irec
tion.
(60
0dpi
)H
olde
r =
Off
set a
mou
nt in
the
Bla
de H
olde
r Po
sitio
n (6
00dp
i)
Too
l For
ce V
R :
Min
= M
anim
um R
esis
tanc
e of
the
Slid
e V
olum
Max
= M
axim
um R
esis
tanc
e of
the
Slid
e V
olum
Cut
ter
= L
eft e
nd p
ositi
on o
f th
e A
uto
Shee
t Cut
ter
(600
dpi)
Sole
noid
Cur
rent
: M
in =
DA
Out
put V
alue
for
MIN
Pos
ition
Max
= D
A O
utpu
t Val
ue fo
r MA
X P
ositi
on
Gri
t Dis
tanc
e :
Gri
t Cal
ibra
tion
(Ran
ge :
+/-2
0)
Ecc
entr
icity
: E
ccen
tric
ity C
alib
ratio
n (B
lock
: #0
~ #
9, R
ange
: +/
-4)
Hea
d :
ID
= I
D o
f th
e H
ead
Car
riag
eR
egis
ter
= A
vera
ge r
esis
tanc
e of
the
Hea
d.B
lkO
ffse
t = O
ffse
t Val
ue in
the
Hea
d (R
ange
: +/
-1)
Den
sity
Adj
ust
: D
ensi
ty A
djus
tmen
t Val
ues
of th
e H
ead
: (
Blo
ck :
#0 ~
#9,
Ran
ge :
+/-1
0)
: S
titch
Up
= U
pper
Stit
chin
g V
alue
(R
ange
: +/
-10)
Stitc
h L
o =
Low
er S
titch
ing
Val
ue (
Ran
ge :
+/-1
0)R
egO
ffse
t = D
ensi
ty C
alib
ratio
n O
ffse
t (R
ange
: +/
-10)
Hea
d V
olta
ge :
Adj
ust =
Val
ue fo
r Hea
d V
olta
ge O
utpu
t Cir
cuit
Cal
ibra
tion
(Ran
ge :
+/-6
3)
: 6
00D
PI
Wax
= H
ead
Vol
tage
Cal
ibra
tion
for
WA
X (
Ran
ge :
+/-1
0)R
esin
1 =
Hea
d V
olta
ge C
alib
ratio
n fo
r PC
-60
Res
in R
ibbo
n (+
/-10
)R
esin
2 =
Hea
d V
olta
ge C
alib
ratio
n fo
r PC
-600
Res
in R
ibbo
n (+
/-10
)
: 1
200D
PI
Wax
= H
ead
Vol
tage
Cal
ibra
tion
for
WA
X (
Ran
ge :
+/-1
0)R
esin
1 =
Hea
d V
olta
ge C
alib
ratio
n fo
r PC
-60
Res
in R
ibbo
n (+
/-10
)R
esin
2 =
Hea
d V
olta
ge C
alib
ratio
n fo
r PC
-600
Res
in R
ibbo
n (+
/-10
)
DIP
-SW
: S
tatu
s of
the
DIP
SW
on
the
MA
IN B
OA
RD
***
Use
r se
tting
s *
**
Aut
oShe
etC
ut =
Set
tings
for
Aut
o Sh
eet C
utA
utoS
leep
= S
ettin
gs f
or A
uto
Slee
pFr
ontE
dgeS
ense
= S
ettin
gs f
or s
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82
4 Adjustments
4
1 Connect the PC-600 to the PC with the parallel cable.
2 Turn on the MAIN POWER SW while pressing the [ ], [ ]
and the [ ] keys to enter the FIRMWARE UPGRADE
MODE.
[HOLDER 1] LED lights up and the [HOLDER 2] LED
starts blinking.
3
4
Double-click the bat file "download.bat" inside the
FIRMWARE DISK.
Followings are necessary to upgrade the
FIRMWARE.
1. FIRMWARE DISK
2. PC with DOS
3. PARALLEL CABLE
4-4 FIRMWARE UPGRADE
When the upgrade is completed without any problem, all the
[CARTRIDGE HOLDER] LEDs starts blinking. Turn off
the MAIN POWER to end the upgrade.
In case of problem reading the firmware, [BUSY] LED and
the [HOLDER 3] LED start blinking.
In case of problem writing the firmware, [BUSY] LED and
the [HOLDER 5] LED start blinking.
In this case, turn off the MAIN POWER SW and try it over
again.
83
4 Adjustments
4
4-5 EEPROM INITIALIZE
1
2
Turn on the SUB POWER SW while pressing the [HEAD
CLEANING] and [BASE POINT] keys to enter the
FACTORY MODE.
Make sure that the [DATA CLEAR] LED is blinking and
press the [HEAD CLEANING] key.
[HOLDER 1], [HOLDER 3] and the [HOLDER 5] LEDs
start blinking.
3 Press the [BASE POINT] key while pressing the [HEAD
CLEANING] key.
[BUSY] LED starts blinking.
4 EEPROM INITIALIZE is completed when the [BUSY] LED
becomes OFF and the [DATA CLEAR] and [ALIGN
POINT] LEDs light up.
In case of NG, [DATA CLEAR] and [ALIGN POINT] LEDs
start blinking. Turn off the MAIN POWER SW and try it
over again.
84
4 Adjustments
4
4-6 PRINT LENGTH INITIALIZE
1 Turn on the SUB POWER SW while pressing the [HEAD
CLEANING] and [BASE POINT] keys to enter the
FACTORY MODE.
2 Make the [ALIGN POINT] LED to blink by pressing the [ ]
key once.
3 Press the [HEAD CLEAR] key.
Print Length is initialized when the [DATA CLEAR] and the
[ALIGN POINT] LEDs light up.
If NG, the [DATA CLEAR] and the [ALIGN POINT] LEDs
start blinking. Turn of the MAIN POWER SW and try it
over again.
4
85
4 Adjustments
4
4-7 HEAD VOLTAGE & ID ADJUSTMENT
1
Turn on the SUB POWER SW while pressing the [HEAD
CLEANING] and [BASE POINT] keys to enter the
FACTORY MODE.
2
3
Connect the PC-600 to the PC with the parallel cable.
This adjustment is required to setup the HEAD VOLTAGE and write down the ID number of the HEAD
for each machine. It is necessary when the HEAD CARRIAGE and the MAIN BOARD are replaced.
Followings are necessary to adjust the HEAD VOLTAGE
and the ID.
1. TEI FILE (Attached to the HEAD CARRIAGE)
2. Windows base PC.
3. PARALLEL CABLE
Make the [HOLDER 2] and the [BASE POINT] LEDs to
blink by pressing the [ ] key 9 times.
86
4 Adjustments
4 5
6 When the window shown in the right figure appears on the
display, click the [OK] button to send the TEI file.
7 When the data transmission is completed, the [DATA
CLEAR] and the [ALIGN POINT] LEDs start blinking.
Turn off the SUB POWER SWITCH to end the adjustment.
4
4PTMTM3217A019C10D22-0001
ID NUMBER
Press the [HEAD CLEANING] key.
Make sure that the [SETUP] LED starts blinking.
Drag & Drop the TEI FILE which has the same ID number as
the HEAD CARRIAGE on the TEI OUT.EXE file.
87
4 Adjustments
4
8 Turn on the SUN POWER SW while pressing the [ ] key to
start printing the SYSTEM REPORT.
Check and make sure that the HEAD ID is written correctly.
88
4 Adjustments
4
Roland DIGITAL GROUP
A
4-8 HEAD ALIGNMENT ADJUSTMENT
1
2 Set up the Vinyl Sheet and lower the SHEET LOADING
LEVER.
3 Put the CYAN RIBBON CARTRIDGE directly on the
HEAD CARRIAGE.
This adjustment is required to adjust the HEAD position to be vertical to the BED in order to print vertical
in feeding direction.
It is necessary to adjust the head alignment when the HEAD CARRIAGE is replaced.
Be careful with the direction of theRIBBON CARTRIDGE. A inidicationmark should face front.
Open the FRONT COVER and raise the SHEET LOADING
LEVER.
Turn on the SUB POWER SW while pressing the [ ], [ ]
and the [BASE POINT] keys to enter the HEAD
ALIGNMENT ADJUSTMENT MODE.
89
4 Adjustments
45Press the [CUT TEST] key to start the printing.
6 If the printing result is as shown in the right figure, turn off
the SUB POWER SW to end the HEAD ALIGNMENT
ADJUSTMENT MODE.
7 If the printing result is as shown in the right figure, proceed
to 8 ~ 11 .
