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Prof. Dr.-Ing. habil. Hermann Lödding Prof. Dr.-Ing. Wolfgang Hintze © PD Dr.-Ing. habil. Jörg Wollnack path.1 13.04.2014 Robotic II Robotic, Sensors, Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical University Hamburg-Harburg E-Mail: [email protected] Internet: www.tu-harburg.de/ft2/wo

Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

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Page 1: Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

Prof. Dr.-Ing. habil. Hermann Lödding

Prof. Dr.-Ing. Wolfgang Hintze

©

PD Dr.-Ing. habil. Jörg Wollnack

path.1 13.04.2014

Robotic II Robotic, Sensors,

Machine Vision

and

System Calibration

Dr.-Ing. habil. Jörg Wollnack

Technical University Hamburg-Harburg

E-Mail: [email protected]

Internet: www.tu-harburg.de/ft2/wo

Page 2: Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

Prof. Dr.-Ing. habil. Hermann Lödding

Prof. Dr.-Ing. Wolfgang Hintze

©

PD Dr.-Ing. habil. Jörg Wollnack

path.2 13.04.2014

STCP

STCP

SOA

SOB

SG

SO

SA

TR

M

TM

TCP

SM;C0

SC1

TC0

C1

TTCP

A

TR

A

TO

A

SR r

M

i

12

3

Destination

How we get sensor guided and calibrated systems?

Lecture Path I

Page 3: Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

Prof. Dr.-Ing. habil. Hermann Lödding

Prof. Dr.-Ing. Wolfgang Hintze

©

PD Dr.-Ing. habil. Jörg Wollnack

path.3 13.04.2014

Lecture Path II

Laser-Tracker

3D-Videometrie

kooperierende Multi-Robotersysteme

steiferBauteilbeschlag

elastischerBauteilbeschlag

3D-Messmarke

Montagebauteil

Master-Roboter

Slave-Roboter

Tool-Grabber-Sensor

STCP

SM

SG

SR

Walking-Rivet-Robot

Roboter

Kuka Ahlers

SHW

Machines and Construction

Unit Models Homogeneous Transformations

Pose Expression

Joint Models

Geometrical Models

Vector Maps

Error Types

Error Propagation

Page 4: Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

Prof. Dr.-Ing. habil. Hermann Lödding

Prof. Dr.-Ing. Wolfgang Hintze

©

PD Dr.-Ing. habil. Jörg Wollnack

path.4 13.04.2014

Model Identification and Calibration Minimizing criterion for Pose

Idea of Newton Method

Rank defects

Hierarchical Calibration

Practical Requirements

Lecture Path III

Kuka Ahlers

SHW

Page 5: Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

Prof. Dr.-Ing. habil. Hermann Lödding

Prof. Dr.-Ing. Wolfgang Hintze

©

PD Dr.-Ing. habil. Jörg Wollnack

path.5 13.04.2014

+

+

+

blau rot IR

p+

n

n+Metall-kontakt

SiO2Kontakt

optischeVergütung

Raum-ladungs-

zone

Lecture Path IV

Optical Sensors and 3D Video Metric Sensors Geometric Model Video Metric Model

Hole Camera Model Light and Basic Photometric Law

Linear Camera Model Transmission, Reflection and Absorption

Lenz Camera Model

3D Video Metric Sensors

Application Examples

Sensor Calibration

Page 6: Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

Prof. Dr.-Ing. habil. Hermann Lödding

Prof. Dr.-Ing. Wolfgang Hintze

©

PD Dr.-Ing. habil. Jörg Wollnack

path.6 13.04.2014

Niederdrenk

Lecture Path V

Picture Processing Optical Preprocessing

Lighting Concepts

Histogram

Noise and Quantization

Picture Segmentation

Page 7: Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

Prof. Dr.-Ing. habil. Hermann Lödding

Prof. Dr.-Ing. Wolfgang Hintze

©

PD Dr.-Ing. habil. Jörg Wollnack

path.7 13.04.2014

Optical Sensors Video Metric Model

Optical System and Fourier-Transform

Video Metric Camera Model

hf

u

SiO2

-

Gate

Bulk

Ausgabe-elektronik

Lecture Path VI

Page 8: Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

Prof. Dr.-Ing. habil. Hermann Lödding

Prof. Dr.-Ing. Wolfgang Hintze

©

PD Dr.-Ing. habil. Jörg Wollnack

path.8 13.04.2014

Grey Level Image Processing for

Video Metric Position Measurement Segmentation

Threshold Operators

Contour Code

Edge Position Measurement with Sub Pixel Accuracy

Sensor Calibration Results

0

0,5

1

xxK

Lecture Path VII

Page 9: Robotic, Sensors, Machine Vision and System Calibration€¦ · Machine Vision and System Calibration Dr.-Ing. habil. Jörg Wollnack Technical ... PD Dr. Ing. habil. Jörg Wollnack

Prof. Dr.-Ing. habil. Hermann Lödding

Prof. Dr.-Ing. Wolfgang Hintze

©

PD Dr.-Ing. habil. Jörg Wollnack

path.9 13.04.2014

Lecture Path VIII

Sensor Systems in Assembling and Production Processes Problem Definition

Solving the Bootstrapping Problem

Application Examples

Flexible Assembly Cell

Sensor and Robot Calibration

Flexible Wide Body Assembly

CFK Production Cells

Identification Measure to TCP-Frame

3D Camera and Hand Eye Calibration with Calibrated

and Non Calibrated Robots

EADS