Robotics & Automation, 1st July 2014 Northampton Mitsubishi Electric Europe B.V

CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG CONFIDENTIAL

Robotics & Automation, 1st July 2014Northampton

Mitsubishi Electric Europe B.V.Factory AutomationMichael Suer, European Business Group, Ratingen/ Düsseldorf

Robotic Integration Solutions for Pharmaceutical Sector

CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG

Abstract

•Brief introduction Mitsubishi Electric Factory Automation in Europe

•Reduce operating costs

•Improved production line efficiency

•Increased flexibility of manufacturing process

•New robotics

•Applications

Robotic Integration Solutions for Pharmaceutical Sector


Mitsubishi WorldwideA broad range of products


Mitsubishi Electric global.mitsubishielectric.com

• Leading electrical engineering and electronics

• Established 1921

• 120 countries

• 117.000 employees

• €33,2 billionannual turnover


Factory Automation www.mitsubishi-automation.com

• Support in local languages throughout Europe • Network of over 50 Mitsubishi partners• More information at

www.mitsubishi-automation~

Europe En

Belgium FrBelgium NlBulgaria BgCzech CzFrance FrGermany DeGreece GrHungary HuIreland EnItaly ItNetherlands Nl

Poland PlRomania RoRussia RuSlovakia SkSlovenia SlSouth Africa EnSpain EsSweden SeTurkey TrUK En


Mitsubishi Electric in UK

Mitsubishi Electric

United Kingdom

Factory Automation

Travellers Ln,

Hatfield AL10 8XB

+44 1707 276100


Factory AutomationProduct portfolio in Europe

Software

MMI

PLCs

Inverter Drives

Motion Controllers

Servos

Motor Starters

Switchgear

Robots

CNC

EDM

Laser Processing


Industry needs

However, the truth is :Diversity increases riskChange causes downtimeChange slows businessTechnology needs skill

• Product innovation

• Lower cost– Minimum risk– Minimum downtime– Minimum change– Minimum investment


Pharmaceutical:

Your tasks… : - Biopharmacy (manufacturer of pre-filled syringe)- Biopharmacy (manufacturer of freeze-dried food / medicine)- products for artifical feeding (künstliche Ernährung)- medicine-packaging-requirements will increase - technical requirement of clean rooms is increasing- trend for production: PAT- Process Analytical Technology

Our solutions and references….:

=> C-Batch, use Batch Controller, PLC based=> MES-IT, use intelligent and powerful MES interface, PLC based=> robot, suitable for secondary packaging (...without contact to active substance)=> labautomation

Main Topics for Industry


Product opportunities

• MES IT technology

• Energy Management

• Robot applications, especially

pick&place and secondary packaging,

often with new

RH-3SDHR (pharma-robot)


Multiple-resistant specification (for pharma manufacturing)

11

developed

Robot News:


F series Multiple-resistant specification

[Features]　 1.　Improved　chemical　resistance　against　acid　and　alkaline　cleaners　　 -　It　is　possible　to　sterilize　with　hydrogen　peroxide　gas　(H2O2　　

700ppm)　or　wipe　with　hydrogen　peroxide　solution　(6%　concentration)　because　of　special　coating　(adapted　to　FDA)　and　special　sealing

　　 -　Application　of　stainless　steel　 2.　NSF　H1　certified　grease　for　food　machinery　has　been　applied　　 -　The　washability　has　been　improved　by　adopting　the　H1　grease　　 3.　Surface　shape　is　designed　to　keep　out　foreign　matter　　 -　Easy　cleaning　due　to　special　bolts　and　smooth　surface　shape[Applications] 　　 Transportation,　packaging　and　processing　of　food/medicine[Protection　degree]　　　　 IP65　rated,　Clean　Room　ISO　class　5　corresponding[Corresponding　models] 　　　RV-4/7/13/20F,　RH-6/12/20FH 12

Robot News:


Customer Applications:


Scada Application:

Scada application with: 1 unlimited server (standalone with two clients on the same machine) 2 unlimited redundant servers 7 unlimited clients Solution is designed with MAPS Scada system, 6 SystemQ PLCs, Drives

contrast agents for gynecological examination


Handling Application:Vial Handling, Packaging

Products: Robots, Servo/Motion, Controller

“Thanks to the compact dimensions of the MRT and the slimline overhead robots from Mitsubishi Electric, we were able to implement the solution very well in spite of the very limited space of around two square metres. The extreme degrees of freedom of the robots offer us great flexibility with regard to installation. They work very quickly, yet with extreme accuracy, just like the servos. This is the only way that the high clock rate can be achieved.”Mike Weber,Managing Director of Robotronic AG


Lab Application:

stem cell picking

“Not only does the robot enable researchers to continue with other tasks, butthe gentle picking process keeps the colonies intact and increases the cells’ability to grow and thrive” Colin Barker, Sanger Institute.


Assembling Application:

Assembling of heart / lung machine

“We wanted simple programming and uniform data output, so it had to be possible to use a variety of different robot types, like SCARA and articulated-arm robots, in combination with controller components that are as close to identical as possible.”

(Gunter Baron, a developer at MAQUET’s Perfusion Systems division) “


Packaging Application:

Robotronic MRT

Syringe Denester with a capacity of 400 Syringes/Min

Our newly developed MRT for syringe handling is the only machine in the world that can optionally handle both known nests and combs. This was also thanks to two fast F-Series robots of Mitsubishi with 400 pcs. per minute. New to the world market is also the loading and discharged from the rotaiting tower. This allows the construction of a machine that only 50 percent of space oversimilar equipment is needed.

This also works for the new FDA required "non Glass Contact" = single syringe handling.!

Documents

Robotics & Automation, 1st July 2014 Northampton Mitsubishi Electric Europe B.V