A B
4 Move the HEAD CARRIAGE to where the printing should
be performed.
The tool tip area will be the origin for printing.
90
4 Adjustments
4
Put the CYAN RIBBON CARTRIDGE again on the HEAD
CARRIAGE and perform the TEST PRINT again by
pressing the [CUT TEST] key.
9
10
11
Adjust the HEAD POSITION by turning the Adjustment
Screw with ST-042.
When the printing results is like [A] in 7 , turn the screw in
CCW direction and if it is like [B], turn it to CW direction.
Never make contact with the Flat Cable at
the left side of the HEAD with the ST-042. It
causes short-circuit and damages the HEAD.
ST-042Adjustment Screw
Put a little drop of glue to fix the Adjustment Screw if the
printing result is OK. Turn off the MAIN POWER SW to
end the HEAD ALIGNMENT ADJUSTMENT MODE.
1. Use LOCK TIGHT 408 for glue.
2. Use a very little drop of the glue.
3. Make sure to put some sheet underneath the HEAD
CARRIAGE when putting the glue.
If NG, repeat 8 ~ 11 .
8 Take off the CYAN RIBBON CARTRIDGE from the
HEAD CARRIAGE and press the [BASE POINT] key to
move the HEAD in DOWN position.
FLAT CABLE
91
4 Adjustments
4
4-9 CARTRIDGE POSITION ADJUSTMENT
1
2
3
This adjustment is required to adjust the position of the HEAD CARRIAGE in order to pick up the
RIBBON CARTRIDGE correctly.
It is necessary when the HEAD CARRIAGE, CARTRIDGE HOLDER and the MAIN BOARD are
replaced.
Turn on the SUB POWER SW while pressing the [HEAD
CLEANING] and [BASE POINT] keys to enter the
FACTORY MODE.
Make the [HOLDER 6] LED to blink by pressing the [ ]
key 7 times.
Press the [HEAD CLEANING] key.
92
4 Adjustments
4 5 Close the FRONT COVER.
HEAD CARRIAGE moves and stops at CARTRIDGE
HOLDER 4.
6 Adjust the position of the HEAD CARRIAGE with [ ] and
[ ] keys so that the WHITE GEAR on the HEAD
CARRIAGE comes at the center of the CARTRIDGE
HOLDER 4.
7 Press the [HEAD CLEANING] key to save the settings.
[DATA CLEAR] and [ALIGN POINT] LEDs light up when
it is saved.
WHITE GEAR
CARTRIDGE HOLDER 4
4 Press the [SHEET CUT] key to enter the CARTRIDGE
POSITION ADJUSTMENT MODE.
Both the [DATA CLEAR] and [ALIGN POINT] LEDs light
up.
93
4 Adjustments
49
10
11
Put the RIBBON CARTRIDGE only on the CARTRIDGE
HOLDER 1.
Close the FRONT COVER.
HEAD CARRIAGE stats the EXCHANGE TEST with the
following patterns.
When the CARTRIDGE EXCHANGE TEST is performed
correctlty in all the above 3 patterns, open the FRONT
COVER and finish the CARTRIDGE POSITION
ADJUSTMENT MODE.
If NG, try it over again from 6 .
8 Open the FRONT COVER and press the [SHEET CUT] key
to end the CARTRIDGE POSITION ADJUSTMENT
MODE.
HEAD CARRIAGE moves to the CARTRIDGE HOLDER
2 and the [DATA CLEAR] and the [SUB POWER] LEDs
light up.
NO EXCHANGE POSITION BASE POINT LED SETUP LED1 Adjusted Position2 Shifted 8 steps to the left. ON3 Shifted 8 steps to the right. ON
94
4 Adjustments
4 1 Put the BLADE HOLDER on the TOOL CARRIAGE.
2 Set up the Vinyl Sheet on the machine.
3 Put the CYAN RIBBON CARTRIDGE on the CARTRIDGE
HOLDER.
4-10 PRINT / CUT OFFSET ADJUSTMENT
This adjustment is required to match the printing position and the cutting contour.
It is necessary after replacing the TOOL CARRIAGE, HEAD CARRIAGE, MAIN BOARD and the LM
GUIDE.
95
4 Adjustments
45
6
7
4 Adjust the TOOL FORCE VOLUME on the FRONT
PANEL to the center.
Turn on the SUB POWER SW while pressing the [HEAD
CLEANING] and [BASE POINT] keys to enter the
FACTORY MODE.
Make the [HOLDER 1] LED to blink by pressing the [ ]
key 2 times.
Press the [HEAD CLEANING] key to enter the PRINT /
CUT OFFSET ADJUSTMENT MODE.
96
4 Adjustments
4
By checking the printing result, adjust the cutting position to
match with the printing position with the cursor keys.
CARRIAGE DIRECTION : 1STEP = 0.04 mm 600dpi
GRIT DIRECTION : 1STEP = 0.01 mm 2400dpi
9
10
Close the FRONT COVER.
HEAD CARRIAGE picks up the RIBBON CARTRIDGE
and be in the stand-by status.
11
Press the [CUT TEST] key to perform the Test Pattern.
Test pattern shown in the right will be printed.
Make sure that that the shifting between the cutting image
and the printing image is less that +/-0.1mm.
8 Move the HEAD CARRIAGE to where the printing should
be performed and press the [BASE POINT] key to setup the
origin.
Cut
97
4 Adjustments
4
12 Press the [HEAD CLEANING] key to save the settings.
13
14
Press the [CUT TEST] key to perform the test print again.
If the cutting image matches with the printing image, turn off
the SUB POWER SW to finish the adjustment.
If NG, repeat 11 ~ 13 until the cutting image matches with
the printing image.
98
4 Adjustments
4
4-11 TOOL HEIGHT ADJUSTMENT
1
2
3
Lower the PINCH ROLLERs at both ends of the GRIT
ROLLER.
Put the WHITE DUMMY PEN (ST-006) on the TOOL
CARRIAGE.
TOOL CARRIAGE
This adjustment is required to adjust the height of the TOOL CARRIAGE in order to prevent the blade to
land smoothly without bouncing.
It is necessary after replacing the TOOL CARRIAGE, BED, GUIDE RAIL and the LM GUIDE.
Take off the GUIDE RAIL COVER by removing the 2
screws on both front and rear side.
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
(Rear View)
GUIDE RAIL COVER
Screw
99
4 Adjustments
45
6
4
7
Turn on the SUB POWER SW while pressing the [HEAD
CLEANING] and [BASE POINT] keys to enter the
FACTORY MODE.
Make the [HOLDER 2] LED to blink by pressing the [ ]
key 3 times.
Press the [HEAD CLEANING] key to enter the TOOL
PRESSURE ADJUSTMENT MODE.
Move the TOOL CARRIAGE to the positions shown in the
right figure by hand and find the position where the gap
between the pen tip and the bed is the smallest.
100
4 Adjustments
4
8 Adjust the gap between the pen tip and the bed to be 2.4 ~
2.6mm by turning the ADJUSTMENT SCREW. ADJUSTMENT SCREW
GAUGE
101
4 Adjustments
4
4-12 TOOL PRESSURE ADJUSTMENT
Make sure to adjust the TOOL HEIGHT before adjusting the
TOOL PRESSURE.
TOOL PRESSURE ADJUSTMENT should be performed at
the same position where the TOOL HEIGHT was adjusted.
1
2
3
This adjustment is required for adjusting the voltage supplied to the TOOL CARRIAGE to generate the
pressure for cutting.
It is necessary after replacing the TOOL CARRIAGE, BED, GUIDE RAIL and the LM GUIDE.
Turn on the SUB POWER SW while pressing the [HEAD
CLEANING] and [BASE POINT] keys to enter the
FACTORY MODE.
Make the [HOLDER 2] LED to blink by pressing the [ ]
key 3 times.
102
4 Adjustments
4
Adjust the TOOL PRESSURE with [ ] and [ ] keys so that
pressure when the tool tip leaves the BED will be 195gf ~
205gf (1.9N ~ 2.0N).
TOOL CARRIAGE
BED
Move the TOOL DOWN by pressing the [CUT TEST] key.
Press the [HEAD CLEANING] key to enter the TOOL
PRESSURE ADJUSTMENT MODE.
Move the TOOL CARRIAGE to the position where the
TOOL HEIGHT was adjusted.
4
5
6
7
103
4 Adjustments
49
10
11
8
Press the [BASE POINT] key and move to the MIN
ADJUSTMENT MODE.
Move the TOOL DOWN by pressing the [CUT TEST] key.
TOOL CARRIAGE
BED
Press the [HEAD CLEANING] key to save the settings.
