Power Plant Capacity 25 MWEstimated Steam consumption 4 t per MWTotal Water Requirement 100 TPHRe-circulation water quantity 450 Cu.m

Eff.13.09

95% Clarifier

12.44

95% MGF

11.82

90% UF

10.63

70% RO

7.44

75% RO

3.33

90% MB

3.00

Boiler Blowdown 3.00Cooling Tower Losses 6.75Cooling Tower Blowdown 2.25

Total Effluent CPP 8.50

Total Effluent Cement Plant 4.50

Eff.13.00

95% Clarifier

12.35

95% MGF

11.73

90% UF

10.56

60% RO

6.33

1100200

20

to EWT to STP

0.65

0.62

1.18

3.19 TDS 3200

1.11 TDS 1280

0.33

3.00

Reject

0.65

0.62

1.17

4.22 TDS 2900

Capacity of RO Plant 74.89 m/hrOperating hours 20 hrs

Eff. ETP STP107.02

95% Clarifier 5.35

101.67

95% MGF/PSF 5.08

87.59

95% UF 4.38

83.21TDS

Filter Wtr 75% RO 20.80 3500

9.00 62.41TDS

75% RO 1.85 1140

5.56

90% MB 0.56

5.00

Effluents From Plant 11.87 26.15Cooling Tower Blow Down-CMP 3.00Cooling Tower Blow Down-CPP 4.50

TOTAL 19.37

ETP

90% MGF 1.94

17.43

90% ACF 1.74

15.69TDS

60% RO 6.28 2400

9.419.96

Input Parameters

m/hrRaw mill 12.00Coal Mill 3.50Clinker Cooler 14.00Cement Mill 10.00

39.50Usage Factor 1.00

Evp. LossesCooling Tower Cement Plant 300 2%Cooling Tower Power Plant 450 2%Blow down from CT 1%

Drinking Water 0.5

Sanitary Water-Cement Plant 1Sanitary Water-CPP 1Sanitary Water-Colony 3Dust Suppression Water 4

Power Generation 25 MWSteam per MW 4 tSteam Requirement 100 TphSteam Losses 5.00%

WATER QUALITY

TDS ppm 1100Turbidity NTU 4.52Hardness ppm 550

RO-I output TDS ppm 300RO-II output TDS ppm 20

Sheet1Sheet2