Adjust the TOOL PRESSURE with [ ] and [ ] keys so that
pressure when the tool tip leaves the BED will be 25gf ~ 35gf
(0.25N ~ 0.34N).
104
4 Adjustments
4 Check the pressure for the MAXIMUM side again and make
sure that the pressure is within the specification.
Turn off the SUB POWER SW to finished the adjustment.
13
12 Press the [HEAD CLEANING] key to save the settings.
105
4 Adjustments
41
2
3
4-13 GRIT CALIBRATION
This adjustment is required to calibrate an error in the feeding amount of the media due to the media
thickness or manufacturing tolerance of the GRIT ROLLER.
It is necessary when there is white gap or banding between the bands.
Open the FRONT COVER and turn on the SUB POWER
SW while pressing the [HEAD CLEANING] and [BASE
POINT] keys to enter the FACTORY MODE.
Make the [HOLDER 3] LED to blink by pressing the [ ]
key 4 times.
Press the [HEAD CLEANING] key to enter the GRIT
CALIBRATION MODE.
Current setting of the GRIT CALIBRATION will be
indicated by the blinking of [CARTRIDGE HOLDER] LED.
106
4 Adjustments
4 5
Move the HEAD CARRIAGE with cursor keys and press the
[BASE POINT] key to set up the origin.6
7 Close the FRONT COVER.
Set up the CYAN RIBBON CARTRIDGE and the vinyl
sheet on the machine and lower the SHEET LOADING
LEVER.
4 Press the [BASE POINT] key to reset the parameters to the
default.
[SETUP] LED will start blinking.
107
4 Adjustments
49
10
11
Measure the length of the Test Pattern.
If it is within 249.93mm ~ 250.07mm, it is not necessary for
calibration.
If it is out of the above range, proceed to 11 ~ 17 .
250mm - Measured Length
Measured LengthX 100 = Calibrating amount
250mm - 249. 5 mm
249 .5 mmX 100 = 0.20 %
Ex.)
Calculate the calibrating amount by the formula on the right.
8
250mm
50mm
CUT
Test Pattern will be printed as shown at the right.
Find the Calibrating Steps. 1STEP = 0.03%
Calibrating Amount
Ex.)
0.03= Calibrating Steps
0.20
0.03= 7 Steps
108
4 Adjustments
4
Set up the vinyl sheet on the machine again and move the
HEAD CARRIAGE to the printing position.
Press the [BASE POINT] key and close the FRONT
COVER.
15
13
14
CALIBRATING VALUE will be indicated by the blinking
of the [CARTRIDGE HOLDER] LEDs.
Ex)
-20 :
[HOLDER 3], [HOLDER 5] and [HOLDER 6] LEDs blink
+20 :
[HOLDER 3], [HOLDER 5] LEDs blink
Press the [ ] or [ ] key to increase or descrease the value for
setting up the CALIBRATING STEP.
[ ] key : Increase the value by 1 STEP
[ ] key : Descrease the value by 1 STEP
Calibration range is -20STEPS ~ +20STEPS.
Positive values increase the length and the minum
values descrease the length.
1 2 4 8 -16
12
Press the [HEAD CLEANING] key to save the settings.
109
4 Adjustments
4
16 Measure the length of the test pattern and make sure that it is
within 249.93 ~ 250.07mm.
If not, calibrate it again.
110
4 Adjustments
4
4-14 WIRE TENSION ADJUSTMENT
1
2 Move the HEAD CARRIAGE to the left end of the machine.
3
It is required to adjust the tension of the WIRE to the proper amount for driving the TOOL CARRIAGE
and the HEAD CARRIAGE.
It is necessary after replacing the WIRE and the Y PULLEY.
LEFT SIDE COVER
Loosen the screw fixing the Y IDLE PULLEY STAY.
(Cap Screw M3x6C 1pce.)
Screw
(Left Front View)
(Front View)Screw
Remove the SHEET LOADING LEVER and the RIGHT
SIDE COVER.
SHEET LOADING LEVER
(Cap Screw with Washer M3x8 2pcs.)
RIGHT SIDE COVER
(Bind Head M3x8C 3pcs.)
111
4 Adjustments
45Adjust the WIRE TENSION to be 8lb ~ 10lb with theADJUSTING SCREW located at the left side of the machine.
(Cap Screw M4x15BC 1pce.)
6
7
Turn on the SUB POWER SW while pressing the [ ], [ ]
and [ ] keys to enter the SERVICE MODE.
Press the [SHEET CUT] key.
HEAD CARRIAGE moves 20 times in a whole width of the
GUIDE RAIL.
4 Measure the WIRE TENSION by using the TENSION
METER (ST-011) at the center of the GUIDE RAIL.
TENSION
METER
REAR
(Left Side View)
ADJUSTMENT
SCREW
You can move the HEAD CARRIAGE with your hand
instead of going into the SERVICE MODE.
112
4 Adjustments
4 9 Check and make sure that the WIRE TENSION is within the
range.
If not, try 4 ~ 8 over again.
10
11 Check the WIRE TENSION again.
8 Keep pressing the [HEAD CLEANING] key until the HEAD
CARRIAGE stops moving and turn off the SUB POWER
SW.
Tighten up the screw fixing the Y IDLE PULLEY STAY.
(Cap Screw M3x6C 1pce.)
Screw
(Left Front View)
113
4 Adjustments
4
4-15 CARTRIDGE TYPE SENSING TEST
1
2
3 Press the [HEAD CLEANING] key.
4 Press the [SHEET CUT] key to enter the CARTRIDGE
POSITION ADJUSTMENT MODE.
Both the [DATA CLEAR] and [ALIGN POINT] LEDs light
up.
Open the FRONT COVER and turn on the SUB POWER
SW while pressing the [HEAD CLEANING] and [BASE
POINT] keys to enter the FACTORY MODE.
Make the [HOLDER 6] LED to blink by pressing the [ ]
key 7 times.
114
4 Adjustments
4
5
Press the [HEAD CLEANING] key once.
[ALIGN POINT] LED starts blinking.6
Put on the CYAN, MAGENTA, YELLOW and BLACK
RIBBON CARTRIDGE.7
Close the FRONT COVER.
HEAD CARRIAGE starts picking up the RIBBON
CARTRIDGE in an order of C, M, Y and K.
8
Press the [SHEET CUT] key.
[DATA CLEAR] LED starts blinking.
115
4 Adjustments
4
When the HEAD CARRIAGE senses all 4 RIBBON
CARTRIDGEs correctly, [SETUP] LED blinks.
Open the FRONT COVER and turn off the SUB POWER
SW to end the SENSING CHECK.
9
116
4 Adjustments
4
4-16 CUT DOWN POSITION ADJUSTMENT
1
2
3 Press the [HEAD CLEANING] key.
This adjustment is required to move down the AUTO SHEET CUTTER correctly to perform the sheet
cut.
Open the FRONT COVER and turn on the SUB POWER
SW while pressing the [HEAD CLEANING] and [BASE
POINT] keys to enter the FACTORY MODE.
Make the [BASE POINT] and [HOLDER 6] LED to blink by
pressing the [ ] key 7 times.
117
4 Adjustments
4
Move the TOOL CARRIAGE to the left end of the machine
until the AUTO SHEET CUTTER moves DOWN.4
5
6
Turn off the SUB POWER SW to complete the adjustment.
Close the FRONT COVER.
TOOL CARRIAGE moves to detect the CUT DOWN
POSITION.
Check and make sure that the PIN comes on the top part of
the hole as shown in the right figure.
[BASE POINT] and [ALIGN POINT] LEDs lights up.
7
Make sure it makes contact
PIN
Make sure the SLIDER
comes fully out.
118
4 Adjustments
4
1
4-17 VERTICAL LINES / DENSITY CHECK
Prepare the data file [checkpattern.prn].
Set up the CYAN RESIN RIBBON CARTRIDGE and the
Vinyl Sheet.2
3 Test pattern shown at the right will be printed.
4 In case of having vertical lines or blurred part in the printing,
check the followings.
1. Position of the HEAD SLEEVE.
2. Flatness of the PLATEN DAMPER.
3. Movement of the PLATEN DAMPER.
4. Position of the LM GUIDE.
5. The way the CARRIAGE BASE is fixed to the LM
GUIDE.
6. WIRE TENSION
Followings are necessary for checking the vertical lines or
density in the band.
1. Data file [checkpattern.prn]
2. PC
Use RCC for Mac. Make sure to change the file extension
to [prt].
3. PARALLEL CABLE
USB / PARALLEL CABLE for Mac.
119
4 Adjustments
4
4-18 RESIN RIBBON PRINTING CHECK
1
2
3 Right pattern will be printed.
Check out the followings.
1 No banding, white gap between bands and not blurred.
2 Cutting should match and not wavy.
3 No scratchy part or white lines in the printing.
4 No shifting in colors.
5 Cutting line should be within +/-0.2mm from the printing
image.
4 In case of NG, check the followings.
1. HEAD VOLTAGE / ID ADJUSTMENT
2. Position of the LM GUIDE.
3. WIRE TENSION
4. Flatness of the PLATEN DAMPER.
5. Looseness in the PLATEN DAMPER.
1
1
2 3
4
5
5
Prepare the data file [processcolor.prn].
Followings are necessary for checking the vertical lines or
density in the band.
1. Data file [checkpattern.prn]
2. PC
Use RCC for Mac. Make sure to change the file extension
to [prt].
3. PARALLEL CABLE
USB / PARALLEL CABLE for Mac.
Set up the CYAN, MAGENTA, YELLOW and BLACK
RESIN RIBBON CARTRIDGEs, Vinyl Sheet and the Blade
Holder.
120
4 Adjustments
4
SERVICE MODE[ ], [ ], [ ] + SUB POWER SW ON
1
234
6 7
8
10 5 9
1 FRONT PAPER SENSOR
2 REAR PAPER SENSOR
3 FRONT COVER SENSOR
4 RIGHT LIMIT SENSOR
5 SHEET LOADING SENSOR
6 LEFT LIMIT SENSOR
7 RIBBON END SENSOR & RIBBON CARTRIDGE SENSOR 1
8 RIBBON CARTRIDGE SENSOR 2
9 GRIT ROLLER POSITION SENSOR
10 PINCH ROLLER SENSOR
4-19 CHECK MODE CHART
CHECK Key LED
SENSOR CHECK [CUT TEST] Key
PANEL KEY CHECK [ ] Key [DATA CLEAR] & [ALIGN POINT]
EEPROM CHECK [ ] Key [DATA CLEAR] & [ALIGN POINT]
LED / BUZZER CHECK [ ] Key
121
4 Adjustments
4
FACTORY MODE[HEAD CLEANING], [BASE POINT] + SUB POWER SW ON
OTHERS
CHECK LED
EEPROM INITIALIZE [DATA CLEAR]
PRINT LENGTH INITIALIZE [ALIGN POINT]
HEAD VOLTAGE & IDADJUSTMENT
[HOLDER 2] &[BASE POINT]
CARTRIDGE POSITIONADJUSTMENT
[HOLDER 6]
PRINT / CUT OFFSETADJUSTMENT
[HOLDER 1]
TOOL PRESSUREADJUSTMENT
[HOLDER 2]
GRIT CALIBRATION [HOLDER 3]
WIRE TENSION CHECK [DATA CLEAR]
CUT DOWN POSITIONADJUSTMENT
[HOLDER 6] & [BASE POINT]
CHECK MODE HOW TO ENTER
AGING MODE [ ], [ ], [ ] + SUB POWER SW ON
TEST PATTERN MODE [ ], [ ], [CUT TEST] + SUB POWER SW ON
PRINTING QUALITY CHECKMODE
[CUT TEST] + SUB POWER SW ON
SYSTEM REPORT [ ] + SUB POWER SW ON
FIRMWARE UPGRADE [ ], [ ], [ ] + MAIN POWER SW ON
HEAD ALIGNMENT ADJUSTMENT [ ], [ ], [BASE POINT] + SUB POWER SW ON
122
5 Supplemental Information
5
5-1 OPERATIONAL SEQUENCE 5 Supplemental Information
Main Power SW ON
Sub Power SW ON
Check EnvironmentTemperature
Detects Right LimitNG
SUM Check for Flash MemoryNG
OK
OK
FRONT COVER + HOLDER2 LEDsstart blinking.
FRONT COVER LED becomes ON
NGPOWER + SETUP LEDs start blinking.
OK
SETUP + HOLDER2 LEDs start blinking.
Detects Grit Sensor PositionNG SETUP + HOLDER3 LEDs start
blinking.
Detects Left LimitNG
OK
OK
SETUP+HOLDER4 LEDs startblinking.
SETUP LED starts blinking.
Go to next page.
123
5 Supplemental Information
5
From last page.
SETUP LED lights up
Front Cover Status Check FRONT COVER LED starts blinking.
Correct CARTRIDGE HOLDER LED lights up
Ready to receive data.
FRONT COVER LED lights up.
Cartridge Position DetectiionNG Corresponing CARTRIDGE
HOLDER LED starts blinking + Beep
Pinch Roller Position DetectionNG
Stops the movement.
OK
Sheet Detection
OK
Open
Close
124
5 Supplemental Information
5
5-2 Sensor Map
Y LIMIT LEFT SENSORIt detects the left Y Limit.
SHEET LOADING SENSORIt detects whether the Sheet Loading
Lever is raised or lowered.
GRIT HOME POSITION SENSORIt detects the Home Position of the Grit Roller when
the power is turned on.
RIBBON END SENSORIt detects the end of the Ribbon.
FRONT COVER SENSORIt detects whether the Front Cover is
opend or closed. Head Carriage stops
immidiately when the Front Cover is
opened and starts moving again when
it is closed.
FRONT PAPER SENSORIt detects whether the Media is set or
not and also its front edge.
Sensor has to be covered when loading
the media.
REAR PAPER SENSORIt detects whether the Media is set or not
and also its front edge.
Sensor has to be covered when loading the
media.
PINCH ROLLER SENSORIt detects the Pinch Roller Positions.
It is located between the Tool Carriage
and the Head Carriage.
RIBBON CARTRIDGE SENSOR 1It detects whether the Head Carriage is holding
the Ribbon Cartridge or not.
It is located at the rear side of the Head.
Y LIMIT RIGHT SENSORIt detects the right Y Limit.
RIBBON CARTRIDGE SENSOR 2It detects the Ribbon Cartridges installed on the
Cartridge Holder and also the Cartridge Origin.
It is located at the front side of the Head.
125
5 Supplemental Information
5
5-3 CLEANING PROCEDURE5-3-1 Head Cleaning (Using Cleaning Sheet)
• Do not use cleaning sheet that has a damaged surface such as cuts, tears or creases. The Head can be
damaged.
• The Pinch Rollers should be set over the black bands at either end of the sheet, to ensure that the head is
restricted to the center cleaning area of the sheet and cannot pass over marks left by the Pinch Rollers.
• Do not move the Head Carriage manually by hand for cleaning. The Head can be damaged.
1 Turn off the Sub Power SW.
2 Open the Front Cover.
3 Raise the Sheet Loading Lever.
Take out the Ribbon Cartridge.4
Remove the Blade Holder.5
Turn on the Sub Power SW while pressing the HEAD CLEANING key.6
126
5 Supplemental Information
5
7 Load the Cleaning Sheet.
Make sure the material lies over the front and rear sensors.
Rightmost GritRoller
Right Pinch Roller
2nd Grit Rollerfrom the right.
Left Pinch Roller
Matt face is up side.
Position the Pinch Rollers and the Grit Rollers at the locations shown below.
Load so that the Pinch Rollers descend on the black blocks on the left and right edges of the Cleaning Sheet.
8 Lower the Sheet Loading Lever.
If the material is not loaded at the correct location, the SETUP LED blinks at the same time.
If this happens, reload the material at the proper location.
9 When the Front Cover is closed, the BUSY LED blinks and Head Cleaning starts.
Head Cleaning is finished when the BUSY LED becomes OFF.
10
11
When cleaning is finished, open the Front Cover and raise the Sheet Loading Lever.
Remove the Cleaning Sheet.
Turn off the power.12
127
5 Supplemental Information
5
5-3-2 Cleaning the Platen Damper
If the Platen Damper becomes soiled, wipe it clean with a dry, soft cloth.
Do not wipe with a Head Cleaner or alcohol.
Use care when cleaning to avoid damaging the surface of the Platen Damper. Printing Quality may damaged.
1
2
Aplly cellophane tape over the soiling, then rub the tape with your finger.
Slowly peel off the tape.
Repeat until the grime is removed.
If printing on the Platen Damper was performed by mistake
5-3-3 Cleaning the Cleaning PadIf the Cleaning Pad becomes dirty, clean it gently using a commercially available brush (item with soft fibers) or the
like.
128
6 Troubleshooting
6
6 Troubleshooting6-1 Error Message
Error LED Description Panel
POWER + SET UPEnvironment temperature is out of range.Set-up the machine in an environmenttemperature of 15C ~ 30C.
SET UPPinch Rollers are off from the Grit Roller.Or, the media is not covering the PaperSensor. Set-up the media to the correctposition.
CorrespondingCARTRIDGE HOLDER
Ribbon Cartridge installed on thecorresponding holder is not positionedcorrectly or reached the end.
SET UP + ALLCARTRIDGE Holders
Cartridge Exchange Error
ALL CARTRIDGEHOLDERs
Necessary Ribbon Cartridges forperforming the printing are not installed.
SET UP + either one ofthe CARTRIDGE
HOLDERs
Turn off the Main Power SW and turn itback on again.
DATA + ALIGN1. EEPROM Check has failed.2. EEPROM Initialize has failed.3. Failed to reset the Print Length.
BUSY + CARTRIDGEHOLDER3
Fail to read the Firmware
BUSY + CARTRIDGEHOLDER5
Fail to write the Firmware
129
6 Troubleshooting
6
6-2 Printing Problems
6-2-1 Partially Missing or Scratchy Printing _ Flowchart
6-2-1 Partially Missing or Scratchy Printing _ Outline
Replace the CleaningPad.
Cleaning Pad is soiled.
Partially Missingor Scratchy Printing
1
23
4
5 6
Go to next page.
Recommended Mediais not used.
Use the recommended Media.
Media is dirty. Perform Meida Cleaning.
Slack in the Ribbon.
Correct the slack in theRibbon.
Clean the Platen Damper.
Platen Damper is dirty.
Head is dirty.
Head Cleaning
: Symptom: Check Points: Action
Number : Order to be checked.
N OCHECKING
POINTACTION REFERENCE OUTLINE
1 Media is dirty.Perform Media
Cleaning.
Printing image will be partially missing or becomes scratchy whenthe dust gathers or scratches are on the media. In case the surface isnot in good condition, use the alcohol to clean its surface to removethe dirt.
2RecommendedMedia is notused.
Use therecommendedMedia.
Because the Thermal Head makes direct contact on the media totransfer the ink onto it. Therefore, some media with different coatingdone on its surface may not be used with PC-600.In this case, remind users to use the recommended media.
3Slack in theRibbon.
Correct the slackin the Ribbon.
When there is slack, it will be folded and results in partially missingand scratchy printing.
4Platen Damper isdirty.
Clean the PlatenDamper.
Ink won't be transferred onto the media if the Platen Damper is dirty.There is a special coating the transfer the Head done on the PlatenDamper. If it becomes dirty, then printing image will be partiallymissing or becomes scratchy.
5Cleaning Pad issoiled.
Replace theCleaning Pad.
Printing quality could be affected if the soiled Cleaning Pad is usedbecause the Head Cleaning won't be performed correctly.It is recommended to replace the Cleaning Pad after printing 50m of24 inch Sheet.
6 Head is dirty. Head Cleaning.Section 5[CleaningProcedure]
Automatic Head Cleaning usually takes care of the cleaning.However, when the Head becomes extremely dirty that the dirt cannotbe removed by the Automatic Cleaning, it is necessary to perform thecleaning manually.1. Cleaning with HEAD CLEANING key.2. Cleaning with Head Cleaner.3. Cleaning with Cleaning Sheet.
130
6 Troubleshooting
6
89
Wire tension is loose.
10
Wire Tension Adjustment
7
Replace the Platen Damper.
Platen Damper is notflat.
Adjust the position of theLM Guide to be parallelto the Bed.
LM Guide is not parallelto the Bed.
1211
Looseness in the HeadCarriage Base.
Fix the Head Carriage tothe Head Carriage Base. Platen Damper doesn't
move smoothly in front& rear directions.
Clean underneath the Platen Damper
Head Height is not correct.
Adjust the Head Sleeve Position.
Partially Missingor Scratchy Printing
Go to next page.
: Symptom: Check Points: Action
Number : Order to be checked.
N OCHECKING
POINTACTION REFERENCE OUTLINE
7
Platen Damperdoesn't movesmoothly in front& rear directions.
Clean underneaththe PlatenDamper.
If the Platen Damper doesn't move smoothly in front and reardirections, Head doesn't make proper contact with the Platen Damperand results in partially missing or scratchy printing. Remove thePlaten Damper and clean the Bed with alcohol.
8Platen Damper isnot flat.
Replace thePlaten Damper.
If the surface of the Platen Damper is not flat, Head doesn't makeproper contact with the Platen Damper and results in partiallymissing or scratchy printing. Replace it with a new one.
9LM Guide is notparallel to theBed.
Adjust theposition of theLM Guideparallel to theBed.
If the LM Guide is not parallel to the Bed, Head doesn't make propercontact with the Platen Damper and results in partially missing orscratchy printing.
10Looseness in theHead CarriageBase.
Fix the HeadCarriage to theHead CarriageBase.
If there is looseness in the Head Carriage Base, Head doesn't makeproper contact with the Platen Damper and results in the partiallymissing or scratchy printing.
11Wire tension isloose.
Wire TensionAdjustment
Section 4 [ WireTensionAdjustment]
If the Wire Tension is loose, the Head Carriage won't driven with thefixed load and results in printing problems.
12Head Height isnot correct.
Adjust the HeadSleeve Position.
When the Head Height is wrong, the Head doesn't make propercontact with the Platen Damper and results in partially missing orscratchy printing.
131
6 Troubleshooting
6
13
14
Life / Broken Head
Head Replacement Head Voltage Adjustment
Head Voltage is notcorrect.
Stripping Bar doesn't rotate smoothly.
Replace the StrippingBar.
15
Partially Missingor Scratchy Printing
: Symptom: Check Points: Action
Number : Order to be checked.
N OCHECKING
POINTACTION REFERENCE OUTLINE
13Stripping Bardoesn't rotate
smoothly.
Replace theStripping Bar.
When the Stripping Bar doesn't rotate smoothly, the ink cannot beremoved from the Ribbon Base and results in the printing problems.
14Head Voltage is
not correct.Head VoltageAdjustment
Section 4 [HeadVoltageAdjustment]
When the Head Voltage is set to the value lower than its correctvalue, the ink cannot be transferred onto the media and results in theprinting.
15Life / BrokenHead
HeadReplacement
The Head cannot generate heat to transfer the ink onto the media andresults in the printing problem.
132
6 Troubleshooting
6
6-2-2 White Line within 1 Band _ Flowchart
6-2-2 White Line within 1 Band _ Outline
Media is dirty.
1
23
4
56
White Linewithin 1 Band Perform Meida Cleaning.
Recommended Mediais not used.
Use the recommended Media.
Head is dirty.
Head Cleaning
Replace the CleaningPad. Cleaning Pad is soiled.
Adjust the position of theLM Guide to be parallelto the Bed.
LM Guide is not parallelto the Bed.
Platen Damper doesn'tmove smoothly in front& rear directions.
Clean underneath the Platen Damper
Go to next page.
: Symptom: Check Points: Action
Number : Order to be checked.
N OCHECKING
POINTACTION REFERENCE OUTLINE
1 Media is dirty.Perform Media
Cleaning.
White line appears in the printing image when the dust gathers orscratches are on the media. In case the surface is not in goodcondition, use the alcohol to clean its surface to remove the dirt.
2RecommendedMedia is notused.
Use therecommendedMedia.
Because the Thermal Head makes direct contact on the media totransfer the ink onto it. Therefore, some media with different coatingdone on its surface may not be used with PC-600.In this case, remind users to use the recommended media.
3 Head is dirty. Head Cleaning.Section 5[CleaningProcedure]
Automatic Head Cleaning usually takes care of the cleaning.However, when the Head becomes extremely dirty that the dirt cannotbe removed by the Automatic Cleaning, it is necessary to perform thecleaning manually.1. Cleaning with HEAD CLEANING key.2. Cleaning with Head Cleaner.3. Cleaning with Cleaning Sheet.
4Cleaning Pad issoiled.
Replace theCleaning Pad.
Printing quality could be affected if the soiled Cleaning Pad is usedbecause the Head Cleaning won't be performed correctly.It is recommended to replace the Cleaning Pad after printing 50m of24 inch Sheet.
5LM Guide is notparallel to theBed.
Adjust theposition of theLM Guideparallel to theBed.
If the LM Guide is not parallel to the Bed, Head doesn't make propercontact with the Platen Damper and results in white line in theprinting image.
6
Platen Damperdoesn't movesmoothly in front& rear directions.
Clean underneaththe PlatenDamper.
If the Platen Damper doesn't move smoothly in front and reardirections, Head doesn't make proper contact with the Platen Damperand results in white line in the printing image. Remove the PlatenDamper and clean the Bed with alcohol.
133
6 Troubleshooting
6
N OCHECKING
POINTACTION REFERENCE OUTLINE
7Platen Damper isnot flat.
Replace thePlaten Damper.
If the surface of the Platen Damper is not flat, Head doesn't makeproper contact with the Platen Damper and results in white line in theprinting image. Replace it with a new one.
8Wire tension isloose.
Wire TensionAdjustment
Section 4 [ WireTensionAdjustment]
If the Wire Tension is loose, the Head Carriage won't driven with thefixed load and results in printing problems.
9Head Voltage is
not correct.Head VoltageAdjustment
Section 4 [HeadVoltageAdjustment]
When the Head Voltage is set to the value lower than its correctvalue, the ink cannot be transferred onto the media and results in theprinting problems.
10Life / BrokenHead
HeadReplacement
The Head cannot generate heat to transfer the ink onto the media andresults in the printing problem.
89
10 7White Linewithin 1 Band
Replace the Platen Damper.
Platen Damper is notflat.
Wire tension is loose.
Wire Tension AdjustmentHead Voltage Adjustment
Head Voltage is notcorrect.
Life / Broken HeadHead Replacement
: Symptom: Check Points: Action
Number : Order to be checked.
134
6 Troubleshooting
6
6-2-3 Gap / Banding between Bands _ Flowchart
6-2-3 Gap / Banding between Bands _ Outline
1
23
Gap / Banding between Bands
Recommended Mediais not used.
Use the recommended Media.
Media is extracting or contracting.
Accomodate Mediain the environment.
Grit Compensation is not correct.
Grit Compensation
: Symptom: Check Points: Action
Number : Order to be checked.
N OCHECKING
POINTACTION REFERENCE OUTLINE
1RecommendedMedia is notused.
Use therecommendedMedia.
Because the Thermal Head makes direct contact on the media totransfer the ink onto it. Therefore, some media with different coatingdone on its surface may not be used with PC-600.In this case, remind users to use the recommended media.
2Media isextracting orcontracting.
AccomodateMedia in theenvironment.
Media extracts or contracts being affected from the environmenttemperature and humidity.It is recommended to accomodate the media in the using environmentbefore printing on it.
3GritCompensation isnot correct.
GritCompensation
Feeding distance differs by the thickness of the media and also due tothe manufacturing tolerance of the Grit Roller and results in gap orbanding between the bands.
135
6 Troubleshooting
6
23
4
5 6
Unexpected Linesin Printing
1
Head is dirty.
Head Cleaning
Media is dirty. Perform Media Cleaning.
Ribbon is rewound.
Replace the RibbonCartridge
Heat remains on Head.Pause the Printingto cool down the Head.
Broken Main Board.
Main Board Replacement.
Life / Broken Head
Head Replacement
: Symptom: Check Points: Action
Number : Order to be checked.
6-2-4 Unexpect Lines in Printing _ Flowchart
6-2-4 Unexpect Lines in Printing _ Outline
N OCHECKING
POINTACTION REFERENCE OUTLINE
1 Media is dirty.Perform Media
Cleaning.
Printing image will be partially missing or becomes scratchy whenthe dust gathers or scratches are on the media. In case the surface isnot in good condition, use the alcohol to clean its surface to removethe dirt.
2 Head is dirty. Head Cleaning.Section 5[CleaningProcedure]
Automatic Head Cleaning usually takes care of the cleaning.However, when the Head becomes extremely dirty that the dirt cannotbe removed by the Automatic Cleaning, it is necessary to perform thecleaning manually.1. Cleaning with HEAD CLEANING key.2. Cleaning with Head Cleaner.3. Cleaning with Cleaning Sheet.
3Ribbon isrewound.
Replace theRibbon Cartridge.
When the rewound ribbon is used, the ribbon tangles underneath theHead and cause unexpected lines in the printing.In case of finding rewound ribbons being used, replace it with a newone.
4Heat remains onHead.
Pause thePrinting to cooldown the Head.
When performing the continuous printing for a long time, Head becomeshot and transfers too much heat on the ribbon causing unexpectedprintings done on even the blank part of the media.PC-600 has a cooling fan to cool down the Head when the continuousprinting is performed. However, leave the Head without pritning for awhile to cool it down in case of having this problem.
5Broken MainBoard.1
Main BoardReplacement
When ETCC (Head Heat Control IC) breaks, the correct heat cannotbe generated to cause unexpected lines in the printing.
6Life / BrokenHead
HeadReplacement
Heat won't be transferred properly on the ribbon to cause unexpectedlines in the printing.
136
6 Troubleshooting
6
6-2-5 Cutting Image Shifts from the Printing Image _ Outline
23
4Cutting Image shiftsfrom the Printing Image
1
Within tolerance. Explain to the User.
Media is extracting or contracting.
Accomodate Mediain the environment.
Print / Cut OffsetAdjustment is no correct.
Print / Cut OffsetAdjustment.
Media is not set upcorrectly.
Set up the Mediacorrectly.
: Symptom: Check Points: Action
Number : Order to be checked.
6-2-5 Cutting Image Shifts from the Printing Image _ Flowchart
N OCHECKING
POINTACTION REFERENCE OUTLINE
1 Within toleranceExplain to theUsers.
The tolerance of the error between cutting and printing images is +/-0.3mm or less. There are some tips to prevent this error such as byplacing the cutting contour inside the printing image.
2Media is not setup correctly.
Set up the Mediacorrectly.
Set up the media to be vertical to the machine as much as possible.When using Roll Sheets, use the Prefeed Function to check theskewing before performing the actual printing. It could prevent errorin cutting and printing images or media jamming.
3Media isextracting orcontracting.
AccomodateMedia in theenvironment.
Media extracts or contracts being affected from the environmenttemperature and humidity.It is recommended to accomodate the media in the using environmentbefore printing on it.
4Print / Cut OffsetAdjustment is notcorrect.
Print / Cut OffsetAdjustment
Cutting image shifts from the printing image when the Print / CutOffset Adjsutment is not correct.
137
6 Troubleshooting
6
6-3-1 Stitch Cut _ Outline
6-3-1 Stitch Cut _ Flowchart
6-3 Cutting Problems
1
23
4
5 6
Stitch Cut Tool Pressure is not correct.
Tool Pressure Adjustment
Life of Blade
Blade Replacement
Scratch on Cutter Protection
Cutter ProtectionReplacement
Tool Height is not correct.
Tool Height Adjustment
Broken ToolCarriage
Tool CarriageReplacement
Broken Main Board
Main Board Replacement
: Symptom: Check Points: Action
Number : Order to be checked.
N OCHECKING
POINTACTION REFERENCE OUTLINE
1Tool Pressure isnot correct.
Tool PressureAdjustment
Section 4 [ToolPressureAdjustment]
When the correct tool pressure cannot be applied on the solenoid, toolcannot land on the media smoothly resulting in the stitch cut becausethe blade hits the Bed strongly and bounces.
2 Life of Blade.BladeReplacement
Life expectancy of the blade is ; ZEC-U1005 : 8000m and ZEC-U5025 : 4000m.
3Scratch on CutterProtection
Cutter ProtectionReplacement
Cutter Protection is where the blade lands.When there is scratches on the Cutter Protection, blade sticks into themedia and being caught by the media causing the stitch cut.
4Tool Height isnot correct.
Tool HeightAdjustment
Section 4 [ToolHeightAdjustment]
When the tool height is not correct, tool cannot land on the mediasmoothly resulting in the stitch cut because the blade hits the Bedstrongly and bounces.
5Broken ToolCarriage
Tool CarriageReplacement
When the Tool Carriage doesn't move up and down smoothly, thetool cannot land on the media smoothly resulting in the stitch cutbecause the blade hits the Bed strongly and bounces.
6Broken MainBoard
Main BoardReplacement
When the Solenoid Driver breaks, extremely high pressure will beapplied on the Tool Carriage to cause stitch cut.
138
6 Troubleshooting
6
6-3-2 Auto Sheet Cut Problem _ Outline
1
23
Auto Sheet Cut Problem Life of Sheet Cutter Sheet Cutter Replacement
Cut Down PositionAdjustment is not correct.
Cut Down PositionAdjustment
Position of the LM GUIDESTOPPER is not correct.
Fix the position ofLM GUIDE STOPPER.
: Symptom: Check Points: Action
Number : Order to be checked.
6-3-2 Auto Sheet Cut Problem _ Flowchart
N OCHECKING
POINTACTION REFERENCE OUTLINE
1Life of SheetCutter
Sheet CutterReplacement
Sheet Cutter is worn out. Replace it with a new one.
2
Cut DownPositionAdjustment is notcorrect.
Cut DownPositionAdjustment
Cut Down Position has to be set in order to move the Auto SheetCutter down correctly.Adjust the Sheet Cut Position.
3
Position of theLM GUIDESTOPPER is notcorrect.
Fix the positionof LM GUIDESTOPPER.
The gap between the LM GUIDE STOPPER and the FRAME is1.5mm. In case the position of the LM GUIDE STOOPER iswrong, CARRIAGE BASE makes contact and prevents the SHEETCUTTER from reaching the plate for moving it down.
139
6 Troubleshooting
6
6-4-1 Snapping Ribbon _ Outline
1
23
4
5 6
Snapping Ribbon Slack in the Ribbon. Correct the slack in theRibbon.
Recommended Mediais not used.
Use the recommended Media.
Ribbon is rewound.
Replace the RibbonCartridge
Head Height is not correct.
Adjust the Head Sleeve Position.
Stripping Bar doesn'trotate smoothly.
Stripping Bar Replacement Head Voltage Adjustment
Head Voltage is notcorrect.
Go to next page.
: Symptom: Check Points: Action
Number : Order to be checked.
6-4-1 Snapping Ribbon _ Flowchart
6-4 Others
N OCHECKING
POINTACTION REFERENCE OUTLINE
1Slack in theRibbon.
Correct the slackin the Ribbon.
When there is slack in the ribbon, it jams inside the cartridge andsnaps.
2RecommendedMedia is notused.
Use therecommendedmedia.
Ribbon sticks on to some media and results in snapping.
3Ribbon isrewound.
Replace theRibbon Cartridge.
When the rewound ribbon is used, the ribbon tangles underneath theHead and cause snapping.
4Head Height isnot correct.
Adjust the HeadSleeve Position.
When Head is fixed in the higher position, the Head edge cuts off theribbon when it lands. On the other hand when the Head is fixed inlower position, the Head applies too much pressure on the media andsnaps the ribbon.
5Stripping Bardoesn't rotatesmoothly.
Stripping BarReplacement
Ribbon snaps when the Striping Bar doesn't rotate smoothly.
6Head Voltage isnot correct.
Head VoltageAdjustment
When the Head Voltage is higher than its correct value, too muchheat is applied on the ribbon to cause snapping.
140
6 Troubleshooting
6
7
Snapping Ribbon
: Symptom: Check Points: Action
Number : Order to be checked.
Life / Broken Head Head Replacement
N OCHECKING
POINTACTION REFERENCE OUTLINE
7Life / BrokenHead
HeadReplacement
When the Head breaks mechanically, the snapping could occur.
141
6 Troubleshooting
6
1
23
4
Tool Up/Down Problem Bad contact inCarriage Cable.
Connect the CarriageCable again.
Tool Height is not correct.
Tool Height Adjustment
Broken ToolCarriage
Tool CarriageReplacement
Broken Main BoardMain Board Replacement
: Symptom: Check Points: Action
Number : Order to be checked.
6-4-2 Tool Up/Down Problem _ Flowchart
6-4-2 Tool Up/Down Problem _ Outline
N OCHECKING
POINTACTION REFERENCE OUTLINE
1Bad contact inCarriage Cable.
Connect theCarriage Cableagain.
Tool doesn't move up and down when there is bad contact in theCarriage Cable.
2Tool Height isnot correct.
Tool HeightAdjustment
Section 4 [ToolHeightAdjustment]
When the tool height is not correct, landing problems could occur.
3Broken ToolCarriage
Tool CarriageReplacement
When the bearing on the Tool Carriage is clogged or the solenoid isbroken, it affects the up and down movement.
4Broken MainBoard
Main BoardReplacement
When the Solenoid Driver IC breaks, the up and down movement ofthe tool will be affected.
142
6 Troubleshooting
6
1
23
4
5
Cartridge Exchange Error Ribbon Cartridge is notinstalled correctly.
Reinstall the RibbonCartridges.
Cartridge Holder Baseis not fixed correctly.
Fix the Cartridge HolderBase again.
Head position is not correct.
Fix the Head again.
Broken HeadHead Replacement
Cartridge ExchangePosition is not correct.
Cartridge Position Adjustment
: Symptom: Check Points: Action
Number : Order to be checked.
6-4-3 Cartridge Exchange Error _ Flowchart
6-4-3 Cartridge Exchange Error _ Outline
N OCHECKING
POINTACTION REFERENCE OUTLINE
1Ribbon Cartridge
is not installedcorrectly.
Reinstall theRibbon
Cartridges
When Ribbon Cartridges are not installed correctly to the holders,Cartridge Exchange Error occurs.
2Cartridge HolderBase is not fixed
correctly.
Fix the CartridgeHolder Base
again.
When the Cartridge Holder Base is not fixed correctly, Cartridge ExchangeError occurs.
3Head position is
not correct.Fix the Head
again.When the Head Carriage is not fixed correctly to the Carriage Base,Cartridge Exchange Error occurs.
4 Broken HeadHead
ReplacementWhen the holders on the Head Carriage for picking up the RibbonCartridge are damaged, the Cartridge Exchange Error occurs.
5
CartridgeExchange
Position is notcorrect.
CartridgePosition
Adjustment
Cartridge Position Adjustment is necessary to align the Head Carriage tothe Cartridge Holder for picking up the Ribbon Cartridge.
143
6 Troubleshooting
6
6-4-4 Suddenly Stops Functioning _ Outline
1
23
Suddenly Stops Functioning Media is not set correctly on the machine. Set up the Media again.
Bad contact in the cablesand wires.
Connect the cablesand wires again.
Long Print or Cut.
Check the ApplicationSoftware.
: Symptom: Check Points: Action
Number : Order to be checked.
6-4-4 Suddenly Stops Functioning _ Flowchart
N OCHECKING
POINTACTION REFERENCE OUTLINE
1Media is not setcorrectly on themachine.
Set up the Mediaagain.
When the vinyl sheet comes off from the Paper Sensos, printing orcutting stops. Make sure to set up the media with enough size tocomplete the job.
2Bad contact in thecables and wires.
Connect thecables and wiresagain.
Check and make sure that all the cables and wires are connectedcorrectly.
3Long Print orCut.
Check theApplicationSoftware.
There is some limitation in size in each application for printing.
144
7 Service Activities
7
7-1 INSTALLATION CHECK LIST
7 Service Activities
PC-600 INSTALLATION CHECK LIST
Serial No. User Name Installation Date
Accessory Check
PNS-135
Cap Screw (1) x 4
Shaft x 2
Mounting
Fixture x 2
Stay x 2
Sheet Hanger x 2
Hex. Wrench (2) x 1
Stand Legs x 2
Hex. Wrench (1) x 1
Date :
Min. Space Required
1.5m (W) x 0.8m (L) x 1.5m (H)
Cap Screw (2) x 8 Cap Screw (3) x 10 Hex. Wrench (3) x 1
145
7 Service Activities
7
Accessory
PC-600
Brake x 1
Install the mounting fixtures on the ends of the stand legs.
Refer to the figure below to stand up the stand legs, and position the stays against the stand
legs so that the stays are lined up with the holes.
Hex. Wrench (2)
Cap Screw (2)
Stand legs
Stay
Hex. Wrench (3)
Stand legs
Carefully swing the stand upright so that its feet are on the floor.
Use the Hex.Wrench (2) to securely tighten the Cap Screws (2) for the stand legs and stays.
PC-600
Assembly
PNS-135
Tighten the cap screws (2) for the stand legs and stays so that they are finger-tight.
Cap Screw (2)
Cap Screw (2)
Mounting Fixture
146
7 Service Activities
7
Power Cord x 1 Blade x 1 Blade Holder
Head Cleaner x 1
C
Ribbon Cartridges (Resin) Alignment Tool x 1
Replacement blade for
separating knife x 1Material for test cuts x 1 Cleaning sheet x 1
Cleaning pad x 1 Dust cover x 1 Driver for Windows98/95 x 1
Roland COLORCHOICE x 1 User's manual x 1 Notes on usage x 1
Quick reference quide x 1 Roland COLORCHOICE
installation guide x 1
M Y K
147
7 Service Activities
7
Take off the 2 paper tapes.
Take off the paper tapes from teh
Pinch Rollers.Remove the retainer.
Install the removed retainer here.
The screw and retainer are necessary
when repacking the unit. Do not
discard them.
Assembly
PC-600
148
7 Service Activities
7
Place on top.
Cap Screw (1)
Hex. Wrench (1)
PC-600
Stand
Place the PC-600 on top of the Stand and secure it with the Cap Screw (2).
Fix the Sheet Hangers with Cap Screw (3).
Hex. Wrench (3)
Cap Screw (3)Protruding hole
Sheet Hanger
Assembly
PC-600
149
7 Service Activities
7
Install a Windows Driver.
Turn on the power.
1. Explain to the users to turn on and off the machine with SUB POWER SW.
2. Explain to the users about the Auto Sleep Function.
Set up the media.
1. Put on the Stopper to the shaft.
2. Put on the shaft on the sheet hangers.
3. Fix the Brake.
Be careful with the direction of the brake.
4. Put on the Roll Sheet on the shaft.
5. Set up the media so that it comes out straight towards the front side of the machine.
Explain about the Prefeed Function to the users.
6. Lower the Sheet Loading Lever.
Put on the Ribbon Cartridges.
Put on the Blade Holder.
Perform Cut Test.
Brake
ConnectionConnect the machine with the power cable.
Connect the machine to the PC with parallel cable.
Preparation
150
7 Service Activities
7
Windows Driver.
Printing Head
1. Using [HEAD CLEANING] key.
2. Using HEAD CLEANER.
3. Using CLEANING SHEET.
Turning off the power.
Base Point
Crop Mark
Other Functions
Data
Transmission Send the data from the computer.
Explain to the users to set up the vertical printing line to be more than 0.15mm to prevent
the ribbon from snapping.
Additions
Line Spacing Adjustment
How to store the vinyl sheet.
Cleaning
PLATEN DAMPER
CLEANING PAD
Application How to print from Illustrator.
How to print from CorelDraw.
Settings
151
7 Service Activities
7
HEAD CARRIAGE : 12.5kmConsumables
BLADE
ZEC-U1005 : 8km
ZEC-U5025 : 4km
CLEANING PAD : 50m of printing with 24inch media
Explain to the users how to replace the Auto Sheet Cutter.Others
152
7 Service Activities
7
MAINTENANCE CHECK LIST
FUNCTION CHECK
7-2 MAINTENANCE CHECK LIST
SERIAL NO. U S E R DATA
System Report Demo Print (Print Quality Check)
CONFIRMATION
1. Firmware Upgrade
Upgrade the firmware to the latest version.
2. Printing Test Scratchy printing
Misalignment of the bands in vertical direction
Gap between the bands.
White line within 1 band
Banding
3. Panel Key Operation Check
4. Cutting Test Cutting Quality
NoiseCutting Pressure
5. Data transmission test with the user's PC.
CHECK POINTS
MECHANICAL CHECK
CHECK POINTS CONFIRMATION
Carriage Moving Direction 1. Drive Gear Dirt
2. Backlash Looseness
3. Wire Tension
Forign substances
Grit Moving Direction 1. Drive Gear Dirt
2. Backlash Looseness
3. Grit Roller Forign substances
Bed / Guide Rail 1. Pinch Roller Rotation / Dirt
2. Cutter Protection Scratch / Dirt
Replace it depending on the scratches.
3. Palten Damper Scratch / Dirt
Replace it depending on the scratches.
Head Carriage 1. Head Cleaning
Life
Blade Holder Bearing rotation
CONSUMABLES
CONSUMABLES LIFE EXPECTANCY CONFIRMATION
Head 12.5km
Cleaning Pad On demand
153
7 Service Activities
7
System Report
Demo Print (Print Quality Check)
HEAD Cleaning
LUBRICATION
CONFIRMATION
Floil G-474C Carriage Drive Gear
Grit Drive Gear
CHECK POINTS
EXPLANATION TO USERS
CONFIRMATION
How to set up the Media
The way of putting the Blade on the Holder.
How to install the Ribbon Cartridges.
Maintenance Head Cleaning Automatic Head Cleaning
Using HEAD CLEANING key
Using HEAD CLEANER
Using CLEANING SHEET
Platen Damper Cleaning
Cleaning Pad Cleaning / Replacement
How to store the Vinyl Sheet
User Reference Crop Mark Function
Ribbon Saver
Printing / Cutting Area
RCC Profile
Application Software How to print from Illrustrator
Q&A
CHECK POINTS
NOTE
154
7 Service Activities
7
7-3 Specification
PC-600
Media-movement method, Thermal-transfer serial, Automatic cartridge-changing type
50 to 610 mm (2 to 24 in.)
571.6 mm x 24,998 mm (22-1/2 in. x 984-1/8 in.) * This may be restricted by the program
Adhesive vinyl, thickness 0.23 to 0.06 mm (0.00906 to 0.00237 in.)
Cutter: blade & blade holder.
Printing ribbon: thermal transfer ribbon cartridge.
6 pieces
30 to 200 gf
10 to 300 mm/sec. (0.393 to 11.811 in./sec)
Max.252 mm/sec. (9.921 in./sec)
0.025 mm/step (0.000984 in./step)
600 dpi x 600 dpi, 1,200 dpi (carriage-movement direction) x 600 dpi
Less than ±0.3 % of distance traveled or ±0.3 mm (±0.0118 in.), whichever is greater
Less than ±0.3 mm (±0.0118 in.) (Excluding expansion or contraction of the media, and
excluding times when material is been reloaded)
Bidirectional parallel interface (compliant with IEEE 1284 : nibble mode)
2 Mbyte
POWER, DATA CLEAR, BASE POINT, ALIGN POINT, CUT TEST, SHEET CUT,
HEAD CLEANING, TOOL FORCE, , , ,
POWER, BASE POINT, ALIGN POINT, DATA CLEAR, CARTRIDGE HOLDER 1—6,
SETUP, BUSY, FRONT COVER
Auto-sleep
Printing / Cutting mode Maximum : 1.2 A / 100V–240V ±10% 50/60 Hz
Standby mode Maximum : 0.3 A /100V–240V ±10% 50/60 Hz
Printing/Cutting mode: less than 65 dB (A) Standby mode: less than 40 dB (A)
(According to ISO7779)
1125 mm (W) x 326 mm (D) x 285 mm (H) (44-5/16 in. (W) x 12-7/8 in. (D) x 11-1/4 in. (H))
When cover is opening:
1125 mm (W) x 326 mm (D) x 377 mm (H) (44-5/16 in. (W) x 12-7/8 in. (D) x 14-7/8 in. (H))
1125 mm (W) x 756 mm (D) x 1134 mm (H) (44-5/16 in. (W) x 29-13/16 in. (D) x 44-11/16 in. (H))
When cover is opening:
1125 mm (W) x 756 mm (D) x 1226 mm (H) (44-5/16 in. (W) x 29-13/16 in. (D) x 48-5/16 in. (H))
28 kg ( 61.7 lb.)
47 kg ( 103.6 lb.)
15 to 30°C (59 to 86°F)
35 to 70% (non-condensing)
Power Cord, thermal transfer ribbon cartridge (resin), blade (carbide),
blade holder (blade holder and pin), material for test cuts, head cleaner, alignment tool, brake,
replacement blade for separating knife, cleaning sheet, cleaning pad, dust cover, PC-600
DRIVER for Windows® 98/95, Roland COLORCHOICE® CD-ROM, user’s manual (this
manual),
notes on usage, quick reference guide, Roland COLORCHOICE® installation guide
Mechanism
Acceptable Media Width
Maximum Work Area
Acceptable Media Type
Tools
Number of installed cartridges
Cutter Force
Cutting Speed
Printing Speed
Cutting Resolution (Software Resolution)
Printing Resolution
Cutting Accuracy (Distance Accuracy)
Registration Between Printing & Cutting
Interface
Memory
Control Switches
LED
Power-saving function
Power consumption
Acoustic noise level
Dimensions
Weight
Operating Temperature
Operating Humidity
Accessories
Main unit
With stand
Main unit
With stand
155
7 Service Activities
7
Interface Specification
Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT
BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR
TTL level
Asynchronous
Parallel
Standard
Input signals
Output signals
Level of input output signals
Transmission method
SLCT IN
HIGH*
NC
GND
FAULT
INIT
GND
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
HIGH***
GND
GND
NC
AUTO FEED
SLCT
PERROR
BUSY
ACK
D7
D6
D5
D4
D3
D2
D1
D0
STROBE
Interface connector
Parallel interface connector
(in compliance with specifications of Centronics)Signal
number
Signal
number
Terminal
number
Pin Connection
1
19
18
36
PC-600
i
i The above two pictures are taken from a test print carried out duringsetting-up. They give an idea of the results from available tests.